CN108823724A - A kind of residual snow slub production technology - Google Patents
A kind of residual snow slub production technology Download PDFInfo
- Publication number
- CN108823724A CN108823724A CN201810868272.1A CN201810868272A CN108823724A CN 108823724 A CN108823724 A CN 108823724A CN 201810868272 A CN201810868272 A CN 201810868272A CN 108823724 A CN108823724 A CN 108823724A
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- Prior art keywords
- cotton
- slub
- carded sliver
- residual snow
- drafting
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses a kind of residual snow slub production technologies, successively comprise the technical steps that:Distribute cotton, blowing, combing, drafting, rove, spun yarn and dyeing;Distribute cotton to distribute cotton including A and distribute cotton with B, and to respectively distributing cotton to A and B distributes cotton and combs, obtains setting quantitative the A carded sliver and the B carded sliver;Drafting is first to carry out the A carded sliver and the B carded sliver respectively in advance simultaneously, and the arrangement for walking side technique according still further to drafting carries out head simultaneously, and half ripe bar of A/B is made;By two and ripe bar is made in half ripe bar;Residual snow slub is made by fly frame, the spinning frame with slub process units, dyeing process in prepared ripe bar.Residual snow yarn, slub walked side technique three with drafting and organically combined residual snow slub produced by residual snow slub production technology according to the present invention, be produced by tradition spinning or other appearance style Yarn spinning methods not.And it is stable, unique using the woven cloth style of the technique residual snow slub institute produced, ready-made clothes fashion is novel.
Description
Technical field
The present invention relates to yarn production technical field, especially a kind of residual snow slub production technology.
Background technique
Residual snow yarn is that a kind of color is knitted with novel special yarn, and yam surface has the effect of needing residual snow, with its production
Furnishings integrates beautiful, generous, fashion, noble quality, elegance, deep to be liked by the majority of consumers.When it is used for woven cloth
When, the effect of cloth cover effect presentation fragmentarily can be made, descended slowly and lightly on cloth cover similar to fragmentary snowflake.
Slub is characterized in being one kind of most species in fancy yarn, there is thickness with thickness appearance unevenly distributed
Nodular slub, knob-like slub, staple fiber slub, long filament slub etc..The distinguishing feature of slub is:Yarn is suddenly thin
Suddenly thick, there is the folded title ring out of a section, and ring can be regular distribution and be also possible to be randomly distributed.Slub can be used for gently
Thin summer clothing fabric and thick and heavy winter fabric.It can be used for wearing fabric clothes, it can also be used to which drapery, flower pattern is prominent, and style is other
It causes, three-dimensional sense is strong.
The market demand of present novel appearance style yarn is quite big, in order to cater to market to the needs of such product, walks
Differentiation produces road, develops a kind of residual snow slub for combining residual snow yarn and slub, produces with traditional appearance class yarn
Condition is than having the characteristics that technical difficulty is high, production management is complicated, cloth style is unique, fashion is novel.
Summary of the invention
The object of the present invention is to provide a kind of residual snow slub production technologies, are able to produce out and have both residual snow yarn and slub
The residual snow slub of feature, and residual snow effect possessed by surface is obvious.
In order to solve the above technical problems, the object of the present invention is achieved like this:
The residual snow slub production technology of one kind involved in the present invention, successively comprises the technical steps that:Distribute cotton, blowing, comb
Reason, drafting, rove, spun yarn and dyeing;
It is described distribute cotton to distribute cotton including A distribute cotton with B, A distribute cotton in fallen according to setting ratio configuration terylene, raw cotton and combing
Cotton, B distribute cotton according to setting ratio configure terylene and cotton noils;
The combing is to distribute cotton respectively to A and B distributes cotton and is formed by composite fibre and combs, and obtains setting quantitative
The A carded sliver and the B carded sliver;
The drafting is first to carry out the A carded sliver and the B carded sliver respectively in advance simultaneously, then will pass through the pre- A carded sliver and the B carded sliver simultaneously,
Head is carried out simultaneously according to the arrangement that drafting walks side technique, and half ripe bar of A/B is made;The drafting walks side technique and refers to that the A carded sliver and B are raw
Item is located at the two sides of strip arrangement position figure;By two and ripe bar is made in half ripe bar;
Residual snow bamboo is made by fly frame, the spinning frame with slub process units, dyeing process in prepared ripe bar
Save yarn.
As a further illustration of the above scheme, the A distributes cotton including 46% terylene, 44% raw cotton and 10%
Cotton noils;The B distributes cotton including 30% terylene and 70% cotton noils.
