CN108861419A - A kind of Multifunctional belt conveyer cruising inspection system - Google Patents
A kind of Multifunctional belt conveyer cruising inspection system Download PDFInfo
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- CN108861419A CN108861419A CN201810285439.1A CN201810285439A CN108861419A CN 108861419 A CN108861419 A CN 108861419A CN 201810285439 A CN201810285439 A CN 201810285439A CN 108861419 A CN108861419 A CN 108861419A
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- inspection
- guide rail
- belt conveyer
- inspection system
- gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention discloses a kind of Multifunctional belt conveyer cruising inspection systems, including track-type facilities, inspection device, power device and controller.The straight line walking that power device is used to drive inspection device in inspection track, to detect belt conveyer zone face, surrounding operating condition and belt roller fault message.Inspection device includes upper storehouse, middle storehouse and inspection mechanism, middle storehouse can be used for installing the temperature sensor and humidity sensor of acquisition information, inspection mechanism include linear motor, with the telescoping mechanism of linear motor transmission connection and be set to the noise transducer and video acquisition device of telescoping mechanism, noise transducer and video acquisition device can the short transverse under the drive of telescoping mechanism along inspection device move up and down.The system has the characteristics that structure simple, high degree of automation, corrosion-resistant, complex environment be adaptable and multiple degrees of freedom inspection, can reduce intensity of workers, guarantees coal mine downhole safety index and belt conveyer runs well.
Description
Technical field
The present invention relates to inspection technical fields, in particular to a kind of Multifunctional belt conveyer cruising inspection system.
Background technique
Belt feeder is a kind of continuous transport equipment that load carrier and traction mechanism are also served as with belt, be widely used in mine,
The material conveying of harbour, metallurgy, building materials, machinery and warehousing industry, with transport capacity is big, Transport resistance is small, power consumption is low, operation
Steadily, the advantages that small to the damage of material in transit, it has also become generally acknowledged for bulk material transfer efficiency highest, application
General a kind of continuous transport equipment widest in area.It is realize production process mechanization, automation, mitigate heavy physical labor,
The important equipment improve working conditions, raised labour productivity.Belt feeder has as the prevailing traffic equipment in coal production
The easy to operate, various features such as the degree of automation is high.But since the operating environment of mine is special, working condition is more severe；
The point that belt feeder needs to detect is more, heavy workload, while requiring detection accuracy high, cannot generally pass through the sense organ and work of people
Journey experimental check and exclusion are out of order；Especially long range large conveying quantity belt feeder, is not easy to personal monitoring and maintenance, in addition technology
It with the shortcoming in terms of production management, results in belt feeder accident and happens occasionally, and sudden, malignization, accident is presented in accident
The features such as injury is related to personnel and equipment.
By coal production technical restriction, most enterprises all establish inspection system, but current inspection work is most
By being accomplished manually, the process of entire inspection mainly manually acquisition, manual analysis, artificial written transmitting information mode transporting
Make, patrol officer carries out inspection to belt feeder by the traditional approach of " see, listen, hearing, surveying ", consumes manpower to a certain extent
And material resources, it greatly affected coal mining efficiency, also carry out huge security risk to entire coal mining work belt.Mesh
Preceding existing automatic detecting technology mainly has unmanned plane inspection and robot inspection two ways, and pit mining environment is complicated more
Become, existing routine inspection mode poor anti jamming capability, and since equipment and technology content requirement is very high, safeguards relative difficulty, be not easy to promote.
Therefore, nowadays lack a kind of simple structure, at low cost, the reasonable belt inspection device of design and system, realize cruising inspection system
Reliable and stable, structure is loaded and unloaded easy to maintain.
Summary of the invention
The purpose of the present invention is to provide a kind of Multifunctional belt conveyer cruising inspection system, high degree of automations, and pass through
The inspection device of PC control inspection mechanism is run, and is realized the multinomial requirements such as Information Collecting & Processing, is greatly reduced monitoring ring
Section, and efficiently solve the problems, such as that underground wiring is inconvenient, manual field control is replaced using automatic tour inspection system, to coal resource
It exploits significant.
