CN108856696B - Aluminum processing smelting slag removal production line and production processing method thereof - Google Patents
Aluminum processing smelting slag removal production line and production processing method thereof Download PDFInfo
- Publication number
- CN108856696B CN108856696B CN201810782415.7A CN201810782415A CN108856696B CN 108856696 B CN108856696 B CN 108856696B CN 201810782415 A CN201810782415 A CN 201810782415A CN 108856696 B CN108856696 B CN 108856696B
- Authority
- CN
- China
- Prior art keywords
- stirring
- slag removing
- slag
- plate
- aluminum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D43/00—Mechanical cleaning, e.g. skimming of molten metals
- B22D43/005—Removing slag from a molten metal surface
- B22D43/007—Removing slag from a molten metal surface by using scrapers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D27/00—Stirring devices for molten material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention relates to an aluminum processing smelting slag removal production line and a production and processing method thereof, and the aluminum processing smelting slag removal production line comprises a supporting bottom plate, a smelting furnace, a stirring and feeding device and a slag removal device, wherein the smelting furnace is placed in the middle of the front end of the supporting bottom plate, the stirring and feeding device is installed on the top of the supporting bottom plate, the slag removal device is positioned on the rear side of the smelting furnace, and the slag removal device is connected with the top of the rear end of the supporting bottom plate; the stirring and feeding device comprises an electric sliding block group, a stirring push rod, a stirring support plate and a stirring mechanism; the stirring mechanism comprises a stirring vertical plate, a stirring motor, a stirring turntable, a stirring connecting rod, a stirring lug seat, a stirring connecting seat, a stirring support platform, a clamping branch chain, a stirring claw and a stirring vertical rod. The invention can solve the problems that the aluminum liquid can not be stirred in all directions, the stirring effect of the aluminum liquid is poor, a large amount of aluminum can be accumulated on the aluminum liquid stirring rod, sundries on the aluminum liquid can not be removed in all directions, the cleaning efficiency of the sundries on the aluminum liquid is low and the like in the existing aluminum smelting process.
Description
Technical Field
The invention relates to the technical field of aluminum processing, in particular to an aluminum processing smelting slag removal production line and a production processing method thereof.
Background
The aluminum processing is to process an aluminum billet into a material by using a plastic processing method, and the main methods comprise rolling, extrusion, stretching, forging and the like; the yield of the existing aluminum is second to that of steel and is second to that of metal materials; the products processed by aluminum have seven alloy systems, and can be used for producing eight types of products such as plates, strips, foils, pipes, bars, sections, wires and forgings.
The most common method in the existing aluminum processing method is used for smelting and forging aluminum, aluminum blanks are firstly smelted, and the melt is stirred after the ingredients are put into a furnace, so that the chemical components in the melt are uniform; if the slag-smelting furnace contains high-melting-point refractory alloy components, stirring is rapidly and thoroughly carried out, metal blocks are prevented from piling up after stirring, after solid furnace charge is melted, a proper amount of smelting agent is scattered into the furnace, then the melt is stirred, after stirring, standing is carried out for a certain time to start deslagging, deslagging is carried out stably, and slag is prevented from being involved into the melt.
Stirring and slagging-off are gone on through artificial mode basically when current aluminium is smelted, and the problem that this kind of working method exists is as follows, can't carry out all-round stirring and aluminium liquid stirring effect poor to aluminium liquid, can pile up a large amount of aluminium on the aluminium liquid puddler, needs the manual work to carry out the secondary clearance, can't carry out all-round clearance to debris on the aluminium liquid, and debris cleaning efficiency on the aluminium liquid is low.
Disclosure of Invention
In order to solve the problems, the invention provides an aluminum processing smelting slag removal production line and a production processing method thereof, which can solve the problems that aluminum liquid cannot be stirred in all directions, the stirring effect of the aluminum liquid is poor, a large amount of aluminum can be accumulated on an aluminum liquid stirring rod, sundries on the aluminum liquid cannot be removed in all directions, the cleaning efficiency of the sundries on the aluminum liquid is low and the like in the existing aluminum smelting process; the all-round stirring, the debris clean up function on with aluminium liquid of carrying out to aluminium liquid when can realizing that aluminium is smelted have to aluminium liquid carry out all-round stirring, aluminium liquid stirring effect good, can not pile up aluminium on the aluminium liquid puddler, carry out all-round clearance, debris clean up advantage such as efficient on the aluminium liquid to debris on the aluminium liquid.
In order to achieve the purpose, the invention adopts the following technical scheme that the aluminum processing smelting slag removal production line comprises a supporting bottom plate, a smelting furnace, a stirring and feeding device and a slag removal device, wherein the smelting furnace is placed in the middle of the front end of the supporting bottom plate, the stirring and feeding device is positioned on the left side of the smelting furnace, the stirring and feeding device is installed on the top of the supporting bottom plate, the slag removal device is positioned on the rear side of the smelting furnace, and the slag removal device is connected with the top of the rear end of the supporting bottom plate.
