CN108792964B - A kind of head mast device of wind power generating set lifting - Google Patents
A kind of head mast device of wind power generating set lifting Download PDFInfo
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- CN108792964B CN108792964B CN201810735970.4A CN201810735970A CN108792964B CN 108792964 B CN108792964 B CN 108792964B CN 201810735970 A CN201810735970 A CN 201810735970A CN 108792964 B CN108792964 B CN 108792964B
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- pulley
- wirerope
- suspension hook
- arm
- bar
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
- B66C23/36—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes mounted on road or rail vehicles; Manually-movable jib-cranes for use in workshops; Floating cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/12—Slings comprising chains, wires, ropes, or bands; Nets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
- B66C23/64—Jibs
- B66C23/68—Jibs foldable or otherwise adjustable in configuration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
- B66C23/72—Counterweights or supports for balancing lifting couples
- B66C23/78—Supports, e.g. outriggers, for mobile cranes
Abstract
The present invention relates to a kind of hanging apparatus for Large-scale Wind Turbines installation.A kind of head mast device of wind power generating set lifting, the device includes swing mechanism, hoisting mechanism, main crane arm, luffing boom, second suspension hook, third suspension hook, fan blade carrier and stable supporting device, the front end of swing mechanism is hingedly arranged in the main crane arm bottom, the main crane arm is made of four section extension sleeves, first sleeve is arranged in outermost, 4th sleeve is arranged in most inner side, the bottom of first sleeve is hingedly arranged on swing mechanism, the first suspension hook mounting base is provided at the top of 4th sleeve, the first suspension hook is provided in the first suspension hook mounting base；The hoisting mechanism is arranged on swing mechanism, and hoisting mechanism includes the first load reel, the second load reel, third load reel and amplitude-changing drum, and first suspension hook is connected by the first wirerope with the first load reel；Device comprehensively solve large-scale wind driven generator is overweight, the lifting of superelevation, blade super large part, lifting problem.
Description
Technical field
The present invention relates to a kind of hanging apparatus for Large-scale Wind Turbines installation.
Background technique
Wind-power electricity generation refers to that the kinetic energy kept watch switchs to electric energy.Wind is a kind of energy of not public hazards, non-using wind-power electricity generation
Chang Huanbao, and the electric energy that can be generated is very huge, therefore more and more countries more pay attention to wind-power electricity generation.Wind energy is as one
The clean renewable energy of kind, the increasingly attention by countries in the world.Its amount of accumulateing is huge, and global wind energy is about 2.74 × 10
^9MW, wherein available wind energy is 2 × 10^7MW, the water energy total amount than that can develop and use on the earth is also 10 times big.
THE WIND ENERGY RESOURCES IN CHINA is abundant, about 1,000,000,000 kW of the wind energy content that can be developed and used, wherein wind farm in China land windward
About 2.53 hundred million land kW(of energy storage capacity is liftoff 10m height material computation), the wind energy content about 7.5 hundred million that sea can develop and utilize
KW amounts to 1,000,000,000 kW.And about 5.67 hundred million kW of 2003 end of the year whole nation electric power installation.
Wind is one of the energy of not public hazards.And it is inexhaustible.For water shortage, short bunker and traffic
Inconvenient offshore islands, Pastoral Areas, mountain area and plateau band utilizes wind-power electricity generation to adaptation to local conditions, is very suitable to, having greatly can
For.Offshore wind farm is the key areas of Renewable Energy Development, is the important force for pushing wind power technology progress and industrial upgrading,
It is the important measures for promoting Energy restructuring.China's offshore wind energy resource is abundant, accelerates offshore wind farm project construction, for promoting
Into coastal area improvement atmospheric haze, readjusting the energy structure is of great significance with Economic Development Mode Conversion.
With the research and development of large-scale wind driven generator, the weight of fuselage constantly increases, and tower body is higher and higher, if do not solved lifting
The problem of lifting all will greatly restrict the research and development of large-scale wind driven generator, production, maintenance, maintenance.At present by wind-force
Generating set is lifted into installation connection at the top of wind tower and completes installation admittedly, and the entire construction period is long, needs large-scale dedicated floating
It hangs, constructional difficulties, costly, risk is big.
Summary of the invention
In order to solve the above technical problems, the object of the present invention is to provide a kind of tower crane dresses of wind power generating set lifting
It sets, device comprehensively solve large-scale wind driven generator is overweight, the lifting of superelevation, blade super large part, lifting problem.