The invention is realized in this way：
A kind of Multifunctional belt conveyer cruising inspection system, including：
Track-type facilities, track-type facilities include the first guide rail, the second guide rail, third guide rail and support rod, the first guide rail with
Second guide rail be oppositely arranged with support rod both ends, third guide rail is vertically installed between the first guide rail and the second guide rail, and third
Guide rail is located at the top of support rod and belt to be inspected；
Inspection device, for inspection device for carrying out belt inspection operation, inspection device includes setting gradually from top to bottom
Upper storehouse, middle storehouse and inspection mechanism, middle position in storehouse is in the underface of third guide rail, and the temperature sensor for installing acquisition information
And humidity sensor, inspection mechanism include that the linear motor for being set to the connecting plate in middle orlop portion and linear motor transmission connect
The telescoping mechanism that connects and the noise transducer and video acquisition device for being set to telescoping mechanism, noise transducer are adopted with video
Acquisition means can the short transverse under the drive of telescoping mechanism along inspection device move up and down, in order to using noise transducer with
Foundation of the collection result of video acquisition device as Judging fault；
Power device, power device with by chain conveyer, for drive inspection device along third guide rail length direction into
Row inspection operation back and forth；
Controller, controller are electrically connected with temperature sensor, humidity sensor, noise transducer and video acquisition device
It connects, and for the status according to noise transducer and the acquisition signal diagnosis belt of video acquisition device.
Further, in the preferred embodiment, power device is DC brushless motor and DC brushless motor
The motor gear of transmission connection and transmission chain engaged with motor gear, DC brushless motor are set to by electric machine support and are leaned on
One end of nearly second guide rail；It is provided with tensioning wheel on support rod, tumbler gear is provided with by bearing spider on the first guide rail,
Three guide rail both ends are relatively set with guide gear, and transmission chain passes sequentially through motor gear, tensioning wheel, tumbler gear and third and leads
The guide gear of rail is supported；Tooth form engaged with base is provided in upper storehouse, tooth form engaged with base is engaged with transmission chain；
Wherein, when DC brushless motor rotates forward, motor gear is operated towards preset direction, to drive transmission chain towards default
Direction operating, and then inspection device is driven to move towards preset direction；When DC brushless motor reversion, motor gear towards with it is default
The opposite direction in direction operates, so that the opposite direction for driving transmission chain towards preset direction operates, and then drives inspection device towards pre-
The opposite direction of set direction moves.
Further, in the preferred embodiment, inspection device further includes that the delivery being set to above upper storehouse is put down
Platform, carrying platform are equipped with seal box, and seal box is horizontally located in tooth form engaged with base by mounting groove, and seal box has sealing
Door, hermatic door are used to carry out seal box the fixation of vertical direction.
Further, in the preferred embodiment, seal box lateral wall is symmetrically arranged with the first directive wheel and
Elastic element is mounted in two directive wheels, the first directive wheel and the second directive wheel, the first directive wheel is used for the second directive wheel
Repair is played when inspection device deviates third guide rail.
Further, in the preferred embodiment, ultrasonic sensor, ultrasonic wave are additionally provided on the outside of seal box
Sensor is electrically connected with the controller, and controller is configured as issuing the time control of obstacle signal when the obstacle component of ultrasonic sensor
Inspection device processed stops inspection.
Further, in the preferred embodiment, controller is set to gear engaged with base, and gear engages bottom
Seat also carries the battery for providing power supply for controller and the firedamp sensor for detecting gas density height.
Further, in the preferred embodiment, telescoping mechanism further includes bottom plate, expansion plate, first support,
Two brackets, the first guiding axis, the second guiding axis, the first slip ring and the second slip ring, first support are respectively provided with the first guiding axis
In middle orlop portion, second support and the second guiding axis are all set in bottom plate, and the first slip ring is driven by connecting plate and linear motor
Connection；
Wherein, expansion plate includes first plate and second plate arranged in a crossed manner by studs, first plate one end and first
Bracket connection, the other end are slideably positioned in the second guiding axis by the second slip ring, and second plate one end is connect with second support, another
End is slideably positioned in the first guiding axis by the first slip ring.
Further, in the preferred embodiment, the side wall of telescoping mechanism is additionally provided with deduster and dust catcher,
Deduster, to realize the encapsulation process of dust, avoids powder for carrying out dust suction operation for being dusted operation, dust catcher
Dust explosion.
