CN108850224A - Adaptively it is evenly heated tea water-removing machine - Google Patents

Adaptively it is evenly heated tea water-removing machine Download PDF

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Publication number
CN108850224A
CN108850224A CN201810804241.XA CN201810804241A CN108850224A CN 108850224 A CN108850224 A CN 108850224A CN 201810804241 A CN201810804241 A CN 201810804241A CN 108850224 A CN108850224 A CN 108850224A
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CN
China
Prior art keywords
revolving cylinder
adaptively
tea water
removing machine
evenly heated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810804241.XA
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Chinese (zh)
Inventor
张克华
庄千洋
李春茂
刘智强
田林晓
朱苗苗
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Zhejiang Normal University CJNU
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Zhejiang Normal University CJNU
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201810804241.XA priority Critical patent/CN108850224A/en
Publication of CN108850224A publication Critical patent/CN108850224A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Tea And Coffee (AREA)

Abstract

Tea water-removing machine is adaptively evenly heated the invention discloses a kind of, including bracket, revolving cylinder on bracket, support the supporting roller component of revolving cylinder, drive the rotating electric machine of revolving cylinder rotation, the both ends of the revolving cylinder are respectively equipped with inlet and outlet, the inner wall of the revolving cylinder is equipped with the guide-leaf plate of spiral distribution, the axially spaced heating plate that segmentally heating is distributed with below the periphery of the revolving cylinder, the rotating electric machine drives revolving cylinder by chain drive, the tea water-removing machine is additionally provided with the dehumidification device of the steam discharge in revolving cylinder.The present invention is under the guide-leaf plate effect of spiral distribution, revolving cylinder realizes automatic stirring materials, self-emptying, high production efficiency, and tea green-keeping can be made uniform, using the heating plate of segmentally heating, non-contact heating is carried out to revolving cylinder, energy consumption is lower, and then can regulate and control to the temperature of each heating period, and it is more reasonable to heat.