In order to achieve the above purpose, present invention employs technical solutions below:
A kind of head mast device of wind power generating set lifting, the device include swing mechanism, hoisting mechanism and main crane arm,
The front end of swing mechanism is hingedly arranged in the main crane arm bottom, and the main crane arm is made of four section extension sleeves,
First sleeve setting is arranged in outermost, 4th sleeve in most inner side, and the bottom of first sleeve is hingedly arranged on swing mechanism,
It is provided with the first suspension hook mounting base at the top of 4th sleeve, is provided with the first suspension hook in the first suspension hook mounting base；
The device further includes luffing boom, the second suspension hook, third suspension hook, fan blade carrier and stable supporting device, described
Hoisting mechanism be arranged on swing mechanism, hoisting mechanism include first load reel, second load reel, third load reel and
Amplitude-changing drum, first suspension hook are connected by the first wirerope with the first load reel；
Luffing boom includes acute angle English truss, the first main couple, the second main couple and luffing driving device, and described
It is provided with the first truss frame for connecting above one suspension hook mounting base, obtuse angle English truss, obtuse angle are provided with above the first truss frame for connecting
First acute angle part of English truss upward, the top corner part of the acute angle English truss and obtuse angle English truss upward first sharp
Corner is hinged, and the first main couple is fixed at the top of acute angle English truss, and is arranged at the top of the first main couple
Have the second suspension hook mounting base, second suspension hook is arranged in the second suspension hook mounting base, the second suspension hook by the second wirerope with
Second load reel is connected；Second main couple is fixed at the top of the second suspension hook mounting base, the second main couple
Top is fixedly installed third suspension hook mounting base, and the third suspension hook is fixed in third suspension hook mounting base, and third is hung
Hook loads reel with third by third wirerope and is connected, and the fan blade carrier is connected with third suspension hook；
The luffing driving device includes the first variable amplitude support, the second variable amplitude support, the first amplitude draw-bar, the second luffing
Pull rod and third amplitude draw-bar；Upward of obtuse angle English truss is hingedly arranged in the inner end of first variable amplitude support
One acute angle part, the bottom of first amplitude draw-bar and the outboard end of the first variable amplitude support are hinged, the first amplitude draw-bar
Top is hinged with the third suspension hook mounting base, and the second acute angle is hingedly arranged in the inner end of second variable amplitude support
Portion, the upper end of the second amplitude draw-bar and the outboard end of the first variable amplitude support are hinged, and the lower end of the second amplitude draw-bar becomes with second
The outboard end of width bracket is hinged, and the upper end of the third amplitude draw-bar and the outboard end of the second variable amplitude support are hinged, the
The lower end of three amplitude draw-bars is hingedly provided with pulley mechanism, and pulley mechanism is connected with the amplitude-changing drum by the 4th wirerope
It connects；
The stable supporting device includes strainer support base, two lower tensioner arms and two upper tensioner arms, tensioning
The top of first sleeve is hingedly arranged in the inner end of mechanism supports seat, and in strainer support base lower part first sleeve and opens
5th oil cylinder is set between the outboard end of tight mechanism supports seat, and two lower tensioner arms are opened by eight words, are tensioned under two
The inner end of arm is respectively articulated with the side that strainer support base is arranged in, each lower tensioner arm and strainer support base it
Between be respectively arranged with the 4th oil cylinder；The outboard end of the lower tensioner arm is provided with the first wirerope connector, and in first sleeve
Bottom be provided with the second wirerope connector, the first wirerope connector is connected with the second wirerope connector by the 5th wirerope；
The upper tensioner arm of described two also presses eight words opening, and the inner end of two upper tensioner arms, which is respectively articulated with, to be arranged in the first truss frame for connecting
Middle part, the outboard end top of upper tensioner arm is hingedly provided with the first pull rod, and the upper end of the first pull rod is hingedly arranged in first
The top of truss frame for connecting, the outboard end lower hinge of upper tensioner arm are provided with the second pull rod, and the bottom of the second pull rod is provided with
One pulley, and the outboard end of two lower tensioner arms is provided with second pulley group, first pulley and second pulley group pass through the 6th
Wirerope is connected.
As a further improvement, the second pulley group includes second pulley, third pulley, roller, roller frame and
Two pulley assembly housings；Second pulley assembly housing is fixedly mounted on the outboard end of lower tensioner arm；Second pulley is installed by revolute pair
On second pulley assembly housing, second pulley rotates the length to adjust the 5th wirerope；Third pulley is mounted on second pulley
On the shell of assembly housing, third pulley is fixed at work；It is sliding to pass through first on third pulley for 5th wirerope e one ends wound
After wheel, the other end is wrapped in second pulley；When main crane arm extends, the elongation of the 6th wirerope causes second pulley to rotate, and works as master
Crane arm elongation reaches specified altitude assignment, and second pulley stops operating, and tightens the 6th wirerope, to reach tensioning purpose；Roller is logical
The upper surface that roller frame is mounted on second pulley assembly housing is crossed, roller is located at the two sides of the 6th wirerope, stretched in the 6th wirerope
Cheng Zhong, roller avoid the 6th wirerope and second pulley assembly housing CONTACT WITH FRICTION for protecting the 6th wirerope.
As a further improvement, first variable amplitude support includes ladder bed structure, the 4th pulley bracket and the 4th pulley；
First variable amplitude support main structure is ladder bed structure, the 4th pulley bracket be mounted on from the first variable amplitude support free end third and
On 4th crosspiece, the 4th pulley is mounted on the 4th pulley bracket by revolute pair, is wrapped in the second of the second load reel
Wirerope passes through the 4th crosspiece gap and the 4th pulley contact of the second variable amplitude support, and the 4th pulley changes the second wirerope operation side
To causing the second wirerope to be connected with the second suspension hook；The third wirerope for being wrapped in third load reel passes through the second variable amplitude support
Third crosspiece gap and the 4th pulley contact, the 4th pulley change third wirerope traffic direction, cause third wirerope and third
Suspension hook is connected.
As a further improvement, tensioner arm mounting base is provided in the middle part of first truss frame for connecting, tensioner arm installation
The inner end of the angled setting of hinge joint hole location of seat two sides, two upper tensioner arms is respectively hinged in tensioner arm mounting base, on
The reinforcer with dog-ear is welded between tensioner arm.
As a further improvement, the third suspension hook mounting base includes gooseneck boom arm truss, the 5th leading block, second leads
To pulley blocks and pulley cheek, pulley cheek is mounted on the two sides on gooseneck boom arm top, the 5th leading block and the second leading block
The top sheave of group is mounted on pulley cheek；The lower sheave of second leading block group is mounted on third suspension hook；Third wirerope around
It is located on the 5th leading block and the second leading block group, third loads folding and unfolding third wirerope during spool turns, to drive
The lifting of dynamic third suspension hook.
