CN108831729A - Feed mechanism - Google Patents
Feed mechanism Download PDFInfo
- Publication number
- CN108831729A CN108831729A CN201811064406.0A CN201811064406A CN108831729A CN 108831729 A CN108831729 A CN 108831729A CN 201811064406 A CN201811064406 A CN 201811064406A CN 108831729 A CN108831729 A CN 108831729A
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- CN
- China
- Prior art keywords
- feed
- pallet
- bearing assembly
- feed mechanism
- work station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 52
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000003292 glue Substances 0.000 abstract description 5
- 230000036541 health Effects 0.000 abstract description 2
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention provides a kind of feed mechanism, including feed frame, feed frame has feed station and work station；Pallet, pallet are used to carry the work station center pillar of transformer to be assembled；Bearing assembly, for carrying the pallet, bearing assembly setting is movably disposed on feed frame and between feed station and work station, and the center pillar being located on pallet is transported to work station.The feed mechanism can make the automatic glue application of transformer center pillar, assembly possible, can increase exponentially production efficiency, improve product quality, while reducing the labor intensity of worker, improve Workshop Production environment, protect workers ' health by a series of innovative design.Feed mechanism of the invention solves the problems, such as that the packaging efficiency of transformer in the prior art is lower.
Description
Technical field
The present invention relates to transformer production fields, in particular to a kind of feed mechanism.
Background technique
Transformer is mainly made of several parts such as iron core, center pillar, coil, epoxy plate, and part category is few, each other
Got up with various glue connections.The production process of transformer is also that elder generation is good each assembling parts, is then coated with glue, then be put into stove
The inside is gone to solidify, and finally obtains finished product.Wherein, the assembling of center pillar is the core of entire transformer assembling, it passes through anaerobism
Glue is combined with upper and lower iron core, is the centre of location of coil.
In the prior art, the center pillar installation of transformer is handwork, and manual gluing, by hand installation center pillar come by hand
Material, production efficiency is low, and the process occupied space of center pillar feeding is big, and the time is indefinite, and workflow is not smooth, can not achieve single
The lean production of stream.
As it can be seen that many factories of transformer production industry lack the production equipment of automation, arbitrariness is also big for production, low efficiency,
Quality is not guaranteed, manufacture level is not high.
Summary of the invention
The main purpose of the present invention is to provide a kind of feed mechanisms, to solve the assembling effect of transformer in the prior art
The lower problem of rate.
To achieve the goals above, the present invention provides a kind of feed mechanisms, including：Feed frame, feed frame have
Feed station and work station；Pallet, pallet are used to carry the work station center pillar of transformer to be assembled；Bearing assembly is used
In carrying pallet, bearing assembly setting is movably disposed on feed frame and between feed station and work station, with
The center pillar being located on pallet is transported to work station.
Further, feed mechanism further includes：Sliding rail is supported, support sliding rail is arranged on feed frame, is used to support and holds
Carry component；Feeding driving part, feeding driving part are arranged on feed frame, and feeding driving part is connect with bearing assembly,
To drive bearing assembly to move along support sliding rail by feeding driving part.
Further, feeding driving part is slider cylinder, and feeding driving part is arranged in parallel with support sliding rail, carrying group
Part is supported on support sliding rail and feeding driving part.
Further, bearing assembly includes：Loading plate, loading plate are movably disposed on feed frame；Raising plate, top
Lift slab is disposed movably in a vertical direction on loading plate, to jack up the pallet being located on the upside of raising plate and drive tray motion
To work station.
Further, bearing assembly further includes：Jacking cylinder, jacking cylinder are mounted on loading plate, jacking cylinder and top
Lift slab is drivingly connected, to drive raising plate to rise or fall.
Further, feed mechanism further includes：Supporting plate, supporting plate are arranged in the upside of loading plate, are provided with and are used on supporting plate
The escape groove of raising plate is avoided, escape groove extends along the moving direction of raising plate, so that raising plate jacks up position after passing through escape groove
In the pallet on supporting plate and drive pallet mobile towards work station.
Further, pallet is multiple, and multiple pallets are divided into multiple rows of, and each multiple pallets arranged in pallet are folded along the vertical direction
Set, bearing assembly be it is multiple, multiple bearing assemblies are arranged correspondingly with multiple rows of pallet, and each row's pallet is stacked in bearing assembly
On.
