CN108825265A - A kind of vault casting concrete automatic vibrating device of working jumbo for tunnel lining - Google Patents

A kind of vault casting concrete automatic vibrating device of working jumbo for tunnel lining Download PDF

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Publication number
CN108825265A
CN108825265A CN201810578723.8A CN201810578723A CN108825265A CN 108825265 A CN108825265 A CN 108825265A CN 201810578723 A CN201810578723 A CN 201810578723A CN 108825265 A CN108825265 A CN 108825265A
Authority
CN
China
Prior art keywords
electric pushrod
cover board
vibrating spear
vibrating
flange
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810578723.8A
Other languages
Chinese (zh)
Inventor
杨君华
胡方昭
丁永华
杜丙阳
王引斌
王少波
刁颜玲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway Tunnel Stock Co Ltd
Original Assignee
China Railway Tunnel Stock Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Railway Tunnel Stock Co Ltd filed Critical China Railway Tunnel Stock Co Ltd
Priority to CN201810578723.8A priority Critical patent/CN108825265A/en
Publication of CN108825265A publication Critical patent/CN108825265A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor

Abstract

The invention discloses a kind of vault casting concrete automatic vibrating devices of working jumbo for tunnel lining, vibrating spear and electric pushrod are connect integral by pin one, vibrate bar fixing device and bushing is connected on vibrating spear by bolt two for being fixed vibrating spear to form connector;The connector is inserted into limit plate and the cover board two, is located at electric pushrod zero stroke to install travel switch one and be located at electric pushrod maximum stroke on guide rail and is installed travel switch two, electric pushrod end pin two is connected on otic placode.The present invention effectively increases the compactness of the vault concrete of working jumbo for tunnel lining.

