CN106115500A - A kind of high-rise building is special to be hung and certainly tears method open from tearing formula roofing open - Google Patents
A kind of high-rise building is special to be hung and certainly tears method open from tearing formula roofing open Download PDFInfo
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- CN106115500A CN106115500A CN201610675889.2A CN201610675889A CN106115500A CN 106115500 A CN106115500 A CN 106115500A CN 201610675889 A CN201610675889 A CN 201610675889A CN 106115500 A CN106115500 A CN 106115500A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/06—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes with jibs mounted for jibbing or luffing movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
- B66C23/20—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes with supporting couples provided by walls of buildings or like structures
- B66C23/205—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes with supporting couples provided by walls of buildings or like structures for use on top of roofs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
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- Types And Forms Of Lifts (AREA)
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Abstract
本发明公开了一种超高层建筑专用自拆式屋面吊及自拆方法,包括:场地准备,拆除吊钩,拆除起升钢丝绳,拆除笼头滑轮组,拆除起重臂,将拆塔用钢丝绳装至起升卷扬机中,拆除配重块,拆除辅助钩头,拆除变幅钢丝绳,利用拆塔用钢丝绳和在A形塔拉杆上设置手拉葫芦的方式将变幅卷扬机移除,在拆塔平台上设置辅助卷扬机,移除起升卷扬机,利用手拉葫芦和扒杆依次拆除回转机构。本发明所述的自拆方法拆卸超高层建筑专用屋面吊时,不需要另外设置辅助拆卸塔机,依靠屋面吊自身的零部件及人工操作配合,均可以实现自拆卸至拆塔平台,再通过施工电梯运送至地面。因为本发明所述自拆方法不需要另外设置辅助拆卸塔机,所以不受建筑屋顶面积狭小缺陷的限制。
The invention discloses a special self-demolition roof crane for super high-rise buildings and a self-demolition method, including: site preparation, removal of the hook, removal of the hoisting wire rope, removal of the halter pulley block, removal of the lifting arm, and installation of the wire rope for tower removal. In the hoisting hoist, remove the counterweight, remove the auxiliary hook, remove the luffing wire rope, and remove the luffing hoist by using the wire rope for dismantling the tower and setting the chain hoist on the A-shaped tower rod. On the tower dismantling platform Set up the auxiliary winch, remove the hoisting winch, and remove the slewing mechanism in sequence by using the hand chain hoist and the pole. When the self-demolition method described in the present invention is used to disassemble the special roof crane for super high-rise buildings, it is not necessary to set up additional auxiliary dismantling tower cranes, relying on the parts of the roof crane itself and manual operation, it can realize self-disassembly to the tower dismantling platform, and then through The construction elevator transports to the ground. Because the self-demolition method described in the present invention does not need additional auxiliary dismantling tower cranes, it is not limited by the narrow defect of the building roof area.
Description
技术领域technical field
本发明涉及起重机械技术领域,具体涉及一种超高层建筑专用自拆式屋面吊及自拆方法。The invention relates to the technical field of hoisting machinery, in particular to a special self-demolition roof crane for super high-rise buildings and a self-demolition method.
技术背景technical background
随着建筑行业的快速发展,世界各地超高层建筑的记录不断的被刷新,目前国内超高层钢结构摩天大楼也迅速的增多,超高层建筑施工收尾阶段,由于在高空的条件限制,对于最后大楼顶端的大型塔吊的拆卸以及最终辅助拆塔的塔吊,都有较大的局限性。一直以来,市场上均采用较小塔吊拆卸较大塔吊,最后割拆较小塔吊,完成最后大楼建筑设备的收尾工作。割拆后的小塔吊,遭到严重破坏,属于一次性的,不能再次使用。且由于超高层大厦的顶部屋面面积限制,对拆除设备要求特别高,所以急需研发一种,既能协助拆卸大型塔吊,又能进行自我拆卸的塔吊,且该自拆式塔吊的各部件自重要求较轻,最后人工可以拆除,通过施工电梯运至地面,同时拆除时安全性比较好。With the rapid development of the construction industry, the records of super high-rise buildings around the world are constantly being refreshed. At present, the number of super high-rise steel structure skyscrapers in China is also rapidly increasing. In the final stage of super high-rise building construction, due to the constraints of high-altitude conditions, for the final building The disassembly of the large tower crane at the top and the tower crane that assists in the final dismantling of the tower have relatively large limitations. For a long time, smaller tower cranes have been used in the market to dismantle larger tower cranes, and finally the smaller tower cranes are cut down to complete the finishing work of the final building construction equipment. After the dismantling of the small tower crane, it was severely damaged, it was a one-off and could not be used again. Moreover, due to the limitation of the top roof area of super high-rise buildings, the requirements for dismantling equipment are particularly high, so it is urgent to develop a tower crane that can not only assist in the dismantling of large tower cranes, but also self-dismantle. It is lighter, and can be dismantled manually at last, and transported to the ground by construction elevators, and the safety is better during dismantling.