The stirring and feeding device comprises an electric slider group, a stirring push rod, a stirring support plate and a stirring mechanism, wherein the electric slider group is arranged on the top of the left end of the supporting bottom plate, the stirring push rod is arranged on the top of the electric slider group, the stirring support plate is arranged on the top of the stirring push rod, the stirring mechanism is arranged on the top of the stirring support plate, the stirring and feeding device can stir when the smelting furnace heats the aluminum material to accelerate the dissolution of the aluminum material, meanwhile, the impurities at the bottom of the smelting furnace can be turned over, so that the impurities float on the upper end of the molten aluminum, the position and the height of the stirring mechanism can be adjusted by the electric sliding block group and the stirring push rod, so that the aluminum liquid in the smelting furnace can be stirred in all directions, meanwhile, the position height of the stirring mechanism can be adjusted to be capable of being removed from the smelting furnace without stirring, so that the feeding device is prevented from obstructing other procedures.
The slag removing device comprises a slag removing upright post, a slag removing cross post, a slag removing connecting plate, a slag removing mechanism and a slag removing adjusting push rod, wherein the slag removing upright post is arranged on the top of the rear end of the supporting base plate, and the front side surface of the slag removing upright post is provided with the slag removing cross post; the slag removing vertical column and the slag removing cross column are both of telescopic structures, the slag removing connecting plate is installed on the bottom of the front end of the slag removing cross column, the slag removing mechanism is installed on the bottom of the slag removing connecting plate, slag removing adjusting push rods are distributed at the front end of the slag removing mechanism and are installed between the front end of the slag removing mechanism and the bottom of the front end of the slag removing connecting plate through hinges, during specific work, the slag removing device can remove floating impurities in molten aluminum in a smelting furnace in an all-dimensional mode, the position and the height of the slag removing mechanism can be adjusted through telescopic motion of the slag removing vertical column and the slag removing cross column, and the angle of the slag removing mechanism can be adjusted through the slag removing adjusting push rods.
As a preferred technical scheme of the invention, the stirring mechanism comprises a stirring vertical plate, a stirring motor, a stirring turntable, a stirring connecting rod, a stirring lug seat, a stirring connecting seat, a stirring support platform, a clamping branch chain, a stirring claw and a stirring upright rod, wherein the stirring vertical plate is arranged on the top of the left end of the stirring support plate, the stirring motor is arranged on the right side surface of the stirring vertical plate through a motor sleeve, the stirring turntable is arranged on an output shaft of the stirring motor, a round hole is formed in the upper end of the stirring turntable, the stirring lug seat is positioned on the right side of the stirring turntable, the middle part of the stirring connecting rod is arranged on the stirring lug seat through a pin shaft, the stirring lug seat is arranged on the top of the stirring connecting seat, and the stirring connecting seat is arranged on; the stirring connecting seat is connected with the stirring support platform through a bearing, the left end of the stirring connecting rod is positioned in a round hole in the stirring turntable, the bottom of the right end of the stirring connecting rod is provided with a stirring upright rod, the stirring claw is arranged on the bottom of the stirring upright rod, the upper end of the stirring claw is an inclined surface, the lower end of the stirring claw is of a toothed structure, toothed arc plates are arranged on the front side and the rear side of the lower end of the stirring claw, the left end of the stirring connecting rod is provided with a bearing, and the clamping branch chains are symmetrically arranged in the round hole in; the bearing arranged at the left end of the stirring connecting rod is positioned between the clamping branched chains; the clamping branched chain comprises a clamping push rod and a clamping chuck plate, the bottom of the clamping push rod is arranged on the side wall of a round hole on the stirring turntable, the clamping chuck plate is arranged on the top of the clamping push rod, the bottom of the clamping chuck plate is provided with a latch, when the stirring mechanism works specifically, the stirring mechanism can stir aluminum liquid in the smelting furnace so as to increase the melting speed of the aluminum, meanwhile, impurities at the bottom of the smelting furnace can be turned upwards, the stirring motor can rotate to drive the stirring turntable, the stirring connecting rod drives the stirring claw to move annularly under the action of the stirring lug seat and the stirring connecting seat, the stirring connecting seat can automatically turn under the connecting action of the bearing, the left end of the stirring connecting rod can be stably clamped by the clamping chuck plate on the clamping branched chain, meanwhile, the bearing arranged at the left end of the stirring connecting rod can rotate in a manner of being matched with the stirring turntable, the inclined surface at the upper end of the stirring claw prevents aluminum liquid from being accumulated on the stirring claw, the tooth-shaped structure of the stirring claw and the tooth-shaped arc plate arranged at the lower end can increase the stirring effect of the stirring claw on the aluminum liquid, and meanwhile, the aluminum liquid cannot remain in the stirring claw.