Further, feed mechanism further includes：Feeder assembly, feeder assembly are mounted on feed frame, feeder assembly
Be at least partially disposed at the lower section of bearing assembly and be arranged movably in a vertical direction, with push bearing assembly to move up with carry out into
To movement, so that manipulator successively grabs the center pillar being located on each layer pallet.
Further, feeder assembly includes：Feed screw, feed screw are installed in rotation on feed frame；Feeding
Slide plate, feed screw and feed slide are sequentially connected, to drive feed slide to move along feed screw；Pushing mechanism, pushing part
Part is arranged on feed slide, to push bearing assembly movement under the drive of feed slide；Feed motor, feeding motor installation
On feed frame, feeding motor and feed screw are drivingly connected, to drive feed screw to rotate.
Further, pushing mechanism includes pusher cylinder and pushing block, and the cylinder body of pusher cylinder is mounted on feed slide,
Pushing block is arranged on the piston rod of pusher cylinder, and pusher cylinder pushes bearing assembly by pushing block.
Further, feed mechanism further includes：Outlet member, feed back guide rail, feed back guide rail are arranged on feed frame, use
In support outlet member；Feed back driving assembly, feed back driving assembly and outlet member are drivingly connected, to drive outlet member edge to return
Guide rail movement is expected, to discharge by being transported to manipulator on outlet member the pallet for being located at bearing assembly.
The feed mechanism to apply the technical scheme of the present invention includes feed frame, and feed frame has feed station and work
Station；Pallet, pallet are used to carry the work station center pillar of transformer to be assembled；Bearing assembly is carried for carrying pallet
Component setting is movably disposed on feed frame and between feed station and work station, will be located on pallet
Column is transported to work station, and the automatic glue application of transformer center pillar, assembly can be made possible, production efficiency can be increased exponentially, mention
High product quality, while the labor intensity of worker is reduced, improve Workshop Production environment, protects workers ' health.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present invention, and of the invention shows
Examples and descriptions thereof are used to explain the present invention for meaning property, does not constitute improper limitations of the present invention.In the accompanying drawings：
Fig. 1 shows the structural schematic diagram of the embodiment of feed mechanism according to the present invention；
Fig. 2 shows the top views of the feed mechanism in Fig. 1；
Fig. 3 shows the main view of the feed mechanism in Fig. 1；
Fig. 4 shows the side view of the feed mechanism in Fig. 1；
What Fig. 5 showed the feed mechanism in Fig. 1 includes the structural schematic diagram with bearing assembly and outlet member；And
Fig. 6 shows the bearing assembly structural schematic diagram in Fig. 5.
Wherein, above-mentioned attached drawing includes the following drawings label：
110, feed frame；101, center pillar；111, feed station；112, work station；113, feed back station；114, blanking
Station；120, pallet；130, bearing assembly；131, loading plate；132, raising plate；133, jacking cylinder；141, sliding rail is supported；
142, feeding driving part；143, supporting plate；150, outlet member；160, feed back guide rail；170, feed back driving assembly；180, it feeds
Component；181, feed screw；182, feed slide；183, pushing mechanism；184, motor is fed；185, pusher cylinder；186, it pushes away
Motion block；187, drag chain；192, position sensor；193, buffer gear is fed；194, pressing plate.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
The present invention provides a kind of feed mechanisms, please refer to Fig. 1 to Fig. 6, the center pillar installation of for transformer, including feeding
Rack 110, pallet 120 and bearing assembly 130, feed frame 110 have feed station 111 and work station 112；Pallet
120 for carrying the work station center pillar 101 of transformer to be assembled；Bearing assembly 130 is for carrying pallet 120, carrying group
The setting of part 130 is movably disposed on feed frame 110 and between feed station 111 and work station 112, will be located at
Center pillar 101 on pallet 120 is transported to work station 112, and after the completion of work, center pillar 101 is moved to feed back station 113, feed back
After the completion, discharge station is moved to；Feed frame 110 provides support for entire feed mechanism, is additionally provided with blankers on feed frame
Position 114, the carrying of bearing assembly 130 are equipped with the pallet of center pillar 101, and bearing assembly 130 is moved by feed station 111, complete
At feeding, high degree of automation saves the operating time of worker.