发明内容Contents of the invention
本发明的目的是为了解决现有技术的不足,提供一种超高层建筑专用屋面吊的自拆方法,以及结构设计合理,坚固耐用,操作方便,安全性能高的超高层建筑专用屋面吊,该屋面吊是一种用于超高层钢结构建筑屋面施工的垂直运输设备,能够自我拆卸,能够解决现有技术中拆卸难、且用于拆卸的小塔吊需要被破坏,造成设备成本高的缺点。The purpose of the present invention is to solve the deficiencies of the prior art, to provide a self-dismantling method of a special roof crane for super high-rise buildings, and a special roof crane for super high-rise buildings with reasonable structural design, strong durability, convenient operation and high safety performance. The roof crane is a kind of vertical transportation equipment used for the roof construction of super high-rise steel structure buildings. It can be disassembled by itself, which can solve the disadvantages of the existing technology that the disassembly is difficult and the small tower crane used for disassembly needs to be destroyed, resulting in high equipment costs.
为了实现以上目的,本发明所采取的技术方案为:In order to realize the above object, the technical scheme that the present invention takes is:
一种超高层建筑专用自拆式屋面吊,包括:A special self-detachable roof crane for super high-rise buildings, including:
设置于建筑物屋面的十字形基础梁,十字形基础梁上固定连接有回转机构,回转机构上固定连接有配重架的一端,配重架的另一端设置有配重块,配重架上靠近配重块处设置有变幅卷扬,配重架上靠近回转机构处设置有起升卷扬,配重架上位于回转机构的上方设置有司机室;The cross-shaped foundation beam installed on the roof of the building, the cross-shaped foundation beam is fixedly connected with a slewing mechanism, one end of the counterweight frame is fixedly connected with the slewing mechanism, the other end of the counterweight frame is provided with a counterweight, and the balance weight frame A luffing winch is set near the counterweight, a hoisting winch is set on the counterweight frame close to the slewing mechanism, and a cab is set on the counterweight frame above the slewing mechanism;
起重臂根部与配重架之间通过销轴连接,起重臂以该销轴为中心能够旋转;起重臂上设置有托辊和导轮,起重臂的前端设置有滑轮;起重臂包括多节,每节之间通过销轴连接;The root of the boom and the counterweight frame are connected by a pin shaft, and the boom can rotate around the pin shaft; idler rollers and guide wheels are arranged on the boom, and pulleys are arranged at the front end of the boom; The arm consists of multiple sections, and each section is connected by a pin shaft;
变幅卷扬包括设置在配重架上的A形塔和变幅卷扬机,A形塔包括拉杆和压杆,A形塔的压杆一端固定于配重架上,压杆另一端通过高强度销子连接于拉杆中部位置,拉杆一端固定于配重架上,拉杆另一端连接有定滑轮组和笼头滑轮组,变幅钢丝绳从变幅卷扬机引出,经A形塔顶部的定滑轮组,在定滑轮组和笼头滑轮组之间来回穿绕后经过起重臂上设置的托辊和导轮,最终固定于起重臂前端的滑轮;起重臂上对应于笼头滑轮组处设置有笼头平台;The luffing hoist includes an A-shaped tower and a luffing hoist set on the counterweight frame. The A-shaped tower includes a tie rod and a compression rod. One end of the compression rod of the A-shaped tower is fixed on the counterweight frame. The pin is connected to the middle of the tie rod, one end of the tie rod is fixed on the counterweight frame, and the other end of the tie rod is connected with a fixed pulley block and a halter pulley block. After passing back and forth between the halter pulleys, passing through the rollers and guide wheels set on the boom, and finally fixed to the pulley at the front end of the boom; a halter platform is set on the boom corresponding to the halter pulleys;
起升卷扬包括起升钢丝绳和起升卷扬机,起升钢丝绳从起升卷扬机引出,经起重臂上的托辊、导轮、起重臂前端的滑轮与吊钩连接。The hoisting hoist includes a hoisting wire rope and a hoisting hoist. The hoisting wire rope is drawn from the hoisting hoist and connected to the hook through the roller on the boom, the guide wheel, and the pulley at the front end of the boom.