Further, in the preferred embodiment, Multifunctional belt conveyer cruising inspection system further includes cleaning box,
Cleaning box is set to the second guide rail close to one end of DC brushless motor, and cleaning box is used to carry out cleaning operation to inspection mechanism.
Further, in the preferred embodiment, controller is arm processor, and the first guide rail, the second guide rail
For i-beam structure, third guide rail is in that more concave segments are abnormally-structured.
Above scheme has the beneficial effect that：
1, Multifunctional belt conveyer cruising inspection system provided by the invention, structure is simple, using modern non-destructive testing technology,
Failure is detected by noise, recognition efficiency is high, simple to operation.Under normal conditions, the failure in the middle part of belt conveyer is main
Carrying roller is concentrated on, has patent or source investigation to acquire information, processing information by thermal infrared imaging device, the diagnostic method is due to adopting
Collection data are more, signal transmission has distortion, and inefficiency.
2, multifunctional leather belt provided by the invention transports cruising inspection system, using telescopic belt conveyer inspection device,
It realizes the information collection of multiple degrees of freedom, multi-angle of view, has that discriminant information is accurate, can adjust photographic device height as needed, come
It realizes the failures such as the monitoring of belt conveyer zone face, carrying roller monitoring, settlement of foundation, really realizes that the multi-functional of belt conveyer is examined
It is disconnected.
3, multifunctional leather belt provided by the invention transports cruising inspection system, during cleaning device processing belt feeder inspection
Due to the adhesion dust of the generations such as electrostatic, windage, entered in cleaning box by robot, realizes the sealing of dust etc.
Processing, avoids dust explosion, the cleaning of mechanism itself, Frequent Troubles is often ignored for existing inspection mechanism, and is somebody's turn to do
Structure has many advantages, such as safe and efficient.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the structural schematic diagram for the Multifunctional belt conveyer cruising inspection system that the embodiment of the present invention provides；
Fig. 2 is in the Multifunctional belt conveyer cruising inspection system that the embodiment of the present invention provides, and the structure of third guide rail is shown
It is intended to；
Fig. 3 is in the Multifunctional belt conveyer cruising inspection system that the embodiment of the present invention provides, and the structure of inspection device is shown
It is intended to；
Fig. 4 is in the Multifunctional belt conveyer cruising inspection system that the embodiment of the present invention provides, and carrying platform is in the first view
Structural schematic diagram under angle；
Fig. 5 is in the Multifunctional belt conveyer cruising inspection system that the embodiment of the present invention provides, and carrying platform is in the second view
Structural schematic diagram under angle；
Fig. 6 is the internal junction of carrying platform in the Multifunctional belt conveyer cruising inspection system that the embodiment of the present invention provides
Structure schematic diagram；
Fig. 7 is in the Multifunctional belt conveyer cruising inspection system that provides of the embodiment of the present invention, telescoping mechanism first
Structural schematic diagram under visual angle；
Fig. 8 is in the Multifunctional belt conveyer cruising inspection system that provides of the embodiment of the present invention, telescoping mechanism second
Structural schematic diagram under visual angle；
Fig. 9 is the control principle drawing for the Multifunctional belt conveyer cruising inspection system that the embodiment of the present invention provides.
Icon：100- Multifunctional belt conveyer cruising inspection system；101- track-type facilities；The first guide rail of 103-；105- second
Guide rail；107- third guide rail；109- support rod；111- inspection device；113- upper storehouse；Storehouse in 115-；117- inspection mechanism；118-
Telescoping mechanism；119- linear motor；121- connecting plate；123- noise transducer；125- video acquisition device；127- power dress
It sets；129- controller；131- DC brushless motor；132- electric machine support；133- motor gear；135- transmission chain；137- tensioning
Wheel；139- tumbler gear；141- guide gear；141- tooth form engaged with base；142- mounting groove；143- seal box；144- double end
Stud；145- hermatic door；The first directive wheel of 147-；The second directive wheel of 149-；151- guide wheel bracket；153- supersonic sensing
Device；155- battery；157- firedamp sensor；159- bottom plate；161- expansion plate；The first plate of 163-；The second plate of 165-；167- first
Bracket；169- second support；The first guiding axis of 171-；The second guiding axis of 173-；The first slip ring of 175-；The second slip ring of 177-；
179- deduster；181- dust catcher；183- cleaning box.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented
The component of example can be arranged and be designed with a variety of different configurations.Therefore, below to the reality of the invention provided in the accompanying drawings
The detailed description for applying example is not intended to limit the range of claimed invention, but is merely representative of selected implementation of the invention
Example.Based on the embodiments of the present invention, obtained by those of ordinary skill in the art without making creative efforts
Every other embodiment, shall fall within the protection scope of the present invention.
