CN108851191B - Online cleaning device for lower chain of filament cutter - Google Patents
Online cleaning device for lower chain of filament cutter Download PDFInfo
- Publication number
- CN108851191B CN108851191B CN201710323311.5A CN201710323311A CN108851191B CN 108851191 B CN108851191 B CN 108851191B CN 201710323311 A CN201710323311 A CN 201710323311A CN 108851191 B CN108851191 B CN 108851191B
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- China
- Prior art keywords
- chain
- wheel
- driving wheel
- cleaning device
- cleaning
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- 238000004140 cleaning Methods 0.000 title claims abstract description 73
- 230000033001 locomotion Effects 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 41
- 238000011084 recovery Methods 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 description 6
- 241000208125 Nicotiana Species 0.000 description 5
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B7/00—Cutting tobacco
- A24B7/14—Feeding or control devices for tobacco-cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The utility model discloses an on-line cleaning device for a lower chain of a shredder, which comprises the following components: the cleaning device comprises a frame, a driving wheel, a driven wheel, a chain wheel and a cleaning brush; the chain is arranged above the frame, and drives the driving wheel to rotate during movement, the driving wheel drives the driven wheel meshed with the driving wheel to rotate, and the driven wheel is fixedly connected with a chain wheel provided with a chain, so that the chain is driven to move, and a plurality of cleaning brushes are arranged on the chain and move along with the chain to clean the surface of the chain. The online cleaning device does not need an external power source, cleans thoroughly, prolongs the cleaning period of a chain, improves the working efficiency, reduces the occurrence rate of faults of the filament cutter and reduces the maintenance cost.
Description
Technical Field
The utility model belongs to the field of tobacco cutting, and particularly relates to an on-line cleaning device for a lower chain of a tobacco cutter.
Background
In the prior art, an upper row chain and a lower row chain of a tobacco cutter are responsible for compacting and conveying materials to a gate, and the materials are cut into tobacco shreds meeting requirements by a rotating body. Under the friction and extrusion action of the row chain, a part of tobacco leaves can be adhered to the surface of the row chain. In the prior art, the surface of the bar chain is generally not cleaned on line or is cleaned by adopting a fixed cleaning brush, so that the surface of the bar chain is continuously adhered with materials, and the copper bar chain is detached regularly to be cleaned integrally. Meanwhile, due to incomplete cleaning, the ash receiving plate at the lower part of the row chain is always full of materials or smoke, and the cleaning is very inconvenient due to limited space. The prior shredder has serious material leakage at the front end of the lower chain, the hopper is designed at the front end of the lower chain, the cleaning and the maintenance are very inconvenient, and the material returning device connected with the hopper is also very inconvenient to maintain.
The present patent discloses an automatic cleaning device for a lower chain of an on-line shredder, which comprises a rack and a belt cleaning mechanism, wherein the rack is connected with two vertically arranged adjustable supporting legs and a driving mechanism, and the driving mechanism is in transmission connection with a transmission shaft; the belt cleaning mechanism comprises a transmission shaft, a driven shaft and a belt, and a hairbrush is arranged on the outer side surface of the belt; the transmission shaft and the driven shaft are arranged in parallel, the belt is wound on the transmission shaft and the driven shaft, and the transmission shaft and the driven shaft are respectively connected with the corresponding adjustable supporting legs.
The present utility model has been made in view of this.
Disclosure of Invention
The utility model aims to solve the technical problem of overcoming the defects in the prior art and provides an on-line cleaning device for a lower chain of a shredder, wherein the lower chain drives a driving wheel driving device of the cleaning device to move, other external power sources are not needed, and materials adhered to the surface of the lower chain and materials falling onto a receiving plate are cleaned to a recovery box at the rear end of the receiving plate through a cleaning brush arranged on the chain for collection.
In order to solve the technical problems, the utility model adopts the basic conception of the technical scheme that: an on-line cleaning device for a lower chain of a shredder, comprising: the cleaning device comprises a frame, a driving wheel, a driven wheel, a chain wheel and a cleaning brush; the chain is arranged above the frame, and drives the driving wheel to rotate when moving, the driving wheel drives the driven wheel meshed with the driving wheel to rotate, and the driven wheel is fixedly connected with a chain wheel provided with a chain, so that the chain is driven to move, and at least one cleaning brush is arranged on the chain and moves along with the chain to clean the surface of the chain.