Description

Adaptively it is evenly heated tea water-removing machine
Technical field
The present invention relates to machines for processing tea, and in particular to tea water-removing machine.
Background technique
The market maintenance of green tea in tea market tabernacle critical role, be 75% of total amount or so.Traditional tea Leaf water-removing processing using high energy consumption electrothermal furnace or resistance wire directly heats mode, efficiency of heating- utilization is extremely low, less than 50% and It is unevenly distributed.Therefore the research of novel Green Tea Processing machinery and its control system and the quality to raising Tea Production, saving energy Source is of great significance.
Currently, domestic tea green-keeping equipment uses artificial water-removing and combustion type roller fixation etc. substantially, then killed by auxiliary The method of blueness processing (including microwave-assisted water-removing, the water-removing of infrared auxiliary etc.) distributes to realize that the final tealeaves blade that obtains is soft Green grass gas, the rough-wrought product to give off a strong fragrance.These traditional diamond-making technique existed general problems are:(1) high energy consumption, energy benefit It is low with rate;(2) consistency of technology stability and tealeaves is poor;(3) experience is leaned in temperature control, and not easy to control;(4) it produces Low efficiency;(5) bigger to the technical requirements height and labor intensity of worker, therefore, research and develop a kind of energy-saving distributed self-adaption Novel ingot metal heating tea fixing machine just seems very urgent.
Summary of the invention
The technical problem to be solved by the invention is to provide one kind to be adaptively evenly heated tea water-removing machine, to solve to pass Green-keeping machine energy consumption of uniting is high, finish the uneven problem low with production efficiency of degree.
In order to solve the above technical problems, the present invention adopts the following technical scheme that:It adaptively is evenly heated tea water-removing machine, is wrapped Include the electric rotating that bracket, the revolving cylinder on bracket, the supporting roller component for supporting revolving cylinder, driving revolving cylinder rotate Machine, the both ends of the revolving cylinder are respectively equipped with inlet and outlet, and the inner wall of the revolving cylinder is equipped with spiral distribution Guide-leaf plate, it is characterised in that:The axially spaced heating plate that segmentally heating is distributed with, institute below the periphery of the revolving cylinder It states rotating electric machine and revolving cylinder is driven by chain drive, which is additionally provided with the steam discharge in revolving cylinder The central axes region setting hot gas of dehumidification device, the revolving cylinder discharges pipe, if hot gas release pipe is axially distributed to be had Dry discharges the relief nozzle of heated dry air into revolving cylinder.
Preferably, the heating plate includes being located at turn around central heater plate below roller middle position, being located at turn around rolling Inlet and outlet heating plate below cylinder inlet and outlet, the central heater plate, inlet and outlet heating plate are arc-shaped and along revolution The circumferentially extending of roller.
Preferably, the supporting roller component include supporting-roller shaft, supporting bracket wheel shaft support roller shaft stool, be mounted on the support of supporting-roller shaft Wheel, the support roller shaft stool is rack-mount, and the support roller is supported below revolving cylinder.
Preferably, the axial ends outer circle of the revolving cylinder is equipped with support ring, the support roller branch close to inlet and outlet Support is below support ring.
Preferably, the axial side of the support roller is equipped with block, and the block and support ring, which cooperate, carries out revolving cylinder Axial limiting.
Preferably, the dehumidification device includes scavenger fan and ventilation shaft, and one end of the ventilation shaft is stretched from outlet Enter revolving cylinder, the other end connects scavenger fan.
Preferably, outer housing is covered with above the revolving cylinder, the dehumidification device is fixed on outer housing, described Outer housing is equipped with the Temperature Humidity Sensor being monitored to the temperature and humidity of green-keeping machine.
Preferably, the guide-leaf plate is varying pitch guide-leaf plate.
Preferably, the rotating electric machine connects retarder, the output axis connection main shaft of the retarder, the main biography Moving axis connects drive sprocket, and the input end outer circle of the revolving cylinder connects driven sprocket, the drive sprocket and driven sprocket Between be connected with chain.
Preferably, the bracket is equipped with supporting element, the hot gas release pipe in the inlet end and an outlet end of revolving cylinder Both ends connect with supporting element.
By adopting the above technical scheme, the beneficial effect of generation is the present invention:
1, do not feared by chain conveyer and transmit motor power under other adverse circumstances such as high temperature.
2, revolving cylinder is supported using support roller, can be very good the torsion generated when the gravity for sharing revolving cylinder and rotation Square.
3, under the guide-leaf plate effect of spiral distribution, revolving cylinder realizes automatic stirring materials, self-emptying, production efficiency Height, and tea green-keeping can be made uniform.
4, the steam in revolving cylinder can be discharged for dehumidification device.
5, using the heating plate of segmentally heating, non-contact heating is carried out to revolving cylinder, energy consumption is lower, and then can be to every The temperature of a heating period is regulated and controled, and it is more reasonable to heat.
6, the central axes region setting hot gas of revolving cylinder discharges pipe, heated dry air is discharged into revolving cylinder, in roller It heats simultaneously outside, heating is more uniform, and tea green-keeping can be made uniform.
The specific technical solution of the present invention and its advantages will in the following detailed description in conjunction with attached drawing into Row detailed description.
Detailed description of the invention
Fig. 1 is axis geodesic structure schematic diagram of the invention;
Fig. 2 is half section structure diagram of the invention;
Fig. 3 is left view structural representation of the invention;
In figure:1, main shaft;2, rotating electric machine;3, heating plate is imported and exported;4, heating plate supporting block is imported and exported;5, intermediate Heating plate;6, driven sprocket;7, outer housing;8, revolving cylinder;9, bracket;10, support roller;11, supporting-roller shaft;12, support roller shaft stool; 13, dehumidification device;14, chain;15, drive sprocket;81, support ring;91, crossbeam;92, stringer.
Specific embodiment