以上所述十字形基础梁通过高强销子与回转机构连接。The above-mentioned cross-shaped foundation beam is connected with the slewing mechanism through high-strength pins.
以上所述起重臂以销轴为中心能够旋转15°。The above-mentioned boom can rotate 15° around the pin shaft.
以上所述变幅钢丝绳在定滑轮组和笼头滑轮组之间来回4倍率穿绕。The above-mentioned luffing steel wire rope is threaded back and forth at a rate of 4 times between the fixed pulley block and the halter pulley block.
一种超高层建筑专用屋面吊的自拆方法,包括以下步骤:A self-demolition method for a special roof crane for a super high-rise building, comprising the following steps:
步骤一:场地准备,整理屋面吊周围场地,准备拆塔用的平台;Step 1: site preparation, tidy up the site around the roof crane, and prepare the platform for dismantling the tower;
步骤二:操作起升卷扬,缓慢下降吊钩至上述拆塔用的平台,拆除吊钩;Step 2: Operate the hoisting winch, slowly lower the hook to the above-mentioned platform for dismantling the tower, and remove the hook;
步骤三:操作起升卷扬,将起升钢丝绳缓慢收回起升卷扬机,当起升钢丝绳绳头到达起重臂根部时,操作起升卷扬机停止转动,然后反转起升卷扬机,将起升钢丝绳全部抽出起升卷扬机并放至拆塔平台;Step 3: Operate the hoisting hoist, slowly retract the hoisting wire rope to the hoisting hoist, when the head of the hoisting wire rope reaches the root of the boom, operate the hoisting hoist to stop rotating, then reverse the hoisting hoist, and pull the hoisting wire rope Pull out all the hoisting hoists and place them on the tower dismantling platform;
步骤四:操作变幅卷扬,将起重臂缓慢下俯,使起重臂前端落于拆塔平台上,继续操作变幅卷扬使笼头滑轮组下降至吊臂上的笼头平台,拆除变幅拉锁,将变幅钢丝绳从笼头滑轮组中抽出,然后拆除笼头滑轮组;变幅钢丝绳从A形塔的定滑轮组引出,变幅钢丝绳楔形接头的一端接两根辅助钢丝绳,拉住起重臂中间节的主弦杆,并拆除起重臂前端的第一节,同时操作变幅卷扬使前端第二节缓慢落于拆塔平台,依次拆除剩余起重臂节,变幅钢丝绳固定位置根据需要依次向起重臂根部节变动,直到将起重臂全部拆除,将变幅钢丝绳一端的楔形接头拆除,操作变幅卷扬将变幅钢丝绳全部收回至变幅卷扬机中;Step 4: Operate the luffing winch, lower the boom slowly so that the front end of the boom falls on the tower dismantling platform, continue to operate the luffing winch to lower the halter pulley block to the halter platform on the boom, and remove the luffing Pull out the luffing steel wire rope from the halter pulley block, and then remove the halter pulley block; the luffing steel wire rope is led out from the fixed pulley block of the A-shaped tower, and one end of the luffing wire rope wedge joint is connected with two auxiliary steel wire ropes to pull the middle section of the boom. main chord, and remove the first section of the front end of the jib, and operate the luffing winch at the same time to make the second section of the front end slowly fall on the tower dismantling platform, and remove the remaining jib sections in turn, and the fixed position of the luffing wire rope moves upwards as required. The root section of the boom is changed until the boom is completely removed, the wedge joint at one end of the luffing wire rope is removed, and the luffing winch is operated to retract all the luffing wire ropes into the luffing winch;
步骤五:将拆塔用钢丝绳装至起升卷扬机中,钢丝绳一端绕经A形塔定滑轮组,另一端安装辅助钩头,操作起升卷扬,吊起配重块,使其脱离配重架,再将配重块缓慢下放至拆塔平台上,依次拆除剩余配重块;Step 5: Install the steel wire rope for tower dismantling into the hoisting hoist. One end of the wire rope is wound through the fixed pulley block of the A-shaped tower, and the other end is installed with an auxiliary hook to operate the hoisting hoist and lift the counterweight to separate it from the counterweight frame. , and then slowly lower the counterweights to the dismantling platform, and remove the remaining counterweights in turn;