Further, the surface of the driving wheel is of a tooth-shaped structure, is meshed with the outer shape of the chain, is driven by the chain motion, is provided with a driving wheel support between the driving wheel and the driven wheel, and is fixed to ensure that the axial distance between the driving wheel and the driven wheel is unchanged.
Further, the driven wheel is meshed with the driving wheel, is opposite to the driving wheel in steering, and drives the chain wheel to drive the cleaning brush on the chain to move opposite to the chain to clean the chain.
Further, the chain below is equipped with the material receiving plate, and the brush cleaner of installing on the chain cleans the collection box of material receiving plate one end with the material that falls on the material receiving plate when removing the chain lower part along with the chain.
Further, the lower end of the frame is connected with a walking bracket, the heights of four foldable supporting legs of the walking bracket are adjustable, and walking wheels are arranged at the contact part with the ground so as to move the device.
Further, the chain protection boxes for preventing the chain from adhering to the materials after oil leakage are arranged on two sides of the chain.
Further, the plurality of cleaning brushes are detachably connected with the chain, and different numbers of cleaning brushes are arranged according to the adhesion frequency of different materials on the chain.
Further, the two ends of the online cleaning device are symmetrical, and the chain can freely move towards two directions under the action of driving force.
By adopting the technical scheme, compared with the prior art, the utility model has the following beneficial effects.
The on-line cleaning device for the lower chain of the filament cutter is convenient for the on-line reconstruction of various filament cutters, does not need an external power source, cleans thoroughly, prolongs the cleaning period of the chain, improves the working efficiency, has a simple structure and a wide application range, can replace the existing four-season material returning device, reduces the occurrence rate of faults of the filament cutter, and reduces the maintenance cost.
The following describes the embodiments of the present utility model in further detail with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model. It is evident that the drawings in the following description are only examples, from which other drawings can be obtained by a person skilled in the art without the inventive effort. In the drawings:
FIG. 1 is a schematic diagram of the mode of operation of the present utility model;
FIG. 2 is a schematic diagram of the structure of the present utility model;
fig. 3 is a front view of one end of the present utility model.
In the figure: 1. a frame; 2. a chain; 3. a cleaning brush; 4. a sprocket; 5. driven wheel; 6. a chain protection box; 7. a driving wheel; 8. a chain; 9. a driving wheel bracket; 10. a receiving plate; 11. and (5) supporting legs.
It should be noted that these drawings and the written description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept to those skilled in the art by referring to the specific embodiments.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions in the embodiments will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model, and the following embodiments are used to illustrate the present utility model, but are not intended to limit the scope of the present utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1 to 2, an on-line cleaning device for a lower chain of a shredder includes: the cleaning brush comprises a frame 1, a driving wheel 7, a driven wheel 5, a chain 2, a chain wheel 4 and a cleaning brush 3; the chain 8 is arranged above the frame of the machine 1, and drives the driving wheel 7 to rotate during movement, the driving wheel 7 drives the driven wheel 5 meshed with the driving wheel 7 to rotate, and the driven wheel 5 is fixedly connected with the chain wheel 4 provided with the chain 2, so that the chain 2 is driven to move, and a plurality of cleaning brushes 3 are arranged on the chain 2 to clean the surface of the chain 8 along with the movement of the chain 2. Meanwhile, a material receiving plate 10 is arranged below the chain 2, and the cleaning brush 3 arranged on the chain 2 cleans materials falling on the material receiving plate 10 to a recovery box at one end of the material receiving plate 10 for collection when moving to the lower part of the chain 2 along with the chain 2.
