CN201160475Y - Tea hot air water-removing machine - Google Patents
Tea hot air water-removing machine Download PDFInfo
- Publication number
- CN201160475Y CN201160475Y CNU200820083567XU CN200820083567U CN201160475Y CN 201160475 Y CN201160475 Y CN 201160475Y CN U200820083567X U CNU200820083567X U CN U200820083567XU CN 200820083567 U CN200820083567 U CN 200820083567U CN 201160475 Y CN201160475 Y CN 201160475Y
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- 230000007246 mechanism Effects 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 abstract description 21
- 238000001035 drying Methods 0.000 abstract description 11
- 238000005516 engineering process Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract 2
- 239000011148 porous material Substances 0.000 abstract 2
- 230000003068 static effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 239000000725 suspension Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
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- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
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- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
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- 238000010438 heat treatment Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
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- 238000010025 steaming Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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Abstract
The utility model relates to a tea hot wind water-removing machine which comprises a roller and a tea inlet bucket, and a stander is arranged on a baseframe which can regulate the horizontal angle of the stander. The inner cavity of the roller is divided into three function areas of a leaf pushing section, a water-removing section and a drying section. The leaf pushing section is provided with a guide-leaf plate, a spiral leaf pushing plate and an axial center wind pipe, and thick pores are arranged on the partial rampart and the closed surface of the center wind pipe. The water-removing section is provided with a guide-leaf rib, and a wind cap is arranged on a centre shaft channel. The drying section is provided with a guide-leaf rib and a plurality of spiral plates; thick permeable pores are arranged on the roller wall which is close to the end of a port for discharging tea, and the end of the port for discharging tea is provided with a wind wheel separation cover with dynamic and static clearance connection in a radial direction. The upper part of the wind wheel separation cover is connected and matched with one end of a return air pipe, and the other end of the return air pipe is connected with an air inlet of a heat source device. The tea hot water-removing machine utilizes hot wind to carry out water-removing and drying, which has high thermal efficiency, uneasy tea fracture and good drying effect, and the water-removing time of the tea in the roller can be effectively controlled according to tea making technology.
Description
[technical field]
The utility model belongs to a kind of tea manufacturing machine, especially relate to a kind of with the hot blast be thermal source integrate complete, dry tea hot air water-removing machine.
[background technology]
In the existing process for making tea, the machinery that completes mainly contains wet method and dry type two classes.It is medium that wet method completes with water or water vapour, and heat is passed to tealeaves and completes, as steaming apparatus, steam inactivation machine, rinse blue or green machine etc.It is that to utilize pot after the heating, tube etc. be medium that dry type completes, make bright leaf and pot, barrel obtains heat after directly contacting and reaches the purpose that completes.All there is corresponding defective in above-mentioned two kinds of methods when practical application: wet method completes bright leaf blade moisture content is increased, and can enter down the step operation after dewatering, and not only trouble has also increased production cost, and controlling improperly also can influence tea quality; Dry type complete bright leaf blade Yi Jiaobian, quick-fried point produce the cigarette smell of burning and influence tea leaf quality.
At the problems referred to above, by the patent No. of the applicant application 2003101166237 " a kind of tea hot air water-removing machine ", with the hot blast is the thermal source medium, overcome wet method and dry type two classes complete machinery more existing defectives, obtained good effect in practice.But by continuous practice with grope, the applicant finds that yet there is weak point in this machinery: the one, the thermal efficiency is low, thus heat directly row caused heat-energy losses to atmosphere, reduced the thermal efficiency.The 2nd, in loading hopper, be provided with and push away the leaf device, by force tealeaves is pushed in the cylinder, easily make the tealeaves fragmentation, tea leaf quality can not get effective assurance.The 3rd, the fixation time of tealeaves in cylinder can not be effectively controlled according to tea-manufacturing technology, influenced the effect that completes.
[summary of the invention]
For overcoming the prior art above shortcomings, the utility model aims to provide a kind of tea hot air water-removing machine of topology update type, this machine utilizes hot blast to finish the task of completing for the thermal source medium, have thermal efficiency height, tealeaves be difficult for broken, drying effect is good, and the fixation time of tealeaves in the cylinder advantage that can be effectively controlled according to tea-manufacturing technology.