It should be noted that：Similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
In the description of the embodiment of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right",
The orientation or positional relationship of the instructions such as "vertical", "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings,
Either the invention product using when the orientation or positional relationship usually put, be merely for convenience of the description present invention and simplification retouched
It states, rather than the device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation,
Therefore it is not considered as limiting the invention.In addition, term " first ", " second ", " third " etc. are only used for distinguishing description, and
It cannot be understood as indicating or implying relative importance.
In the description of the embodiment of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term
" setting ", " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, be also possible to detachably connect
It connects, or is integrally connected；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, intermediate matchmaker can also be passed through
Jie is indirectly connected, and can be the connection inside two elements.It for the ordinary skill in the art, can be with concrete condition
Understand the concrete meaning of above-mentioned term in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature can be on or below second feature
Directly contacted including the first and second features, also may include the first and second features be not direct contact but by them it
Between other characterisation contact.Moreover, fisrt feature is on second feature, top and above include fisrt feature second spy
Immediately below sign and oblique upper, or first feature horizontal height is merely representative of higher than second feature.Fisrt feature second feature it
Under, lower section and fisrt feature included below be directly below and diagonally below the second feature, or be merely representative of first feature horizontal height
Less than second feature.
Fig. 1 is the structural schematic diagram of Multifunctional belt conveyer cruising inspection system 100 provided in this embodiment.Referring to Fig. 1,
A kind of Multifunctional belt conveyer inspection is present embodiments provided, including：Track-type facilities 101, inspection device 111, power device
127 and controller 129.
Fig. 2 is in Multifunctional belt conveyer cruising inspection system 100 provided in this embodiment, and the structure of third guide rail 107 is shown
It is intended to.Fig. 1 and Fig. 2 are please referred to, in the present embodiment, track-type facilities 101 include the first guide rail 103, the second guide rail 105, third
Guide rail 107 and support rod 109, the first guide rail 103 and the second guide rail 105 are relatively arranged on 109 both ends of support rod.And first leads
Rail 103 and the second guide rail 105 are vertical to be arranged with ground, is parallel to each other between the first guide rail 103 and the second guide rail 105.Third
Guide rail 107 is vertically installed between the first guide rail 103 and the second guide rail 105, and third guide rail 107 be located at support rod 109 and
The top of belt to be inspected, and third guide rail 107 is parallel to each other with support rod 109.
As a preferred option, the first guide rail 103, the second guide rail 105 are i-beam structure, and third guide rail 107 is in how recessed
Section is abnormally-structured.Third guide rail 107 is abnormally-structured using more concave segments, and over-tension, relaxation shape can be in avoid chain structure
The transmission chain 135 occurred under state touches mill with guide rail structure, can effectively avoid the generation of accident, head and the tail both ends are respectively installed in track
One group of support of bearing, for maintaining the even running of chain.