Example 1
As shown in fig. 1, in the on-line cleaning device for a lower chain of a shredder according to the embodiment, the chain 8 is driven to compact the material and then move towards the cutting body, the chain 8 drives the driving wheel 7 to rotate during the movement, the driving wheel 7 drives the driven wheel 5 meshed with the driving wheel 7 to rotate, the driven wheel 5 is riveted or welded with the sprocket 4, so that the driven wheel 5 drives the chain 2 supported by the sprocket 4 to move, the plurality of cleaning brushes 3 are detachably mounted on the surface of the chain 2 and move along with the chain 2, and when the cleaning brushes 3 move to the upper part of the chain, the movement direction of the cleaning brushes 3 is opposite to the movement direction of the chain 8, so that the cleaning brushes contact with the lower surface of the chain 8 during the movement and clean the material adhered to the lower surface of the chain 8 on the material receiving plate 10 positioned below the chain 2; at this time, when the cleaning brush 3 moves to the lower part of the chain, the cleaning brush 3 is in the same movement direction as the chain 8 and contacts with the material receiving plate 10 below the chain 2, the material on the material receiving plate 10 is cleaned along with the movement direction of the chain 8, blanking ports are arranged at two ends of the material receiving plate 10, a material recovery box is arranged at the lower part of the blanking ports, and the material cleaned by the material receiving plate 10 falls into the recovery box to be collected.
The online cleaning device of filament cutter lower chain utilizes the motion power of chain, drives cleaning device and cleans chain and receiving flitch, need not other external power supply, reduces the energy consumption, practices thrift the cost, and cleans equipment in real time in chain working process, improves work efficiency, extension equipment life.
Example two
As shown in fig. 2, in the on-line cleaning device for a lower chain of a filament cutter according to this embodiment, the surface of the driving wheel 7 is in a tooth-shaped structure, and is engaged with the external shape of the chain 8, and is driven by the movement of the chain 8, and a driving wheel bracket 9 is arranged between the driving wheel 7 and the driven wheel 5, so that the distance between the driving wheel 7 and the axis of the driven wheel 5 is kept unchanged. The chain wheel 4, the driven wheel 5 and the cleaning device are all fixed on the frame 1, the material receiving plate 10 is arranged at the lower part of the cleaning device and fixed on the frame 1, and the frame 1 is made of stainless steel materials, so that deformation is prevented from affecting the work of the cleaning device.
The lower end of the frame 1 is connected with a walking bracket, four supporting legs 11 of the walking bracket are detachably folded, the height of the walking bracket is adjustable and fixed, the angle between the upper cleaning device and the horizontal plane is adjusted according to the requirement, and the contact part of the walking bracket and the ground is provided with walking wheels so as to move the device. The chain 2 both sides are equipped with chain protection box 6, prevent adhesion material to the chain 2 behind the oil leak of chain 2 on, if not in time clear up the easy damage chain 2 that mildews to fixed chain 2 prevents that chain 2 from skidding and breaking away from sprocket 4. The whole chain 2 is at least provided with one cleaning brush 3, and according to the adhesion of different materials on the chain 8, different numbers of cleaning brushes can be arranged, for example, for materials with smaller volume and high water content, the cleaning brushes are easy to adhere on the chain 8, a plurality of cleaning brushes 3 can be arranged, the cleaning frequency is increased, and the cleanliness of the chain 8 is ensured.
As shown in fig. 3, the on-line cleaning device for the lower chain of the shredder is symmetrically designed, the structures at two ends are the same, and only one end structure is shown in the drawing, so that the device can work no matter the chain 8 rotates positively or reversely, and the flexibility of the device is improved.
The online cleaning device for the lower chain of the filament cutter is convenient for online reconstruction of various filament cutters, does not need an external power source, cleans thoroughly, prolongs the cleaning period of the chain, improves the working efficiency, has a simple structure and a wide application range, can replace the material returning device of the existing filament cutter, reduces the occurrence rate of faults of the filament cutter, and reduces the maintenance cost.
The foregoing description is only illustrative of the preferred embodiment of the present utility model, and is not to be construed as limiting the utility model, but is to be construed as limiting the utility model to any and all simple modifications, equivalent variations and adaptations of the embodiments described above, which are within the scope of the utility model, may be made by those skilled in the art without departing from the scope of the utility model.
