CN211619792U - Crown block remote control system - Google Patents
Crown block remote control system Download PDFInfo
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- CN211619792U CN211619792U CN201922300160.9U CN201922300160U CN211619792U CN 211619792 U CN211619792 U CN 211619792U CN 201922300160 U CN201922300160 U CN 201922300160U CN 211619792 U CN211619792 U CN 211619792U
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Abstract
The utility model relates to an iron and steel plant overhead traveling crane automation, the utility model provides a overhead traveling crane remote control system, constitute by on-vehicle station and ground station two parts, on-vehicle station and ground station pass through the wireless communication network connection, on-vehicle station is including frequency conversion drive system, the hoist anti-swing control system, three-dimensional laser scanner, weighing system, overhead traveling crane X, Y, Z three-dimensional detecting system, intelligent hoist system, the remote controller receiver, on-vehicle PLC system, wireless communication system, ground station is including ground control PLC, ground wireless communication system, ground library management system, video monitoring system, ground remote controller. The utility model discloses can realize the long-range centralized control in ground and the unmanned operation of many overhead traveling cranes, improve the security and the accuracy of overhead traveling crane operation, improve goods hoist and mount operation ability and efficiency.
Description
Technical Field
The utility model relates to an iron and steel plant overhead traveling crane automation, concretely relates to overhead traveling crane remote control system.
Background
With the development of the industrial 4.0 process and the continuous improvement of the informatization technology level, the trend of the hoisting machinery developing towards automation and intellectualization is obvious.
At present, the overhead travelling crane lifting operation of the steel plant is completed by an operator in an overhead travelling crane cab, the working strength is very high, the workload is heavy, the worker is easy to fatigue, the danger is higher, and the overhead travelling crane lifting operation efficiency is not high.
Disclosure of Invention
The utility model aims at overcoming above-mentioned prior art not enough, provide a overhead traveling crane remote control system, can realize the long-range centralized control in ground and the unmanned operation of many overhead traveling cranes, improve the security and the accuracy of overhead traveling crane operation, improve goods hoist and mount operation ability and efficiency.
The purpose of the utility model is realized through the following technical measures: a kind of overhead traveling crane remote control system, it is made up of vehicle-mounted station and ground station two-part, vehicle-mounted station and ground station are connected through the wireless communication network, the vehicle-mounted station includes the frequency conversion and drags the system, hoist defends shaking the control system, three-dimensional laser scanner, weighing system, overhead traveling crane X, Y, Z three-dimensional detection system, intellectual hoist system, remote controller receiver, vehicle-mounted PLC system, wireless communication system, the ground station includes ground control PLC, ground wireless communication system, ground stock management system, video monitoring system, ground remote controller; the intelligent lifting appliance system is connected with the vehicle-mounted PLC system for communication, detected data are transmitted to the PLC in real time, the sling anti-swing control system is connected with the vehicle-mounted PLC system and receives the operation task instruction of the PLC, the three-dimensional laser scanner is connected with the vehicle-mounted PLC system and transmits a three-dimensional scanning result to the PLC, the variable frequency dragging system is connected with the vehicle-mounted PLC system, the weighing system is connected with the vehicle-mounted PLC system, the X, Y and Z three-dimensional detection system of the overhead traveling crane is connected with the vehicle-mounted PLC system, the wireless communication system is connected with the vehicle-mounted PLC system to realize the communication between the vehicle-mounted PLC system and the ground, the ground library management system and the ground control PLC are connected with a ground wireless communication system through a switch to realize the communication between the ground and the vehicle, the remote controller receiver is connected with the vehicle-mounted PLC, and the ground remote controller is connected with the remote controller receiver through wireless communication.
In the above technical solution, the frequency conversion dragging system includes a frequency converter and a motor.
In the above technical solution, the wireless communication system includes a wireless communication module, an antenna, and a feeder.
In the technical scheme, the lifting appliance anti-swing control system comprises an angle detection sensor and an anti-swing control PLC.
In the technical scheme, the X, Y and Z three-dimensional detection system of the overhead travelling crane comprises an X and Y axis Gray bus positioning system and a Z axis rotary encoder detection system.
In the above technical solution, the intelligent spreader system includes an unmanned automatic spreader.
In the above technical solution, the ground level library management system includes a server and library management software.
In the above technical solution, the video monitoring system includes a camera and a hard disk video recorder.