Shown in referring to figs. 1 to Fig. 3, it is adaptively evenly heated tea water-removing machine, including bracket 9, the revolution on bracket The rotating electric machine 2 that roller 8, the supporting roller component for supporting revolving cylinder 8, driving revolving cylinder 8 rotate, the both ends of the revolving cylinder It is respectively equipped with inlet and outlet, the inner wall of the revolving cylinder is equipped with the guide-leaf plate of spiral distribution, the revolving cylinder The axially spaced heating plate that segmentally heating is distributed with of periphery, the rotating electric machine drive revolving cylinder 8 by chain drive, The tea water-removing machine is additionally provided with the dehumidification device 13 of the steam discharge in revolving cylinder, the central axes region of the revolving cylinder Hot gas is set and discharges pipe, the axially distributed release for there are several to revolving cylinder release heated dry air of hot gas release pipe Mouth.Rotating electric machine 2 drives revolving cylinder 8 to rotate, and under the guide-leaf plate effect of spiral distribution, revolving cylinder 8 is realized automatically Stirring, self-emptying, and tea green-keeping can be made uniform.The steam in revolving cylinder 8 can be discharged by dehumidification device 13. Due to using chain conveyer, does not fear and transmit power under other adverse circumstances such as high temperature.Due to the heating plate using segmentally heating, add It is equipped with gap between hot plate and revolving cylinder, non-contact heating is carried out to revolving cylinder, energy consumption is lower, and then can add to each The temperature in hot stage is regulated and controled, such as from import to outlet, temperature of heating plate is stepped up, and it is more reasonable to heat.Revolution rolling The central axes region setting hot gas of cylinder discharges pipe, and heated dry air is discharged into revolving cylinder, and roller is inside and outside to be heated simultaneously, and heating is more Add uniformly, tea green-keeping can be made uniform.
For tea water-removing machine, guarantees homogeneous heating, just can guarantee tea leaf quality such as one, above-mentioned technical proposal, one Aspect carries out gradient-heated using the heating plate of segmentally heating, and heating temperature is controllable, and on the other hand, rotating electric machine is equipped with speed regulation Device is adjusted by speed, makes that tealeaves is uniform and speed is controllable from import to outlet stirring conveying, finally, in revolving cylinder Axis area setting hot gas discharges pipe release heated dry air to guarantee homogeneous heating, thus it is guaranteed that the quality of tea green-keeping is wanted It asks.
Wherein, the heating plate includes being located at turn around central heater plate 5 below roller middle position, being located at turn around roller Inlet and outlet heating plate 3 below inlet and outlet, the central heater plate 5, inlet and outlet heating plate 3 are arc-shaped and along revolution The circumferentially extending of roller.Central heater plate 5 and inlet and outlet heating plate 3 are the major arc type that radian is more than 180 °, bigger to be formed Heating surface (area) (HS, in addition, 5 axial length of central heater plate be no more than 400 millimeters.Central heater plate 5 and inlet and outlet heating plate 3 with Revolving cylinder periphery apart must not exceed 100 millimeters, avoid apart from excessive, heating efficiency reduction.It can be to central heater plate 5 Regulated and controled with the temperature of inlet and outlet heating plate 3, so that import forms different heating temperatures to outlet.
Bracket 9 includes bottom plate, is fixed on the stringer 92 of bottom plate, the crossbeam 91 of longitudinal beam connected vertically, and stringer is along revolving cylinder Axially spaced-apart is distributed the six roots of sensation, and each two of two sides, totally four inlet and outlet heating plate supporting blocks 4 are fixedly mounted on bracket 9 by screw Axial sides stringer 92 on, centre setting two stringers 92 connect with crossbeam 91, center heating plate 5 is connected by screw to It is fixed on 91 top of crossbeam at 9 center of bracket.
Wherein, the supporting roller component include supporting-roller shaft 11, supporting bracket wheel shaft support roller shaft stool 12, be mounted on supporting-roller shaft Support roller 10, the support roller shaft stool 12 are mounted on bracket 9, and the support roller is supported on 8 lower section of revolving cylinder.Supporting-roller shaft 11 with return Tumbler cylinder 8 is coaxial, and four groups of supporting roller component support revolving cylinders are arranged altogether, and eight support roller shaft stools 12 are fixed on stringer 92. Support roller 10 supports 8 gravity direction of revolving cylinder, can be very good the torque generated when the gravity for sharing revolving cylinder and rotation.
In addition, the axial ends outer circle of the revolving cylinder is equipped with support ring 81, the support roller branch close to inlet and outlet Support is below support ring.The axial side of the support roller is equipped with block, and the block and support ring, which cooperate, carries out revolving cylinder Axial limiting.
The dehumidification device 13 includes scavenger fan and ventilation shaft, and revolution is protruded into from outlet in one end of the ventilation shaft Roller, the other end connect scavenger fan.Outer housing 7 is covered with above the revolving cylinder, the dehumidification device 13 is fixed on On outer housing 7, the outer housing 7 is equipped with the Temperature Humidity Sensor being monitored to the temperature and humidity of green-keeping machine, dehumidifying dress 13 are set according to Temperature Humidity Sensor monitoring data, adjusts scavenger fan rate, temperature and humidity in revolving cylinder is made to be in suitable Range.
The guide-leaf plate is varying pitch guide-leaf plate.The rotating electric machine connects retarder, and the output shaft of the retarder connects Main shaft 1 is connect, the main shaft 1 connects drive sprocket 15, and the input end outer circle of the revolving cylinder connects driven sprocket 6, chain 14 is connected between the drive sprocket and driven sprocket.Rotating electric machine and the main shaft and the drive sprocket It is co-axially mounted, driven sprocket is welded on the revolving cylinder.Rotating electric machine is matched with retarder, meets the torsion of green-keeping machine Square requirement.
The bracket is equipped with supporting element in the inlet end and an outlet end of revolving cylinder, the both ends of the hot gas release pipe with Supporting element connection guarantees that hot gas release pipe position is stablized, always on the central axes in revolving cylinder.
Operation of the present invention is easy, and structure is simple, and the water-removing degree for solving traditional water-removing mode is not thorough, and water-removing quality is not Uniform problem is suitble to promote the use of.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, is familiar with The those skilled in the art should be understood that the present invention includes but is not limited to content described in specific embodiment above.It is any Modification without departing from function and structure principle of the invention is intended to be included in the range of claims.