Claims (5)
1. An on-line cleaning device for a lower chain of a shredder, comprising: the cleaning device comprises a frame, a driving wheel, a driven wheel, a chain wheel and a cleaning brush; the lower chain is arranged above the frame, and drives the driving wheel to rotate when moving, the driving wheel drives the driven wheel meshed with the driving wheel to rotate, and the driven wheel is fixedly connected with a chain wheel provided with a chain, so that the chain is driven to move, and at least one cleaning brush is arranged on the chain and moves along with the chain to clean the surface of the lower chain;
when the cleaning brush moves to the upper part of the chain, the cleaning brush and the lower chain move in opposite directions;
when the cleaning brush moves to the lower part of the chain, the cleaning brush and the lower chain move in the same direction;
a material receiving plate is arranged below the chain, and a cleaning brush arranged on the chain cleans materials falling on the material receiving plate to a recovery box at one end of the material receiving plate for collection when moving to the lower part of the chain along with the chain;
the surface of the driving wheel is of a tooth-shaped structure, is meshed with the outer shape of the lower chain, is driven by the movement of the lower chain, and is provided with a driving wheel support between the driving wheel and the driven wheel, and the fixed driving wheel ensures that the axial distance between the fixed driving wheel and the driven wheel is unchanged.
2. The on-line cleaning device for the lower chain of the shredder according to claim 1, wherein the lower end of the frame is connected with a walking bracket, the height of four foldable legs of the walking bracket is adjustable, and a walking wheel is arranged at the contact part with the ground so as to move the device.
3. The online cleaning device for the lower chain of the shredder according to claim 1, wherein chain protection boxes for preventing the chain from adhering to materials after oil leakage are arranged on two sides of the chain.
4. The on-line cleaning device for the lower chain of the shredder according to claim 1, wherein the cleaning brushes are detachably connected with the chain, and different numbers of cleaning brushes are arranged on the lower chain according to the adhesion frequency of different materials.
5. The online cleaning device for a lower chain of a shredder according to claim 1, wherein the two ends of the online cleaning device are symmetrical, and the lower chain is free to move in two directions under the action of driving force.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710323311.5A CN108851191B (en) | 2017-05-09 | 2017-05-09 | Online cleaning device for lower chain of filament cutter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710323311.5A CN108851191B (en) | 2017-05-09 | 2017-05-09 | Online cleaning device for lower chain of filament cutter |
Publications (2)
Publication Number | Publication Date |
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CN108851191A CN108851191A (en) | 2018-11-23 |
CN108851191B true CN108851191B (en) | 2023-12-26 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201710323311.5A Active CN108851191B (en) | 2017-05-09 | 2017-05-09 | Online cleaning device for lower chain of filament cutter |
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CN (1) | CN108851191B (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1676229A (en) * | 2005-04-19 | 2005-10-05 | 将军烟草集团有限公司 | Row chain cleaning machine |
CN202967452U (en) * | 2012-07-10 | 2013-06-05 | 河南中烟工业有限责任公司 | Online automatic lower row chain cleaning device of shredder |
CN104826836A (en) * | 2015-05-21 | 2015-08-12 | 河南中烟工业有限责任公司 | Cleaning dolly, compression band using cleaning dolly and filament cutter |
CN206852014U (en) * | 2017-05-09 | 2018-01-09 | 秦皇岛烟草机械有限责任公司 | A kind of online clearing apparatus of filament cutter lower discharging chain |
-
2017
- 2017-05-09 CN CN201710323311.5A patent/CN108851191B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1676229A (en) * | 2005-04-19 | 2005-10-05 | 将军烟草集团有限公司 | Row chain cleaning machine |
CN202967452U (en) * | 2012-07-10 | 2013-06-05 | 河南中烟工业有限责任公司 | Online automatic lower row chain cleaning device of shredder |
CN104826836A (en) * | 2015-05-21 | 2015-08-12 | 河南中烟工业有限责任公司 | Cleaning dolly, compression band using cleaning dolly and filament cutter |
CN206852014U (en) * | 2017-05-09 | 2018-01-09 | 秦皇岛烟草机械有限责任公司 | A kind of online clearing apparatus of filament cutter lower discharging chain |
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CN108851191A (en) | 2018-11-23 |
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