As a preferred technical scheme of the invention, the slag removing mechanism comprises a slag removing turning pocket, slag removing side plates, side plate adjusting rods, an electric slag removing slider, a multi-stage slag removing push rod, a supporting scraper, a telescopic scraper and a scraper spring, wherein the slag removing turning pocket is arranged at the bottom of a slag removing connecting plate through a pin shaft, the slag removing side plates are arranged at the left side and the right side of the upper end of the slag removing turning pocket through pin shafts, the side plate adjusting rods are arranged at the inner sides of the slag removing side plates, the side plate adjusting rods are arranged between the rear side of the slag removing turning pocket and the inner side of the slag removing side plates through hinges, meshes are arranged at the front side and the bottom of the rear end of the slag removing turning pocket, the lower end of each slag removing side plate is provided with a circular hole, the electric slag removing slider is arranged at the bottom of the rear side of the slag removing connecting plate, the multi-stage slag removing push rod is arranged at the bottom of the, the telescopic scraper blade is arranged in a square hole arranged at the lower end of the supporting scraper blade through a scraper blade spring, the bottom of the telescopic scraper blade is of a pointed structure, when the slag removing mechanism works in detail, impurities floating on molten aluminum in a smelting furnace can be removed by the slag removing mechanism, the length of the slag removing adjusting push rod is adjusted, the rear end of the slag removing turning pocket is downward, the slag removing side plate is in an open state through the extension motion of the side plate adjusting rod, the lengths of the slag removing vertical column and the slag removing cross column are adjusted, the slag removing turning pocket can be inserted into the molten aluminum at the front side of the smelting furnace, the slag removing cross column is controlled to contract, the structure consisting of the slag removing turning pocket and the slag removing side plate can push the impurities floating on the molten aluminum forward, after the slag removing turning pocket moves to a certain position, the length of the slag removing adjusting push rod is adjusted, the slag turning pocket is returned to the initial position, the length of the side plate adjusting rod is adjusted, and the slag, when the initial position is replied to the scarfing cinder curb plate, the bucket type structure that the scarfing cinder commentaries on classics pocket and scarfing cinder curb plate are constituteed this moment can draw in the impurity on the aluminium liquid completely, adjust the length of scarfing cinder stand and scarfing cinder spreader, make the scarfing cinder mechanism shift out in the smelting furnace and remove suitable material position of falling, later extension scarfing cinder multistage push rod, make flexible scraper blade and scarfing cinder change the rear end top of pocket and contact, control scarfing cinder electric slider carries out the rebound, the pointed structure of flexible scraper blade bottom can be automatic changes aluminium liquid and debris clean up on the pocket with the scarfing cinder.
In addition, the invention also provides a production and processing method of the aluminum processing smelting slag removal production line, which comprises the following steps:
1. the stirring and feeding device can stir when the smelting furnace is used for smelting and heating aluminum materials, so that the dissolution of the aluminum materials is accelerated, impurities at the bottom of the smelting furnace can be turned over, the impurities float at the upper end of the molten aluminum, the position and the height of the stirring mechanism can be adjusted by the electric sliding block group and the stirring push rod, the aluminum liquid in the smelting furnace can be stirred in all directions, meanwhile, the adjustment of the position height of the stirring mechanism can be moved out of the smelting furnace without stirring, and the feeding device is prevented from blocking other processes;
2. when the stirring mechanism works, the stirring motor can drive the stirring turntable to rotate, the stirring connecting rod drives the stirring claw to do annular motion under the action of the stirring lug seat and the stirring connecting seat, the stirring connecting seat can automatically turn under the connecting action of the bearing, the left end of the stirring connecting rod can be stably clamped by the clamping plate on the clamping branch chain, meanwhile, the bearing arranged at the left end of the stirring connecting rod can cooperate with the stirring turntable to rotate, the stability of the stirring connecting rod is improved, the inclined plane at the upper end of the stirring claw prevents aluminum liquid from being accumulated on the stirring claw, the tooth-shaped structure of the stirring claw and the tooth-shaped arc plate arranged at the lower end can improve the stirring effect of the stirring mechanism on the aluminum liquid, and meanwhile, the aluminum liquid cannot remain in the stirring claw;
3. the slag removal device can remove floating impurities on molten aluminum in the smelting furnace in an all-around manner, the telescopic motion of the slag removal vertical column and the slag removal transverse column can adjust the position and the height of the slag removal mechanism, the slag removal adjusting push rod can adjust the angle of the slag removal mechanism, so that the rear end of the slag removal turning pocket faces downwards, the slag removal side plate is in an open state through the extension motion of the side plate adjusting rod, the lengths of the slag removal vertical column and the slag removal transverse column are adjusted, the slag removal turning pocket can be inserted into the molten aluminum on the front side of the smelting furnace, the slag removal transverse column is controlled to perform contraction motion, and the structure formed by the slag removal turning pocket and the slag removal side plate can push the floating impurities on the molten aluminum forwards;
4. when the slag removing turning pocket moves to a certain position, the length of the slag removing adjusting push rod is adjusted, so that the slag removing turning pocket returns to the initial position, the length of the side plate adjusting rod is adjusted, the slag removing side plate can inwards collect impurities accumulated on the front side of the smelting furnace, when the slag removing side plate returns to the initial position, a bucket type structure formed by the slag removing turning pocket and the slag removing side plate can completely collect the impurities on aluminum liquid, the lengths of the slag removing upright post and the slag removing cross post are adjusted, so that the slag removing mechanism can move out of the smelting furnace and move to a proper material pouring position, then the slag removing multi-stage push rod is extended, so that the telescopic scraper blade is in contact with the top of the rear end of the slag removing turning pocket, the slag removing electric slide block is controlled to move backwards, the tip-shaped structure at the bottom of the telescopic scraper blade can automatically clean the aluminum liquid and the impurities on the slag removing turning pocket, and the aluminum liquid can be, The cleaning function of the sundries on the aluminum liquid.