For achieving the above object, the utility model has adopted following technical scheme:
The structure of this tea hot air water-removing machine comprises frame, shell, heat power supply device, cylinder and tea inlet bucket, frame is provided with friction pulley, support roller, cylinder is shelved on friction pulley, the support roller, the cylinder two ends of hollow are respectively tea inlet port and tea outlet, and tea inlet bucket bottom and cylinder tea inlet port gap sound connect; The hot blast conveying pipe of heat power supply device and cylinder blast pipe one end connect, it is characterized in that: the drum cavity branch is set to and pushes away leaf section, inactivation section and three functional areas of dryer section, push away the leaf section and be positioned at tea inlet port one side, inwall is provided with guide-leaf plate and spiral leaf pushing board, the chamber is built-in with axial central air hose, one splaying sound of central air hose outer end and blast pipe connects, the inner face sealing of central air hose, and the part ring wall and the sealing surface of central air hose are provided with intensive aperture; The inwall of inactivation section is provided with the stator muscle, and central axial passageway is provided with air blocking cap; The inner wall of rotary drum of dryer section is provided with stator muscle and many group spiral plates, and the cylinder wall of nearly tea outlet end is provided with intensive ventilative aperture; The port of tea outlet radially is equipped with the fan blade separation hood that the gap sound connects, and fan blade separation hood top and a backwind tube 21 1 ends connect, and the other end of backwind tube 21 and heat power supply device air inlet connect.
Aforesaid tea hot air water-removing machine, when specifically implementing, frame is arranged on the support through the single-revolution bearing pin, is provided with frame horizontal angle adjusting angle mechanism between support and the frame; Hot blast conveying pipe is that hose type is connected with the cylinder blast pipe.
Aforesaid tea hot air water-removing machine, when specifically implementing, the periphery of ventilative orifice region is provided with guard.
During operation, the high-temperature hot-air that heat power supply device such as hot-blast stove produce is sent into continuous roller fixation section of rotating through the intensive aperture of hot blast conveying pipe, cylinder blast pipe, central air hose inner face, the bright leaf that adds from leaf feeding bucket is pushing away under leaf section guide-leaf plate and the effect of spiral leaf pushing board, after delivering to the roller fixation section, at roller fixation section inwall stator muscle, the central axial passageway air blocking cap, and turn over throwing under the comprehensive function of the rotation of cylinder and high-temperature hot-air, be equipped with suitable cylinder slope and make bright leaf be trapped in the roller fixation section to finish and complete.After water-removing leaves arrived dryer section, moisture was discharged from ventilative aperture, reaches drying purpose.At last, water-removing leaves separates through the fan blade separation hood, and hot blast returns the air inlet of heat power supply device through backwind tube 21, and water-removing leaves slips out from fan blade separation hood end opening, finishes the operation that completes.
Beneficial effect: compare with original technology:
1, the water-removing leaves percentage of damage is low.After setting pushes away the leaf section in cylinder, be arranged in the drum cavity working the guide-leaf plate and the spiral leaf pushing board that push away the leaf effect, two purposes have been reached, the one, domatic along feed hopper and the place ahead aquatic foods leaf down is subjected to the drum cavity heat effects earlier and softens, be sent to inactivation section through guide-leaf plate and the effect of spiral leaf pushing board again, bright leaf after softening just is not prone to broken phenomenon, the tealeaves that enbrittles pushes and completes in the cylinder and prior art pushes away with regard to utilization that the leaf device will be in the state of cooling by force on feed hopper, is prone to broken phenomenon.The 2nd, in pushing away the leaf section, be provided with central air hose after, the vertical-depth that makes hot blast can enter cylinder is that inactivation section is sent, guide-leaf plate and spiral leaf pushing board not only push away the leaf effect, also had and prevented that hot blast from connecting the effect of Hui Yi from feed hopper and cylinder charging aperture gap, having overcome original technology blows at the cylinder proximal port, the defective of the easy Hui Yi of hot blast (hot blast returns to overflow also can increase the charging difficulty, thereby has improved bright leaf percentage of damage) helps the raising of the thermal efficiency.