Description

A kind of vault casting concrete automatic vibrating device of working jumbo for tunnel lining
Technical field
The invention belongs to constructing tunnel engineering device technique fields, and in particular to a kind of vault of working jumbo for tunnel lining pours Concrete automatic vibrating device.
Background technique
Currently, lining template trolley for baffle is used in template surface installation attached vibrator and concrete grouting in constructing tunnel It is vibrated by the way of poker vibrator combination in gathering hole in the process, and vault concrete vibrating can only be using installation It vibrates in the attached vibrator of template surface, adhesion type, which vibrates, only plays one to the concrete vibrating near template surface It is set for using, not having substantive effect for the concrete density poured can also concrete meeting if vibrating time is too long Isolation is generated, tunnel vault concrete lining quality is influenced.
Summary of the invention
To solve the above problems, vibrating automatically dress the present invention provides a kind of vault concrete of working jumbo for tunnel lining It sets, which effectively increases the compactness of the vault concrete of working jumbo for tunnel lining.
The present invention adopts the following technical scheme that solve above-mentioned technical problem, and a kind of vault of working jumbo for tunnel lining pours Build concrete automatic vibrating device, it is characterised in that including vibrating spear, trolley panel, sealing rubber pad, flange one, flange two, Vibrate the fixed device of bar fixing device, limit plate, guide rail, cover board one, electric pushrod, electric pushrod, bolt one, bolt two, lining Set, pin one, bolt three, travel switch one, gusset, cover board two, otic placode, pin two and travel switch two;
The flange one is welded on trolley panel;
The limit plate and cover board one are welded with guide rail respectively, and guide rail and cover board one are welded with cover board two respectively, and otic placode is welded on On cover board two;
The vibrating spear and electric pushrod are connect integral by pin one, vibrate bar fixing device and bushing is connected by bolt two It connects on vibrating spear for being fixed vibrating spear to form connector;
The connector is inserted into limit plate and the cover board two, and installation stroke at electric pushrod zero stroke is located on guide rail and is opened It closes one and is located at electric pushrod maximum stroke and travel switch two is installed, electric pushrod end pin two is connected on otic placode;
The sealing rubber pad is placed in flange one, and flange one is crossed bolt one with flange two-way and connect;
The gusset is welded on cover board one and flange two;
The fixed device of the electric pushrod is fastened on cover board one by bolt three.
The operation method of the vault casting concrete automatic vibrating device of working jumbo for tunnel lining of the present invention, It is characterized in that detailed process is:
The stretching button of electric pushrod is pressed, the elongation of electric pushrod push rod, vibrating spear protrudes into vault under the drive of electric pushrod Inside form surfacing, when electric pushrod is elongated to maximum length, travel switch two must be electric, and electric pushrod power-off is vibrated at this time Stick reaches position of vibrating;
The start button of vibrating spear is pressed, vibrating spear starts vibrated concrete, when vault concrete fills and concrete compaction After degree reaches requirement, the stop button or arrival for pressing vibrating spear vibrate setting time, and vibrating spear stopping is vibrated;
Press the retract button of electric pushrod, electric pushrod drives vibrating spear to withdraw, until travel switch one it is electric after electronic push away Bar returns to initial position.
Due to using technical solution as described above, the present invention generates following beneficial effect:
1, the present invention uses long-distance intelligent control, high degree of automation;
2, the present invention is turned into industry using semi automatic machine, reduces operating personnel's labor intensity, improves concrete perfusion compactness;
3, the present invention is controlled using low-voltage dc power supply, improves the safety of construction.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of vibrating spear retracted mode of the present invention;
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the structural schematic diagram that vibrating spear of the present invention stretches out state;
Fig. 4 is the side view of Fig. 3;
Fig. 5 is the cross-sectional view in the direction A-A in Fig. 1;
Fig. 6 is the cross-sectional view in the direction B-B in Fig. 1;
Fig. 7 is the cross-sectional view in the direction C-C in Fig. 1.
In figure:1- vibrating spear;2- trolley panel;3- sealing rubber pad;4- flange one;5- flange two;6- vibrating spear is fixed Device;7- limit plate;8- guide rail;9- cover board one;10- electric pushrod;11- electric pushrod fixes device;12- bolt one;13- spiral shell Bolt two;14- bushing;15- pin one;16- bolt three;17- travel switch one;18- gusset;19- cover board two;20- otic placode;21- Pin two;22- travel switch two.
Specific embodiment
In conjunction with attached drawing, the technical schemes of the invention are described in detail, a kind of vault casting concrete of working jumbo for tunnel lining Automatic vibrating device, it is characterised in that solid including vibrating spear, trolley panel, sealing rubber pad, flange one, flange two, vibrating spear Determine device, limit plate, guide rail, cover board one, electric pushrod, electric pushrod fixed device, bolt one, bolt two, bushing, pin One, bolt three, travel switch one, gusset, cover board two, otic placode, pin two and travel switch two;
The flange 1 is welded on trolley panel 2;
The limit plate 7 and cover board 1 are welded with guide rail 8 respectively, and guide rail 8 and cover board 1 are welded with cover board 2 19 respectively, otic placode 20 are welded on cover board 2 19;
The vibrating spear 1 and electric pushrod 10 are connect integral by pin 1, vibrate bar fixing device 6 and bushing 14 passes through Bolt 2 13 is connected on vibrating spear 1 for being fixed vibrating spear 1 to form connector;
The connector is inserted into limit plate 7 and the cover board 2 19, is located at 10 zero stroke of electric pushrod on guide rail 8 and is installed Travel switch 1 and be located at 10 maximum stroke of electric pushrod install travel switch 2 22,10 end of electric pushrod pin two 21 are connected on otic placode 20;
The sealing rubber pad 3 is placed in flange 1, and flange 1 is connect with flange 25 by bolt 1;
The gusset 18 is welded on cover board 1 and flange 25;
The fixed device 11 of the electric pushrod is fastened on cover board 1 by bolt 3 16.
The carrying out practically mistake of the vault casting concrete automatic vibrating device of working jumbo for tunnel lining of the present invention Cheng Wei:
When normal work, the stretching button of electric pushrod 10,10 push rod of electric pushrod elongation, in the drive of electric pushrod 10 are pressed Under, vibrating spear 1 protrudes into inside vault form surfacing, and when electric pushrod 10 is elongated to maximum length, travel switch 2 22 must be electric, Electric pushrod 10 powers off, and vibrating spear 1 reaches position of vibrating at this time;
Press the start button of vibrating spear 1, vibrating spear 1 starts vibrated concrete, when vault concrete fills and concrete dense After solidity reaches requirement, the stop button or arrival for pressing vibrating spear 1 vibrate setting time, and the stopping of vibrating spear 1 is vibrated;
Press the retract button of electric pushrod 10, electric pushrod 10 drives vibrating spear 1 to withdraw, until travel switch 1 it is electric after Electric pushrod 10 returns to initial position(Zero stroke).
Basic principle of the invention, main feature and advantage has been shown and described above, do not depart from spirit of that invention and Under the premise of range, there are also various changes and modifications, these changes and improvements to both fall within claimed invention by the present invention Range.