As a further illustration of the above scheme, it is specially A+A+A+A/ that the drafting of the A carded sliver and the B carded sliver, which walks the arrangement of side technique,
One of B+B+B+B, A+A+A/B+B+B+B+B or A+A+A+A+A/B+B+B.
As a further illustration of the above scheme, including with cotton process:
(1) it premixes:Packet figure row's packaging tray is arranged according to distributing cotton, the gap between packet and packet wants small, it is ensured that grabs when raw material premix
Cotton is uniform;
(2) secondary mixing:By the sabot again of the raw material after premix, according to the sequencing that premix raw material comes out, raw material
Intersection is placed in blowing disk.
The beneficial effects of the invention are as follows:Residual snow slub production technology according to the present invention, by residual snow yarn, slub with
Drafting walks side technique three and organically combines residual snow slub produced, is tradition spinning or other appearance style Yarn spinning methods
Not produced.And the stable, uniqueness using the technique woven cloth style of residual snow slub institute produced, when ready-made clothes
It is still novel.
Specific embodiment
The present invention is further described combined with specific embodiments below.
Embodiment
The residual snow slub production technology of one kind involved in the present embodiment, including distribute cotton, blowing, combing, drafting, rove,
Spun yarn, dyeing process.
With in cotton process, in order to guarantee that the style of residual snow effect of residual snow slub is stablized, when raw cotton is distributed cotton, batch with
The places of origin of raw materials, index between batch is close, and ingredient proportion is consistent.Feed intake produce when, related personnel need to check packet and packet between
The difference of cotton noils quality, find differences timely processing, and cloth style is prevented to fluctuate.
The residual snow for the web surface being made into when distributing cotton according to every batch of cotton noils short fiber content index and residual snow slub
Style requirement determines the use ratio of cotton noils, and it is 70%+/- 5% that cotton noils short fiber content, which controls standard,.
To walk side technique in conjunction with drafting, to achieve the effect that drafting walks side, in the distributing cotton of the present embodiment, raw material is divided into two
A cotton assorting scheme, A distributes cotton to distribute cotton with B.It is different with the raw material that B distributes cotton that A distributes cotton, and component ratio is different, can the A life in mixing in doubling step
Item and the B carded sliver walk side stylistic effects according to drafting and carry out drafting mixing.A distribute cotton according to setting ratio configuration terylene, raw cotton and
Cotton noils;In the present embodiment, specific analysis distribute cotton ratio be 46% terylene, 44% raw cotton and 10% cotton noils.B
Terylene and cotton noils are configured according to setting ratio in distributing cotton;The terylene that the cotton assorting scheme that B distributes cotton in the present embodiment is 30%
With 70% cotton noils.Selected terylene is regenerated terylene in the present embodiment.
Regenerated terylene, cotton noils, raw cotton carry out 2 mixing, including the secondary mixing of premix in the present embodiment.
(1) it premixes:In pre-mixing process, packet figure row's packaging tray is arranged in strict accordance with distributing cotton, and require arrangement uniformly, height one
It causes, packet with packet intermediate gap wants small, it is ensured that it is uniform to grab cotton when raw material premix, uniformly mixed.
(2) secondary mixing:Being in this step will be successive according to coming out for premix raw material by the raw material sabot again of premix
Order is placed on raw material intersection in blowing disk.Ensure to arrange uniformly, then carries out second by blowing hired roughneck, hopper etc.
Secondary mixing.Raw material is aloowed to mix the mixing twice of regenerated terylene, cotton noils, raw cotton more uniform, so that at
Residual snow effect after yarn is more preferable.
In cotton cleaning process, raw material is with regard to thorough shredding, it is ensured that raw material is uniformly mixed, and sabot is arranged packet figure and held in strict accordance with distributing cotton
Row.The Weight control of A cotton roll and B cotton roll is in 15.3 kilograms of +/- 0.2 kilogram of ranges.Using
A076 type blowing equipment, main technologic parameters are:12 revs/min of lap roller revolving speed;Comprehensive hired roughneck's revolving speed 900
Rev/min;1300 revs/min of rotation speed of fan.
Distribute cotton respectively to A and B distributes cotton and is formed by composite fibre and combs, obtains setting quantitative the A carded sliver and B raw
Item, the A carded sliver and B weight of card sliver are 18.5 grams/5 meters in the present embodiment.The A carded sliver and the B carded sliver use in carding process
A186G type carding machine.Cotton noils raw material middle short fiber content is higher, and when production should suitably increase cleaning time, and per tour is secondary
It cleans big taker-in grid with water, keeps air-flow unimpeded, wounded, flyings is avoided to be enclosed in.Cotton carding board will suitably slow down, and reduce cotton net
Power, cotton net have broken hole, edge damage not to allow to drive.The main technologic parameters of carding machine are:
Weight tooth:15;55 ms/min of sliver exporting speed;Cylinder revolution:330 revs/min;980 revs/min of licker-in revolution;Cover board speed
Degree:162mm/min;Cotton net tension tooth:21;Cylinder-Flat Gauge:13/12/10/10/12;Cylinder-doffer's gauge (1/1000
Mil):4;Cylinder-licker-in gauge (1/1000 mil):7;Mote knife height/angle:+ 3 millimeters/95 °;
In mixing in doubling step, first the A carded sliver and the B carded sliver are carried out in advance simultaneously respectively, then the pre- A carded sliver and the B carded sliver simultaneously will be passed through,
Head is carried out simultaneously according to the arrangement that drafting walks side technique, half ripe bar of A/B is made, then by two and ripe bar is made in half ripe bar.Head is simultaneously
When strip have to by walk side requirement arrangement, cannot arbitrarily arrange influence and walk side style.Drafting walks side technique and refers to the A carded sliver and B
The carded sliver is located at the two sides of strip arrangement position figure.
To the A carded sliver and the B carded sliver carry out respectively it is pre- and when, it is pre- and after the A carded sliver and the B carded sliver quantitative control 20 grams/5
+/- 0.4 gram of rice, to ensure that style is stable, ensure that blending ratio is accurate.The A carded sliver and the B carded sliver it is pre- and when using model FA315's
Drawing frame, number of doubling use 8;350 ms/min of front roller speed;1.67 times of first break draft multiple;Roller gauge (preceding/in/rear) be
10/20mm。
It will be arranged by the pre- A carded sliver and the B carded sliver simultaneously according to strip arrangement position figure.The drafting of the A carded sliver and the B carded sliver
Strip arrangement position figure is specially A+A+A+A/B+B+B+B, A+A+A/B+B+B+B+B or A+A+A+A+A/B+B+ when walking side technique
One of B.A+A+A+A/B+B+B+B is selected as in the present embodiment, i.e. 4 A carded slivers and 4 B carded slivers walk side work according to drafting
Skill arrangement.The head and drawing frame that uses is FA311.Drafting radical is 8 (+4 B items of 4 A items walk side arrangement);Front roller speed
350 ms/min of degree;1.47 times of first break draft multiple;Roller gauge (it is preceding/in front of/in after/it is rear) be 10/12/14mm.
Half ripe bar of A/B prepared by the technique of side will be walked using two simultaneously by drafting, in the present embodiment simultaneously using two
Item, two and i.e. end simultaneously.The model RSB1 of end and equipment, number of doubling are 7;400 ms/min of front roller speed;First break draft multiple
1.28 again;Roller gauge (preceding/in/rear) it is 10/20mm.
Residual snow bamboo is made by fly frame, the spinning frame with slub process units, dyeing process in prepared ripe bar
Save yarn.In rove and spinning process, suitably increases rove, yarn twist factor, pay attention to the control of spinning section tension.Reinforce drawing-off
The short and thick style of cleaning and rove surface at position is checked on, and is noted abnormalities and is fed back immediately and blocked yarn.Spun yarn using Wind Resistance compared with
Good roller, pays attention to the control of flyings, soft twist yarn.
Due to the present embodiment residual snow slub produced, so needing to set nubby-yarn parameter, ring style
It must confirm by technique list inspection, prevent style variation and mistake.Nubby-yarn parameter see the table below:
In Roving Frames, the fly frame used is FA421.The Dry Weight per Unit of rove is 5.6 grams/10 meters.The master of spinning frame
Want technological parameter as follows:Roller gauge (it is preceding/in front of/in after/it is rear) be 13/19.5/7.22mm, first break draft multiple is 1.37 times,
Twist factor is 93, and flier switchs to several 900 revs/min.
In spinning process, the spinning frame model FA506 of use has slub process units thereon.The branch of spun yarn
Number is 30S.The main technologic parameters of spinning frame:Roller gauge (preceding/in/rear) it is 18/20mm, first break draft multiple is 1.346 times;
Twist factor selection 428, front roller revolution are 160 revs/min.The detection of the spun yarn of two batches spinned according to above-mentioned spinning process
Data such as following table:
It also needs to pass through on spun yarn from winding procedure, electronic clearing parameter can be suitably than conventional yarn according to cloth style requirement
Relax, but the faults such as biggish short and thick, double yarn, length are thick, length is thin should be removed.Since the kind yarn defect is more, connector is frequent, operating,
Equipment is it is noted that cylinder yarn ravellings, cob webbing.To occurring should alarming immediately for abnormal cleavage on bobbin-winding machine, stops platform and block yarn, and do
Good tube quality is checked on.Different fine shearing should be implemented for the order for having bleaching to require.Cylinder yarn is formed by from winder to need to meet
The requirement of cheese dyeing.