Wherein, as shown in figure 5, feed mechanism further includes support sliding rail 141, support sliding rail 141 is arranged in feed frame 110
On, it is used to support bearing assembly 130；Feeding driving part 142, feeding driving part 142 are arranged on feed frame 110, on
Material driving part 142 is connect with bearing assembly 130, to drive bearing assembly 130 along support sliding rail by feeding driving part 142
141 is mobile.
Preferably, feeding driving part 142 is slider cylinder, feeding driving part 142 with support that sliding rail 141 is parallel sets
It sets, bearing assembly 130 is supported on support sliding rail 141 and feeding driving part 142, for driving bearing assembly 130 mobile, into
And pallet is driven to carry out feeding.
In the present embodiment, as shown in fig. 6, bearing assembly 130 includes loading plate 131 and raising plate 132, loading plate 131
It is movably disposed on feed frame 110；Raising plate 132 is disposed movably in a vertical direction on loading plate 131, with top
It acts the pallet 120 for being located at 132 upside of raising plate and pallet 120 is driven to move to work station 112；Bearing assembly 130 further includes
Jacking cylinder 133, jacking cylinder 133 are mounted on loading plate 131, and jacking cylinder 133 and raising plate 132 are drivingly connected, to drive
Dynamic raising plate 132 rises or falls.
When it is implemented, the upper of loading plate 131 is arranged in supporting plate 143 as shown in Figure 1, feed mechanism further includes supporting plate 143
Side is provided with the escape groove for avoiding raising plate 132 on supporting plate 143, and escape groove extends along the moving direction of raising plate 132,
So that raising plate 132 jacks up the pallet 120 being located on supporting plate 143 after passing through escape groove and drives pallet 120 towards work station
112 is mobile；Pallet 120 be it is multiple, multiple pallets 120 divide to be multiple rows of, and each multiple pallets 120 arranged in pallet 120 are along vertical side
To stacked, bearing assembly 130 be it is multiple, multiple bearing assemblies 130 are arranged correspondingly with multiple rows of pallet 120, respectively arrange pallet
120 are stacked on bearing assembly 130, assemble standardization and quantity control in handling process convenient for center pillar, facilitate worker's feeding
Operation.
Feed mechanism further includes feeder assembly 180, and feeder assembly 180 is mounted on feed frame 110, feeder assembly 180
The lower section for being at least partially disposed at bearing assembly 130 and be arranged movably in a vertical direction, to push bearing assembly 130 to move up
To carry out feed motion, so that manipulator successively grabs the center pillar being located on each layer pallet 120；Feeder assembly 180 includes feeding
Lead screw 181, feed slide 182, pushing mechanism 183 and feeding motor 184, feed screw 181 are installed in rotation on feeder
On frame 110；Feed screw 181 and feed slide 182 are sequentially connected, to drive feed slide 182 to move along feed screw 181；
Pushing mechanism 183 is arranged on feed slide 182, to push bearing assembly 130 to move under the drive of feed slide 182；Into
It is mounted on feed frame 110 to motor 184, feeding motor 184 and feed screw 181 are drivingly connected, to drive feed screw
181 rotations.
Wherein, pushing mechanism 183 includes pusher cylinder 185, pushing block 186 and drag chain 187, the cylinder body of pusher cylinder 185
It is mounted on feed slide 182, pushing block 186 is arranged on the piston rod of pusher cylinder 185, and pusher cylinder 185 passes through promotion
Block 186 pushes bearing assembly 130.
In the present embodiment, position sensor 192 is used to incude the position of feeder assembly 180, feeding buffer gear 193 be into
Play the role of buffering when feeding to component 180, pressing plate 194 can limit loading plate 131.
In the present embodiment, as shown in figure 5, feed mechanism further includes that outlet member 150, feed back guide rail 160 and feed back drive
Dynamic component 170, feed back guide rail 160 are arranged on feed frame 110, are used to support outlet member 150；Feed back driving assembly 170
It is drivingly connected with outlet member 150, to drive outlet member 150 to move along feed back guide rail 160, by be located at manipulator will
The pallet 120 of bearing assembly 130 is transported on outlet member 150 and discharges.
