CN108855331A - Tunnel roach processing unit - Google Patents
Tunnel roach processing unit Download PDFInfo
- Publication number
- CN108855331A CN108855331A CN201810857835.7A CN201810857835A CN108855331A CN 108855331 A CN108855331 A CN 108855331A CN 201810857835 A CN201810857835 A CN 201810857835A CN 108855331 A CN108855331 A CN 108855331A
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- connection
- elevating hopper
- tunnel
- plate
- elevating
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- 241000231739 Rutilus rutilus Species 0.000 title claims abstract description 25
- 230000003028 elevating effect Effects 0.000 claims abstract description 111
- 230000000630 rising effect Effects 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 3
- 238000003672 processing method Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 239000002689 soil Substances 0.000 abstract description 23
- 239000002893 slag Substances 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 9
- 230000005641 tunneling Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 2
- 235000011613 Pinus brutia Nutrition 0.000 description 2
- 241000018646 Pinus brutia Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/14—Stamping mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/16—Mills provided with vibrators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/12—Devices for removing or hauling away excavated material or spoil; Working or loading platforms
Abstract
A kind of tunnel roach processing unit, it includes skeleton, elevating mechanism, knocking gear and vibrating mechanism, by placing skeleton in tunnel, by combining elevating mechanism, knocking gear and vibrating mechanism with skeleton interconnection, it is vertically moved up or down by elevating mechanism, lateral tilt conveys in dregs to the broken bucket of vibrating mechanism, is hammered by knocking gear and decomposes soil block, loose soil block is vibrated by vibrating mechanism, passes through the slag charge of broken bucket discharge hammering and vibration after loose.It the present invention overcomes slag charge utilization during former tunneling is excessively complicated, needs repeatedly to transport repeatedly, the problem of low efficiency, has structure simple, dregs can carry out loose handling without transporting tunnel, and without transporting repeatedly, process is simple, high-efficient feature.
Description
Technical field
The invention belongs to tunnel roach processing technology fields, are related to a kind of tunnel roach processing unit.
Background technique
During tunneling, generating a large amount of dregs and need to be discharged, the roach after discharge can be recycled recycling,
To utilize after being refined behind the tunnel roach entirety Yun Chu of excavation currently with the method for roach, usually contained in roach compared with
The mixed block of big soil block or soil block and sandstone, tunnel space is narrow, needs just to can be carried out pine after dregs is gradually transported tunnel
Processing is dissipated, is utilized again after processing.The problem is that soil block during loose handling, is transported repeatedly, process is multiple
It is miscellaneous, low efficiency.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of tunnel roach processing units, and structure is simple, using in tunnel
Skeleton is placed in road, elevating mechanism, knocking gear and vibrating mechanism are combined with skeleton interconnection, and elevating mechanism is vertically moved up or down side
Into inclination conveying dregs to the broken bucket of vibrating mechanism, soil block, soil block pine are hit in knocking gear and vibrating mechanism linkage vibration
It being discharged after dissipating along inclined broken bucket, dregs can carry out loose handling without transporting tunnel, without transporting repeatedly, process letter
It is single, it is high-efficient.
In order to solve the above technical problems, the technical scheme adopted by the invention is that:A kind of tunnel roach processing unit, it is wrapped
Include skeleton, elevating mechanism, knocking gear and vibrating mechanism;The elevating mechanism, knocking gear and vibrating mechanism are connect with skeleton
It is fixed;The elevating mechanism vertical lift rollover conveying;The knocking gear and vibrating mechanism linkage;The knocking gear is vertical
It is flexible to hit;The vibrating mechanism is located at the downside of knocking gear;The elevating mechanism is located at the side of vibrating mechanism.
The skeleton includes the frame for the horizontally-supported and bottom plate composition side opening being separately connected with vertical panel upper and lower ends
Body, knocking gear and vibrating mechanism are located in framework, and elevating mechanism is located at framework side.
The elevating mechanism includes the motor and elevating hopper connecting with screw rod, connect with skeleton and pushes away with what elevating hopper contradicted
Bar, and the limited post positioned at elevating hopper two sides;The motor is fixed with bottom plate, screw rod and horizontally-supported cooperation, elevating hopper edge
Screw rod oscilaltion.
The knocking gear includes the rack gear connecting with impact hammer, the driving mechanism with rack gear cooperation, and and impact hammer
The limiting device of connection and horizontally-supported cooperation.
The vibrating mechanism includes the wraping plate mechanism with connecting rod cooperation, the broken bucket connecting with wraping plate mechanism;The connecting rod
It is connect with driving mechanism.