As a further improvement, the fan blade carrier includes first band class hoist cable, the first bolt, the second bolt, third
Bolt, the 4th bolt, the 5th bolt, the first lifting lug, the second lifting lug, third lifting lug, carrier bar, the second band class hoist cable, hanger bar, wind
Leaf support plate and T-type frame；
The first band class hoist cable right end is equipped with a fixed point, and left end is equipped with two fixing points, first band class hoist cable
Middle part is to the left to be equipped with bifurcation, which can be caught in two hook grooves of third suspension hook, the bifurcation of bifurcation structure and the
The hook arm of three suspension hooks is in contact；The upper and lower surface design of T-type frame one end of the beam has a fixed installation point, the other end and stringer
Middle part is fixed, and the upper and lower surface at stringer both ends is respectively designed with a fixed point；Three the first lifting lugs be fixed on T-type frame crossbeam with
The upper surface of stringer, the first bolt passes through the fixation circular hole of the first lifting lug and the mounting hole of first band class hoist cable fixing end, by T
Type frame is connected with first band class hoist cable；T-type frame and first band class hoist cable collectively constitute the stabilization tetrahedral structure in space；Separately have three
A second lifting lug is fixed on the lower surface of T-type frame crossbeam and stringer, and it is vertical that this three the second lifting lug opening directions are parallel to T-type frame
Beam；The design of hanger bar both ends has mounting hole, and two hanger bars are fixed on the second lifting lug by bolt, and two hanger bars are located at T
Below type frame stringer, two pieces of carrier bar upper ends are mounted on the second lifting lug of T-type frame crossbeam lower surface by the 4th bolt, the second band
Class hoist cable is mounted on carrier bar lower end around the 5th bolt, and the second band class hoist cable material is soft；Third lifting lug is two, third lifting lug
The both ends of fan blade support plate upper surface are mounted on, third bolt is mounted on hanger bar to fan blade support plate by third lifting lug and thereon
Lower end；Third lifting lug opening direction is parallel to T-type frame stringer, and fan blade support plate and T-type frame stringer are isometric wide, fan blade support
Plate, hanger bar and T-type frame stringer collectively constitute plane quadrilateral structure.
As a further improvement, the swing mechanism includes lower support base, upper support seat and cockpit；Swing mechanism
Lower support base is fixedly mounted on the vehicle frame on chassis；Upper support seat is mounted on above lower support base by revolute pair, upper support seat
Inside is equipped with through slot；Upper support seat two sides of tail is symmetrical arranged evagination platform, and balance counter weight device is mounted on evagination platform；It drives
Cabin hinge is mounted on the side of upper support seat, is swung on the position angled with frame longitudinal axis at work, non-
When working condition, it can be fixed on the side of vehicle frame in parallel.
The present invention due to the adoption of the above technical solution, using the main crane arm of four section telescopic sleeve pipe type suckings and luffing boom,
Multistage suspension hook is set simultaneously, wind power generating set more piece tower body and generating set and generator blade can be lifted, facilitated
The installation of wind power generating set, comprehensively solve large-scale wind driven generator is overweight, superelevation, the lifting of blade super large part, and lifting is difficult
Topic.
Detailed description of the invention
Fig. 1 is the side view of the embodiment of the present invention.
Fig. 2 is the installation wind-driven generator chassis structure schematic diagram of the embodiment of the present invention.
Fig. 3 is the partial schematic diagram of the installation wind-driven generator swing mechanism installation of the embodiment of the present invention.
Fig. 4 is the structural schematic diagram of the stable supporting device of the embodiment of the present invention.
Fig. 5 is the pulley block structure topography schematic diagram of the embodiment of the present invention.
Fig. 6 is the partial schematic diagram of the luffing boom mounting structure of the embodiment of the present invention.
Fig. 7 is the variable amplitude support schematic diagram of the luffing boom of the embodiment of the present invention.
Fig. 8 is that the gooseneck boom arm top sheave of the embodiment of the present invention installs partial schematic diagram.
Fig. 9 is the structural blast schematic diagram of the fan blade carrier of the embodiment of the present invention.
Figure 10 is the usage state diagram that the embodiment of the present invention lifts fan blade.
Specific embodiment
A specific embodiment of the invention is made a detailed explanation with reference to the accompanying drawing.
A kind of hanging apparatus for Large-scale Wind Turbines installation as shown in Figure 1, which includes chassis
1, swing mechanism 2, balance counter weight device 3, main crane arm 5, hoisting mechanism 4, luffing boom 6, the second suspension hook 60, third suspension hook 70,
Fan blade carrier 8 and stable supporting device 9.The chassis 1 is fixedly connected with setting on heavy trucks the driver, and the setting of swing mechanism 2 exists
On chassis 1, the front end of swing mechanism 2 is hingedly arranged in 5 bottom of main crane arm, between main crane arm 5 and swing mechanism 2
It is provided with main lift cylinder 58 to be connected, the balance counter weight device 3 is fixed at the rear end of swing mechanism 2.The master
Crane arm 5 is made of four section extension sleeves, and the setting of first sleeve 51 is in outermost, and the setting of 4th sleeve 54 is in most inner side, and first
The bottom of sleeve 51 is hingedly arranged on swing mechanism 2, and the top of 4th sleeve 54 is provided with the first suspension hook mounting base 55,
The first suspension hook 50 is provided in first suspension hook mounting base 55.1 installation settings of chassis on heavy trucks the driver, is commonly installed wind-power electricity generation
The area of machine is more remote, and heavy truck can effectively solve transportation problem；Swing mechanism 2 is for main structure around rotary middle spindle
Line rotation, when chassis 1 is fixed, swing mechanism 2 plays load-carrying and can broaden the scope of work；Balance counter weight device 3 is used for flat
Weigh counterweight.
