CN108825265A - A kind of vault casting concrete automatic vibrating device of working jumbo for tunnel lining - Google Patents
A kind of vault casting concrete automatic vibrating device of working jumbo for tunnel lining Download PDFInfo
- Publication number
- CN108825265A CN108825265A CN201810578723.8A CN201810578723A CN108825265A CN 108825265 A CN108825265 A CN 108825265A CN 201810578723 A CN201810578723 A CN 201810578723A CN 108825265 A CN108825265 A CN 108825265A
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- CN
- China
- Prior art keywords
- electric pushrod
- cover board
- vibrating spear
- vibrating
- flange
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- 238000005266 casting Methods 0.000 title claims abstract description 8
- 238000000034 method Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 4
- 238000005056 compaction Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000010412 perfusion Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a kind of vault casting concrete automatic vibrating devices of working jumbo for tunnel lining, vibrating spear and electric pushrod are connect integral by pin one, vibrate bar fixing device and bushing is connected on vibrating spear by bolt two for being fixed vibrating spear to form connector；The connector is inserted into limit plate and the cover board two, is located at electric pushrod zero stroke to install travel switch one and be located at electric pushrod maximum stroke on guide rail and is installed travel switch two, electric pushrod end pin two is connected on otic placode.The present invention effectively increases the compactness of the vault concrete of working jumbo for tunnel lining.
Description
Technical field
The invention belongs to constructing tunnel engineering device technique fields, and in particular to a kind of vault of working jumbo for tunnel lining pours
Concrete automatic vibrating device.
Background technique
Currently, lining template trolley for baffle is used in template surface installation attached vibrator and concrete grouting in constructing tunnel
It is vibrated by the way of poker vibrator combination in gathering hole in the process, and vault concrete vibrating can only be using installation
It vibrates in the attached vibrator of template surface, adhesion type, which vibrates, only plays one to the concrete vibrating near template surface
It is set for using, not having substantive effect for the concrete density poured can also concrete meeting if vibrating time is too long
Isolation is generated, tunnel vault concrete lining quality is influenced.
Summary of the invention
To solve the above problems, vibrating automatically dress the present invention provides a kind of vault concrete of working jumbo for tunnel lining
It sets, which effectively increases the compactness of the vault concrete of working jumbo for tunnel lining.
The present invention adopts the following technical scheme that solve above-mentioned technical problem, and a kind of vault of working jumbo for tunnel lining pours
Build concrete automatic vibrating device, it is characterised in that including vibrating spear, trolley panel, sealing rubber pad, flange one, flange two,
Vibrate the fixed device of bar fixing device, limit plate, guide rail, cover board one, electric pushrod, electric pushrod, bolt one, bolt two, lining
Set, pin one, bolt three, travel switch one, gusset, cover board two, otic placode, pin two and travel switch two；
The flange one is welded on trolley panel；
The limit plate and cover board one are welded with guide rail respectively, and guide rail and cover board one are welded with cover board two respectively, and otic placode is welded on
On cover board two；
The vibrating spear and electric pushrod are connect integral by pin one, vibrate bar fixing device and bushing is connected by bolt two
It connects on vibrating spear for being fixed vibrating spear to form connector；
The connector is inserted into limit plate and the cover board two, and installation stroke at electric pushrod zero stroke is located on guide rail and is opened
It closes one and is located at electric pushrod maximum stroke and travel switch two is installed, electric pushrod end pin two is connected on otic placode；
The sealing rubber pad is placed in flange one, and flange one is crossed bolt one with flange two-way and connect；
The gusset is welded on cover board one and flange two；
The fixed device of the electric pushrod is fastened on cover board one by bolt three.
The operation method of the vault casting concrete automatic vibrating device of working jumbo for tunnel lining of the present invention,
It is characterized in that detailed process is：
The stretching button of electric pushrod is pressed, the elongation of electric pushrod push rod, vibrating spear protrudes into vault under the drive of electric pushrod
Inside form surfacing, when electric pushrod is elongated to maximum length, travel switch two must be electric, and electric pushrod power-off is vibrated at this time
Stick reaches position of vibrating；
The start button of vibrating spear is pressed, vibrating spear starts vibrated concrete, when vault concrete fills and concrete compaction
After degree reaches requirement, the stop button or arrival for pressing vibrating spear vibrate setting time, and vibrating spear stopping is vibrated；
Press the retract button of electric pushrod, electric pushrod drives vibrating spear to withdraw, until travel switch one it is electric after electronic push away
Bar returns to initial position.
Due to using technical solution as described above, the present invention generates following beneficial effect：
1, the present invention uses long-distance intelligent control, high degree of automation；
2, the present invention is turned into industry using semi automatic machine, reduces operating personnel's labor intensity, improves concrete perfusion compactness；
3, the present invention is controlled using low-voltage dc power supply, improves the safety of construction.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of vibrating spear retracted mode of the present invention；
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the structural schematic diagram that vibrating spear of the present invention stretches out state；
Fig. 4 is the side view of Fig. 3；
Fig. 5 is the cross-sectional view in the direction A-A in Fig. 1；
Fig. 6 is the cross-sectional view in the direction B-B in Fig. 1；
Fig. 7 is the cross-sectional view in the direction C-C in Fig. 1.