The elevating hopper includes the magazine connecting with lifting seat, the sliding panel with magazine cooperation;
The lifting seat includes the horizontal supporting plate connecting with thread bush, and horizontal supporting plate pillar connected vertically, and is located at water
The reset spring of flat branch board ends;
The thread bush and screw rod cooperate, and pillar is connect with elevating hopper pin shaft, and reset spring is connect with feeding funnel bottom both ends;
The magazine is top and the box body that one side is open, and the bottom of open side is equipped with sliding slot and sliding panel cooperates;
The sliding panel is plate, gos deep into sliding slot being slidably matched with it, and slide plate rear portion is equipped with limit plate and sliding slot cooperation limits;
The push rod is rhabodoid, vertical with one end of elevating hopper open side with horizontally-supported connection;
The limited post is rhabodoid, is connected and fixed positioned at elevating hopper two sides with bottom plate.
The impact hammer includes connecting hang plate with pendency bar;
The rack gear is spur rack;
The driving mechanism includes the arc gear wheel connecting with servo motor output shaft, and connect with output shaft by belt
Driven shaft, the eccentric wheel with driven axis connection;
The limiting device is the body of rod of " T " shape structure, and the body of rod is equipped with adjustable spring, and the body of rod is extended vertically through in horizontally-supported cunning
Dynamic cooperation is connect with the pendency bar of impact hammer;
The servo motor and driven shaft are connect with cantilever respectively, and cantilever is connected and fixed with horizontally-supported;
The rack gear is connected with the pendency bar of impact hammer and is engaged with arc gear wheel.
The both ends of the connecting rod are respectively equipped with pivot pin and clump weight;
The wraping plate mechanism includes the support arm connecting with wraping plate central axis pin, the rotating arm and bullet being separately connected with wraping plate both ends
Spring, the other end and the bottom plate of spring are connected and fixed, and rotating arm one end is connect with wraping plate pin shaft, the other end and broken bucket bottom pin shaft
Connection, support arm are connected and fixed with bottom plate;
The broken bucket is the trench structure of both-side opening, and the centre and front end of bottom are respectively equipped with flexible sliding sleeve, and stretch sliding sleeve
Adjustable pipe is flexibly connected with broken bucket bottom pin shaft, fixing pipe is connected and fixed with bottom plate, and adjustable pipe is with fixing pipe socket along it
It slides axially;
The camshaft pin connection of the connecting rod and driving mechanism;
The clump weight is located at the top for being connected with spring one end wraping plate;
One end of the broken bucket is higher than the other end.
The processing method of tunnel roach processing unit as described above, it includes the following steps:
S1, feeding shovel the dregs in tunnel in elevating hopper, hopper(24)In horizontal body, hopper(24)Bottom
Reset spring compression;
S2, transport, the motor work connecting with screw rod, motor drive screw rod rotation, drive and go up and down with the thread bush of screw rod cooperation
Seat, which moves upwards, holds up elevating hopper rising;
S3 is rolled, and during rising, the front end for the side that is open gradually is contradicted with push rod elevating hopper, and elevating hopper is around lifting seat
Pillar rotate to side tilt;
S4, discharging while elevating hopper tilts, skid off, the dregs in elevating hopper with the sliding panel of feeding funnel bottom sliding slot cooperation
It is slid into broken bucket along sliding panel;
S5, hammering, servo motor work, output shaft is clockwise or drive arc gear wheel drive rack is reversed to move up and down, with rack gear
The impact hammer of connection moves up and down along limiting device, and the dregs in hang plate and broken bucket, which squeezes, to be hammered;
S6, vibration, while impact hammer is in hammering state, output shaft is clockwise or reverses the driven shaft rotation for driving belt connection
Turn, drives connecting rod rotation with the eccentric wheel of driven axis connection, the clump weight and wraping plate intermittent contact connecting with connecting rod, wraping plate drive
The dynamic broken intermittent movement up and down that struggles against, the dregs being crushed in bucket and impact hammer vibration are hit, and adjustable spring resets;
S7, discharge are crushed the dregs in bucket after impact hammer is hit loosely, are discharged along inclined broken bucket.
A kind of tunnel roach processing unit, it includes skeleton, elevating mechanism, knocking gear and vibrating mechanism, by tunnel
Skeleton is placed in road, by combining elevating mechanism, knocking gear and vibrating mechanism with skeleton interconnection, passes through elevating mechanism
Vertical lift, lateral tilt convey in dregs to the broken bucket of vibrating mechanism, are hammered by knocking gear and decompose soil block, pass through vibration
The dynamic loose soil block of mechanism vibrations passes through the slag charge of broken bucket discharge hammering and vibration after loose.The present invention overcomes former tunnels to repair
The problem of slag charge utilization is excessively complicated during building, and needs repeatedly to transport repeatedly, low efficiency has structure simple, and dregs is not necessarily to
Loose handling can be carried out by transporting tunnel, and without transporting repeatedly, process is simple, high-efficient feature.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples:
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is schematic cross-sectional view at the A-A of Fig. 1.