Swing mechanism 2 shown in as shown in figure 3, includes lower support base 21, upper support seat 22 and cockpit 23.Swing mechanism
2 lower support base 21 is fixedly mounted on vehicle frame 19；Upper support seat 22 is mounted on lower 21 top of support base, upper branch by revolute pair
It supports and is equipped with through slot inside seat 22.51 bottom end of first sleeve is connected by a hinge on upper support seat 22, main lift cylinder
58 cylinder bodies are mounted on the two sides on 22 head of upper support seat by hinge, and main 58 piston-rod end of lift cylinder and main crane arm 5 are cut with scissors
Chain is connected, and main lift cylinder 58 is rotated by the 51 around hinge mounting axis of flexible promotion first sleeve of piston rod.Upper support seat
22 two sides of tail are symmetrical arranged evagination platform, and balance counter weight device 3 is mounted on evagination platform, can be by increasing or reducing balance
Clump weight on weight device 3 keeps balance of the equipment under different loads operation.23 hinge of cockpit is mounted on upper support seat
22 side is swung at work on the position angled with 19 longitudinal axis of vehicle frame, convenient for observation lifting state；It is non-
When working condition, it can be fixed on the side of vehicle frame 19, in parallel with convenient transportation.
As shown in Fig. 2, the chassis 1 includes supporting leg girder 11, supporting leg pair fine strain of millet 12, the first oil cylinder 13, stabilizer blade 14, second
Oil cylinder 15, the second oil cylinder support base 16, supporting leg lifting lug 17, support plate 18 and vehicle frame 19.There are four supporting leg girders 11, supporting leg master
Beam 11 respectively hinge be mounted on swing mechanism 2 lower support base 21 two sides, four 11 or less support bases 21 of supporting leg girder are back
Turn center installation, service load is directly transferred to ground by supporting leg girder 11 without vehicle frame 19, vehicle frame 19 is protected not to be damaged
Bad, 11 tail end section of supporting leg girder is quadrangular section；12 main part section of supporting leg pair fine strain of millet is quadrangular section, supporting leg pair fine strain of millet
12 are mounted on the inside of supporting leg girder 11 by prismatic pair, and supporting leg pair fine strain of millet 12 can be flexible in terms of 11 beam of supporting leg girder, are used for
Expand bearing area, improves stability during the work time；First oil cylinder 13 is mounted on the end of supporting leg pair fine strain of millet 12, stabilizer blade 14
It is mounted on 13 piston-rod end of the first oil cylinder, the first oil cylinder 13 stretches when work, and stabilizer blade 14 is contacted with plate 18 is supported, by load
By supporting plate 18 to be transferred to ground；Supporting leg lifting lug 17 is mounted on the medial surface of supporting leg girder 11, the second oil cylinder support base 16
It is fixedly mounted on vehicle frame 19, the design of 16 two sides of the second oil cylinder support base has a fixed point, and the cylinder body of the second oil cylinder 15 is hinged on the
On the fixed point of two oil cylinder support bases 16, the piston-rod end of the second oil cylinder 15 is hinged on supporting leg lifting lug 17, the second oil cylinder 15
It is flexible to drive 11 or less support base 21 of supporting leg girder for centre of gyration revolution.When operation, supporting leg girder 11 is in the second oil cylinder 15
Effect is lower to be swung on the position angled with 19 longitudinal axis of vehicle frame;When off working state, it can be fixed in parallel
The two sides of vehicle frame 19 are taken up space with less chassis 1.
As shown in figure 3, the hoisting mechanism 4 is arranged on swing mechanism 2, hoisting mechanism 4 includes the first load reel
41, the second load reel 42, third load reel 43 and amplitude-changing drum 44, first suspension hook 50 pass through the first wirerope 101
It is connected with the first load reel 41.First load reel 41, second loads reel 42 and is mounted in 22 through slot of upper support seat, elevator
Pusher side plate 45 is fixed on 22 through slot two sides of upper support seat, and third load reel 43 and amplitude-changing drum 44 are mounted on hoist engine side plate 45
It is internal.
As shown in Figure 1, the luffing boom 6 includes acute angle English truss 66, the first main couple 67, the second main couple 76
With luffing driving device, the first truss frame for connecting 56, the first truss frame for connecting 56 are provided with above the first suspension hook mounting base 55
Top be provided with obtuse angle English truss 57, the first acute angle part of obtuse angle English truss 57 upward, the acute angle English truss
66 top corner part is hinged with the first acute angle part of obtuse angle English truss 57 upward, and the first main couple 67 is fixed at acute angle
The top of English truss 66, and the top of the first main couple 67 is provided with the second suspension hook mounting base 65, second suspension hook
60 are arranged in the second suspension hook mounting base 65, and the second suspension hook 60 is connected by the second wirerope 102 with the second load reel 42.It is described
The second main couple 76 be fixed at the top of the second suspension hook mounting base 65, the top of the second main couple 76 is fixedly installed
Three suspension hook mounting bases 75, the third suspension hook 70 are fixed in third suspension hook mounting base 75, and third suspension hook 70 passes through the
Three wireropes 103 are connected with third load reel 43, and the fan blade carrier 8 is connected with third suspension hook 70.
As shown in Fig. 3, Fig. 6, Fig. 7, the luffing driving device includes the first variable amplitude support 61, the second variable amplitude support
62, the first amplitude draw-bar 63, the second amplitude draw-bar 68 and third amplitude draw-bar 64.The inner end of first variable amplitude support 61
The first acute angle part upward of obtuse angle English truss 57 is hingedly set, and the bottom of first amplitude draw-bar 63 becomes with first
The outboard end of width bracket 61 is hinged, and the top of the first amplitude draw-bar 63 is hinged with the third suspension hook mounting base 75, institute
The second acute angle part, the upper end of the second amplitude draw-bar 68 and the first luffing is hingedly arranged in the inner end for the second variable amplitude support 62 stated
The outboard end of bracket 61 is hinged, and the lower end of the second amplitude draw-bar 68 and the outboard end of the second variable amplitude support 62 are hinged, described
The upper end of third amplitude draw-bar 64 and the outboard end of the second variable amplitude support 62 be hinged, the lower end of third amplitude draw-bar 64 is hinged
It is provided with pulley mechanism 69, pulley mechanism 69 is connected with the amplitude-changing drum 44 by the 4th wirerope 104.
In the initial state, arranged parallel is in the top of vehicle frame 19, the lower section of main crane arm 5 for luffing boom 6；Luffing boom
6 rotate together with main crane arm 5, when main crane arm 5 rotates up to state close to the vertical shape, at this time 6 top of luffing boom under,
6 bottom end of luffing boom follows main crane arm top upper；Luffing boom 6 is connected by more piece truss structure to be formed, and can be led at this time
Cross the length for increasing and installing more truss structures to lengthen luffing boom 6；Amplitude-changing drum 44 rotates the 4th wirerope 104 of folding and unfolding,
Luffing boom 6 is driven to rotate up to state close to the vertical shape relative to main crane arm 5；Wait follow-up work.
As shown in Figure 6, Figure 7, first variable amplitude support 61 includes ladder bed structure 611, the 4th pulley bracket 612 and the
Four pulleys 613.First variable amplitude support, 61 main structure is ladder bed structure 611, and the 4th pulley bracket 612 is mounted on from the first luffing
61 free end of bracket is risen on third and fourth crosspiece, and the 4th pulley 613 is mounted on the 4th pulley bracket 612 by revolute pair
On, the second wirerope 102 for being wrapped in the second load reel 42 passes through the 4th crosspiece gap and the 4th of the second variable amplitude support 62
Pulley 613 contacts, and the 4th pulley 613 changes the second wirerope traffic direction, and the second wirerope is caused to be connected with the second suspension hook 60.Winding
Third crosspiece gap and the 4th pulley 613 of the second variable amplitude support 62 are passed through in the third wirerope 103 of third load reel 43
Contact, the 4th pulley 613 change 103 traffic direction of third wirerope, third wirerope 103 are caused to be connected with third suspension hook 70.
As shown in figure 4, the stable supporting device includes strainer support base 98, two lower tensioner arms 91 and two
The top of first sleeve 51 is hingedly arranged in upper tensioner arm 92, the inner end of strainer support base 98, and in strainer branch
It supports and the 5th oil cylinder 99 is set between 98 lower part first sleeve 51 of seat and the outboard end of strainer support base 98, the 5th oil cylinder 99 is stretched
Contracting drives strainer support base 98 to rotate along fixed rotating shaft, is used for folding and unfolding stable supporting device.Two lower tensioner arms
91 are opened by eight words, and the inner end of two lower tensioner arms 91 is respectively articulated with the side that strainer support base 98 is arranged in, every
The 4th oil cylinder 97 is respectively arranged between a lower tensioner arm 91 and strainer support base 98, the 4th oil cylinder 97 works lower tensioning
Arm 91 struts into splayed configuration, until angle phase between angle and two fixed upper tensioner arms 92 between two lower tensioner arms 91
Together, optimize for the stress of strainer 9.The outboard end of the lower tensioner arm 91 is provided with the first wirerope connector, and
The bottom of first sleeve 51 is provided with the second wirerope connector, and the first wirerope connector and the second wirerope connector pass through the 5th steel
Cable 105 is connected.The upper tensioner arm 92 of described two is also opened by eight words, and the middle part of the first truss frame for connecting 56 is provided with tensioner arm
The hinge joint hole location design of mounting base 94,94 two sides of tensioner arm mounting base is angled, the inner end of two upper tensioner arms 92
It is respectively hinged in tensioner arm mounting base 94, it is angled between two upper tensioner arms 92, optimize the stress of main crane arm 5,
Improve the job stability of main crane arm 5；It is welded with the reinforcer with dog-ear between upper tensioner arm 92, with setting for dog-ear reinforcer
Meter, convenient for the storage of upper tensioner arm 92, avoids the reinforcer in crane boom while reinforcing upper 92 structure of tensioner arm
Interfere during storage with the rod piece of 56 truss structure of the first truss frame for connecting；First pull rod, 93 end is hinged on the first truss frame for connecting
In 56 top truss structures, front end is hinged on the outboard end of tensioner arm 92, is used to support tensioner arm 92, in the first pull rod 93
Portion is provided with articulated structure, and in crane boom storage, 93 doubling of the first pull rod avoids convenient for the storage of upper tensioner arm 92
The work such as disassembly.The outboard end lower hinge of upper tensioner arm 92 is provided with the second pull rod 96, and the bottom of the second pull rod 96 is provided with
First pulley 90, and the outboard end of two lower tensioner arms 91 is provided with second pulley group 95, first pulley 90 and second pulley
Group 95 is connected by the 6th wirerope 106.
As shown in figure 5, the second pulley group 95 includes second pulley 951, third pulley 952, roller 953, roller
Frame 954 and second pulley assembly housing 955.Second pulley assembly housing 955 is fixedly mounted on the outboard end of lower tensioner arm 91.Second is sliding
Wheel 951 is mounted on second pulley assembly housing 955 by revolute pair, and second pulley 951 is rotated to adjust the 5th wirerope 105
Length.Third pulley 952 is mounted on the shell of second pulley assembly housing 955, and third pulley 952 is fixed at work.5th
Wirerope e one ends wound is on third pulley 952, and after 90s across first pulley, the other end is wrapped in second pulley 951.It leads
When weighing arm 5 extends, the elongation of the 6th wirerope 106 causes second pulley 951 to rotate, and reaches specified altitude assignment when main crane arm 5 extends, the
Two pulleys 951 stop operating, and tighten the 6th wirerope 106, to reach tensioning purpose.Roller 953 is mounted on by roller frame 954
The upper surface of second pulley assembly housing 955, roller 953 is located at the two sides of the 6th wirerope 106, in the 6th wirerope telescopic process,
Roller 953 avoids the 6th wirerope 106 and 955 CONTACT WITH FRICTION of second pulley assembly housing for protecting the 6th wirerope 106.
During the work time, the 5th oil cylinder 99 works, and drives lower tensioner arm 91 to rotate along fixed rotating shaft, until the 5th wirerope
105 tighten；Lower tensioner arm 91 is strutted into splayed configuration by the work of the 4th oil cylinder 97, until angle and two between two lower tensioner arms 91
Angle is identical between the upper tensioner arm 92 of a fixation；When the main elongation of crane arm 5 reaches specified altitude assignment, second pulley 951 stops turning
Dynamic, the 6th wirerope 106 is tightened.
As shown in figure 8, the third suspension hook mounting base 75 includes gooseneck boom arm truss 71, the 5th leading block 72, second
Leading block group 73 and pulley cheek 74, pulley cheek 74 are mounted on the two sides on 7 top of gooseneck boom arm, the 5th leading block 72 and
The top sheave of two leading block groups 73 is mounted on pulley cheek 74.The lower sheave of second leading block group 73 is mounted on third and hangs
On hook 70.Third wirerope 103 is wound around on the 5th leading block 72 and the second leading block group 73, and third loads reel 43 and rotates
Folding and unfolding third wirerope 103 in the process completes hoisting fan blade task to drive the lifting of third suspension hook 70.
As shown in figure 9, the fan blade carrier 8 is mounted on 70 lower section of third suspension hook, fan blade carrier 8 includes that first band class is hung
Rope 81, the first bolt 821, the second bolt 822, third bolt 823, the 4th bolt 824, the 5th bolt 825, the first lifting lug 831,
Second lifting lug 832, third lifting lug 833, the 85, second band of carrier bar class hoist cable 86, hanger bar 87, fan blade support plate 88 and T-type frame 89.
81 right end of first band class hoist cable is equipped with a fixed point, and left end is equipped with two fixing points, and 81 middle part of first band class hoist cable is to the left to be set
There is bifurcation, which can be caught in two hook grooves of third suspension hook 70, the bifurcation and third suspension hook 70 of bifurcation structure
Hook arm be in contact, the design of the bifurcation structure of first band class hoist cable 81 can effectively avoid crane hoist cable during the work time
Occurs sliding phenomenon between suspension hook, bifurcated point design keeps left position at middle part, irregular for balancing fan blade distribution
Gravity.The upper and lower surface design of 89 one end of the beam of T-type frame has a fixed installation point, fixed, stringer in the middle part of the other end and stringer
The upper and lower surface at both ends is respectively designed with a fixed point；Three the first lifting lugs 831 are fixed on the upper of 89 crossbeam of T-type frame and stringer
Surface, the first bolt 821 passes through the mounting hole of 81 fixing end of fixation circular hole and first band class hoist cable of the first lifting lug 831, by T
Type frame 89 is connected with first band class hoist cable 81；T-type frame 89 and first band class hoist cable 81 collectively constitute the stabilization tetrahedron knot in space
Structure, the structure keep stablizing in lifting and installation process designed for fan blade；It is another that there are three the second lifting lugs 832
It is fixed on the lower surface of T-type frame 89 crossbeam and stringer, which is parallel to 89 stringer of T-type frame；It is outstanding
The design of 87 both ends of hanging rod has mounting hole, and two hanger bars 87 are fixed on the second lifting lug 832 by bolt 82, two hanger bars 87
Below T-type frame 89 stringer, two pieces of 85 upper ends of carrier bar are mounted on the of 89 crossbeam lower surface of T-type frame by the 4th bolt 824
On two lifting lugs 832, the second band class hoist cable 86 is mounted on 85 lower end of carrier bar, the second band 86 material of class hoist cable around the 5th bolt 825
Softness, the second shape with class hoist cable 86 can change according to fan blade irregular shape, and the second band class hoist cable 86 can paste
The shell of fan blade is closed, plays the role of fixing and supporting for fan blade, reduces fan blade in lifting and installation process
Rotation and movement；Third lifting lug 833 is two, and third lifting lug 833 is mounted on the both ends of 88 upper surface of fan blade support plate, fan blade
Support plate 88 is by third lifting lug 833 and third bolt 823 is mounted on 87 lower end of hanger bar thereon；833 side of opening of third lifting lug
To 89 stringer of T-type frame is parallel to, fan blade support plate 88 and 89 stringer of T-type frame are isometric wide, fan blade support plate 88,87 and of hanger bar
89 stringer of T-type frame collectively constitutes plane quadrilateral structure, which only can be in fan blade support plate 88, hanger bar
87 and 89 stringer of T-type frame deform in the plane, under fan blade gravity, the plane quadrilateral shape determine；Fan blade
The plane quadrilateral structure that support plate 88, hanger bar 87 and 89 stringer of T-type frame collectively constitute avoids fan blade from lifting by crane and pacifying
Crossbeam direction during dress along T-type frame 89 is moved, and the installation and positioning of fan blade are facilitated.In lifting installation process, wind
Machine root of blade covers on the second band class hoist cable 86, and fan blade tip is placed in fan blade support plate 88, and third loads reel
43 rotation recycling wirerope c, to drive the rising of third suspension hook 70, the fan blade carrier 8 for being loaded with fan blade rises, and completes lifting
Task.