Operating principle of the invention is：The process that the center pillar of transformer has a prepackage, it is by three small segmentations by detesting
Oxygen gluing lives to be formed by connecting, and high temperature furnace is placed on after connecting and is toasted 4 hours, is then lived with high temperature resistant paper bag, exactly center pillar
Finished goods；Center pillar finished goods worker is in turn mounted to inside pallet one by one, and then pallet is stacked up placement in layer
Onto feed fixture vehicle.When needing to be fed, fixture vehicle is transported to the rear portion of center pillar feed mechanism, first puts one layer well and fill
The pallet of center pillar, then heap folds 3 pallets again, and 4 pallet center pillars form a feed unit altogether.After feed unit is filled up,
It machines, feed unit is transplanted on working position by feed frame, is started to work, at this time feed unit can put 4 into again
The center pillar of pallet, in case using.
In working position, manipulator successively clamps the center pillar inside one pallet of assembling, when after the completion, manipulator is empty pallet
To outlet member, feeding driving part rises to the stackable pallet of working position the position of previous pallet for transplanting, then mechanical
Hand grabs center pillar installation again.Repeatedly, until the center pillar of 4 pallets runs out of, at this time the last one of working position is held in the palm
Disk is removed to outlet member, and the empty pallet of material position just has 4 out, and then outlet member is shifted out empty pallet.It is same with this
When, feed mechanism also starts 4 layers of tray conveying to working position of feed position the work of next circulation.At this time alarm lamp is bright
Lamp prompt worker is reloaded, and the period is 40 minutes or so.Worker sees prompt, reloads, and the feed mechanism is just always under cycle operation
It goes, until pseudoinstruction stops.
In the prior art, the center pillar installation of transformer is handwork, manual gluing, by hand installation center pillar, manual supplied materials,
Production efficiency is low, and the process occupied space of center pillar feeding is big, and the time is indefinite, and workflow is not smooth, can not achieve single stream
Lean production.
It can be seen from the above description that the above embodiments of the present invention realize following technical effect：
1. using stackable pallet formula feeding, pallet is convenient for the standardized work and quantity pipe in center pillar assembling handling process
Reason；
2. stack feeding both can make single pallet both will not be too heavy together, it is also ensured that tray combination has foot
Enough quantity；
3. feeding manner uses circulating charging, after center pillar group installs, pallet returns to come from the channel of oneself, with charging
Channel is non-interference, thereby realizes the not interruption of work of feed mechanism.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (11)
1. a kind of feed mechanism, which is characterized in that including：
Feed frame (110), the feed frame (110) have feed station (111) and work station (112)；
Pallet (120), the pallet (120) are used to carry the work station center pillar (101) of transformer to be assembled；
Bearing assembly (130), for carrying the pallet (120), the bearing assembly (130) is arranged in the feed frame
(110) it is movably disposed, will be located at described on and between the feed station (111) and the work station (112)
Center pillar (101) on pallet (120) is transported to the work station (112).
2. feed mechanism according to claim 1, which is characterized in that the feed mechanism further includes：
It supports sliding rail (141), the support sliding rail (141) is arranged on the feed frame (110), is used to support the carrying
Component (130)；
Feeding driving part (142), the feeding driving part (142) are arranged on the feed frame (110), the feeding
Driving part (142) is connect with the bearing assembly (130), to drive the carrying by the feeding driving part (142)
Component (130) is mobile along the support sliding rail (141).
3. feed mechanism according to claim 2, which is characterized in that the feeding driving part (142) is slider cylinder,
The feeding driving part (142) is arranged in parallel with the support sliding rail (141), and the bearing assembly (130) is supported on described
It supports on sliding rail (141) and the feeding driving part (142).
4. feed mechanism according to claim 1, which is characterized in that the bearing assembly (130) includes：
Loading plate (131), the loading plate (131) are movably disposed on the feed frame (110)；
Raising plate (132), the raising plate (132) are disposed movably in a vertical direction on the loading plate (131), with top
It acts the pallet (120) being located on the upside of the raising plate (132) and the pallet (120) is driven to move to the work station
(112)。
5. feed mechanism according to claim 4, which is characterized in that the bearing assembly (130) further includes：
Jacking cylinder (133), the jacking cylinder (133) are mounted on the loading plate (131), the jacking cylinder (133)
It is drivingly connected with the raising plate (132), to drive the raising plate (132) to rise or fall.
