CN108840244A - A kind of intelligent travelling crane control assembly lifted automatically - Google Patents
A kind of intelligent travelling crane control assembly lifted automatically Download PDFInfo
- Publication number
- CN108840244A CN108840244A CN201811045656.XA CN201811045656A CN108840244A CN 108840244 A CN108840244 A CN 108840244A CN 201811045656 A CN201811045656 A CN 201811045656A CN 108840244 A CN108840244 A CN 108840244A
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- CN
- China
- Prior art keywords
- controller
- group
- travelling crane
- coil
- control assembly
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/48—Automatic control of crane drives for producing a single or repeated working cycle; Programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
- B66C15/04—Safety gear for preventing collisions, e.g. between cranes or trolleys operating on the same track
- B66C15/045—Safety gear for preventing collisions, e.g. between cranes or trolleys operating on the same track electrical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
- B66C15/06—Arrangements or use of warning devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Control And Safety Of Cranes (AREA)
Abstract
The invention discloses the intelligent travelling crane control assemblies that one kind lifts automatically, including:Interchanger, industrial personal computer, the first controller, second controller, third controller, first group of visual sensor, second group of visual sensor, third group visual sensor and ground-based server, the interchanger is connected with ground-based server to be communicated, winding is provided with wirerope on the cable drum, the steel cord ends are provided with suspender, crosspiece surrounding at the top of the suspender is provided with the radar sensor being connected with the first controller, and several motors are provided in the driving.Through the above way, automatically the intelligent travelling crane control assembly of the present invention lifted, determine the absolute position of the coil of wire and vehicle in systems, it is sling so that driving is moved to above the coil of wire, it moves again to vehicle up direction to be placed, precision is high, improves the safety of automatic running, work efficiency is high, greatly reduces cost of labor.
Description
Technical field
The present invention relates to intelligent travelling crane field, the intelligent travelling crane control assembly lifted automatically more particularly to one kind.
Background technique
Currently, big multiple production line and indoor warehouse are equipped with a large amount of single-beam or twin beam overhead crane both at home and abroad, various objects are carried out
The lifting and transfer of product, improve production efficiency, these drivings are at present by pilot steering or artificial short distance remote control operation.
As cost of human resources constantly increases and its many uncertain factors cause the production cost of enterprise constantly to be climbed
It rises, and the driving of pilot steering or artificial short distance remote control operation requires largely manually, the market of unmanned intelligent travelling crane is huge
Greatly.
It hinders to carry out a big factor of practical application without man-powered vehicle to be exactly safety, by the size of lifting object, preceding object
The factors such as object, pedestrian can flexibly be held in manual operation, but when using no man-powered vehicle, but be difficult to accurate judgement.
In addition, the position of product and vehicle is difficult to determine in systems, the path of unmanned driving lifting can not be planned, and
No man-powered vehicle requires height to the mobile accuracy of cart and trolley, and common driving is difficult to be transformed, needs to improve.
Summary of the invention
The invention mainly solves the technical problem of providing the intelligent travelling crane control assemblies that one kind lifts automatically, reinforce driving
Control precision, carry out the coil of wire and vehicle identification, avoid lifting when collision problem.
In order to solve the above technical problems, one technical scheme adopted by the invention is that:A kind of intelligence lifted automatically is provided
Thermoacoustic prime engine component, including:Interchanger, industrial personal computer, the first controller, second controller, third controller, first group of vision pass
Sensor, second group of visual sensor, third group visual sensor and ground-based server, first group of visual sensor, second
Group visual sensor and third group visual sensor are connected with ground-based server respectively to be communicated, the interchanger and ground
Server, which is connected, to be communicated, and the interchanger is connected with terrestrial wireless communication module, the industrial personal computer connection setting
Have a driving subsystem wireless communication module corresponding with terrestrial wireless communication module, first controller, second controller and
Third controller is connected with industrial personal computer respectively to be communicated, and the industrial personal computer is arranged in driving, and the driving includes crossbeam
And the trolley moved on crossbeam is set, the both ends of the crossbeam and the both ends of trolley are respectively arranged with laser range finder,
The laser range finder is connected with second controller to be communicated, and cable drum, the steel wire are provided on the trolley
Winding is provided with wirerope on rope reel, and the steel cord ends are provided with suspender, the crosspiece surrounding setting at the top of the suspender
There is the radar sensor being connected with the first controller, several motors are provided in the driving, are respectively set on the motor
There is frequency converter, the frequency converter is connected with third controller respectively.