Fig. 3 is in Multifunctional belt conveyer cruising inspection system 100 provided in this embodiment, and the structure of inspection device 111 is shown
It is intended to.Fig. 1 and Fig. 3 are please referred to, in the present embodiment, inspection device 111 is for carrying out belt inspection operation, inspection device 111
Including upper storehouse 113, middle storehouse 115 and the inspection mechanism 117 set gradually from top to bottom, middle storehouse 115 is located at third guide rail 107
Underface, and temperature sensor and humidity sensor for installing acquisition information.Temperature sensor can be used for carrying out temperature
The real-time detection and transmission of degree.The structure of the mechanism is simple, using modern non-destructive testing technology, detects failure by noise,
Recognition efficiency is high, simple to operation.Under normal conditions, the failure in the middle part of belt conveyer focuses primarily upon carrying roller, have patent or
Source investigation acquires information, processing information by thermal infrared imaging device, and the diagnostic method is since acquisition data are more, signal transmission
Have distortion, and inefficiency.Meanwhile inspection mechanism 117 includes the linear motor 119 and straight line for being set to middle 115 bottom of storehouse
The connecting plate 121 of the transmission connection of motor 119 and the noise transducer 123 and video acquisition dress for being set to telescoping mechanism 118
125 are set, noise transducer 123 and video acquisition device 125 can be under the drives of telescoping mechanism 118 along the height side of inspection device
It moves up and down.Using telescopic belt conveyer inspection device 111, the information collection of multiple degrees of freedom, multi-angle of view, tool are realized
Have that discriminant information is accurate, can adjust photographic device height as needed, come realize the monitoring of belt conveyer zone face, carrying roller monitoring,
The failures such as settlement of foundation really realize the Multifunction diagnosing of belt conveyer.
Referring to Fig. 1, in the present embodiment, power device 127 and inspection device 111 are sequentially connected, for driving
Inspection device 111 carries out inspection operation back and forth along the length direction of third guide rail 107.Controller 129 and temperature sensor, humidity
Sensor, noise transducer 123 and video acquisition device 125 are electrically connected, and for according to noise transducer 123 and video
The status of the acquisition signal diagnosis belt of acquisition device 125.The quantization of signal is carried out via controller 129, is sent, proximal end
Wire-less inductive devices contact with host computer foundation while receiving information, through wireless communication mode, in multiple failure
Comparison information in database, Judging fault information.
In detail, referring to Fig. 1, in the present embodiment, power device 127 is DC brushless motor 131 and direct current
The motor gear 133 that brushless motor 131 is sequentially connected and the transmission chain 135 engaged with motor gear 133, DC brushless motor
131 are disposed in proximity to one end of the second guide rail 105 by electric machine support 132；It is provided with tensioning wheel 137 on support rod 109, first
Tumbler gear 139 is provided with by bearing spider on guide rail 103,107 both ends of third guide rail are relatively set with guide gear 141,
Transmission chain 135 passes sequentially through the guide gear of motor gear 133, tensioning wheel 137, tumbler gear 139 and third guide rail 107
141 are supported；Tooth form engaged with base 141 is provided in upper storehouse 113, tooth form engaged with base 141 is engaged with transmission chain 135.?
Bearing up pulley 137 is for adjusting chain structure tensioning pulling force.Tumbler gear 139 is cooperated with bearing spider by axis, while bearing
Support is fixed on the flat support face of height-regulating, and guide gear 141 is used to support the chain of horizontal position.
Wherein, when DC brushless motor 131 rotates forward, motor gear 133 is operated towards preset direction, to drive transmission chain
135 operate towards preset direction, and then inspection device 111 is driven to move towards preset direction；When DC brushless motor 131 inverts,
Motor gear 133 is operated towards with the opposite direction of preset direction, so that the opposite direction for driving transmission chain 135 towards preset direction is transported
Turn, and then the opposite direction for driving inspection device 111 towards preset direction moves.
Referring to Fig. 3, in the present embodiment, inspection device 111 further includes that the delivery being set to above upper storehouse 113 is put down
Platform, carrying platform are provided with seal box 143, and seal box 143 is horizontally located in tooth form engaged with base 141 by mounting groove 142, close
Joint sealing 143 has hermatic door 145, and hermatic door 145 is used to carry out seal box 143 fixation of vertical direction.