Claims (2)

1. a kind of vault casting concrete automatic vibrating device of working jumbo for tunnel lining, it is characterised in that including vibrating spear, Trolley panel, sealing rubber pad, flange one, flange two, the bar fixing device that vibrates, limit plate, guide rail, cover board one, electric pushrod, Electric pushrod fixes device, bolt one, bolt two, bushing, pin one, bolt three, travel switch one, gusset, cover board two, ear Plate, pin two and travel switch two;
The flange one is welded on trolley panel;
The limit plate and cover board one are welded with guide rail respectively, and guide rail and cover board one are welded with cover board two respectively, and otic placode is welded on On cover board two;
The vibrating spear and electric pushrod are connect integral by pin one, vibrate bar fixing device and bushing is connected by bolt two It connects on vibrating spear for being fixed vibrating spear to form connector;
The connector is inserted into limit plate and the cover board two, and installation stroke at electric pushrod zero stroke is located on guide rail and is opened It closes one and is located at electric pushrod maximum stroke and travel switch two is installed, electric pushrod end pin two is connected on otic placode;
The sealing rubber pad is placed in flange one, and flange one is crossed bolt one with flange two-way and connect;
The gusset is welded on cover board one and flange two;
The fixed device of the electric pushrod is fastened on cover board one by bolt three.
2. a kind of operation side of the vault casting concrete automatic vibrating device of working jumbo for tunnel lining described in claim 1 Method, it is characterised in that detailed process is:
The stretching button of electric pushrod is pressed, the elongation of electric pushrod push rod, vibrating spear protrudes into vault under the drive of electric pushrod Inside form surfacing, when electric pushrod is elongated to maximum length, travel switch two must be electric, and electric pushrod power-off is vibrated at this time Stick reaches position of vibrating;
The start button of vibrating spear is pressed, vibrating spear starts vibrated concrete, when vault concrete fills and concrete compaction After degree reaches requirement, the stop button or arrival for pressing vibrating spear vibrate setting time, and vibrating spear stopping is vibrated;
Press the retract button of electric pushrod, electric pushrod drives vibrating spear to withdraw, until travel switch one it is electric after electronic push away Bar returns to initial position.
CN201810578723.8A 2018-06-07 2018-06-07 A kind of vault casting concrete automatic vibrating device of working jumbo for tunnel lining Pending CN108825265A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810578723.8A CN108825265A (en) 2018-06-07 2018-06-07 A kind of vault casting concrete automatic vibrating device of working jumbo for tunnel lining

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810578723.8A CN108825265A (en) 2018-06-07 2018-06-07 A kind of vault casting concrete automatic vibrating device of working jumbo for tunnel lining

Publications (1)

Publication Number Publication Date
CN108825265A true CN108825265A (en) 2018-11-16

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Family Applications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109812281A (en) * 2019-01-11 2019-05-28 中铁十一局集团第四工程有限公司 A kind of tunnel double-lining concrete is automatically inserted into the construction method of formula tamping equipment
CN109882198A (en) * 2019-01-11 2019-06-14 中铁十一局集团第四工程有限公司 A kind of tunnel double-lining concrete vibrating system construction method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4514179B2 (en) * 2001-06-27 2010-07-28 佐藤工業株式会社 Tunnel lining concrete compaction apparatus and compaction method using the same
CN101936170A (en) * 2010-09-03 2011-01-05 中国水利水电第七工程局有限公司 Cavern arch mould spraying concrete construction structure and process
CN106640135A (en) * 2016-12-08 2017-05-10 中铁十四局集团第二工程有限公司 Automatic vibrating system used in tunnel secondary lining concrete applying and vibrating method
CN108005683A (en) * 2017-11-01 2018-05-08 中铁隧道局集团有限公司 A kind of vault vibrating method of tunnel-liner
CN108104838A (en) * 2017-11-01 2018-06-01 中铁隧道勘察设计研究院有限公司 A kind of automation control method of lining construction

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4514179B2 (en) * 2001-06-27 2010-07-28 佐藤工業株式会社 Tunnel lining concrete compaction apparatus and compaction method using the same
CN101936170A (en) * 2010-09-03 2011-01-05 中国水利水电第七工程局有限公司 Cavern arch mould spraying concrete construction structure and process
CN106640135A (en) * 2016-12-08 2017-05-10 中铁十四局集团第二工程有限公司 Automatic vibrating system used in tunnel secondary lining concrete applying and vibrating method
CN108005683A (en) * 2017-11-01 2018-05-08 中铁隧道局集团有限公司 A kind of vault vibrating method of tunnel-liner
CN108104838A (en) * 2017-11-01 2018-06-01 中铁隧道勘察设计研究院有限公司 A kind of automation control method of lining construction

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109812281A (en) * 2019-01-11 2019-05-28 中铁十一局集团第四工程有限公司 A kind of tunnel double-lining concrete is automatically inserted into the construction method of formula tamping equipment
CN109882198A (en) * 2019-01-11 2019-06-14 中铁十一局集团第四工程有限公司 A kind of tunnel double-lining concrete vibrating system construction method
CN109882198B (en) * 2019-01-11 2020-05-15 中铁十一局集团第四工程有限公司 Construction method of tunnel secondary lining concrete vibrating system

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Application publication date: 20181116