步骤六:将上述辅助钩头拆除,缓慢操作起升卷扬,使拆塔用钢丝绳的拉索下降至拆塔平台;Step 6: Remove the above-mentioned auxiliary hook head, slowly operate the hoisting winch, and lower the cable of the tower demolition wire rope to the tower demolition platform;
步骤七:操作变幅卷扬,将变幅钢丝绳抽出变幅卷扬机中,并卷放至拆塔平台;利用拆塔用钢丝绳和在A形塔拉杆上设置手拉葫芦的方式,将变幅卷扬机移除至拆塔平台;Step 7: Operate the luffing hoist, pull the luffing wire rope out of the luffing hoist, and roll it to the platform for dismantling the tower; use the steel wire rope for dismantling the tower and set the chain block on the A-shaped tower rod to pull the luffing hoist Remove to the demolition platform;
步骤八:在拆塔平台上设置辅助卷扬机,将起升卷扬机中拆塔用钢丝绳移至辅助卷扬机中;利用拆塔用钢丝绳和在A形塔拉杆上设置手拉葫芦的方式,将起升卷扬机移除至拆塔平台;Step 8: Set up the auxiliary hoist on the tower dismantling platform, move the steel wire rope for tower dismantling in the hoisting hoist to the auxiliary hoist; use the wire rope for tower dismantling and set the hand chain hoist on the A-shaped tower rod to lift the hoist Remove to the demolition platform;
步骤九:拆除辅助卷扬机,在十字形基础梁上安装拆塔用扒杆,扒杆上设置手拉葫芦,利用手拉葫芦和扒杆移除电机、泵站、驾驶室、电气柜、配重架、回转机构和A形塔;Step 9: Remove the auxiliary hoist, install the tower demolition pole on the cross-shaped foundation beam, install a chain block on the pole, and use the chain hoist and pole to remove the motor, pump station, cab, electrical cabinet, and counterweight frame, slewing mechanism and A-shaped tower;
步骤十:旋转配重架,使配重架后端靠近扒杆,操作扒杆,利用手拉葫芦和扒杆分段拆除配重架,并移放至拆塔平台;同样利用手拉葫芦和扒杆依次拆除回转机构。Step 10: Rotate the counterweight frame so that the rear end of the counterweight frame is close to the pole, operate the pole, use the chain block and the pole to remove the counterweight frame in sections, and move it to the tower demolition platform; also use the chain hoist and the pole Remove the slewing mechanism one by one from the grill.
以上所述步骤九中拆除A形塔时,用手拉葫芦将A形塔拉杆下端与配重架前端相连,缓慢操作手拉葫芦,使A形塔压杆缓慢下倾,当压杆与配重架夹角为30度时停止下倾,在A形塔拉杆与压杆节点处与配重架之间架设临时支架;旋转配重架,使A形塔拉杆头部节靠近扒杆,用手拉葫芦固定住A形塔拉杆头部节,拆卸头部节连接螺栓,旋转扒杆将头部节移除至拆塔平台;旋转配重架,将A形塔拉杆根部节靠近扒杆,操作扒杆用手拉葫芦固定根部节,拆卸根部节连接螺栓,同时松开根部节固定用的手拉葫芦,旋转扒杆将根部节移除至拆塔平台;重复以上步骤依次拆除拉杆头部第二节、根部第二节,直至完整拆除A形塔。When dismantling the A-shaped tower in the above step 9, connect the lower end of the A-shaped tower rod with the front end of the counterweight frame with a chain block, and slowly operate the chain block to make the pressure rod of the A-shaped tower tilt down slowly. When the included angle of the heavy frame is 30 degrees, stop tilting down, and set up a temporary support between the node of the A-shaped tower rod and the pressure rod and the counterweight frame; rotate the counterweight frame so that the head section of the A-shaped tower rod is close to the pole, and use The hand chain hoist fixes the head section of the A-shaped tower rod, removes the connecting bolts of the head section, and rotates the pole to remove the head section to the tower demolition platform; rotates the counterweight frame to bring the root section of the A-shaped tower rod close to the pole, Operate the pole to fix the root section with a chain hoist, remove the connecting bolts of the root section, and at the same time loosen the chain hoist for fixing the root section, rotate the pole to remove the root section to the tower demolition platform; repeat the above steps to remove the head of the pull rod in turn The second section, the second section at the root, until the A-shaped tower is completely dismantled.