The invention has the beneficial effects that:
the invention can solve the problems that the aluminum liquid can not be stirred in all directions, the stirring effect of the aluminum liquid is poor, a large amount of aluminum can be accumulated on an aluminum liquid stirring rod, sundries on the aluminum liquid can not be removed in all directions, the cleaning efficiency of the sundries on the aluminum liquid is low and the like in the existing aluminum smelting process; the aluminum liquid stirring device has the advantages that the aluminum liquid stirring device can realize the functions of stirring the aluminum liquid in all directions and cleaning sundries on the aluminum liquid during aluminum smelting, has good aluminum liquid stirring effect, does not accumulate aluminum on an aluminum liquid stirring rod, removes the sundries on the aluminum liquid in all directions, has high cleaning efficiency of the sundries on the aluminum liquid and the like;
secondly, a stirring mechanism is arranged on the stirring and feeding device, and the stirring mechanism can stir the aluminum liquid in the smelting furnace so as to increase the melting speed of the aluminum;
and thirdly, the slag removing mechanism is arranged on the slag removing device, and the slag removing mechanism can remove impurities floating on molten aluminum in the smelting furnace.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view between the stirring plate and the stirring mechanism according to the present invention;
FIG. 3 is a schematic structural view of a stirring claw of the present invention;
FIG. 4 is a schematic structural view of the stirring turntable, the stirring connecting rod and the clamping branched chain;
FIG. 5 is a schematic structural view between the supporting bottom plate and the slag removing device of the invention;
FIG. 6 is a schematic structural view between the slag removing connecting plate and the slag removing mechanism of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 6, a slag removal production line is smelted in aluminium processing, including supporting baseplate 1, smelting furnace 2, stirring feeding device 3 and slag removal device 4, supporting baseplate 1's front end middle part on placed smelting furnace 2, stirring feeding device 3 is located the left side of smelting furnace 2, stirring feeding device 3 installs on supporting baseplate 1's top, slag removal device 4 is located the rear side of smelting furnace 2, slag removal device 4 is connected with supporting baseplate 1's rear end top.
The stirring and feeding device 3 comprises an electric sliding block group 31, a stirring push rod 32, a stirring support plate 33 and a stirring mechanism 34, the electric sliding block group 31 is installed on the top of the left end of the supporting base plate 1, the stirring push rod 32 is installed on the top of the electric sliding block group 31, the stirring support plate 33 is installed on the top of the stirring push rod 32, the stirring mechanism 34 is installed on the top of the stirring support plate 33, during specific work, the stirring and feeding device 3 can stir and heat aluminum materials in a smelting furnace 2 to accelerate dissolution of the aluminum materials, and can turn over impurities at the bottom of the smelting furnace 2 to enable the impurities to float on the upper end of the molten aluminum liquid, the electric sliding block group 31 and the stirring push rod 32 can adjust the position and the height of the stirring mechanism 34, so that the aluminum liquid in the smelting furnace 2 can be stirred in an omnibearing manner, and meanwhile, the adjustment of the position height of the stirring mechanism 34 can be discharged out, the feeding device 3 is prevented from hindering the other processes.
The slag removal device 4 comprises a slag removal upright post 41, a slag removal cross post 42, a slag removal connecting plate 43, a slag removal mechanism 44 and a slag removal adjusting push rod 45, wherein the slag removal upright post 41 is arranged on the top of the rear end of the supporting base plate 1, and the slag removal cross post 42 is arranged on the front side surface of the slag removal upright post 41; the slag removing upright post 41 and the slag removing cross post 42 are both of a telescopic structure, the slag removing connecting plate 43 is installed at the bottom of the front end of the slag removing cross post 42, the slag removing mechanism 44 is installed at the bottom of the slag removing connecting plate 43, slag removing adjusting push rods 45 are distributed at the front end of the slag removing mechanism 44, the slag removing adjusting push rods 45 are installed between the front end of the slag removing mechanism 44 and the bottom of the front end of the slag removing connecting plate 43 through hinges, in the specific working process, the slag removing device 4 can remove impurities floating on molten aluminum in the smelting furnace 2 in an all-around mode, the position and the height of the slag removing mechanism 44 can be adjusted through telescopic movement of the slag removing upright post 41 and the slag removing cross post 42, and the angle of the slag removing mechanism 44 can be adjusted through the slag removing adjusting push rods 45.