2, thermal efficiency height has played the energy-saving and emission-reduction effect.Except that above-mentioned raising thermal efficiency factor, after setting up backwind tube 21 on the fan blade separation hood, get back to smoothly in the heat power supply device from the waste heat wind energy that cylinder one end is discharged, effectively improved the hot blast utilization rate, played the energy-saving and emission-reduction effect.
3, drying effect is good.The ventilative aperture of intensive barrel is set on the nearly port of export position of roller drying section, very helps effluxing of moisture, effectively improved drying effect, make the color and luster of water-removing leaves better.
For sharpening understanding, also the utility model is described in further detail in conjunction with the accompanying drawings below by embodiment.
[description of drawings]
Fig. 1 is vertical sectional structure schematic diagram of an embodiment of the utility model.
Sequence number is represented respectively among the figure: blast pipe 1, corrugated flexible hose 1a, feed hopper 2, spiral leaf pushing board 3, cylinder 4, shell 5, central air hose 6, stator muscle 7, air blocking cap 8, flight 9, fan blade separation hood 10, hydrofuge fan blade 11, frame 12, support roller rail 13, support roller 14, adjusting angle mechanism 15, support 16, revolution bearing pin 17, friction pulley 18, friction rail 19, transmission device 20, backwind tube 21.
[specific embodiment]
Referring to Fig. 1.Support 16 firmly on the ground, about to long and form one and shelve groove, frame 12 is shelved on shelving in the groove of support 16 through revolution bearing pin 17 suspension, and under the assistance of adjusting angle mechanism 15 stationary positioned.Handle on the rotation adjusting angle mechanism 15 can be adjusted the horizontal tilt angle of cylinder 4.Adjusting angle mechanism 15 can adopt manual or electronic leading screw and nut mechanism, also can adopt quadric chain.Be symmetrical arranged a pair of friction pulley 18 and a pair of support roller 14 on the frame 12, friction pulley 18, the protruding respectively outer rim of putting at friction wheel track 19, support roller rail 13 of support roller 14 under transmission mechanism 20 drives, rotate cylinder 4 on four wheels.
Two ends, cylinder 4 left and right sides are respectively tea inlet port and tea outlet.The tea inlet port place is provided with feed hopper 2 and blast pipe 1, and feed hopper 2 lower ends and cylinder 4 tea inlet ports are gap sound formula and connect, and to reach the rolling that neither influences cylinder 4, can guarantee the purpose that hot blast is not excessive again.The tea outlet place is provided with fan blade separation hood 10, and both are the gap sound and connect, and guarantee the normal rolling of cylinder 4.Leaf usefulness is confessed in fan blade separation hood 10 belows, and the top is used for air-out, and air outlet links through the air inlet of backwind tube 21 with heat power supply device.
Push away tea inlet port one side that the leaf section is positioned at cylinder 4, inwall is provided with guide-leaf plate and spiral leaf pushing board 3, the chamber is built-in with axial central air hose 6, one splaying sound of the blast pipe 1 of central air hose 6 outer ends and cylinder 4 connects, to reach the rolling that neither influences cylinder 4, can guarantee the purpose that hot blast is not excessive again.The other end of blast pipe 1 and corrugated flexible hose 1a connect, and the hot blast conveying pipe of the corrugated flexible hose 1a other end and heat power supply device connects.The sealing of the inner face of central air hose 6, intensive aperture are arranged on the ring wall between sealing surface and sealing surface and the spiral leaf pushing board 3, and the effect of intensive aperture is to send hot blast usefulness, makes hot blast reach the functional areas that complete.Intensive aperture should be set on the ring wall of the central air hose 6 in spiral leaf pushing board 3 and the guide-leaf plate zone, to prevent hot blast Hui Yi.
The inwall of inactivation section is provided with stator muscle 7, central axial passageway is provided with air blocking cap 8.
Also be provided with stator muscle 7 and many group spiral plates 9 on cylinder 4 inwalls of dryer section, cylinder 4 walls at its nearly tea outlet end place are provided with intensive ventilative aperture, and the periphery in ventilative orifice region is provided with hydrofuge fan blade 11, reaches and in time disperses damp and hot wind, improves dry and guarantor's chromatic effect.The port of the tea outlet of cylinder 4 radially is provided with the fan blade separation hood 10 that the gap sound connects, and fan blade separation hood 10 tops and backwind tube 21 1 ends connect, and the other end of backwind tube 21 and heat power supply device air inlet connect (not drawing among the figure).