Fig. 4 is in Multifunctional belt conveyer cruising inspection system 100 provided in this embodiment, and carrying platform is under the first visual angle
Structural schematic diagram；Fig. 5 is in Multifunctional belt conveyer cruising inspection system 100 provided in this embodiment, and carrying platform is second
Structural schematic diagram under visual angle；Fig. 6 is carrying platform in Multifunctional belt conveyer cruising inspection system 100 provided in this embodiment
Schematic diagram of internal structure.Fig. 4 to fig. 6 is please referred to, as a preferred option, 143 lateral wall of seal box is symmetrically arranged with first
It is mounted on elastic element in directive wheel 147 and the second directive wheel 149, the first directive wheel 147 and the second directive wheel 149, first
Directive wheel 147 and the second directive wheel 149 are used to play repair when inspection device 111 deviates third guide rail 107.Also,
It should be noted that in the present embodiment, lateral wall, which also has, is used to support the first directive wheel 147 and the second directive wheel 149
Guide wheel bracket 151.The directive wheel of 143 outer wall of seal box realizes a kind of effect of adjustment in chain type driving mechanism.
Referring to fig. 4 to fig. 6, in the present embodiment, ultrasonic sensor 153 is additionally provided on the outside of seal box 143,
Ultrasonic sensor 153 is electrically connected with controller 129, and controller 129 is configured as the obstacle group when ultrasonic sensor 153
Control inspection device 111 stops inspection when part issues obstacle signal.Pass through the DC brushless motor on control electric machine support 132
131 positive and negative rotation, motor gear 133 drive the rotation of engaged transmission chain 135 progress clockwise or counterclockwise, have tooth form
The inspection device 111 of engaged with base 141 is done to be translated along guide rail or so, when encountering barrier, 153 obstacle of ultrasonic sensor
Facility issues the main control chip of signal and controller 129, and realization is stopped in emergency, and then realizes that the intelligence in belt conveyor direction is patrolled
Inspection.
Simultaneously, it should be noted that controller 129 is set to gear engaged with base, and gear engaged with base also carries
Firedamp sensor 157 for providing the battery 155 of power supply for controller 129 and for detecting gas density height.Inspection
Device 111 is during inspection, by self-contained multiple sensors acquisition noise, video, temperature and humidity, gas density etc.,
When noise transducer 123 collects abnormal sound, multivariant scouting can be realized by telescoping mechanism 118 at this time, by
While the realization of connecting plate 121 that linear motor 119 drives moves left and right, stretching for bottom plate 159 is realized by the interaction of power
Contracting, and then drive the noise transducer 123 of lower part, video acquisition device 125 mobile.
Fig. 7 be Multifunctional belt conveyer cruising inspection system 100 provided in this embodiment in, telescoping mechanism 118 first
Structural schematic diagram under visual angle.Fig. 8 is telescoping mechanism in Multifunctional belt conveyer cruising inspection system 100 provided in this embodiment
118 structural schematic diagram under the second visual angle.Fig. 7 and Fig. 8 are please referred to, in the present embodiment, telescoping mechanism 118 further includes bottom
Plate 159, expansion plate 161, first support 167, second support 169, the first guiding axis 171, the second guiding axis 173, the first slip ring
175 and second slip ring 177, first support 167 and the first guiding axis 171 are all set in middle 115 bottom of storehouse, second support 169
It is all set in bottom plate 159 with the second guiding axis 173, the first slip ring 175 is sequentially connected by connecting plate 121 and linear motor 119.
Wherein, expansion plate 161 includes first plate 163 and second plate 165 arranged in a crossed manner by studs 144,163 one end of the first plate
It is connect with first support 167, the other end is slideably positioned in the second guiding axis 173,165 one end of the second plate by the second slip ring 177
It is connect with second support 169, the other end is slideably positioned in the first guiding axis 171 by the first slip ring 175.Using telescopic skin
Band transporter inspection device 111, realizes the information collection of multiple degrees of freedom, multi-angle of view, have discriminant information it is accurate, can be as needed
It adjusts photographic device height and really realizes skin to realize the failures such as the monitoring of belt conveyer zone face, carrying roller monitoring, settlement of foundation
Multifunction diagnosing with transporter.
As a preferred option, in the present embodiment, the side wall of telescoping mechanism 118 is additionally provided with deduster 179 and dust suction
Device 181, deduster 179 is for being dusted operation, and dust catcher 181 is for carrying out dust suction operation.Also, multifunctional leather belt transports
Machine cruising inspection system 100 further includes cleaning box 183, and cleaning box 183 is set to the second guide rail 105 close to DC brushless motor 131
One end, cleaning box 183 are used to carry out cleaning operation to inspection mechanism 117.During cleaning device processing belt feeder inspection
Due to the adhesion dust of the generations such as electrostatic, windage, entered in cleaning box 183 by robot, realizes dust etc.