Required residual snow ring will can be obtained using dyeing by being formed by slub cylinder yarn from winding procedure
Yarn.In dyeing process, it is only necessary to be dyed to regenerated polyester fiber.It is conventional that polyester cotton blended yarn progress cheese is contaminated
Color is using two-bath process technique, and process flow is pre-treatment, disperse dyeing of polyester, reduction cleaning, reactive dye resisdye cotton, water
It washes, the dyeing to polyester-cotton blend cheese can be completed.In the present embodiment, since required effect includes residual snow effect, i.e., not
It needs to dye cotton fiber, it is only necessary to dye regenerated polyester fiber using disperse dyes, the work of dyeing
Skill is identical as the conventional progress technique of dacron cotton cheese dyeing.Selected dyestuff and concrete technology can be according to required yarn
Color selected.Such as when dyeing to spun yarn prepared in the present embodiment, following process flow can be used:Into
Water → soft brush treatment → adjusting pH value to 3-4 → plus paregal O → plus dyestuff → being warming up to 130 DEG C with 2 DEG C/min → are kept the temperature
50min → washing → adding sodium hydrosulfite and caustic soda → is warming up to 60 DEG C → heat preservation 10min → sufficiently washing → completion.Dyestuff is dispersion
Bright red S-BWFL, added is 4.2% relative to the percentage for washing weight only.The paregal O being added is 1g/L, hexa metaphosphoric acid
Sodium is 0.5g/L, and with vinegar acid for adjusting pH value to 3-4, the caustic soda being added is 5g/L, and the sodium hydrosulfite being added is 1.5g/L.By upper
Stating technique can be obtained the slub that its surface of red yarn has residual snow effect.The color of dyestuff is to be selected as needed
It selects.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that those skilled in the art without
It needs creative work according to the present invention can conceive and makes many modifications and variations.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical solution, all should be within the scope of protection determined by the claims.
Claims (4)
1. a kind of residual snow slub production technology, which is characterized in that successively comprise the technical steps that:Distribute cotton, blowing, combing,
Drafting, rove, spun yarn and dyeing;
It is described distribute cotton to distribute cotton including A distribute cotton with B, A distribute cotton in match according to setting ratio configuration terylene, raw cotton and cotton noils, B
Terylene and cotton noils are configured according to setting ratio in cotton;
The combing is to distribute cotton respectively to A and B distributes cotton and is formed by composite fibre and combs, and obtains setting quantitative A raw
Item and the B carded sliver;
The drafting is first to carry out the A carded sliver and the B carded sliver respectively in advance simultaneously, then will pass through the pre- A carded sliver and the B carded sliver simultaneously, according to
The arrangement that drafting walks side technique carries out head simultaneously, and half ripe bar of A/B is made;The drafting walks side technique and refers to the A carded sliver and the B carded sliver point
Not Wei Yu strip arrangement position figure two sides;By two and ripe bar is made in half ripe bar;
Residual snow slub is made by fly frame, the spinning frame with slub process units, dyeing process in prepared ripe bar.
2. residual snow slub production technology as described in claim 1, which is characterized in that the A distributes cotton to be washed including 46%
Synthetic fibre, 44% raw cotton and 10% cotton noils;The B distributes cotton including 30% terylene and 70% cotton noils.
3. residual snow slub production technology as described in claim 1, which is characterized in that the drafting of the A carded sliver and the B carded sliver walks side work
Skill arrangement is specially one of A+A+A+A/B+B+B+B, A+A+A/B+B+B+B+B or A+A+A+A+A/B+B+B.
4. residual snow slub production technology as described in claim 1, which is characterized in that include with cotton process:
(1)Premix:Packet figure row's packaging tray is arranged according to distributing cotton, the gap between packet and packet wants small, it is ensured that it is equal that cotton is grabbed when raw material premix
It is even;
(2)Secondary mixing:The sabot again of raw material after premix intersects raw material according to the sequencing that premix raw material comes out
It is placed in blowing disk.
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CN102493065A (en) * | 2011-12-19 | 2012-06-13 | 上海申安纺织有限公司 | Regenerated cotton snowflake blended yarn and blending technology thereof |
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KR20130095072A (en) * | 2012-02-17 | 2013-08-27 | 남용업 | Manufacturing method of mixing yarn using staple |
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Application publication date: 20181116 |