During operation, transmission mechanism 20 drives friction pulley 18 and rotates, cylinder 4 rotation under friction wheel track 19, support roller rail 13 drive; Hot blast is by heat power supply device, as: bavin coal formula hot-blast stove or electrothermal, combustion type, vapor heat exchanger formula hot-blast stove produce, enter central air hose 6 through hot blast conveying pipe, blast pipe 1, be sprayed onto in the chamber between cylinder 4 inwalls and central air hose 6 outer walls by the intensive aperture of central air hose 6 right-hand members again, and the functional areas that complete, functions/drying, and the high temperature and the lower temperature of dryer section of formation inactivation section.
Tealeaves falls into pushing away in the leaf section of cylinder 4 inner chambers by feed hopper 2, under guide-leaf plate and 3 effects of spiral leaf pushing board, be advanced to the functional areas that complete rapidly, and under the effect of stator muscle 7, raise up and unrestrained at circumferencial direction, be suspension, carry out the comprehensive heat exchange on blade face with hot blast, be heated evenly, complete, drying effect is good.For stopping that hot blast directly blows tealeaves to outlet from the center of drum cavity, the air blocking cap 8 of bamboo rain-hat shape is set on the axis of cylinder 4.
This machine especially be fit to insert in the automatic assembly line as complete, dryer uses.
Claims (3)
1, a kind of tea hot air water-removing machine, comprise frame (12), shell (5), heat power supply device, cylinder (4) and tea inlet bucket (2), frame (12) is provided with friction pulley (18), support roller (14), cylinder (4) is shelved on friction pulley (18), the support roller (14), the cylinder of hollow (4) two ends are respectively tea inlet port and tea outlet, and tea inlet bucket (2) bottom and cylinder (4) tea inlet port gap sound connect; The hot blast conveying pipe of heat power supply device and cylinder (4) blast pipe (1) one end connects, it is characterized in that: cylinder (4) inner chamber branch is set to and pushes away leaf section, inactivation section and three functional areas of dryer section, push away the leaf section and be positioned at tea inlet port one side, inwall is provided with guide-leaf plate and spiral leaf pushing board (3), the chamber is built-in with axial central air hose (6), one splaying sound of central air hose (6) outer end and blast pipe (1) connects, the inner face sealing of central air hose (6), the part ring wall and the sealing surface of central air hose (6) are provided with intensive aperture; The inwall of inactivation section is provided with stator muscle (7), and central axial passageway is provided with air blocking cap (8); The cylinder of dryer section (4) inwall is provided with stator muscle and many group spiral plates, and cylinder (4) wall of nearly tea outlet end is provided with intensive ventilative aperture; The port of tea outlet radially is equipped with the fan blade separation hood (10) that the gap sound connects, and fan blade separation hood (10) top and a backwind tube (21) one ends connect, and the other end and the heat power supply device air inlet of backwind tube (21) connect.
2, tea hot air water-removing machine as claimed in claim 1 is characterized in that, frame (12) is shelved on the support (16) through single-revolution bearing pin (17), is provided with frame horizontal angle adjusting angle mechanism (15) between support (16) and the frame (12); Hot blast conveying pipe is connected for hose type with cylinder blast pipe (1).