以上所述步骤十中拆除配重架时,旋转配重架,使配重架后端靠近扒杆;操作扒杆,用手拉葫芦固定配重架第三节的撑杆,拆除撑杆两端螺栓,旋转扒杆将撑杆放至拆塔平台;操作扒杆,将配重架第三节其中一片主梁固定,拆除该主梁连接销,旋转扒杆将主梁放至拆塔平台,重复以上步骤拆除第三节配重架的另一片主梁;剩余配重架第二节、第一节的拆除步骤均与第三节相同。When removing the counterweight frame in the above step ten, rotate the counterweight frame so that the rear end of the counterweight frame is close to the pole; End bolts, rotate the lever to put the pole on the tower dismantling platform; operate the lever to fix one of the main beams in the third section of the counterweight frame, remove the main beam connecting pin, and rotate the lever to put the main beam on the tower demolition platform , repeat the above steps to remove another main beam of the third section of the counterweight frame; the removal steps of the second and first sections of the remaining counterweight frame are the same as those of the third section.
本发明与现有技术相比,具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明所述屋面吊自重小,去除了塔身,各部件均可以利用人工进行拆卸,通过施工电梯运送至地面。1. The roof crane of the present invention has a small self-weight, and the tower body is removed. All parts can be disassembled manually and transported to the ground by a construction elevator.
2、本发明所述屋面吊为动臂式,吊装高度可以很高,可以实现采用单倍率吊装,可以解决多倍率吊装时,钢丝绳干涉现象。2. The roof crane of the present invention is a boom type, and the hoisting height can be very high, which can realize single-rate hoisting, and can solve the phenomenon of wire rope interference during multi-rate hoisting.
3、本发明所述屋面吊可以采用柴油发动机驱动,可以有效的解决超高层钢结构施工中电力紧张问题。3. The roof crane of the present invention can be driven by a diesel engine, which can effectively solve the power shortage problem in the construction of super high-rise steel structures.
4、本发明所述屋面吊整机设计合理,可以采用PLC进行控制,故障诊断自动化、操作可视化程度高。4. The roof crane of the present invention has a reasonable design, can be controlled by PLC, has automatic fault diagnosis and high degree of operation visualization.
5、本发明所述的自拆方法拆卸超高层建筑专用屋面吊时,不需要另外设置辅助拆卸塔机,依靠屋面吊自身的零部件及人工操作配合,均可以实现自拆卸至拆塔平台,再通过施工电梯运送至地面。因为本发明所述自拆方法不需要另外设置辅助拆卸塔机,所以不受建筑屋顶面积狭小缺陷的限制。5. When the self-demolition method of the present invention is used to disassemble the special roof crane for super high-rise buildings, it is not necessary to set up additional auxiliary dismantling tower cranes, relying on the parts of the roof crane itself and the cooperation of manual operations, all can realize self-disassembly to the tower dismantling platform, Then it is transported to the ground by the construction elevator. Because the self-demolition method described in the present invention does not need additional auxiliary dismantling tower cranes, it is not limited by the narrow defect of the building roof area.
附图说明Description of drawings
图1为本发明的整体结构。Fig. 1 is the overall structure of the present invention.
图2为拆除吊钩示意图。Figure 2 is a schematic diagram of removing the hook.
图3为拆除起升钢丝绳示意图。Figure 3 is a schematic diagram of removing the hoisting wire rope.
图4为拆除起重臂示意图,其中4a为起重臂前端落于拆塔平台的示意图,4b为拆除变幅拉锁和笼头滑轮组的示意图,4c为拆除第一节起重臂的示意图,4d为拆除第二节的起重臂的示意图,4e为拆除剩余起重臂节的的示意图。Figure 4 is a schematic diagram of dismantling the boom, in which 4a is a schematic diagram of the front end of the boom falling on the tower dismantling platform, 4b is a schematic diagram of removing the luffing zipper and halter pulley block, 4c is a schematic diagram of removing the first section of the boom, and 4d is The schematic diagram of dismantling the jib of the second section, 4e is the schematic diagram of dismantling the remaining jib sections.