Fig. 3 is enlarged diagram at the B of Fig. 1.
Fig. 4 is the attachment structure schematic diagram of driving mechanism of the present invention.
Fig. 5 is usage state diagram of the invention.
In figure:Vertical panel 11, horizontally-supported 12, bottom plate 13, screw rod 21, motor 22, push rod 23, elevating hopper 24, limited post
25, impact hammer 31, rack gear 32, driving mechanism 33, limiting device 34, connecting rod 41, wraping plate mechanism 42, broken bucket 43.
Specific embodiment
In Fig. 1 ~ Fig. 5, a kind of tunnel roach processing unit, it includes skeleton, elevating mechanism, knocking gear and bobbing machine
Structure;The elevating mechanism, knocking gear and vibrating mechanism and skeleton are connected and fixed;The elevating mechanism vertical lift rollover is defeated
Material;The knocking gear and vibrating mechanism linkage;The knocking gear vertical telescopic is hit;The vibrating mechanism is located at impact machine
The downside of structure;The elevating mechanism is located at the side of vibrating mechanism.Structure is simple, by placing skeleton in tunnel, pass through by
Elevating mechanism, knocking gear and vibrating mechanism are combined with skeleton interconnection, are vertically moved up or down by elevating mechanism, lateral tilt is defeated
It send in dregs to the broken bucket 43 of vibrating mechanism, is hammered by knocking gear and decompose soil block, loose ground is vibrated by vibrating mechanism
Block, by the slag charge of broken 43 discharge hammering of bucket and vibration after loose, dregs can carry out loose handling, nothing without transporting tunnel
It need to transport repeatedly, process is simple, high-efficient.
In preferred scheme, the skeleton includes horizontally-supported 12 be separately connected with 11 upper and lower ends of vertical panel and bottom plate
The framework of 13 composition side openings, knocking gear and vibrating mechanism are located in framework, and elevating mechanism is located at framework side.Structure letter
Single, vertical panel 11 is the side frame of profile composition, for the knocking gear and vibrating mechanism of 12 connection of load level support, elevator
Structure is located at framework opening side, and upper and lower side connect with horizontally-supported 12 and bottom plate 13, horizontally-supported 12 and bottom plate 13 be plate, tie
Structure intensity is high.
In preferred scheme, the elevating mechanism includes the motor 22 and elevating hopper 24 connecting with screw rod 21, is connected with skeleton
Connect the push rod 23 contradicted with elevating hopper 24, and the limited post 25 positioned at 24 two sides of elevating hopper;The motor 22 and bottom plate 13 are solid
Fixed, screw rod 21 and horizontally-supported 12 cooperation, elevating hopper 24 is along 21 oscilaltion of screw rod.Structure is simple, when work, 22 work of motor
Make, output shaft rotation drives screw rod 21 to rise or fall, and when rising, limited post 25 is located at 24 two sides of elevating hopper and limits, elevating hopper
24 gradually move upwards along screw rod 21 close to push rod 23, and after push rod 23 is contradicted with elevating hopper 24, elevating hopper 24 is gradually rolled to one
Oblique deslagging material.
In preferred scheme, the knocking gear includes the rack gear 32 connecting with impact hammer 31, the drive cooperated with rack gear 32
Motivation structure 33, and the limiting device 34 cooperated with horizontally-supported 12 is connect with impact hammer 31.Structure is simple, when work, driving
Mechanism 33 and the cooperation of rack gear 32 drive the up and down motion of impact hammer 31 to hit with soil block, bulk dregs are decomposed, impact hammer 31
When movement, limiting device 34 limits impact hammer 31 and deviates from.
In preferred scheme, the vibrating mechanism includes the wraping plate mechanism 42 cooperated with connecting rod 41, is connected with wraping plate mechanism 42
The broken bucket 43 connect;The connecting rod 41 is connect with driving mechanism 33.Structure is simple, when work, 33 drive link 41 of driving mechanism
It is hit with one end intermittence of wraping plate mechanism 42, broken bucket 43 shakes, at the same time, the dregs being crushed in bucket 43 and shock
Hammer 31, which is hit, decomposes bulk dregs, and it is high-efficient to decompose soil block.
In preferred scheme, the elevating hopper 24 includes the magazine connecting with lifting seat, the sliding panel with magazine cooperation;Work
When making, lifting seat drives magazine to go up and down along screw rod 21, and when magazine tilts, sliding panel is skidded off from magazine bottom, the dregs in magazine
It comes down in torrents along sliding panel.