The stirring mechanism 34 comprises a stirring vertical plate 341, a stirring motor 342, a stirring turntable 343, a stirring connecting rod 344, a stirring lug seat 345, a stirring connecting seat 346, a stirring support stand 347, a clamping branch 348, a stirring claw 349 and a stirring upright 3410, wherein the stirring vertical plate 341 is installed on the top of the left end of the stirring support plate 33, the stirring motor 342 is installed on the right side surface of the stirring vertical plate 341 through a motor sleeve, the stirring turntable 343 is installed on an output shaft of the stirring motor 342, a circular hole is formed in the upper end of the stirring turntable 343, the stirring lug seat 345 is positioned on the right side of the stirring turntable 343, the middle part of the stirring connecting rod 344 is installed on the stirring lug seat 345 through a pin shaft, the stirring lug seat 345 is installed on the top of the stirring connecting seat 346, and the stirring connecting seat 346 is installed on the top of; the stirring connecting seat 346 is connected with the stirring supporting platform 347 through a bearing, the left end of the stirring connecting rod 344 is located in a circular hole in the stirring turntable 343, the bottom of the right end of the stirring connecting rod 344 is provided with a stirring upright 3410, the stirring claw 349 is installed on the bottom of the stirring upright 3410, the upper end of the stirring claw 349 is an inclined surface, the lower end of the stirring claw 349 is of a toothed structure, toothed arc plates are arranged on the front side and the rear side of the lower end of the stirring claw 349, the left end of the stirring connecting rod 344 is provided with a bearing, and the clamping branched chains 348 are symmetrically installed in the circular hole in the stirring turntable; the bearing arranged at the left end of the stirring connecting rod 344 is positioned between the clamping branched chains 348; the clamping branch 348 comprises a clamping push rod 3481 and a clamping plate 3482, the bottom of the clamping push rod 3481 is mounted on the side wall of the circular hole on the stirring turntable 343, the clamping plate 3482 is mounted on the top of the clamping push rod 3481, the clamping teeth are arranged at the bottom of the clamping plate 3482, when the stirring device works specifically, the stirring mechanism 34 can stir the aluminum liquid in the smelting furnace 2 to increase the melting speed of aluminum, meanwhile, impurities at the bottom of the smelting furnace 2 can be turned upwards, the stirring motor 342 rotates to drive the stirring turntable 343 to rotate, the stirring connecting rod 344 drives the stirring claw 349 to move annularly under the action of the stirring lug seat 345 and the stirring connecting seat 346, the stirring connecting seat 346 can automatically turn under the connection action of the bearing, the left end of the stirring connecting rod 344 can be stably clamped by the clamping plate 3482 on the clamping branch 348, and the bearing arranged at the left end of the stirring connecting rod 344 can rotate in cooperation with the stirring turntable 343, the stability of the stirring connecting rod 344 is improved, the inclined surface at the upper end of the stirring claw 349 prevents aluminum liquid from being accumulated on the stirring claw 349, the tooth-shaped structure of the stirring claw 349 and the tooth-shaped arc plate arranged at the lower end can improve the stirring effect of the aluminum liquid stirring device, and meanwhile, the aluminum liquid cannot remain in the stirring claw 349.
The slag removing mechanism 44 comprises a slag removing turning pocket 441, a slag removing side plate 442, a side plate adjusting rod 443, a slag removing electric slide block 444, a slag removing multistage push rod 445, a supporting scraper blade 446, a telescopic scraper blade 447 and a scraper blade spring 448, wherein the slag removing turning pocket 441 is installed on the bottom of the slag removing connecting plate 43 through a pin shaft, the slag removing side plate 442 is installed on the left side and the right side of the upper end of the slag removing turning pocket 441 through pin shafts, the side plate adjusting rod 443 is arranged on the inner side of the slag removing side plate 442, the side plate adjusting rod 443 is installed between the rear side of the slag removing turning pocket 441 and the inner side of the slag removing side plate 442 through a hinge, meshes are arranged on the front side and the rear bottom of the slag removing turning pocket 441, a circular hole is arranged at the lower end of the slag removing side plate 442, the slag removing electric slide block 444 is installed on the rear side bottom of the slag removing connecting plate 43, the slag removing multistage push rod 445 is installed on, the lower end of the supporting scraper 446 is provided with a square hole, the telescopic scraper 447 is installed in the square hole arranged at the lower end of the supporting scraper 446 through a scraper spring 448, the bottom of the telescopic scraper 447 is of a pointed structure, when the slag removing mechanism 44 works specifically, impurities floating on molten aluminum in the smelting furnace 2 can be removed, the length of the slag removing adjusting push rod 45 is adjusted, the rear end of the slag removing turning pocket 441 faces downwards, the slag removing side plates 442 are in an open state through the extending movement of the side plate adjusting rod 443, the lengths of the slag removing upright post 41 and the slag removing cross post 42 are adjusted, the slag removing turning pocket 441 can be inserted into the molten aluminum at the front side of the smelting furnace 2, the slag removing cross post 42 is controlled to perform contraction movement, the structure formed by the slag removing turning pocket 441 and the slag removing side plates 442 can push the impurities floating on the molten aluminum forwards, and the length of the slag removing adjusting push rod 45 is adjusted after the slag removing turning pocket 441 moves to a certain position, so that the slag turning pocket 441 returns to the initial position, adjust the length of the side plate adjusting rod 443, the slag removing side plate 442 can fold the impurities accumulated on the front side of the smelting furnace 2 inwards, when the slag removing side plate 442 returns to the initial position, the bucket type structure formed by the slag removing turning pocket 441 and the slag removing side plate 442 can fold the impurities on the aluminum liquid completely, adjust the lengths of the slag removing upright post 41 and the slag removing cross post 42, so that the slag removing mechanism 44 can move out of the smelting furnace 2 and move to a proper material pouring position, then extend the slag removing multistage push rod 445, so that the telescopic scraper 447 and the rear end top of the slag removing turning pocket 441 are in contact, control the slag removing electric slide block 444 to move backwards, and the pointed structure at the bottom of the telescopic scraper 447 can automatically clean the aluminum liquid and the impurities on the slag turning pocket 441.