6. feed mechanism according to claim 4, which is characterized in that the feed mechanism further includes：
Supporting plate (143), supporting plate (143) setting are provided on the upside of the loading plate (131), the supporting plate (143)
For avoiding the escape groove of the raising plate (132), the escape groove extends along the moving direction of the raising plate (132), with
It is jacked up after so that the raising plate (132) is passed through the escape groove described in the pallet (120) being located on the supporting plate (143) and drive
Pallet (120) is mobile towards the work station (112).
7. feed mechanism according to claim 1, which is characterized in that the pallet (120) is multiple, multiple pallets
(120) it is divided into multiple rows of, the multiple pallets (120) respectively arranged in the pallet (120) are stacked along the vertical direction, the bearing assembly
(130) to be multiple, multiple bearing assemblies (130) are arranged correspondingly with multiple rows of pallet (120), respectively arrange the support
Disk (120) is stacked on the bearing assembly (130).
8. feed mechanism according to claim 7, which is characterized in that the feed mechanism further includes：
Feeder assembly (180), the feeder assembly (180) are mounted on the feed frame (110), the feeder assembly
(180) the lower section for being at least partially disposed at the bearing assembly (130) is simultaneously arranged movably in a vertical direction, described in pushing
Bearing assembly (130) is moved up to carry out feed motion, so that manipulator successively grabs on each layer pallet (120)
Column.
9. feed mechanism according to claim 8, which is characterized in that the feeder assembly (180) includes：
Feed screw (181), the feed screw (181) are installed in rotation on the feed frame (110)；
Feed slide (182), the feed screw (181) and the feed slide (182) are sequentially connected, to drive the feeding
Slide plate (182) is mobile along the feed screw (181)；
Pushing mechanism (183), the pushing mechanism (183) is arranged on the feed slide (182), in the feed slide
(182) bearing assembly (130) is pushed to move under drive；
It feeds motor (184), the feeding motor (184) is mounted on the feed frame (110), the feeding motor
(184) it is drivingly connected with the feed screw (181), to drive the feed screw (181) to rotate.
10. feed mechanism according to claim 9, which is characterized in that the pushing mechanism (183) includes pusher cylinder
(185) it is mounted on the feed slide (182) with pushing block (186), the cylinder body of the pusher cylinder (185), the promotion
Block (186) is arranged on the piston rod of the pusher cylinder (185), and the pusher cylinder (185) passes through the pushing block (186)
Push the bearing assembly (130).
11. feed mechanism according to claim 1, which is characterized in that the feed mechanism further includes：
Outlet member (150),
Feed back guide rail (160), the feed back guide rail (160) are arranged on the feed frame (110), are used to support the discharging
Component (150)；
Feed back driving assembly (170), the feed back driving assembly (170) and the outlet member (150) are drivingly connected, with driving
The outlet member (150) moves along the feed back guide rail (160), by making manipulator that will be located at the bearing assembly
(130) pallet (120) is transported on the outlet member (150) and discharges.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811064406.0A CN108831729A (en) | 2018-09-12 | 2018-09-12 | Feed mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811064406.0A CN108831729A (en) | 2018-09-12 | 2018-09-12 | Feed mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108831729A true CN108831729A (en) | 2018-11-16 |
Family
ID=64149788
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811064406.0A Withdrawn CN108831729A (en) | 2018-09-12 | 2018-09-12 | Feed mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108831729A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110143429A (en) * | 2019-05-22 | 2019-08-20 | 武汉库柏特科技有限公司 | A kind of robot system for optical module automatic lowering |
| CN112371446A (en) * | 2020-11-10 | 2021-02-19 | 刘玉华 | Automatic production line for magnetic materials |
-
2018
- 2018-09-12 CN CN201811064406.0A patent/CN108831729A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110143429A (en) * | 2019-05-22 | 2019-08-20 | 武汉库柏特科技有限公司 | A kind of robot system for optical module automatic lowering |
| CN112371446A (en) * | 2020-11-10 | 2021-02-19 | 刘玉华 | Automatic production line for magnetic materials |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20181116 |