The utility model discloses overhead traveling crane remote control system to gray generating line location technique is the basis, synthesizes and utilizes a series of industrial control and measurement technique such as automatic control technique, communication technology, software engineering, anti-sway technique and laser three-dimensional scanning technique, realizes the long-range centralized control in ground and the unmanned operation of many overhead traveling cranes, reduces operating personnel, improves operational environment, improves the security and the accuracy of overhead traveling crane operation, improves goods hoist and mount operation ability and efficiency, promotes the enterprise administration level.
Drawings
Fig. 1 is a system configuration diagram of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and examples, but the examples should not be construed as limiting the present invention.
As shown in fig. 1, this embodiment provides a remote control system for a crown block, which comprises a vehicle-mounted station and a ground station, wherein the vehicle-mounted station and the ground station are connected via a wireless communication network, the vehicle-mounted station includes a frequency conversion dragging system, a wireless communication system, a sling anti-swing control system, a three-dimensional laser scanner, a weighing system, an X, Y, Z three-dimensional detection system for the crown block, an intelligent sling system, a remote controller receiver, and a vehicle-mounted PLC system, and the ground station includes a ground control PLC, a ground wireless communication system, a ground library management system, a video monitoring system, and a ground remote controller; the intelligent lifting appliance system is connected with the vehicle-mounted PLC system for communication, detected data are transmitted to the PLC in real time, the sling anti-swing control system is connected with the vehicle-mounted PLC system and receives the operation task instruction of the PLC, the three-dimensional laser scanner is connected with the vehicle-mounted PLC system and transmits a three-dimensional scanning result to the PLC, the variable frequency dragging system is connected with the vehicle-mounted PLC system, the weighing system is connected with the vehicle-mounted PLC system, the X, Y and Z three-dimensional detection system of the overhead traveling crane is connected with the vehicle-mounted PLC system, the wireless communication system is connected with the vehicle-mounted PLC system to realize the communication between the vehicle-mounted PLC system and the ground, the ground library management system and the ground control PLC are connected with a ground wireless communication system through a switch to realize the communication between the ground and the vehicle, the remote controller receiver is connected with the vehicle-mounted PLC, and the ground remote controller is connected with the remote controller receiver through wireless communication.
The frequency conversion dragging system comprises a frequency converter and a motor. The wireless communication system includes a wireless communication module, an antenna, and a feeder. The lifting appliance anti-swing control system comprises an angle detection sensor and an anti-swing control PLC. The X, Y and Z three-dimensional detection system of the overhead travelling crane comprises an X and Y-axis Gray bus positioning system and a Z-axis rotary encoder detection system. The intelligent lifting appliance system comprises an unmanned automatic lifting appliance. The ground base management system comprises a server and base management software. The video monitoring system comprises a camera and a hard disk video recorder.
The control core of the vehicle-mounted station is a vehicle-mounted PLC system, and the PLC controls the variable-frequency dragging system to realize the stable movement of the locomotive. The PLC realizes information exchange with a ground library management system through a wireless communication system. The PLC and the sling anti-swing control system exchange information to realize the stable running of the vehicle without shaking of the sling. And the PLC exchanges information with the three-dimensional laser scanner to realize the identification of the ground steel coil and the stack position. And the X, Y and Z three-dimensional detection system of the overhead travelling crane is used for identifying the three-dimensional position of the overhead travelling crane sling. The intelligent lifting appliance system mainly detects various working states of the lifting appliance. The ground station part: the ground library management system mainly realizes the management of the ground library area and the information interaction with the vehicle-mounted PLC system. The video monitoring system mainly realizes video monitoring of the reservoir area.
Details not described in the present specification belong to the prior art known to those skilled in the art.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (8)
1. A kind of overhead traveling crane remote control system, characterized by that: the system comprises a vehicle-mounted station and a ground station, wherein the vehicle-mounted station and the ground station are connected through a wireless communication network, the vehicle-mounted station comprises a variable frequency dragging system, a lifting appliance anti-swing control system, a three-dimensional laser scanner, a weighing system, a crown block X, Y and Z three-dimensional detection system, an intelligent lifting appliance system, a remote controller receiver, a vehicle-mounted PLC system and a wireless communication system, and the ground station comprises a ground control PLC, a ground wireless communication system, a ground library management system, a video monitoring system and a ground remote controller; the intelligent lifting appliance system is connected with the vehicle-mounted PLC system for communication, detected data are transmitted to the PLC in real time, the sling anti-swing control system is connected with the vehicle-mounted PLC system and receives the operation task instruction of the PLC, the three-dimensional laser scanner is connected with the vehicle-mounted PLC system and transmits a three-dimensional scanning result to the PLC, the variable frequency dragging system is connected with the vehicle-mounted PLC system, the weighing system is connected with the vehicle-mounted PLC system, the X, Y and Z three-dimensional detection system of the overhead traveling crane is connected with the vehicle-mounted PLC system, the wireless communication system is connected with the vehicle-mounted PLC system to realize the communication between the vehicle-mounted PLC system and the ground, the ground library management system and the ground control PLC are connected with a ground wireless communication system through a switch to realize the communication between the ground and the vehicle, the remote controller receiver is connected with the vehicle-mounted PLC, and the ground remote controller is connected with the remote controller receiver through wireless communication.