Encapsulation process avoids dust explosion, and the cleaning of mechanism itself, failure frequency are often ignored for existing inspection mechanism 117
Hair, and the structure have many advantages, such as it is safe and efficient.
Fig. 9 is the control principle drawing of Multifunctional belt conveyer cruising inspection system 100 provided in this embodiment.In the present embodiment
In, controller 129 is arm processor.32 bit reduced instruction set computers (RISC) of ARM (Advanced RISC Machines)
Processor architecture, arm processor are widely used in many Embedded System Designs., there is command length in the characteristics of arm processor
Fixed, execution efficiency is high, low cost etc..Referring to Fig. 9, in the present embodiment, power supply unit and the arm processor of power supply are electrically connected
It connects.Firedamp sensor 157 provided in this embodiment, noise transducer 123, ultrasonic sensor 153, video acquisition device 125,
Temperature sensor and humidity sensor are electrically connected with arm processor.Wireless receiving module and power supply unit and information are handed over
Changing device and industry control mechatronics, to facilitate manual operation.
In conclusion 100 structure of Multifunctional belt conveyer cruising inspection system of the embodiment of the present invention offer is simple, utilizes
Modern non-destructive testing technology, failure is detected by noise, and recognition efficiency is high, simple to operation.Under normal conditions, belt-conveying
Failure in the middle part of machine focuses primarily upon carrying roller, has patent or source investigation to acquire information, processing information by thermal infrared imaging device,
The diagnostic method is since acquisition data are more, signal transmission has distortion, and inefficiency.
Meanwhile using telescopic belt conveyer inspection device 111, the information collection of multiple degrees of freedom, multi-angle of view is realized,
It is accurate with discriminant information, photographic device height can be adjusted as needed, to realize the monitoring of belt conveyer zone face, carrying roller prison
The failures such as control, settlement of foundation really realize the Multifunction diagnosing of belt conveyer.
Also, using the adhesion during cleaning device processing belt feeder inspection due to generations such as electrostatic, windages
Dust is entered in cleaning box 183 by robot, is realized the encapsulation process of dust etc., is avoided dust explosion, for existing
Inspection mechanism 117 often ignore the cleaning of mechanism itself, Frequent Troubles, and the structure have many advantages, such as it is safe and efficient.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of Multifunctional belt conveyer cruising inspection system, which is characterized in that including：
Track-type facilities, the track-type facilities include the first guide rail, the second guide rail, third guide rail and support rod, and described first leads
Rail and second guide rail be oppositely arranged with support rod both ends, the third guide rail be vertically installed in first guide rail with it is described
Between second guide rail, and the third guide rail is located at the top of the support rod and belt to be inspected；
Inspection device, the inspection device include successively setting from top to bottom for carrying out belt inspection operation, the inspection device
Upper storehouse, middle storehouse and the inspection mechanism set, the middle position in storehouse acquire information in the underface of the third guide rail, and for installing
Temperature sensor and humidity sensor, the inspection mechanism includes the straight-line electric for being set to the connecting plate in the middle orlop portion
Machine, the telescoping mechanism being sequentially connected with the linear motor and the noise transducer and video for being set to the telescoping mechanism
Acquisition device, the noise transducer and the video acquisition device can the dresses of the inspection described in the drive lower edge of the telescoping mechanism
The short transverse set moves up and down, in order to using the collection result conduct of the noise transducer and the video acquisition device
The foundation of Judging fault；
Power device, the power device and the inspection device are by chain conveyer, for driving the inspection device described in
The length direction of third guide rail carries out inspection operation back and forth；
Controller, the controller and the temperature sensor, the humidity sensor, the noise transducer and the view
The electrical connection of frequency acquisition device, and for diagnosing institute according to the acquisition signal of the noise transducer and the video acquisition device
State the status of belt.