In addition, the invention also provides a production and processing method of the aluminum processing smelting slag removal production line, which comprises the following steps:
1. the stirring and feeding device 3 can stir when the smelting furnace 2 is used for smelting and heating aluminum materials, so that the dissolution of the aluminum materials is accelerated, and meanwhile, impurities at the bottom of the smelting furnace 2 can be turned over, so that the impurities float at the upper end of molten aluminum, the position and the height of the stirring mechanism 34 can be adjusted by the electric sliding block set 31 and the stirring push rod 32, so that the aluminum liquid in the smelting furnace 2 can be stirred in all directions, and meanwhile, the adjustment of the position height of the stirring mechanism 34 can be moved out of the smelting furnace 2 without stirring, so that the feeding device 3 is prevented from obstructing other processes;
2. when the stirring mechanism 34 works, the rotation of the stirring motor 342 can drive the stirring turntable 343 to rotate, the stirring connecting rod 344 drives the stirring claw 349 to perform annular motion under the action of the stirring lug seat 345 and the stirring connecting seat 346, the stirring connecting seat 346 can automatically turn under the connection action of the bearing, the left end of the stirring connecting rod 344 can be stably clamped by the clamping plate 3482 on the clamping branched chain 348, meanwhile, the bearing arranged at the left end of the stirring connecting rod 344 can rotate in cooperation with the stirring turntable 343 to increase the stability of the stirring connecting rod 344, the inclined surface at the upper end of the stirring claw 349 prevents aluminum liquid from being accumulated on the stirring claw 349, the tooth-shaped structure of the stirring claw 349 and the tooth-shaped arc plate arranged at the lower end can increase the stirring effect of the invention on the aluminum liquid, and meanwhile, the aluminum liquid cannot remain in the stirring claw;
3. the slag removal device 4 can remove impurities floating on molten aluminum in the smelting furnace 2 in all directions, the telescopic motion of the slag removal upright post 41 and the slag removal cross post 42 can adjust the position and the height of the slag removal mechanism 44, the slag removal adjusting push rod 45 can adjust the angle of the slag removal mechanism 44, so that the rear end of the slag removal turning pocket 441 faces downwards, the slag removal side plate 442 is in an open state through the extension motion of the side plate adjusting rod 443, the lengths of the slag removal upright post 41 and the slag removal cross post 42 are adjusted, the slag removal turning pocket 441 can be inserted into the molten aluminum on the front side of the smelting furnace 2, the slag removal cross post 42 is controlled to perform contraction motion, and the structure formed by the slag removal turning pocket 441 and the slag removal side plate 442 can push the impurities floating on the molten aluminum forwards;
4. when the slag removing turning pocket 441 moves to a certain position, the length of the slag removing adjusting push rod 45 is adjusted, so that the slag removing turning pocket 441 returns to the initial position, the length of the side plate adjusting rod 443 is adjusted, the slag removing side plate 442 can collect impurities accumulated on the front side of the smelting furnace 2 inwards, when the slag removing side plate 442 returns to the initial position, the bucket type structure formed by the slag removing turning pocket 441 and the slag removing side plate 442 can completely collect the impurities on the aluminum liquid, the lengths of the slag removing upright post 41 and the slag removing cross post 42 are adjusted, so that the slag removing mechanism 44 can move out of the smelting furnace 2 and move to a proper material pouring position, then the slag removing multi-stage push rod 445 is extended, so that the telescopic scraper 447 is in contact with the top of the rear end of the slag removing turning pocket 441, the slag removing electric slide block 444 is controlled to move backwards, and the pointed structure at the bottom of the telescopic scraper 447 can automatically clean the aluminum liquid and the impurities on the slag removing turning pocket 441, when having realized aluminium and having smelted, carry out all-round stirring, with the debris clean up's on the aluminium liquid function to aluminium liquid, solved that exist when current aluminium is smelted can't carry out all-round stirring, aluminium liquid stirring effect is poor, can pile up a large amount of aluminium on the aluminium liquid puddler, can't carry out all-round clearance, debris cleaning efficiency low grade difficult problem on the aluminium liquid to debris on the aluminium liquid, reached the purpose.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a slag removal production line is smelted in aluminium processing, includes supporting baseplate (1), smelting furnace (2), stirring feeding device (3) and slag removal device (4), its characterized in that: the smelting furnace (2) is placed in the middle of the front end of the supporting bottom plate (1), the stirring and feeding device (3) is located on the left side of the smelting furnace (2), the stirring and feeding device (3) is installed on the top of the supporting bottom plate (1), the slag cleaning device (4) is located on the rear side of the smelting furnace (2), and the slag cleaning device (4) is connected with the top of the rear end of the supporting bottom plate (1); wherein:
the stirring and feeding device (3) comprises an electric slider group (31), a stirring push rod (32), a stirring support plate (33) and a stirring mechanism (34), wherein the electric slider group (31) is arranged on the top of the left end of the supporting base plate (1), the stirring push rod (32) is arranged on the top of the electric slider group (31), the stirring support plate (33) is arranged on the top of the stirring push rod (32), and the stirring mechanism (34) is arranged on the top of the stirring support plate (33);
the slag removing device (4) comprises a slag removing upright post (41), a slag removing cross post (42), a slag removing connecting plate (43), a slag removing mechanism (44) and a slag removing adjusting push rod (45), wherein the slag removing upright post (41) is installed on the top of the rear end of the supporting base plate (1), the slag removing cross post (42) is installed on the front side surface of the slag removing upright post (41), the slag removing connecting plate (43) is installed on the bottom of the front end of the slag removing cross post (42), the slag removing mechanism (44) is installed on the bottom of the slag removing connecting plate (43), the slag removing adjusting push rod (45) is distributed at the front end of the slag removing mechanism (44), and the slag removing adjusting push rod (45) is installed between the front end of the slag removing mechanism (44) and the bottom of the front end of the slag removing connecting plate (43) through a hinge;
the stirring mechanism (34) comprises a stirring vertical plate (341), a stirring motor (342), a stirring turntable (343), a stirring connecting rod (344), a stirring lug seat (345), a stirring connecting seat (346), a stirring support stand (347), a clamping branch chain (348), a stirring claw (349) and a stirring upright rod (3410), wherein the stirring vertical plate (341) is arranged on the top of the left end of the stirring support plate (33), the stirring motor (342) is arranged on the right side surface of the stirring vertical plate (341) through a motor sleeve, the stirring turntable (343) is arranged on an output shaft of the stirring motor (342), a round hole is formed in the upper end of the stirring turntable (343), the stirring lug seat (345) is positioned on the right side of the stirring turntable (343), the middle part of the stirring connecting rod (344) is arranged on the stirring lug seat (345) through a pin shaft, the stirring lug seat (345) is arranged on the top of the stirring connecting seat (346), the stirring connecting seat (346) is arranged on the top of the right end of the stirring, the left end of the stirring connecting rod (344) is located in a round hole in the stirring turntable (343), the bottom of the right end of the stirring connecting rod (344) is provided with a stirring upright rod (3410), a stirring claw (349) is arranged at the bottom of the stirring upright rod (3410), the upper end of the stirring claw (349) is an inclined surface, the lower end of the stirring claw (349) is of a toothed structure, toothed arc plates are arranged on the front side and the rear side of the lower end of the stirring claw (349), the left end of the stirring connecting rod (344) is provided with a bearing, and the clamping branched chains (348) are symmetrically arranged in the round hole in the stirring turntable (343);
the slag removing mechanism (44) comprises a slag removing turning pocket (441), a slag removing side plate (442), a side plate adjusting rod (443), a slag removing electric sliding block (444), a slag removing multistage push rod (445), a supporting scraper (446), a telescopic scraper (447) and a scraper spring (448), the slag removing turning pocket (441) is installed at the bottom of the slag removing connecting plate (43) through a pin shaft, the slag removing side plate (442) is installed at the left side and the right side of the upper end of the slag removing turning pocket (441) through the pin shaft, the side plate adjusting rod (443) is arranged at the inner side of the slag removing side plate (442), the side plate adjusting rod (443) is installed between the rear side surface of the slag removing turning pocket (441) and the inner side surface of the slag removing side plate (442) through a hinge, mesh holes are formed at the front side surface and the bottom of the rear end of the slag removing turning pocket (441), a round hole is formed at the lower end of the slag removing side plate (442), the slag removing electric sliding, the bottom of the slag removing electric sliding block (444) is provided with a slag removing multistage push rod (445), the supporting scraper (446) is arranged at the lower end of the slag removing multistage push rod (445), the lower end of the supporting scraper (446) is provided with a square hole, the telescopic scraper (447) is arranged in the square hole formed at the lower end of the supporting scraper (446) through a scraper spring (448), and the bottom of the telescopic scraper (447) is of a pointed structure.
2. The aluminum processing smelting slag removal production line of claim 1, wherein: the clamping branched chain (348) comprises a clamping push rod (3481) and a clamping plate (3482), the bottom of the clamping push rod (3481) is arranged on the side wall of the circular hole in the stirring turntable (343), the clamping plate (3482) is arranged on the top of the clamping push rod (3481), and the clamping teeth are arranged at the bottom of the clamping plate (3482).
3. The aluminum processing smelting slag removal production line of claim 1, wherein: the bearing arranged at the left end of the stirring connecting rod (344) is positioned between the clamping branched chains (348).
4. The aluminum processing smelting slag removal production line of claim 1, wherein: the stirring connecting seat (346) is connected with the stirring support (347) through a bearing.