In figure：1- vibrating spear；2- trolley panel；3- sealing rubber pad；4- flange one；5- flange two；6- vibrating spear is fixed
Device；7- limit plate；8- guide rail；9- cover board one；10- electric pushrod；11- electric pushrod fixes device；12- bolt one；13- spiral shell
Bolt two；14- bushing；15- pin one；16- bolt three；17- travel switch one；18- gusset；19- cover board two；20- otic placode；21-
Pin two；22- travel switch two.
Specific embodiment
In conjunction with attached drawing, the technical schemes of the invention are described in detail, a kind of vault casting concrete of working jumbo for tunnel lining
Automatic vibrating device, it is characterised in that solid including vibrating spear, trolley panel, sealing rubber pad, flange one, flange two, vibrating spear
Determine device, limit plate, guide rail, cover board one, electric pushrod, electric pushrod fixed device, bolt one, bolt two, bushing, pin
One, bolt three, travel switch one, gusset, cover board two, otic placode, pin two and travel switch two；
The flange 1 is welded on trolley panel 2；
The limit plate 7 and cover board 1 are welded with guide rail 8 respectively, and guide rail 8 and cover board 1 are welded with cover board 2 19 respectively, otic placode
20 are welded on cover board 2 19；
The vibrating spear 1 and electric pushrod 10 are connect integral by pin 1, vibrate bar fixing device 6 and bushing 14 passes through
Bolt 2 13 is connected on vibrating spear 1 for being fixed vibrating spear 1 to form connector；
The connector is inserted into limit plate 7 and the cover board 2 19, is located at 10 zero stroke of electric pushrod on guide rail 8 and is installed
Travel switch 1 and be located at 10 maximum stroke of electric pushrod install travel switch 2 22,10 end of electric pushrod pin two
21 are connected on otic placode 20；
The sealing rubber pad 3 is placed in flange 1, and flange 1 is connect with flange 25 by bolt 1；
The gusset 18 is welded on cover board 1 and flange 25；
The fixed device 11 of the electric pushrod is fastened on cover board 1 by bolt 3 16.
The carrying out practically mistake of the vault casting concrete automatic vibrating device of working jumbo for tunnel lining of the present invention
Cheng Wei：
When normal work, the stretching button of electric pushrod 10,10 push rod of electric pushrod elongation, in the drive of electric pushrod 10 are pressed
Under, vibrating spear 1 protrudes into inside vault form surfacing, and when electric pushrod 10 is elongated to maximum length, travel switch 2 22 must be electric,
Electric pushrod 10 powers off, and vibrating spear 1 reaches position of vibrating at this time；
Press the start button of vibrating spear 1, vibrating spear 1 starts vibrated concrete, when vault concrete fills and concrete dense
After solidity reaches requirement, the stop button or arrival for pressing vibrating spear 1 vibrate setting time, and the stopping of vibrating spear 1 is vibrated；
Press the retract button of electric pushrod 10, electric pushrod 10 drives vibrating spear 1 to withdraw, until travel switch 1 it is electric after
Electric pushrod 10 returns to initial position（Zero stroke）.
Basic principle of the invention, main feature and advantage has been shown and described above, do not depart from spirit of that invention and
Under the premise of range, there are also various changes and modifications, these changes and improvements to both fall within claimed invention by the present invention
Range.
Claims (2)
1. a kind of vault casting concrete automatic vibrating device of working jumbo for tunnel lining, it is characterised in that including vibrating spear,
Trolley panel, sealing rubber pad, flange one, flange two, the bar fixing device that vibrates, limit plate, guide rail, cover board one, electric pushrod,
Electric pushrod fixes device, bolt one, bolt two, bushing, pin one, bolt three, travel switch one, gusset, cover board two, ear
Plate, pin two and travel switch two；
The flange one is welded on trolley panel；
The limit plate and cover board one are welded with guide rail respectively, and guide rail and cover board one are welded with cover board two respectively, and otic placode is welded on
On cover board two；
The vibrating spear and electric pushrod are connect integral by pin one, vibrate bar fixing device and bushing is connected by bolt two
It connects on vibrating spear for being fixed vibrating spear to form connector；
The connector is inserted into limit plate and the cover board two, and installation stroke at electric pushrod zero stroke is located on guide rail and is opened
It closes one and is located at electric pushrod maximum stroke and travel switch two is installed, electric pushrod end pin two is connected on otic placode；
The sealing rubber pad is placed in flange one, and flange one is crossed bolt one with flange two-way and connect；
The gusset is welded on cover board one and flange two；
The fixed device of the electric pushrod is fastened on cover board one by bolt three.
2. a kind of operation side of the vault casting concrete automatic vibrating device of working jumbo for tunnel lining described in claim 1
Method, it is characterised in that detailed process is：
The stretching button of electric pushrod is pressed, the elongation of electric pushrod push rod, vibrating spear protrudes into vault under the drive of electric pushrod
Inside form surfacing, when electric pushrod is elongated to maximum length, travel switch two must be electric, and electric pushrod power-off is vibrated at this time
Stick reaches position of vibrating；
The start button of vibrating spear is pressed, vibrating spear starts vibrated concrete, when vault concrete fills and concrete compaction
After degree reaches requirement, the stop button or arrival for pressing vibrating spear vibrate setting time, and vibrating spear stopping is vibrated；
Press the retract button of electric pushrod, electric pushrod drives vibrating spear to withdraw, until travel switch one it is electric after electronic push away
Bar returns to initial position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810578723.8A CN108825265A (en) | 2018-06-07 | 2018-06-07 | A kind of vault casting concrete automatic vibrating device of working jumbo for tunnel lining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810578723.8A CN108825265A (en) | 2018-06-07 | 2018-06-07 | A kind of vault casting concrete automatic vibrating device of working jumbo for tunnel lining |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108825265A true CN108825265A (en) | 2018-11-16 |
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ID=64144196
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810578723.8A Pending CN108825265A (en) | 2018-06-07 | 2018-06-07 | A kind of vault casting concrete automatic vibrating device of working jumbo for tunnel lining |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108825265A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109798129A (en) * | 2019-01-11 | 2019-05-24 | 中铁十一局集团第四工程有限公司 | A kind of tunnel double-lining concrete is automatically inserted into formula tamping equipment |
| CN109812281A (en) * | 2019-01-11 | 2019-05-28 | 中铁十一局集团第四工程有限公司 | A kind of tunnel double-lining concrete is automatically inserted into the construction method of formula tamping equipment |
| CN109882198A (en) * | 2019-01-11 | 2019-06-14 | 中铁十一局集团第四工程有限公司 | A kind of tunnel double-lining concrete vibrating system construction method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4514179B2 (en) * | 2001-06-27 | 2010-07-28 | 佐藤工業株式会社 | Tunnel lining concrete compaction apparatus and compaction method using the same |
| CN101936170A (en) * | 2010-09-03 | 2011-01-05 | 中国水利水电第七工程局有限公司 | Cavern arch mould spraying concrete construction structure and process |
| CN106640135A (en) * | 2016-12-08 | 2017-05-10 | 中铁十四局集团第二工程有限公司 | Automatic vibrating system used in tunnel secondary lining concrete applying and vibrating method |
| CN108005683A (en) * | 2017-11-01 | 2018-05-08 | 中铁隧道局集团有限公司 | A kind of vault vibrating method of tunnel-liner |
| CN108104838A (en) * | 2017-11-01 | 2018-06-01 | 中铁隧道勘察设计研究院有限公司 | A kind of automation control method of lining construction |
-
2018
- 2018-06-07 CN CN201810578723.8A patent/CN108825265A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4514179B2 (en) * | 2001-06-27 | 2010-07-28 | 佐藤工業株式会社 | Tunnel lining concrete compaction apparatus and compaction method using the same |
| CN101936170A (en) * | 2010-09-03 | 2011-01-05 | 中国水利水电第七工程局有限公司 | Cavern arch mould spraying concrete construction structure and process |
| CN106640135A (en) * | 2016-12-08 | 2017-05-10 | 中铁十四局集团第二工程有限公司 | Automatic vibrating system used in tunnel secondary lining concrete applying and vibrating method |
| CN108005683A (en) * | 2017-11-01 | 2018-05-08 | 中铁隧道局集团有限公司 | A kind of vault vibrating method of tunnel-liner |
| CN108104838A (en) * | 2017-11-01 | 2018-06-01 | 中铁隧道勘察设计研究院有限公司 | A kind of automation control method of lining construction |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109798129A (en) * | 2019-01-11 | 2019-05-24 | 中铁十一局集团第四工程有限公司 | A kind of tunnel double-lining concrete is automatically inserted into formula tamping equipment |
| CN109812281A (en) * | 2019-01-11 | 2019-05-28 | 中铁十一局集团第四工程有限公司 | A kind of tunnel double-lining concrete is automatically inserted into the construction method of formula tamping equipment |
| CN109882198A (en) * | 2019-01-11 | 2019-06-14 | 中铁十一局集团第四工程有限公司 | A kind of tunnel double-lining concrete vibrating system construction method |
| CN109882198B (en) * | 2019-01-11 | 2020-05-15 | 中铁十一局集团第四工程有限公司 | Construction method of tunnel secondary lining concrete vibrating system |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20181116 |
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| WD01 | Invention patent application deemed withdrawn after publication |