2. Multifunctional belt conveyer cruising inspection system according to claim 1, it is characterised in that：
The power device be DC brushless motor, with the DC brushless motor be sequentially connected motor gear and with it is described
The transmission chain of motor gear engagement, the DC brushless motor are disposed in proximity to the one of second guide rail by electric machine support
End；It is provided with tensioning wheel on the support rod, tumbler gear, the third is provided with by bearing spider on first guide rail
Guide rail both ends are relatively set with guide gear, and the transmission chain passes sequentially through the motor gear, the tensioning wheel, the commutation
The guide gear of gear and the third guide rail is supported；Tooth form engaged with base, the tooth form are provided in the upper storehouse
Engaged with base is engaged with the transmission chain；
Wherein, when the DC brushless motor rotates forward, the motor gear is operated towards preset direction, to drive the transmission
Chain is operated towards the preset direction, and then the inspection device is driven to move towards preset direction；When the DC brushless motor is anti-
When turning, the motor gear is operated towards with the opposite direction of the preset direction, so that the transmission chain be driven to preset towards described
The opposite direction in direction operates, and then the opposite direction for driving the inspection device towards preset direction moves.
3. Multifunctional belt conveyer cruising inspection system according to claim 2, it is characterised in that：
The inspection device further includes the carrying platform being set to above the upper storehouse, and the carrying platform is provided with seal box,
The seal box is horizontally located in the tooth form engaged with base by mounting groove, and the seal box has hermatic door, the sealing
Door is for carrying out the fixation of vertical direction to the seal box.
4. Multifunctional belt conveyer cruising inspection system according to claim 3, it is characterised in that：
The seal box lateral wall is symmetrically arranged with the first directive wheel and the second directive wheel, first directive wheel and described second
Elastic element is mounted in directive wheel, first directive wheel and second directive wheel are used to deviate in the inspection device
Repair is played when the third guide rail.
5. Multifunctional belt conveyer cruising inspection system according to claim 4, it is characterised in that：
It is additionally provided with ultrasonic sensor on the outside of the seal box, the ultrasonic sensor is electrically connected with the controller, and
The controller is configured as controlling the inspection device when the obstacle component of the ultrasonic sensor issues obstacle signal
Stop inspection.
6. Multifunctional belt conveyer cruising inspection system according to claim 2, it is characterised in that：
The controller is set to the gear engaged with base, and the gear engaged with base is also carried for being the control
Device provides the battery of power supply and the firedamp sensor for detecting gas density height.
7. Multifunctional belt conveyer cruising inspection system according to claim 1, it is characterised in that：
The telescoping mechanism further includes bottom plate, expansion plate, first support, second support, the first guiding axis, the second guiding axis,
One slip ring and the second slip ring, the first support and first guiding axis are all set in the middle orlop portion, and described second
Bracket and second guiding axis are all set in the bottom plate, and first slip ring passes through the connecting plate and the linear motor
Transmission connection；
Wherein, the expansion plate includes first plate and second plate arranged in a crossed manner by studs, first plate one end with
The first support connection, the other end are slideably positioned in second guiding axis, second plate one by second slip ring
End is connect with the second support, and the other end is slideably positioned in first guiding axis by first slip ring.
8. Multifunctional belt conveyer cruising inspection system according to claim 7, it is characterised in that：
The side wall of the telescoping mechanism is additionally provided with deduster and dust catcher, and the deduster is described for being dusted operation
Dust catcher, to realize the encapsulation process of dust, avoids dust explosion for carrying out dust suction operation.
9. Multifunctional belt conveyer cruising inspection system according to claim 2, it is characterised in that：
The Multifunctional belt conveyer cruising inspection system further includes cleaning box, and it is close that the cleaning box is set to second guide rail
One end of the DC brushless motor, the cleaning box are used to carry out cleaning operation to the inspection mechanism.
10. Multifunctional belt conveyer cruising inspection system according to any one of claim 1 to 9, it is characterised in that：
The controller is arm processor, and first guide rail, second guide rail are i-beam structure, and the third is led
Rail is abnormally-structured in more concave segments.
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| CN201810285439.1A CN108861419B (en) | 2018-04-02 | 2018-04-02 | Multifunctional belt conveyor inspection system |
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| CN201810285439.1A CN108861419B (en) | 2018-04-02 | 2018-04-02 | Multifunctional belt conveyor inspection system |
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| CN108861419B (en) | 2023-08-29 |
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