5. The aluminum processing smelting slag removal production line of claim 1, wherein: the slag removing upright column (41) and the slag removing cross column (42) are both of telescopic structures.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810782415.7A CN108856696B (en) | 2018-07-17 | 2018-07-17 | Aluminum processing smelting slag removal production line and production processing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810782415.7A CN108856696B (en) | 2018-07-17 | 2018-07-17 | Aluminum processing smelting slag removal production line and production processing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108856696A CN108856696A (en) | 2018-11-23 |
| CN108856696B true CN108856696B (en) | 2020-06-12 |
Family
ID=64302553
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810782415.7A Active CN108856696B (en) | 2018-07-17 | 2018-07-17 | Aluminum processing smelting slag removal production line and production processing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108856696B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110923057B (en) * | 2019-11-29 | 2023-03-14 | 和县久盛调味品有限责任公司 | Device and method for removing residue of hot pepper oil |
| CN113134602A (en) * | 2020-01-17 | 2021-07-20 | 晟通科技集团有限公司 | Device for preventing aluminum liquid from being polluted |
| CN111521009A (en) * | 2020-04-27 | 2020-08-11 | 黄继寨 | Steel smelting manufacturing and processing system |
| CN111702158B (en) * | 2020-07-03 | 2021-12-21 | 宁波三和兴模具技术有限公司 | Steel ingot smelting process |
| CN113959224B (en) * | 2021-10-29 | 2023-09-22 | 常熟中佳新材料有限公司 | Smelting equipment for processing air conditioner refrigerating copper pipe |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102489697B (en) * | 2011-12-26 | 2014-11-12 | 株洲冶炼集团股份有限公司 | Slag collection hopper |
| KR101443790B1 (en) * | 2012-09-24 | 2014-09-24 | 주식회사 포스코 | Removing apparatus for slag |
| CN202779779U (en) * | 2012-09-28 | 2013-03-13 | 莱芜钢铁集团有限公司 | Machine for pushing and refloating slag |
| CN203999760U (en) * | 2014-06-18 | 2014-12-10 | 湖南鸿飞机械有限公司 | Lead bullion decopper(ing) pot environmental protection device for dragging dregs |
| CN204930279U (en) * | 2015-06-30 | 2016-01-06 | 遵义辣哈哈食品有限公司 | A kind of automatic mashing device for capsicum |
| CN106217402A (en) * | 2016-09-18 | 2016-12-14 | 盛富春 | A kind of molten metal scarfing cinder mechanical hand |
| CN207294863U (en) * | 2017-08-25 | 2018-05-01 | 湖北金洋资源股份公司 | Moveable smelting furnace agitating device |
| CN207533967U (en) * | 2017-12-11 | 2018-06-26 | 南丹县南方有色金属有限责任公司 | A kind of fishing slag blender |
| CN108085457A (en) * | 2017-12-15 | 2018-05-29 | 柳州市金升汽车配件有限公司 | A kind of molten iron slag-cleaning machine |
| CN108277363B (en) * | 2018-04-18 | 2019-11-29 | 阿坝铝厂 | A kind of molten aluminum holding furnace stirring mucking machine |
-
2018
- 2018-07-17 CN CN201810782415.7A patent/CN108856696B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN108856696A (en) | 2018-11-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108856696B (en) | Aluminum processing smelting slag removal production line and production processing method thereof | |
| CN108856694B (en) | Aluminum processing smelting equipment | |
| CN210817451U (en) | Slag extractor for intermediate frequency furnace | |
| CN218168717U (en) | Automatic slag removing device | |
| CN106424699B (en) | A kind of integrated kirsite block production system of molding stacking | |
| CN111637750A (en) | Dragging and fishing device for dragging slag and filtering for metal smelting | |
| CN108838385B (en) | Processing equipment for aluminum casting | |
| EA009428B1 (en) | Process for removing slag from molten iron and apparatus therefor | |
| KR20120064776A (en) | Dross bucket for gathering and removing dross in hot dip zinc plating bath | |
| CN108856695B (en) | Cleaning system of guide groove for aluminum smelting and casting | |
| CN214892556U (en) | Melting equipment for pump body production | |
| CN212283663U (en) | Stirring device for preventing segregation | |
| CN110779337B (en) | Automatic filler of magnesium kiln and slag cleaning device | |
| CN212870774U (en) | Automatic slag raking device of reverberatory furnace | |
| CN108941474B (en) | Aluminum plate machine-shaping mould equipment | |
| CN219977130U (en) | Slag removing device of secondary aluminum melting furnace | |
| CN117625991B (en) | Aluminum ash separation and recovery system | |
| CN214842448U (en) | Induction melting furnace convenient to clean | |
| CN212566840U (en) | Smelting device for hardware casting | |
| CN213701751U (en) | Full-automatic slag removal device for high-temperature liquid | |
| CN218080316U (en) | Mechanical device for efficiently scraping and deslagging zinc alloy ingot during casting | |
| CN218723044U (en) | Feeding and discharging system of muffle furnace | |
| CN219449831U (en) | Slag collector for slag scooping at bottom of zinc pot | |
| CN220472301U (en) | Discharging pipe with anti-blocking function | |
| CN214053644U (en) | Cast aluminum smelting furnace capable of automatically pouring out molten aluminum |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20200518 Address after: Wang Ting Xiang Dong an Cun, Qingyuan District, Baoding City, Hebei Province Applicant after: Qingyuan ZHONGJIU non ferrous alloy manufacturing Co., Ltd Address before: 231200 Yuzhou Overseas Chinese Town Phase II, No. 18 Building, No. 1 Business 03 Lower/No. 1 Business 03 Upper Room, Qishi Road and Bookcase Road Intersection, Feixi County, Hefei City, Anhui Province Applicant before: HEFEI HESONG INFORMATION TECHNOLOGY Co.,Ltd. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |