CN108818781B - 一种金丝实木板及其制作方法 - Google Patents
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- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
本发明公开了一种金丝实木板及其制作方法,所述金丝实木板设有芯板和两块面板,两块面板分别通过粘合剂与芯板粘接;每块面板分别设有若干根木条,任意相邻两根木条之间分别通过粘合剂粘接有一块金属片;同一块面板中,各个金属片和木条的高度相等;所述芯板和每根木条均为实木制成。本发明提供的金丝实木板每块面板中每块金属片的两面在高度方向上均与木条粘接,因此长期使用后也不会脱落,提高了金丝实木板的使用寿命,解决木材泡水时会出现膨胀变形等问题。每块面板中任意相邻两根木条之间粘接有一块金属片,因此从金丝实木板的外部观察时,两块面板的表面均具有“金丝”效果。
Description
技术领域
本发明涉及木板加工技术领域,特别涉及一种金丝实木板及其制作方法。
背景技术
为了提高实木板的美观性,有时会在实木板的表面设置金属丝线,从而形成金丝实木板。但是现有技术中的金丝实木板主要是将金属丝线(俗称“金丝”)直接粘接在实木板的表面,这样设置至少存在以下技术问题:(1)金属丝线和实木板之间的粘接面较小,使用一段时间后,金属丝线容易与实木板发生“开胶”甚至脱落,降低金丝实木板的美观性;(2)实木板容易发生变变形,特别是在潮湿的环境下,会发生明显的膨胀、弯曲、甚至被蛀虫侵蚀。
可见,现有技术还有待改进和提高。
发明内容
鉴于上述现有技术的不足之处,本发明的目的在于提供一种金丝实木板,旨在解决现有技术中金丝实木板中金丝容易脱落的技术问题。
为了达到上述目的,本发明采取了以下技术方案:
一种金丝实木板,设有芯板和两块面板,两块面板分别通过粘合剂与芯板粘接;每块面板分别设有若干根木条,任意相邻两根木条之间分别通过粘合剂粘接有一块金属片;同一块面板中,各个金属片和木条的高度相等;所述芯板和每根木条均为实木制成。
所述金属片表面设有若干个倾斜小孔。所述木条与金属片通过粘合剂粘接后,粘结剂固化形成粘结层,所述粘结层设有插入至倾斜小孔的倒勾结构。
所述的金丝实木板中,每根木条的尺寸相等,每块金属片的尺寸相等。
所述的金丝实木板中,两块面板的厚度相等,每块面板的厚度均等于芯板厚度的一半。
所述的金丝实木板中,所述粘合剂按重量份数计由以下组分制成:
所述的金丝实木板中,该金丝实木板设置有四根封边条,每根封边条的高度等于芯板与两块面板的厚度之和。
相应地,本发明还提供所述的金丝实木板的制作方法,该制作方法包括以下步骤:
S100,选取原木,对原木进行去皮,按照预设的尺寸切割原木获得若干块用于制作芯板的第一实木板,按照预设的尺寸切割原木获得若干块用于制作面板的第二实木板;
S200,按照预设的尺寸将若干块第一实木板粘接在一起形成基板;按照预设的尺寸将若干块第二实木板粘接在一起形成实木大板;
S300,选择若干块金属板,选择若干块由步骤S200获得的实木大板;其中,每块金属板的长度和宽度分别等于实木大板的长度和宽度;在任意相邻两块实木大板中间通过粘合剂粘接一块金属板从而形成金属板木板垛;
S400,采用压机对步骤S300中获得的金属板木板垛进行施加压力并保持一定时间,压力施加方向垂直于每块金属板和实木大板;
S500,安装预设的尺寸将金属板木板垛切割成若干切片,切割方向垂直与每块金属板和实木大板;
S600,选择步骤200获得的基板以及步骤S500获得的切片,每块基板的两面分别通过粘接剂粘接一块切片,获得金丝实木板。
所述的金丝实木板的制作方法中,所述步骤S300中,选择若干块金属板后,对于每块金属板均进行表面处理;每块金属板与对应的实木大板粘接时的温度范围为15℃~30℃。
所述的金丝实木板的制作方法中,所述步骤S400中所施加的压力范围为200吨~250吨;压力保持时间为48小时~72小时。
所述的金丝实木板的制作方法中,对步骤S500中获得的切片均进行砂光处理,对步骤S600获得的金丝实木板进行砂光处理。
所述的金丝实木板的制作方法中,对步骤S600获得的金丝实木板的四个边均进行封边。
有益效果:
本发明提供了一种金丝实木板,相比现有技术,每块面板中任意相邻两根木条之间粘接有一块金属片,因此从金丝实木板的外部观察时,两块面板的表面均具有“金丝”效果,且每块金属片的两面在高度方向上均与木条粘接,因此长期使用后也不会脱落。此外,每块面板不是一整块木板,而是由若干根木条和金属片粘接而成,由于粘接有金属片,使得每根木条机械性能提高,起因此不易发生变形,延长了金丝实木板的使用寿命。
附图说明
图1为本发明提供的金丝实木板的立体图。
图2为图1中S区域的局部放大图。
图3为发明提供的金丝实木板的俯视图。
图4为本发明提供的金丝实木板的制作方法中,金属板木板垛的立体图。
图5为本发明提供的金丝实木板的制作方法中,切片的立体图;
图6为本发明提供的金属片的剖面结构示意图。
具体实施方式
本发明提供一种金丝实木板,为使本发明的目的、技术方案及效果更加清楚、明确,以下参照附图并举实施例对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。
为了便于观察,图1和图2中未画出封边条3,且图3至图5中用实线加粗的方式表示金属片。附图仅用于解释金丝实木板的结构原理,不与实际产品成比例。
首先请参阅图1至图3,本发明提供一种金丝实木板。所述金丝实木板设有芯板1和两块面板2,两块面板2分别通过粘合剂与芯板1粘接。每块面板2分别设有若干根木条21,任意相邻两根木条之间分别通过粘合剂粘接有一块金属片22。同一块面板中,各个金属片和木条的高度相等,如图2所示,木条的高度H2等于金属片的高度H3。因此,在图1和图2的视角中,每块面板中的各个金属片和木条的顶端平齐且底端平齐。所述芯板1和每根木条21均为实木制成,优选地,所述实木为黑胡桃木、樱桃木、柚木、红橡木、白橡木、白蜡木和黑檀木中的一种或多种。
在图1和图2的视角中,两块面板分别粘接在芯板的上、下两面;且上述“高度”一词也是按图1和图2的视角进行阐述,但可以理解的是,实际使用中,并不限定金丝实木板必须水平放置,也可以是按其他角度放置(如竖直放置)。
为了便于制作,每根木条21的尺寸相等,每块金属片22的尺寸相等。且由图1和图3可知,每根木条的长度与每块金属片的长度相等。一般地,每块金属片的厚度为0.2mm~1mm,即保证了具有“金丝”的美观形,且会因为金属片太厚导致成本和重量大幅提升。
为了便于制作,两块面板的厚度H2相等,即:两块面板具有互换性,降低了制作成本。此外,每块面板的厚度H2均等于芯板厚度H1的一半,这使得金丝实木板整体比较匀称,且芯板的厚度占了金丝实木板总厚度的一半,因此使得金丝实木板具有良好的稳定性。
优选地,上述金属片22为铜片,不仅具有一定的机械强度,且能能够在金丝实木板的表面形成鲜艳的“金丝”,提高了美观性。当然,根据不同的审美,也可能选择铜合金片、铝片、铝合金片等其他金属片。
参见图6,所述金属片22表面设有若干个倾斜小孔221,所述木条与金属片通过粘合剂粘接后,粘结剂固化形成粘结层,所述粘结层设有插入至倾斜小孔221的倒勾结构,粘结剂本身与金属片及木条之间形成粘结力,但由于金属片表面较光滑,粘结剂固化形成粘结层后,与金属片表面的粘结力下降,通过在金属片表面设置倾斜小孔221,在涂覆粘结剂后,通过压力机施加压力将粘结剂压入至倾斜小孔221中,粘结剂固化为粘结层后,即形成多个倾斜的倒勾结构,与金属片之间的粘结力大幅提高。
由于本发明中粘合剂的应用对象为金属片(优选为铜片)和实木,即:木条和铜片的粘接,以及面板和芯板的粘接;因此对粘合剂具有较高的要求,相对应地,本发明根据实际粘接要求对粘接剂提出改进,具体地,所述粘合剂按重量份数计由以下组分制成:
作为一种优选,所述粘合剂按重量份数计由以下组分制成:
通过采用上述组分和配比制成的粘合剂,既能够提高金属片(优选为铜片)和实木之间的粘接牢固性,且不会损坏实木,保证木条和金属片的粘接,以及面板和芯板的粘接能够长期处于粘合状态。
如图3所示,实际应用中,通常还会做封边处理,即,该金丝实木板设置有四根封边条3,每根封边条的高度等于芯板与两块面板的厚度之和,换言之,封边条与金丝实木板的上、下表面平齐。优选地,封边条为PVC封边条,成本低,且具有良好的防水、防潮性能,当然,也可以选择其他材质的封边条。
通过上述分析可知,相比现有技术,本发提供的金丝实木板主要区别和优选点有:(1)每块面板中任意相邻两根木条之间粘接有一块金属片,因此从金丝实木板的外部观察时,两块面板的表面均具有“金丝”效果,且每块金属片的两面在高度方向上均与木条粘接,因此长期使用后也不会脱落。(2)每块面板不是一整块木板,而是由若干根木条和金属片粘接而成,由于粘接有金属片,使得每根木条机械性能提高,起因此不易发生变形,延长了金丝实木板的使用寿命。
相应地,本发明还提供上述金丝实木板的制作方法,所述制作方法包括以下步骤:
S100,选取原木,对原木进行去皮,按照预设的尺寸切割原木获得若干块用于制作芯板的第一实木板,按照预设的尺寸切割原木获得若干块用于制作面板的第二实木板;
S200,按照预设的尺寸将若干块第一实木板粘接在一起形成基板;按照预设的尺寸将若干块第二实木板粘接在一起形成实木大板;
S300,选择若干块金属板220,选择若干块由步骤S200获得的实木大板210;其中,每块金属板的长度和宽度分别等于实木大板的长度和宽度;在任意相邻两块实木大板中间通过粘合剂粘接一块金属板从而形成金属板木板垛(如图4所示);
S400,采用压机对步骤S300中获得的金属板木板垛进行施加压力并保持一定时间,压力施加方向垂直于每块金属板和实木大板;在图4的视角中,压力施加方向为竖直向下;
S500,安装预设的尺寸将金属板木板垛切割(优选地,采用带锯进行切割)成若干切片,切割方向垂直与每块金属板和实木大板;图4中用虚线901示意性画出了一道切割轨迹,沿虚线切割后得到如图5所示的切片;
S600,选择步骤200获得的基板以及步骤S500获得的切片,每块基板的两面分别通过粘接剂粘接一块切片,获得金丝实木板。
上述步骤S100中,选取的原木可以为黑胡桃木、樱桃木、柚木、红橡木、白橡木、白蜡木和黑檀木中的一种或多种。步骤S300中选取的金属板一般为铜板,铜板的厚度优选为0.2mm~1mm;当然,根据不同的审美,也可能选择铜合金板、铝板、铝合金板等其他金属板。为了便于加工,上述实木大板长度通常为2440mm,宽度为1220mm,厚度为40mm,这样的尺寸与常见的板材的长度和宽度相同,便于加工。可以理解是,步骤S300中,选取金属板后通常会对每块金属板进行表面处理,设有表面去水、去油、去毛刺和防水处理。
优选地,所述步骤S300中,选择若干块金属板后,对于每块金属板均进行表面处理;每块金属板与对应的实木大板粘接时的温度范围为15℃~30℃。在该温度下将金属板和实木大板粘接,使得粘接剂不会固化太快或者太慢,保证金属板和对应的实木大板粘接的牢固性。实际粘接时,自下往上在每块实木大板的上表面粘接一块铜板,然后在铜板的上表面再粘接一块实木大板,以此类推,最终形成如图4所示的金属板木板垛,金属板木板垛的顶端和底端均为实木大板。
优选地,所述步骤S400中所施加的压力范围为200吨~250吨;压力保持时间为48小时~72小时。通过进一步限定压机施加的压力范围和压力保持的时间,能够进一步提高实木大板和金属板的粘接牢固性。
进一步地,对步骤S500中获得的切片均进行砂光处理,对步骤S600获得的金丝实木板进行砂光处理,从而提高了金丝实木板的表面质量。
进一步地,对步骤S600获得的金丝实木板的四个边均进行封边,进一步提高了金丝实木板的防水性。
具体地,步骤S200和步骤S600中所述粘合剂按重量份数计由以下组分制成:
作为一种优选,所述粘合剂按重量份数计由以下组分制成:
通过上述分析可知,本发明提供的金丝实木板的制作方法中,通过将制作实木大板,并将若干块实木大板和金属板粘接成金属板木板垛然后进行施压,再将金属板木板垛切割成切片,每块切片即为一块面板,如图5所示,切片设有若干根木条21(由实木大板切割所得);两块相邻的木条之前粘接有一块金属片22(由金属板切割所得);避免了将单独制作每块面板,即避免了将每块面板中的木条和铜片依次粘接,从而提高面板的制作效率,且保证了每块面板(即:切片)中木条和铜片的粘接牢固性。而最终制作处的金丝实木板即具有“金丝”的外观效果,且“金丝”(实际为金属片)不会脱落,且金丝实木板不易变形,具有较长的使用寿命。
可以理解的是,对本领域普通技术人员来说,可以根据本发明的技术方案及其发明构思加以等同替换或改变,而所有这些改变或替换都应属于本发明的保护范围。
Claims (3)
1.一种金丝实木板,设有芯板和两块面板,其特征在于,两块面板分别通过粘合剂粘接在芯板的两侧面;每块面板分别设有若干根木条,任意相邻两根木条之间分别通过粘合剂粘接有一块金属片;同一块面板中,各个金属片和木条的高度相等;所述芯板和每根木条均为实木制成;
所述金属片表面设有若干个倾斜小孔;
所述木条与金属片通过粘合剂粘接后,粘结剂固化形成粘结层,所述粘结层设有插入至倾斜小孔的倒勾结构;
所述的金丝实木板的制作方法,其特征在于,包括以下步骤:
S100,选取原木,对原木进行去皮,按照预设的尺寸切割原木获得若干块用于制作芯板的第一实木板,按照预设的尺寸切割原木获得若干块用于制作面板的第二实木板;
S200,按照预设的尺寸将若干块第一实木板粘接在一起形成基板;按照预设的尺寸将若干块第二实木板粘接在一起形成实木大板;
S300,选择若干块金属板,选择若干块由步骤S200获得的实木大板;其中,每块金属板的长度和宽度分别等于实木大板的长度和宽度;在任意相邻两块实木大板中间通过粘合剂粘接一块金属板从而形成金属板木板垛;
S400,采用压机对步骤S300中获得的金属板木板垛进行施加压力并保持一定时间,压力施加方向垂直于每块金属板和实木大板;
S500,安装预设的尺寸将金属板木板垛切割成若干切片,切割方向垂直与每块金属板和实木大板;
S600,选择步骤200获得的基板以及步骤S500获得的切片,每块基板的两面分别通过粘接剂粘接一块切片,获得金丝实木板;
所述步骤S300中,选择若干块金属板后,对于每块金属板均进行表面处理;每块金属板与对应的实木大板粘接时的温度范围为15℃~30℃;
所述步骤S400中所施加的压力范围为200吨~250吨;压力保持时间为48小时~72小时;
对步骤S500中获得的切片均进行砂光处理,对步骤S600获得的金丝实木板进行砂光处理;
对步骤S600获得的金丝实木板的四个边均进行封边。
3.根据权利要求1所述的金丝实木板,其特征在于,该金丝实木板设置有四根封边条,每根封边条的高度等于芯板与两块面板的厚度之和。
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