Claims (6)
1. a kind of head mast device of wind power generating set lifting, which includes swing mechanism, hoisting mechanism and main crane arm, institute
The front end of swing mechanism is hingedly arranged in the main crane arm bottom stated, and the main crane arm is made of four section extension sleeves, the
The setting of one sleeve is arranged in outermost, 4th sleeve in most inner side, and the bottom of first sleeve is hingedly arranged on swing mechanism,
It is provided with the first suspension hook mounting base at the top of 4th sleeve, is provided with the first suspension hook in the first suspension hook mounting base；Its feature exists
In,
The device further includes luffing boom, the second suspension hook, third suspension hook, fan blade carrier and stable supporting device, the elevator
Mechanism is arranged on swing mechanism, and hoisting mechanism includes the first load reel, the second load reel, third load reel and luffing
Reel, first suspension hook are connected by the first wirerope with the first load reel；
Luffing boom includes acute angle English truss, the first main couple, the second main couple and luffing driving device, and described first hangs
It is provided with the first truss frame for connecting above hook mounting base, obtuse angle English truss, obtuse angle triangle are provided with above the first truss frame for connecting
First acute angle part of truss upward, the top corner part of the acute angle English truss and the first acute angle part of obtuse angle English truss upward
It is hinged, the first main couple is fixed at the top of acute angle English truss, and is provided at the top of the first main couple
Two suspension hook mounting bases, second suspension hook are arranged in the second suspension hook mounting base, and the second suspension hook passes through the second wirerope and second
Reel is loaded to be connected；Second main couple is fixed at the top of the second suspension hook mounting base, the top of the second main couple
It is fixedly installed third suspension hook mounting base, the third suspension hook is fixed in third suspension hook mounting base, and third suspension hook is logical
It crosses third wirerope to be connected with third load reel, the fan blade carrier is connected with third suspension hook；
The luffing driving device includes the first variable amplitude support, the second variable amplitude support, the first amplitude draw-bar, the second amplitude draw-bar
With third amplitude draw-bar；Upward first sharp of obtuse angle English truss is hingedly arranged in the inner end of first variable amplitude support
Corner, the bottom of first amplitude draw-bar and the outboard end of the first variable amplitude support are hinged, the top of the first amplitude draw-bar
It being hinged with the third suspension hook mounting base, the second acute angle part is hingedly arranged in the inner end of second variable amplitude support,
The upper end of second amplitude draw-bar and the outboard end of the first variable amplitude support are hinged, the lower end of the second amplitude draw-bar and the second luffing branch
The outboard end of frame is hinged, and the upper end of the third amplitude draw-bar and the outboard end of the second variable amplitude support are hinged, and third becomes
The lower end of width pull rod is hingedly provided with pulley mechanism, and pulley mechanism is connected with the amplitude-changing drum by the 4th wirerope；
The stable supporting device includes strainer support base, two lower tensioner arms and two upper tensioner arms, strainer
The top of first sleeve is hingedly arranged in the inner end of support base, and in strainer support base lower part first sleeve and tensioning device
5th oil cylinder is set between the outboard end of structure support base, two lower tensioner arms by eight words opening, two lower tensioner arms
Inner end is respectively articulated with the side that strainer support base is arranged in, and divides between each lower tensioner arm and strainer support base
It is not provided with the 4th oil cylinder；The outboard end of the lower tensioner arm is provided with the first wirerope connector, and at the bottom of first sleeve
Portion is provided with the second wirerope connector, and the first wirerope connector is connected with the second wirerope connector by the 5th wirerope；It is described
Two upper tensioner arms also press eight words opening, the inner ends of two upper tensioner arms, which are respectively articulated with, to be arranged in the first truss frame for connecting
Portion, the outboard end top of upper tensioner arm are hingedly provided with the first pull rod, and the upper end of the first pull rod is hingedly arranged in the first connection
The top of truss, the outboard end lower hinge of upper tensioner arm are provided with the second pull rod, and it is sliding that the bottom of the second pull rod is provided with first
Wheel, and the outboard end of two lower tensioner arms is provided with second pulley group, first pulley and second pulley group pass through the 6th wirerope
It is connected.
2. a kind of head mast device of wind power generating set lifting according to claim 1, which is characterized in that second pulley group
Including second pulley, third pulley, roller, roller frame and second pulley assembly housing；Second pulley assembly housing is fixedly mounted on down
The outboard end of tensioner arm；Second pulley is mounted on second pulley assembly housing by revolute pair, and second pulley is rotated to adjust
The length of 5th wirerope；Third pulley is mounted on the shell of second pulley assembly housing, and third pulley is fixed at work；5th
Wirerope one ends wound is on third pulley, and after passing through first pulley, the other end is wrapped in second pulley；Main crane arm elongation
When, the elongation of the 6th wirerope causes second pulley to rotate, and when the elongation of main crane arm reaches specified altitude assignment, second pulley stops operating,
And the 6th wirerope is tightened, to reach tensioning purpose；Roller is mounted on the upper surface of second pulley assembly housing, roller by roller frame
Positioned at the two sides of the 6th wirerope, in the 6th wirerope telescopic process, roller avoids the 6th wirerope and for protecting the 6th wirerope
Two pulley assembly housing CONTACT WITH FRICTIONs.
3. a kind of head mast device of wind power generating set lifting according to claim 1, which is characterized in that the first luffing branch
Frame includes ladder bed structure, the 4th pulley bracket and the 4th pulley；First variable amplitude support main structure is ladder bed structure, the 4th pulley
Bracket is mounted on from the first variable amplitude support free end on third and fourth crosspiece, and the 4th pulley is mounted on by revolute pair
On four pulley brackets, the second wirerope for being wrapped in the second load reel passes through the 4th crosspiece gap and the of the second variable amplitude support
Four pulley contacts, the 4th pulley change the second wirerope traffic direction, the second wirerope are caused to be connected with the second suspension hook；It is wrapped in third
The third wirerope for loading reel passes through third crosspiece gap and the 4th pulley contact of the second variable amplitude support, and the 4th pulley changes
Third wirerope traffic direction, causes third wirerope to be connected with third suspension hook.
4. a kind of head mast device of wind power generating set lifting according to claim 1, which is characterized in that third suspension hook peace
Filling seat includes gooseneck boom arm truss, the 5th leading block, the second leading block group and pulley cheek, and pulley cheek is mounted on gooseneck boom arm
The top sheave of the two sides on top, the 5th leading block and the second leading block group is mounted on pulley cheek；Second leading block
The lower sheave of group is mounted on third suspension hook；Third wirerope is wound around on the 5th leading block and the second leading block group, third
Folding and unfolding third wirerope during load spool turns, to drive the lifting of third suspension hook.
5. a kind of head mast device of wind power generating set lifting according to claim 1, which is characterized in that the first connection purlin
Tensioner arm mounting base, the angled setting of hinge joint hole location of tensioner arm mounting base two sides, two upper tensionings are provided in the middle part of frame
The inner end of arm is respectively hinged in tensioner arm mounting base, and the reinforcer with dog-ear is welded between upper tensioner arm.
6. a kind of head mast device of wind power generating set lifting according to claim 1, which is characterized in that fan blade carrier packet
It includes first band class hoist cable, the first bolt, the second bolt, third bolt, the 4th bolt, the 5th bolt, the first lifting lug, second hang
Ear, third lifting lug, carrier bar, the second band class hoist cable, hanger bar, fan blade support plate and T-type frame；
The first band class hoist cable right end is equipped with a fixed point, and left end is equipped with two fixing points, first band class hoist cable middle part
To the left to be equipped with bifurcation, which can be caught in two hook grooves of third suspension hook, and bifurcation and the third of bifurcation structure are hung
The hook arm of hook is in contact；The upper and lower surface design of T-type frame one end of the beam has a fixed installation point, the other end and stringer middle part
Fixed, the upper and lower surface at stringer both ends is respectively designed with a fixed point；Three the first lifting lugs are fixed on T-type frame crossbeam and stringer
Upper surface, the first bolt pass through the first lifting lug fixation circular hole and first band class hoist cable fixing end mounting hole, by T-type frame
It is connected with first band class hoist cable；T-type frame and first band class hoist cable collectively constitute the stabilization tetrahedral structure in space；It is another that there are three the
Two lifting lugs are fixed on the lower surface of T-type frame crossbeam and stringer, this three the second lifting lug opening directions are parallel to T-type frame stringer；It is outstanding
The design of hanging rod both ends has mounting hole, and two hanger bars are fixed on the second lifting lug by bolt, and it is vertical that two hanger bars are located at T-type frame
Below beam, two pieces of carrier bar upper ends are mounted on the second lifting lug of T-type frame crossbeam lower surface by the 4th bolt, the second band class hoist cable
It is mounted on carrier bar lower end around the 5th bolt, the second band class hoist cable material is soft；Third lifting lug is two, and third lifting lug is mounted on
The both ends of fan blade support plate upper surface, by third lifting lug and thereon, third bolt is mounted on hanger bar lower end to fan blade support plate；
Third lifting lug opening direction is parallel to T-type frame stringer, and fan blade support plate and T-type frame stringer are isometric wide, fan blade support plate, suspension
Bar and T-type frame stringer collectively constitute plane quadrilateral structure.
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| CN201810735970.4A CN108792964B (en) | 2018-07-06 | 2018-07-06 | A kind of head mast device of wind power generating set lifting |
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| CN201810735970.4A CN108792964B (en) | 2018-07-06 | 2018-07-06 | A kind of head mast device of wind power generating set lifting |
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| CN108792964B true CN108792964B (en) | 2019-10-15 |
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| CN109353946B (en) * | 2018-11-30 | 2020-04-21 | 太原重工股份有限公司 | Multi-layer tensioning system and crane |
| CN110950233B (en) * | 2019-12-20 | 2023-08-22 | 大连华锐重工集团股份有限公司 | Wind-powered electricity generation gear box planet wheel assembly balancing unit |
| DE102020129454B4 (en) * | 2020-11-09 | 2023-08-17 | Tadano Demag Gmbh | Mobile crane with a boom system |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201473227U (en) * | 2009-05-26 | 2010-05-19 | 徐州重型机械有限公司 | Side crane arm for a crane |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| FR2732000B1 (en) * | 1995-03-22 | 1997-05-30 | Potain Sa | AUTOMATED MOUNT CRANE WITH FOLDABLE BOOM ON ITSELF |
| CN201165453Y (en) * | 2008-01-25 | 2008-12-17 | 徐州重型机械有限公司 | Automatic lifting apparatus of caterpiller crane tower arm buffer rod |
| CN102659037B (en) * | 2012-05-17 | 2014-01-01 | 中联重科股份有限公司 | Superlift device for crane and telescopic boom crane |
| CN102756978A (en) * | 2012-07-20 | 2012-10-31 | 辽宁抚挖重工机械股份有限公司 | Foldable arm of crawler crane |
| CN103601082B (en) * | 2013-11-22 | 2015-06-17 | 中联重科股份有限公司 | Crane and arm rising method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201473227U (en) * | 2009-05-26 | 2010-05-19 | 徐州重型机械有限公司 | Side crane arm for a crane |
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