In a preferred embodiment of the present invention, not conforming to for coil of wire workshop is arranged in first group of visual sensor
Lattice product region and the position for identifying the waste product coil of wire.
In a preferred embodiment of the present invention, what second group of visual sensor was arranged in coil of wire workshop unloads volume
Platform region and the position for identifying the qualified coil of wire.
In a preferred embodiment of the present invention, the plate of coil of wire workshop is arranged in the third group visual sensor
Vehicle region and the position for identifying flat car.
It in a preferred embodiment of the present invention, further include industrial panel computer, the industrial panel computer and ground take
Business device, which communicates, is adjusted control.
In a preferred embodiment of the present invention, the crosspiece surrounding at the top of the suspender is provided with is connected with the first controller
The infrared detector connect.
In a preferred embodiment of the present invention, it is provided in the shaft of the cable drum and is connected with second controller
Tap into the incremental encoder of row communication.
The beneficial effects of the invention are as follows:The intelligent travelling crane control assembly that lifts automatically of one kind that the present invention points out utilizes the
One group of visual sensor, second group of visual sensor and third group visual sensor identify the coil of wire and vehicle, determine line
Volume and the absolute position of vehicle in systems, third controller adjust the accurate rotation of each motor according to instruction, so that driving moves
It moves and is sling above the coil of wire, move again to vehicle up direction and placed, precision is high, and radar sensor can be to path
In barrier be scanned, avoid Impact Problems, improve the safety of automatic running, work efficiency is high, greatly reduces
Cost of labor.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing, wherein:
Fig. 1 is a kind of structural schematic diagram of one preferred embodiment of intelligent travelling crane control assembly lifted automatically of the invention.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
Technical staff's all other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
Referring to Fig. 1, the embodiment of the present invention includes:
A kind of intelligent travelling crane control assembly lifted automatically, including:Interchanger 3, industrial personal computer 9, the control of the first controller 17, second
Device 10,11, first groups of third controller, 6, second groups of visual sensor visual sensor 5, third group visual sensor 4 and ground
Server 1, first group of visual sensor, 6, second groups of visual sensors 5 and third group visual sensor 4 respectively with ground
Server 1, which is connected, to be communicated, first group of visual sensor 6 the rejected product region of coil of wire workshop is set and
Identify the position of the waste product coil of wire, unloading volume platform region and identifying for coil of wire workshop is arranged in second group of visual sensor 5
The position of the qualified coil of wire, the third group visual sensor 4 are arranged in the flat car region of coil of wire workshop and identify plate
The position of vehicle.Visual analysis software in ground-based server 1, by first group of visual sensor, 6, second groups of visual sensors
5 and the photo that uploads of third group visual sensor 4 analyzed, obtain the waste product coil of wire, qualified coil of wire peace wooden handcart in systems
Absolute position, be conducive to further automation control.
The interchanger 3 is connected with ground-based server 1 to be communicated, and the interchanger 3 is connected with terrestrial wireless
Communication module 7, the industrial personal computer 9 are connected with driving subsystem wireless telecommunications mould corresponding with terrestrial wireless communication module 7
Block 8, the industrial personal computer 9 are arranged in driving, communicate wirelessly, facilitate the movement of driving.