Claims (10)

1. being adaptively evenly heated tea water-removing machine, the support of revolving cylinder, support revolving cylinder including bracket, on bracket Wheel assembly, driving revolving cylinder rotation rotating electric machine, the both ends of the revolving cylinder are respectively equipped with inlet and outlet, described time The inner wall of tumbler cylinder is equipped with the guide-leaf plate of spiral distribution, it is characterised in that:Along axis below the periphery of the revolving cylinder To the heating plate for being intervally distributed with segmentally heating, the rotating electric machine drives revolving cylinder, the tea green-keeping by chain drive Machine is additionally provided with the dehumidification device of the steam discharge in revolving cylinder, and the central axes region setting hot gas of the revolving cylinder discharges The axially distributed relief nozzle for having several to discharge heated dry air into revolving cylinder is managed in pipe, the hot gas release.
2. according to claim 1 be adaptively evenly heated tea water-removing machine, it is characterised in that:The heating plate includes position Central heater plate below revolving cylinder middle position, the inlet and outlet being located at turn around below roller inlet and outlet heating Plate, the central heater plate, inlet and outlet heating plate are arc-shaped and along the circumferentially extending of revolving cylinder.
3. according to claim 1 be adaptively evenly heated tea water-removing machine, it is characterised in that:The supporting roller component includes Supporting-roller shaft, supporting bracket wheel shaft support roller shaft stool, be mounted on the support roller of supporting-roller shaft, the support roller shaft stool is rack-mount, The support roller is supported below revolving cylinder.
4. according to claim 3 be adaptively evenly heated tea water-removing machine, it is characterised in that:The axis of the revolving cylinder It is equipped with support ring to the close inlet and outlet of both ends outer circle, the support roller is supported below support ring.
5. according to claim 4 be adaptively evenly heated tea water-removing machine, it is characterised in that:Axial the one of the support roller Side is equipped with block, and the block and support ring, which cooperate, carries out axial limiting to revolving cylinder.
6. according to claim 1 be adaptively evenly heated tea water-removing machine, it is characterised in that:The dehumidification device includes Revolving cylinder is protruded into from outlet in one end of scavenger fan and ventilation shaft, the ventilation shaft, and the other end connects scavenger fan.
7. according to claim 6 be adaptively evenly heated tea water-removing machine, it is characterised in that:The revolving cylinder it is upper Side is covered with outer housing, and the dehumidification device is fixed on outer housing, and the outer housing is equipped with to the temperature of green-keeping machine and wet Spend the Temperature Humidity Sensor being monitored.
8. according to claim 1 be adaptively evenly heated tea water-removing machine, it is characterised in that:The guide-leaf plate is to become spiral shell Away from guide-leaf plate.
9. according to claim 1 be adaptively evenly heated tea water-removing machine, it is characterised in that:The rotating electric machine connection Retarder, the output axis connection main shaft of the retarder, the main shaft connect drive sprocket, the revolving cylinder Input end outer circle connects driven sprocket, is connected with chain between the drive sprocket and driven sprocket.
10. according to claim 1 be adaptively evenly heated tea water-removing machine, it is characterised in that:The bracket is turning round The inlet end and an outlet end of roller is equipped with supporting element, and the both ends of the hot gas release pipe are connect with supporting element.
CN201810804241.XA 2018-07-20 2018-07-20 Adaptively it is evenly heated tea water-removing machine Pending CN108850224A (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109965035A (en) * 2019-05-21 2019-07-05 李发鑫 Roller fixation machine
CN110200114A (en) * 2019-07-09 2019-09-06 广西隆盛源茶业有限公司 A kind of basement flower post-processing approach improving Jasmine utilization rate