Preferably, the lifting seat includes the horizontal supporting plate connecting with thread bush, and horizontal supporting plate pillar connected vertically,
And the reset spring positioned at horizontal branch board ends;When work, thread bush and screw rod 21 cooperate, and when screw rod 21 rotates, drive spiral shell
Line set lifting, the reset spring support elevating hopper 24 connecting with horizontal branch board ends keeps balance, in push rod 23 and elevating hopper 24
Reset spring stress when rolling is contradicted, after elevating hopper 24 is detached from push rod 23, reset spring drives elevating hopper 24 to reset.
Preferably, the thread bush and screw rod 21 cooperate, and pillar is connect with 24 pin shaft of elevating hopper, reset spring and elevating hopper
The connection of 24 bottoms both ends;When work, elevating hopper 24 rotates inclination around pin shaft, reset spring and it is upper preferably, the connection of hopper 24 is multiple
Position.
Preferably, the magazine is top and the box body that one side is open, and the bottom of open side is equipped with sliding slot and sliding
Plate cooperation;Structure is simple, and the magazine of upper opening is convenient for feeding, and the opening of magazine side is for deslagging soil, when dregs is discharged, material
At heeling condition, sliding slot of the sliding panel under self weight along magazine bottom skids off box, but does not depart from magazine, and the dregs in magazine is along sliding
Movable plate comes down in torrents.
Preferably, the sliding panel is plate, gos deep into sliding slot being slidably matched with it, slide plate rear portion is equipped with limit plate and cunning
Slot cooperation limit;Structure is simple, when sliding panel is skidded off out of sliding slot, is contradicted and is limited by the limit plate at rear portion and sliding slot front end, prevented
On-slip movable plate is deviate from out of sliding slot.
Preferably, the push rod 23 is rhabodoid, connect with horizontally-supported 12 and hangs down with one end of 24 open side of elevating hopper
Directly;Structure is simple, and when work, elevating hopper 24 is gradually close with push rod 23 during moving upwards, push rod 23 and elevating hopper 24
The side of opening contradicts, and 24 stress of elevating hopper rotates inclination around the pillar of lifting seat, and the dregs in elevating hopper 24 is from eminence to low
Place tumbles.
Preferably, the limited post 25 is rhabodoid, is connected and fixed positioned at 24 two sides of elevating hopper with bottom plate 13.Structure letter
Singly, when work, elevating hopper 24 is moved upwards along screw rod 21, and limited post 25 is located at the two sides of elevating hopper 24, prevents elevating hopper 24 from revolving
Turn.
In preferred scheme, the impact hammer 31 includes connecting hang plate with pendency bar;Structure is simple, when work, vertically
Bar moves downward, and the dregs in hang plate and broken bucket 43, which is hit, decomposes the bulk soil body, one side of the hang plate towards broken bucket 43
The cone of protrusion can be set, it is more preferable to decompose bulk soil body effect.
Preferably, the rack gear 32 is spur rack;Structure is simple, and when work, spur rack and arc gear wheel cooperate, by arc
Gear drives its up-and-down movement.
Preferably, the driving mechanism 33 includes the arc gear wheel connecting with servo motor output shaft, and and output shaft
The driven shaft connected by belt, the eccentric wheel with driven axis connection;When work, servo motor intermittence positive and negative rotation, with output
The arc gear wheel drive rack 32 of axis connection moves up and down, and at the same time, output shaft drive belt and driven shaft rotation are and driven
The eccentric wheel of axis connection rotates with.
Preferably, the limiting device 34 is the body of rod of " T " shape structure, and the body of rod is equipped with adjustable spring, and the body of rod vertically passes through
It is through at horizontally-supported 12 and is slidably matched and connect with the pendency bar of impact hammer 31;Structure is simple, and when work, about 31 impact hammer is transported
Dynamic, limiting device 34 slides up and down limit along horizontally-supported 12, the adjustable spring between horizontally-supported 12 and pendency bar,
Impact hammer 31 slows down the impact with horizontally-supported 12 when rising.
Preferably, the servo motor and driven shaft are connect with cantilever respectively, and cantilever is connected and fixed with horizontally-supported 12;Knot
Structure is simple, and when installation, servo motor and driven shaft connect with cantilever overhang in framework with horizontally-supported 12 fixation respectively, structure
Compact, intensity is high.
Preferably, the rack gear 32 connect with the pendency bar of impact hammer 31 and engages with arc gear wheel.Structure is simple, using arc
Its up and down motion of the engagement of shape wheel and rack 32 driving, rack gear 32 drive pendency bar to move up and down.
In preferred scheme, the both ends of the connecting rod 41 are respectively equipped with pivot pin and clump weight;Structure is simple, 41 one end of connecting rod
Pivot pin connect with eccentric wheel, the clump weight connecting with 41 other end of connecting rod makes connecting rod freely dangle, eccentric wheel rotate when, drive
Connecting rod 41 does rotary lifting movement, and clump weight interval hits one end of wraping plate.
Preferably, the wraping plate mechanism 42 includes the support arm connecting with wraping plate central axis pin, is connected respectively with wraping plate both ends
The rotating arm and spring connect, the other end and the bottom plate 13 of spring are connected and fixed, and rotating arm one end is connect with wraping plate pin shaft, the other end
With 43 base pins axis connections of broken bucket, support arm is connected and fixed with bottom plate 13;Structure is simple, and when work, wraping plate is in clump weight
Gap rotates under hitting around support arm, broken 43 movement of bucket of the upward intermittence movement progress of rotating arm, spring reset.
Preferably, the broken bucket 43 is the trench structure of both-side opening, and the centre and front end of bottom are respectively equipped with flexible
The adjustable pipe of sliding sleeve, flexible sliding sleeve is flexibly connected with 43 bottom pin shafts of broken bucket, and fixing pipe is connected and fixed with bottom plate 13, adjustable pipe
It is socketed with fixing pipe and slides axially along it;Structure is simple, is crushed bucket 43 under rotating arm promotion, moves downward along flexible sliding sleeve,
It is moved steadily by the broken bucket 43 of two flexible sliding sleeve limits, is not easy.
Preferably, the camshaft pin connection of the connecting rod 41 and driving mechanism 33;Structure is simple, when work, eccentric wheel
Connecting rod 41 is driven to rotate.
Preferably, the clump weight is located at the top for being connected with spring one end wraping plate;Structure is simple, and clump weight stretches connecting rod
41 vertical hangs are located at spring one end wraping plate top, and eccentric wheel rotation drives the rotation of connecting rod 41 to move up and down, clump weight and wraping plate
Intermittent contact upwarps the other end, spring reset.
Preferably, one end of the broken bucket 43 is higher than the other end.Structure is simple, is crushed bucket 43 at skewed, works as slag charge
It pours to from elevating hopper 24 after being crushed bucket 43, is slided from the eminence of broken bucket 43 to lower, at the same time, knocking gear hits slag
Material decomposes bulk dregs, and vibrating mechanism vibrates the dregs after further loosely decomposing, and meter is discharged along inclined broken bucket 43 in dregs
Enter to sub-sieve mechanism, sub-sieve mechanism is multistage filtering sub-sieve, and the mesh of sieve gradually reduces from the top down, and disposable sub-sieve is a variety of
The slag charge of variable grain size.
In preferred scheme, the processing method of tunnel roach processing unit as described above, it includes the following steps:
S1, feeding shovel the dregs in tunnel in elevating hopper 24, and hopper 24 is in horizontal body, and 24 bottom of hopper is answered
Position spring-compressed;
S2, transport, the motor 22 connecting with screw rod 21 work, and motor 22 drives screw rod 21 to rotate, the screw thread cooperated with screw rod 21
Set drives lifting seat to move upwards and holds up the rising of elevating hopper 24;
S3, roll, elevating hopper 24 during rising, the front end for the side that is open gradually with push rod 23 contradict, elevating hopper 24 around
The pillar of lifting seat is rotated to be tilted to side;
S4, discharging while elevating hopper 24 tilts, skid off, in elevating hopper 24 with the sliding panel of 24 bottom sliding slot of elevating hopper cooperation
Dregs slid into broken bucket 43 along sliding panel;
S5, hammering, servo motor work, output shaft is clockwise or drive arc gear wheel drive rack 32 is reversed to move up and down, with tooth
The impact hammer 31 that item 32 connects moves up and down along limiting device 34, and the dregs in hang plate and broken bucket 43, which squeezes, to be hammered;
S6, vibration, while impact hammer 31 is in hammering state, output shaft is clockwise or reverses the driven shaft rotation for driving belt connection
Turn, drive connecting rod 41 to rotate with the eccentric wheel of driven axis connection, the clump weight and wraping plate intermittent contact connecting with connecting rod 41 are stuck up
Plate driving about 43 intermittent movements of broken bucket, the dregs being crushed in bucket 43 and the vibration of impact hammer 31 are hit, and adjustable spring resets;
S7, discharge, the dregs being crushed in bucket 43 is after impact hammer 31 is hit loosely, along inclined broken 43 discharge of bucket.This method
It is simple to be applicable in, it is simple to operate, it is high-efficient, it occupies little space.
Tunnel roach processing unit as described above, when installing and using, places skeleton in tunnel, by elevating mechanism, hits
It hits mechanism and vibrating mechanism to combine with skeleton interconnection, elevating mechanism vertical lift, lateral tilt conveys dregs to bobbing machine
In the broken bucket 43 of structure, soil block is decomposed in knocking gear hammering, and vibrating mechanism vibrates loose soil block, is crushed 43 discharge hammering of bucket and vibration
Slag charge after moving loosely, dregs can carry out loose handling without transporting tunnel, and without transporting repeatedly, process is simple, high-efficient.
Vertical panel 11 is the side frame of profile composition, and the knocking gear and vibrating mechanism of 12 connections are supported for load level,
Elevating mechanism is located at framework opening side, and upper and lower side connect with horizontally-supported 12 and bottom plate 13, horizontally-supported 12 and bottom plate 13 be
Plate, structural strength are high.
When work, motor 22 works, and output shaft rotation drives screw rod 21 to rise or fall, and when rising, limited post 25 is located at
The limit of 24 two sides of elevating hopper, elevating hopper 24 are gradually moved upwards along screw rod 21 close to push rod 23, and push rod 23 and elevating hopper 24 contradict
Afterwards, elevating hopper 24 gradually tilts deslagging material to side.
When work, driving mechanism 33 and the cooperation of rack gear 32 drive the up and down motion of impact hammer 31 to hit with soil block, by bulk slag
Soil is decomposed, and when impact hammer 31 acts, limiting device 34 limits impact hammer 31 and deviates from.
When work, 33 drive link 41 of driving mechanism and one end intermittence of wraping plate mechanism 42 are hit, and are crushed bucket 43 and are occurred
Shake, at the same time, the dregs and impact hammer 31 being crushed in bucket 43, which are hit, decomposes bulk dregs, and it is high-efficient to decompose soil block.
When work, lifting seat drives magazine to go up and down along screw rod 21, and when magazine tilts, sliding panel is skidded off from magazine bottom, material
Dregs in box comes down in torrents along sliding panel.
When work, thread bush and screw rod 21 cooperate, when screw rod 21 rotates, driving thread bush lifting, with horizontal branch board ends
The reset spring support elevating hopper 24 of connection keeps balance, the reset spring stress when push rod 23 and elevating hopper 24 are contradicted and rolled,
After elevating hopper 24 is detached from push rod 23, reset spring drives elevating hopper 24 to reset.
When work, elevating hopper 24 rotates inclination around pin shaft, reset spring and it is upper preferably, the connection of hopper 24 resets.
The magazine of upper opening is convenient for feeding, and the opening of magazine side is for deslagging soil, and when dregs is discharged, magazine is at inclination
State, sliding slot of the sliding panel under self weight along magazine bottom skids off, but does not depart from magazine, and the dregs in magazine inclines along sliding panel
It rushes down.
When sliding panel is skidded off out of sliding slot, is contradicted and limited by the limit plate at rear portion and sliding slot front end, prevent sliding panel from cunning
Abjection in slot.
When work, elevating hopper 24 is gradually close with push rod 23 during moving upwards, and push rod 23 and elevating hopper 24 are open
Side contradict, 24 stress of elevating hopper rotates inclination around the pillar of lifting seat, and the dregs in elevating hopper 24 rolls from high to lower
It falls.
When work, elevating hopper 24 is moved upwards along screw rod 21, and limited post 25 is located at the two sides of elevating hopper 24, prevents elevating hopper
24 rotations.
When work, vertical rod is moved downward, and the dregs in hang plate and broken bucket 43, which is hit, decomposes the bulk soil body, hang plate
Towards the cone that protrusion can be set on one side of broken bucket 43, it is more preferable to decompose bulk soil body effect.
When work, spur rack and arc gear wheel cooperate, and drive its up-and-down movement by arc gear wheel.
When work, servo motor intermittence positive and negative rotation, the arc gear wheel drive rack 32 being connected with exporting axis moves up and down,
At the same time, output shaft drive belt and driven shaft rotation, rotate with the eccentric wheel of driven axis connection.
When work, impact hammer 31 moves up and down, and limiting device 34 slides up and down limit along horizontally-supported 12, is located at horizontal branch
Adjustable spring between support 12 and pendency bar, slows down the impact with horizontally-supported 12 when impact hammer 31 rises.
When installation, servo motor and driven shaft connect with cantilever overhang in framework with horizontally-supported 12 fixation respectively, tie
Structure is compact, and intensity is high.
Using its up and down motion of the engagement of arc-shaped gear wheel and rack 32 driving, rack gear 32 drives pendency bar to move up and down.
The pivot pin of 41 one end of connecting rod is connect with eccentric wheel, and the clump weight connecting with 41 other end of connecting rod hangs connecting rod freely
It hangs down, when eccentric wheel rotates, connecting rod 41 is driven to do rotary lifting movement, clump weight interval hits one end of wraping plate.
When work, wraping plate is rotated in the case where the gap of clump weight is hit around support arm, the upward intermittence movement progress of rotating arm
Broken 43 movement of bucket, spring reset.
Broken bucket 43 moves downward under rotating arm promotion along flexible sliding sleeve, by the broken bucket of two flexible sliding sleeve limits
43 movements are steady, are not easy.
When work, eccentric wheel drives connecting rod 41 to rotate.
Clump weight stretches 41 vertical hang of connecting rod, is located at spring one end wraping plate top, and eccentric wheel rotation drives connecting rod 41 to revolve
Turn to move up and down, clump weight upwarps the other end with wraping plate intermittent contact, spring reset.
Broken bucket 43 is at skewed, after slag charge pours to broken bucket 43 from elevating hopper 24, from the eminence of broken bucket 43 to
Bulk dregs is decomposed in lower sliding, at the same time, knocking gear shock slag charge, and vibrating mechanism vibration is further after loose decomposition
Dregs, dregs contributes to sub-sieve mechanism along inclined broken 43 discharge of bucket, and sub-sieve mechanism is multistage filtering sub-sieve, the net of sieve
Hole gradually reduces from the top down, the slag charge of the disposable a variety of variable grain sizes of sub-sieve.
The above embodiments are only the preferred technical solution of the present invention, and are not construed as limitation of the invention, this Shen
Please in embodiment and embodiment in feature in the absence of conflict, can mutual any combination.Protection model of the invention
The technical solution that should be recorded with claim is enclosed, the equivalent replacement side of technical characteristic in the technical solution recorded including claim
Case is protection scope.Equivalent replacement i.e. within this range is improved, also within protection scope of the present invention.
Claims (9)
1. a kind of tunnel roach processing unit, it is characterized in that:It includes skeleton, elevating mechanism, knocking gear and vibrating mechanism;Institute
It states elevating mechanism, knocking gear and vibrating mechanism and skeleton is connected and fixed;The elevating mechanism vertical lift rollover conveying;It is described
Knocking gear and vibrating mechanism linkage;The knocking gear vertical telescopic is hit;The vibrating mechanism is located under knocking gear
Side;The elevating mechanism is located at the side of vibrating mechanism.
2. tunnel roach processing unit according to claim 1, it is characterized in that:The skeleton includes and vertical panel(11)On
Lower both ends are separately connected horizontally-supported(12)And bottom plate(13)Form the framework of side opening, knocking gear and vibrating mechanism position
In in framework, elevating mechanism is located at framework side.
3. tunnel roach processing unit according to claim 2, it is characterized in that:The elevating mechanism includes and screw rod(21)
The motor of connection(22)And elevating hopper(24), it is connect with skeleton and elevating hopper(24)The push rod of conflict(23), and it is located at feeding
Bucket(24)The limited post of two sides(25);The motor(22)With bottom plate(13)It is fixed, screw rod(21)With it is horizontally-supported(12)Cooperation,
Elevating hopper(24)Along screw rod(21)Oscilaltion.
4. tunnel roach processing unit according to claim 2, it is characterized in that:The knocking gear includes and impact hammer
(31)The rack gear of connection(32), with rack gear(32)The driving mechanism of cooperation(33), and and impact hammer(31)Connection is propped up with horizontal
Support(12)The limiting device of cooperation(34).
5. tunnel roach processing unit according to claim 4, it is characterized in that:The vibrating mechanism includes and connecting rod(41)
The wraping plate mechanism of cooperation(42), with wraping plate mechanism(42)The broken bucket of connection(43);The connecting rod(41)With driving mechanism(33)
Connection.
6. tunnel roach processing unit according to claim 3, it is characterized in that:The elevating hopper(24)Including with lifting seat
The magazine of connection, the sliding panel with magazine cooperation;
The lifting seat includes the horizontal supporting plate connecting with thread bush, and horizontal supporting plate pillar connected vertically, and is located at water
The reset spring of flat branch board ends;
The thread bush and screw rod(21)Cooperation, pillar and elevating hopper(24)Pin shaft connection, reset spring and elevating hopper(24)Bottom
The connection of portion both ends;
The magazine is top and the box body that one side is open, and the bottom of open side is equipped with sliding slot and sliding panel cooperates;
The sliding panel is plate, gos deep into sliding slot being slidably matched with it, and slide plate rear portion is equipped with limit plate and sliding slot cooperation limits;
The push rod(23)It is and horizontally-supported for rhabodoid(12)Connection and elevating hopper(24)One end of open side is vertical;
The limited post(25)For rhabodoid, it is located at elevating hopper(24)Two sides and bottom plate(13)It is connected and fixed.
7. tunnel roach processing unit according to claim 4, it is characterized in that:The impact hammer(31)Including with pendency bar
Connect hang plate;
The rack gear(32)For spur rack;
The driving mechanism(33)Connected including the arc gear wheel being connect with servo motor output shaft, and with output shaft by belt
The driven shaft connect, the eccentric wheel with driven axis connection;
The limiting device(34)For the body of rod of " T " shape structure, the body of rod is equipped with adjustable spring, and the body of rod is extended vertically through to be propped up in level
Support(12)It is slidably matched and impact hammer(31)Pendency bar connection;
The servo motor and driven shaft are connect with cantilever respectively, cantilever with it is horizontally-supported(12)It is connected and fixed;
The rack gear(32)With impact hammer(31)Pendency bar connection engaged with arc gear wheel.
8. tunnel roach processing unit according to claim 5, it is characterized in that:The connecting rod(41)Both ends be respectively equipped with
Pivot pin and clump weight;
The wraping plate mechanism(42)Including the support arm being connect with wraping plate central axis pin, the rotating arm being separately connected with wraping plate both ends
And spring, the other end and bottom plate of spring(13)It is connected and fixed, rotating arm one end is connect with wraping plate pin shaft, the other end and broken bucket
(43)Base pins axis connection, support arm and bottom plate(13)It is connected and fixed;
The broken bucket(43)For the trench structure of both-side opening, the centre and front end of bottom are respectively equipped with flexible sliding sleeve, stretch
The adjustable pipe of sliding sleeve and broken bucket(43)Bottom pin shaft is flexibly connected, fixing pipe and bottom plate(13)It is connected and fixed, adjustable pipe and solid
Determine pipe socket to slide axially along it;
The connecting rod(41)With driving mechanism(33)Camshaft pin connection;
The clump weight is located at the top for being connected with spring one end wraping plate;
The broken bucket(43)One end be higher than the other end.
9. the processing method of described in any item tunnel roach processing units according to claim 1 ~ 8, which is characterized in that it includes
Following steps:
S1, feeding shovel the dregs in tunnel into elevating hopper(24)It is interior, hopper(24)In horizontal body, hopper(24)Bottom
The reset spring in portion compresses;
S2, transport, with screw rod(21)The motor of connection(22)Work, motor(22)Drive screw rod(21)Rotation, with screw rod(21)
The thread bush of cooperation drives lifting seat to move upwards picking-up elevating hopper(24)Rise;
S3 is rolled, elevating hopper(24)During rising, the front end for the side that is open gradually with push rod(23)It contradicts, elevating hopper
(24)It rotates around the pillar of lifting seat to side and tilts;
S4, discharging, elevating hopper(24)While inclination, with elevating hopper(24)The sliding panel of bottom sliding slot cooperation skids off, elevating hopper
(24)Interior dregs slides into broken bucket along sliding panel(43)It is interior;
S5, hammering, servo motor work, output shaft is clockwise or reverses drive arc gear wheel drive rack(32)It moves up and down, with
Rack gear(32)The impact hammer of connection(31)Along limiting device(34)It moves up and down, hang plate and broken bucket(43)Interior dregs squeezes
Hammering;
S6, vibration, impact hammer(31)While in hammering state, output shaft is clockwise or reverses the driven shaft for driving belt connection
Rotation drives connecting rod with the eccentric wheel of driven axis connection(41)Rotation, with connecting rod(41)The clump weight and wraping plate of connection are intermittent
Contact, the broken bucket of wraping plate driving(43)Upper and lower intermittent movement is crushed bucket(43)Interior dregs and impact hammer(31)Vibration is hit, and is stretched
Contracting spring reset;
S7, discharge are crushed bucket(43)Interior dregs is in impact hammer(31)After hitting loosely, along inclined broken bucket(43)Discharge.
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CN201810857835.7A CN108855331A (en) | 2018-07-31 | 2018-07-31 | Tunnel roach processing unit |
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CN201810857835.7A CN108855331A (en) | 2018-07-31 | 2018-07-31 | Tunnel roach processing unit |
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CN109794322A (en) * | 2019-03-28 | 2019-05-24 | 广州市鹭江远科技有限公司 | It is a kind of that there is the crusher for carrying function for exploiting the convenient for safeguarding of iron ore |
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