3, tea hot air water-removing machine as claimed in claim 1 is characterized in that, the periphery of ventilative orifice region is provided with guard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200820083567XU CN201160475Y (en) | 2008-02-27 | 2008-02-27 | Tea hot air water-removing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200820083567XU CN201160475Y (en) | 2008-02-27 | 2008-02-27 | Tea hot air water-removing machine |
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| Publication Number | Publication Date |
|---|---|
| CN201160475Y true CN201160475Y (en) | 2008-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU200820083567XU Expired - Fee Related CN201160475Y (en) | 2008-02-27 | 2008-02-27 | Tea hot air water-removing machine |
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| Country | Link |
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| CN (1) | CN201160475Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101653176A (en) * | 2009-09-03 | 2010-02-24 | 陆顺怀 | Tea water-removing machine |
| CN101238838B (en) * | 2008-02-27 | 2010-12-22 | 程玉明 | Tea hot air water-removing machine |
| CN105192107A (en) * | 2014-06-13 | 2015-12-30 | 贵州湄潭林圣茶业有限公司 | Tea leaf de-enzyming machine with heat energy recovery and cyclic utilization functions |
| CN105806054A (en) * | 2016-04-29 | 2016-07-27 | 镇江苏峰茶业科技有限公司 | Tea roasting barrel |
| CN105806055A (en) * | 2016-04-29 | 2016-07-27 | 镇江苏峰茶业科技有限公司 | Tea roasting device |
| CN105806053A (en) * | 2016-04-29 | 2016-07-27 | 镇江苏峰茶业科技有限公司 | Tea roasting machine |
| CN108850224A (en) * | 2018-07-20 | 2018-11-23 | 浙江师范大学 | Adaptively it is evenly heated tea water-removing machine |
| CN114982832A (en) * | 2022-04-07 | 2022-09-02 | 凤冈县秀姑茶业有限公司 | Baking and aroma-improving process of black tea |
-
2008
- 2008-02-27 CN CNU200820083567XU patent/CN201160475Y/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101238838B (en) * | 2008-02-27 | 2010-12-22 | 程玉明 | Tea hot air water-removing machine |
| CN101653176A (en) * | 2009-09-03 | 2010-02-24 | 陆顺怀 | Tea water-removing machine |
| CN101653176B (en) * | 2009-09-03 | 2013-03-06 | 陆顺怀 | Tea water-removing machine |
| CN105192107A (en) * | 2014-06-13 | 2015-12-30 | 贵州湄潭林圣茶业有限公司 | Tea leaf de-enzyming machine with heat energy recovery and cyclic utilization functions |
| CN105806053A (en) * | 2016-04-29 | 2016-07-27 | 镇江苏峰茶业科技有限公司 | Tea roasting machine |
| CN105806055A (en) * | 2016-04-29 | 2016-07-27 | 镇江苏峰茶业科技有限公司 | Tea roasting device |
| CN105806054A (en) * | 2016-04-29 | 2016-07-27 | 镇江苏峰茶业科技有限公司 | Tea roasting barrel |
| CN105806053B (en) * | 2016-04-29 | 2018-04-03 | 镇江苏峰茶业科技有限公司 | A kind of tea leaf frying machine |
| CN105806055B (en) * | 2016-04-29 | 2018-06-01 | 镇江苏峰茶业科技有限公司 | A kind of tealeaves fried dry device |
| CN105806054B (en) * | 2016-04-29 | 2018-06-01 | 镇江苏峰茶业科技有限公司 | A kind of tealeaves fried dry bucket |
| CN108850224A (en) * | 2018-07-20 | 2018-11-23 | 浙江师范大学 | Adaptively it is evenly heated tea water-removing machine |
| CN114982832A (en) * | 2022-04-07 | 2022-09-02 | 凤冈县秀姑茶业有限公司 | Baking and aroma-improving process of black tea |
| CN114982832B (en) * | 2022-04-07 | 2024-05-28 | 凤冈县秀姑茶业有限公司 | Baking and aroma-improving process of black tea |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Fujian Yaoshan Tieguanyin Tea Industry Co., Ltd. Assignor: Cheng Yuming Contract record no.: 2011990000048 Denomination of utility model: Hot-air water-removing machine for tea Granted publication date: 20081210 License type: Exclusive License Record date: 20110118 |
|
| ASS | Succession or assignment of patent right |
Owner name: ZHEJIANG SHANGYANG MACHINERY CO., LTD. Free format text: FORMER OWNER: CHENG YUMING Effective date: 20110314 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20110314 Address after: 324000 Zhejiang Economic Development Zone, Zhejiang Province, South Road, No. 8 Quzhou Yang Yang Machinery Co., Ltd. Patentee after: Zhejiang Sunyoung Machinery Co., Ltd. Address before: 324000 Zhejiang Economic Development Zone, Zhejiang Province, South Road, No. 8 Quzhou Yang Yang Machinery Co., Ltd. Patentee before: Cheng Yuming |
|
| EM01 | Change of recordation of patent licensing contract |
Change date: 20110510 Contract record no.: 2011990000048 Assignor after: Zhejiang Sunyoung Machinery Co., Ltd. Assignor before: Cheng Yuming |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081210 Termination date: 20140227 |