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201160475Y (en) * 2008-02-27 2008-12-10 程玉明 Tea hot air water-removing machine
CN101884352A (en) * 2010-07-07 2010-11-17 云南茶兴机械有限责任公司 Roller fixation machine for internally and externally heating tea leaves
CN201690979U (en) * 2009-12-16 2011-01-05 宣城市三九茶叶机械制造有限公司 Roller type tea water-removing machine
CN204707910U (en) * 2015-06-24 2015-10-21 三峡大学 Segmentation thermostat module electric heating tea water-removing machine
CN205106250U (en) * 2015-11-11 2016-03-30 雅安市名山区永祥茶机制造有限公司 Quick -witted heating system completes
CN106306145A (en) * 2016-08-31 2017-01-11 四川中测量仪科技有限公司 Segmentation heat control type gas enzyme deactivating and water removing machine
CN206294814U (en) * 2016-11-28 2017-07-04 浙江碧云天农业发展有限公司 A kind of interior hot air type tea water-removing machine
CN206354312U (en) * 2016-08-31 2017-07-28 四川绿源春茶业有限公司 A kind of automatic hydrofuge coal tea water-removing machine
CN107647007A (en) * 2017-11-29 2018-02-02 成都市金川茶业有限公司 Collect the tea water-removing machine that steam keeps dry

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201160475Y (en) * 2008-02-27 2008-12-10 程玉明 Tea hot air water-removing machine
CN201690979U (en) * 2009-12-16 2011-01-05 宣城市三九茶叶机械制造有限公司 Roller type tea water-removing machine
CN101884352A (en) * 2010-07-07 2010-11-17 云南茶兴机械有限责任公司 Roller fixation machine for internally and externally heating tea leaves
CN204707910U (en) * 2015-06-24 2015-10-21 三峡大学 Segmentation thermostat module electric heating tea water-removing machine
CN205106250U (en) * 2015-11-11 2016-03-30 雅安市名山区永祥茶机制造有限公司 Quick -witted heating system completes
CN106306145A (en) * 2016-08-31 2017-01-11 四川中测量仪科技有限公司 Segmentation heat control type gas enzyme deactivating and water removing machine
CN206354312U (en) * 2016-08-31 2017-07-28 四川绿源春茶业有限公司 A kind of automatic hydrofuge coal tea water-removing machine
CN206294814U (en) * 2016-11-28 2017-07-04 浙江碧云天农业发展有限公司 A kind of interior hot air type tea water-removing machine
CN107647007A (en) * 2017-11-29 2018-02-02 成都市金川茶业有限公司 Collect the tea water-removing machine that steam keeps dry

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109965035A (en) * 2019-05-21 2019-07-05 李发鑫 Roller fixation machine
CN110200114A (en) * 2019-07-09 2019-09-06 广西隆盛源茶业有限公司 A kind of basement flower post-processing approach improving Jasmine utilization rate

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Application publication date: 20181123

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