2. The crown block remote control system according to claim 1, characterized in that: the frequency conversion dragging system comprises a frequency converter and a motor.
3. The crown block remote control system according to claim 1, characterized in that: the wireless communication system includes a wireless communication module, an antenna, and a feeder.
4. The crown block remote control system according to claim 1, characterized in that: the lifting appliance anti-swing control system comprises an angle detection sensor and an anti-swing control PLC.
5. The crown block remote control system according to claim 1, characterized in that: the X, Y and Z three-dimensional detection system of the overhead travelling crane comprises an X and Y-axis Gray bus positioning system and a Z-axis rotary encoder detection system.
6. The crown block remote control system according to claim 1, characterized in that: the intelligent lifting appliance system comprises an unmanned automatic lifting appliance.
7. The crown block remote control system according to claim 1, characterized in that: the ground base management system comprises a server and base management software.
8. The crown block remote control system according to claim 1, characterized in that: the video monitoring system comprises a camera and a hard disk video recorder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922300160.9U CN211619792U (en) | 2019-12-19 | 2019-12-19 | Crown block remote control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922300160.9U CN211619792U (en) | 2019-12-19 | 2019-12-19 | Crown block remote control system |
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| Publication Number | Publication Date |
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| CN211619792U true CN211619792U (en) | 2020-10-02 |
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| CN201922300160.9U Active CN211619792U (en) | 2019-12-19 | 2019-12-19 | Crown block remote control system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113638738A (en) * | 2021-09-15 | 2021-11-12 | 北京道思克矿山装备技术有限公司 | Control device based on intelligent rapid mine tunneling system |
| CN114104961A (en) * | 2021-10-28 | 2022-03-01 | 唐山钢铁集团微尔自动化有限公司 | Automatic control method and device for electrohydraulic roller lifting appliance |
| CN114200898A (en) * | 2021-11-09 | 2022-03-18 | 新疆农六师碳素有限公司 | Intelligent control system of overhead traveling crane |
| CN114408752A (en) * | 2021-12-22 | 2022-04-29 | 宝武环科鄂州资源有限责任公司 | Intelligent handling system of high temperature melting slag ladle |
-
2019
- 2019-12-19 CN CN201922300160.9U patent/CN211619792U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113638738A (en) * | 2021-09-15 | 2021-11-12 | 北京道思克矿山装备技术有限公司 | Control device based on intelligent rapid mine tunneling system |
| CN114104961A (en) * | 2021-10-28 | 2022-03-01 | 唐山钢铁集团微尔自动化有限公司 | Automatic control method and device for electrohydraulic roller lifting appliance |
| CN114104961B (en) * | 2021-10-28 | 2023-08-25 | 唐山钢铁集团微尔自动化有限公司 | Automatic control method and device for electric hydraulic roller lifting appliance |
| CN114200898A (en) * | 2021-11-09 | 2022-03-18 | 新疆农六师碳素有限公司 | Intelligent control system of overhead traveling crane |
| CN114408752A (en) * | 2021-12-22 | 2022-04-29 | 宝武环科鄂州资源有限责任公司 | Intelligent handling system of high temperature melting slag ladle |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220905 Address after: Shenzhou High Speed Rail Lide Industrial Park, No. 11 Qingling North Road, Hongshan District, Wuhan City, Hubei Province 430070 Patentee after: Shenzhou High-speed Railway Intelligent Industrial Control System (Wuhan) Co.,Ltd. Address before: North Park Street in Hubei city of Wuhan province since the 430070 Hongshan District No. 16 Patentee before: WUHAN LEADDO MEASURING & CONTROL TECHNOLOGY CO.,LTD. |
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| TR01 | Transfer of patent right |