First controller 17, second controller 10 and third controller 11 are connected with industrial personal computer 9 respectively to be led to
News, the driving include crossbeam and the trolley moved on crossbeam are arranged in, and the both ends of the crossbeam and the both ends of trolley are divided
It is not provided with laser range finder 14, the laser range finder 14 is connected with second controller to be communicated, laser range finder 14
Can positioning to crossbeam and trolley, and both ends location simultaneously, and verifying mutually stops vehicling operation when noting abnormalities
And alarm is issued, it causes to collide to prevent positioning failure caused by single laser range finder exception or communication abnormality.
Cable drum is provided on the trolley, winding is provided with wirerope, the steel wire on the cable drum
Rope end is provided with suspender, and the crosspiece surrounding at the top of the suspender is provided with the radar sensor being connected with the first controller 17
16, radar sensor 16 can be scanned the barrier in path, and 360 °, without dead angle, avoid Impact Problems, improve certainly
The safety of dynamic operation, work efficiency is high.
It is provided with several motors in the driving, frequency converter 12 is respectively arranged on the motor, the frequency converter 12 divides
It is not connected with third controller 11.The walking of driving, the walking of trolley, the lifting of suspender and rotation require motor, in order to
The automation control for realizing driving, needs to be transformed, and changes mode of speed regulation, using third controller 11(PLC)The change of control
Frequency device 12 adjusts the speed motor to reduce the dash current in circuit, and manipulation strength is reduced, and improves system effectiveness.
Intelligent travelling crane control assembly further includes industrial panel computer 2, the industrial panel computer 2 and 1 phase of ground-based server
Control is adjusted in communication, and operator can use the input of industrial panel computer 2 instruction and be adjusted, and flexibility is good, significantly
Reduce cost of labor and labor intensity.
Crosspiece surrounding at the top of the suspender is provided with the infrared detector 15 being connected with the first controller 17.Infrared spy
The personnel nearby swarmed into can be monitored by surveying device 15, braked in time, reduced the risk of personnel.The wire rope roll
It is provided with the incremental encoder 13 for being connected with second controller 10 and being communicated in the shaft of cylinder, is supervised by the rotation of shaft
It surveys, the folding and unfolding length of wirerope is calculated, be converted into the height of suspender, control precision is high.
In conclusion the intelligent travelling crane control assembly that one kind that the present invention points out lifts automatically, it can be to vehicle and the coil of wire
Identification positioning is carried out, then driving driving carries out mobile lifting, and walking precision is high, and anti-collision safety is good, and intelligent level is high,
Greatly reduce cost of labor and labor intensity.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright description is applied directly or indirectly in other relevant technology necks
Domain is included within the scope of the present invention.
Claims (7)
1. the intelligent travelling crane control assembly that one kind lifts automatically, the automation control of the driving for coil of wire workshop is special
Sign is, including:Interchanger, industrial personal computer, the first controller, second controller, third controller, first group of visual sensor,
Second group of visual sensor, third group visual sensor and ground-based server, first group of visual sensor, second group of vision
Sensor and third group visual sensor are connected with ground-based server respectively to be communicated, the interchanger and ground-based server
It is connected and is communicated, the interchanger is connected with terrestrial wireless communication module, and the industrial personal computer is connected with and ground
The corresponding driving subsystem wireless communication module of face wireless communication module, first controller, second controller and third control
Device processed is connected with industrial personal computer respectively to be communicated, and the industrial personal computer is arranged in driving, and the driving includes crossbeam and sets
The trolley moved on crossbeam is set, the both ends of the crossbeam and the both ends of trolley are respectively arranged with laser range finder, described to swash
Optar is connected with second controller to be communicated, and cable drum, the cable drum are provided on the trolley
Upper winding is provided with wirerope, and the steel cord ends are provided with suspender, and the crosspiece surrounding at the top of the suspender is provided with and the
The radar sensor that one controller is connected is provided with several motors in the driving, is respectively arranged with frequency conversion on the motor
Device, the frequency converter are connected with third controller respectively.
2. the intelligent travelling crane control assembly according to claim 1 lifted automatically, which is characterized in that first group of vision
Sensor is arranged in the rejected product region of coil of wire workshop and identifies the position of the waste product coil of wire.
3. the intelligent travelling crane control assembly according to claim 1 lifted automatically, which is characterized in that second group of vision
Sensor is arranged in the unloading volume platform region of coil of wire workshop and identifies the position of the qualified coil of wire.
4. the intelligent travelling crane control assembly according to claim 1 lifted automatically, which is characterized in that the third group vision
Sensor is arranged in the flat car region of coil of wire workshop and identifies the position of flat car.
5. the intelligent travelling crane control assembly according to claim 1 lifted automatically, which is characterized in that further include industrial plate
Computer, the industrial panel computer and ground-based server, which communicate, is adjusted control.
6. the intelligent travelling crane control assembly according to claim 1 lifted automatically, which is characterized in that at the top of the suspender
Crosspiece surrounding is provided with the infrared detector being connected with the first controller.
7. the intelligent travelling crane control assembly according to claim 1 lifted automatically, which is characterized in that the cable drum
Shaft on be provided with the incremental encoder for being connected with second controller and being communicated.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201711379608X | 2017-12-20 | ||
CN201711379608 | 2017-12-20 |
Publications (1)
Publication Number | Publication Date |
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CN108840244A true CN108840244A (en) | 2018-11-20 |
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CN201811045656.XA Pending CN108840244A (en) | 2017-12-20 | 2018-09-07 | A kind of intelligent travelling crane control assembly lifted automatically |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2293013A2 (en) * | 2009-09-02 | 2011-03-09 | Riegl Laser Measurement Systems GmbH | 3D laser measuring device |
CN202110276U (en) * | 2011-03-09 | 2012-01-11 | 上海梅山钢铁股份有限公司 | Laser distance measuring device of coke oven locomotive |
CN202471051U (en) * | 2012-03-14 | 2012-10-03 | 李奉阁 | Deflection survey apparatus |
CN104249656A (en) * | 2013-06-29 | 2014-12-31 | 青岛联合创新技术服务平台有限公司 | Intelligent parking-space space detecting system |
CN204297955U (en) * | 2014-11-20 | 2015-04-29 | 株洲优瑞科有色装备有限公司 | The three-dimensional accurate positioning device of crane in bridge type and crane in bridge type thereof |
CN104692257A (en) * | 2015-03-18 | 2015-06-10 | 周磊 | Single-beam overhead crane |
CN106395598A (en) * | 2016-10-19 | 2017-02-15 | 四川沱江起重机有限公司 | Safe and durable hoisting hook of bridge crane |
CN208716701U (en) * | 2017-12-20 | 2019-04-09 | 江苏耐维思通科技股份有限公司 | A kind of intelligent travelling crane control assembly lifted automatically |
-
2018
- 2018-09-07 CN CN201811045656.XA patent/CN108840244A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2293013A2 (en) * | 2009-09-02 | 2011-03-09 | Riegl Laser Measurement Systems GmbH | 3D laser measuring device |
CN202110276U (en) * | 2011-03-09 | 2012-01-11 | 上海梅山钢铁股份有限公司 | Laser distance measuring device of coke oven locomotive |
CN202471051U (en) * | 2012-03-14 | 2012-10-03 | 李奉阁 | Deflection survey apparatus |
CN104249656A (en) * | 2013-06-29 | 2014-12-31 | 青岛联合创新技术服务平台有限公司 | Intelligent parking-space space detecting system |
CN204297955U (en) * | 2014-11-20 | 2015-04-29 | 株洲优瑞科有色装备有限公司 | The three-dimensional accurate positioning device of crane in bridge type and crane in bridge type thereof |
CN104692257A (en) * | 2015-03-18 | 2015-06-10 | 周磊 | Single-beam overhead crane |
CN106395598A (en) * | 2016-10-19 | 2017-02-15 | 四川沱江起重机有限公司 | Safe and durable hoisting hook of bridge crane |
CN208716701U (en) * | 2017-12-20 | 2019-04-09 | 江苏耐维思通科技股份有限公司 | A kind of intelligent travelling crane control assembly lifted automatically |
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