图5为拆除配重块的示意图。Figure 5 is a schematic diagram of removing the counterweight.
图6为拆除辅助钩头的示意图。Fig. 6 is a schematic diagram of removing the auxiliary hook head.
图7为拆除变幅卷扬机的示意图。Fig. 7 is a schematic diagram of dismantling the luffing hoist.
图8为拆除起升卷扬机的示意图。Fig. 8 is a schematic diagram of dismantling the hoisting hoist.
图9为利用手拉葫芦和扒杆移除电机的示意图,其中9a为安装扒杆的示意图,9b为扒杆起吊电机的示意图,9c为将电机移至拆塔平台的示意图。Fig. 9 is a schematic diagram of removing the motor using a chain hoist and a pole, wherein 9a is a schematic diagram of installing a pole, 9b is a schematic diagram of lifting the motor with a pole, and 9c is a schematic diagram of moving the motor to a tower demolition platform.
图10为利用手拉葫芦和扒杆移除A形塔的示意图,其中10a为拉杆下端与配重架前端相连且A形塔与配重架之间架设临时支架的示意图,10b为拆除拉杆头部节的示意图,10c为拆除拉杆根部节的示意图,10d为拆除压杆的示意图。Figure 10 is a schematic diagram of removing the A-shaped tower by using a chain hoist and a pole, in which 10a is a schematic diagram of the lower end of the pull rod connected to the front end of the counterweight frame and a temporary bracket is erected between the A-shaped tower and the counterweight frame, and 10b is the removal of the pull rod head The schematic diagram of the section, 10c is the schematic diagram of removing the root section of the pull rod, and 10d is the schematic diagram of removing the pressure rod.
具体实施方式detailed description
下面结合附图和具体实施例,进一步阐明本发明的技术方案,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员对本发明的各种等价形式的修改均落于本申请所附权利要求所限定的范围。Below in conjunction with accompanying drawing and specific embodiment, further set forth the technical scheme of the present invention, should be understood that these embodiments are only for illustrating the present invention and are not intended to limit the scope of the present invention, after having read the present invention, those skilled in the art will understand the present invention Modifications in various equivalent forms all fall within the scope defined by the appended claims of this application.
如图1所示,一种超高层建筑专用自拆式屋面吊,包括设置于建筑物屋面的十字形基础梁1,十字形基础梁1上通过高强销子连接有回转机构2,回转机构2上固定连接有配重架3的一端,配重架3的另一端设置有配重块4,配重架3上靠近配重块4处设置有变幅卷扬6,配重架3上靠近回转机构2处设置有起升卷扬7,配重架3上位于回转机构2的上方设置有司机室。As shown in Figure 1, a special self-detachable roof crane for super high-rise buildings includes a cross-shaped foundation beam 1 arranged on the roof of the building. One end of the counterweight frame 3 is fixedly connected to the top, and the other end of the counterweight frame 3 is provided with a counterweight 4. A luffing winch 6 is arranged on the counterweight frame 3 close to the counterweight 4, and on the counterweight frame 3 close to The slewing mechanism 2 is provided with a hoisting hoist 7 , and the counterweight frame 3 is provided with a driver's cab above the slewing mechanism 2 .
以上所述的十字形基础梁直接固定在建筑物顶部,省去了塔身,更好的节约了钢材,减轻了自重,同时也节约了财力。The above-mentioned cross-shaped foundation beam is directly fixed on the top of the building, which saves the tower body, better saves steel, reduces self-weight, and also saves financial resources.
起重臂10根部与配重架之间通过2支高强度销轴连接,起重臂以该销轴为中心能够旋转一定角度,约15°左右;起重臂上设置有托辊和导轮,起重臂的前端设置有滑轮;起重臂包括多节,每节之间通过4支高强度销轴连接。The 10 roots of the boom and the counterweight frame are connected by two high-strength pin shafts, and the boom can rotate at a certain angle around the pin shaft, about 15°; idler rollers and guide wheels are set on the boom , The front end of the boom is provided with a pulley; the boom consists of multiple sections, and each section is connected by 4 high-strength pins.
变幅卷扬6包括设置在配重架3上的A形塔5和变幅卷扬机,A形塔5包括拉杆50和压杆51,A形塔的压杆一端固定于配重架3上,压杆另一端通过高强度销子连接于拉杆中部位置,拉杆一端固定于配重架3上,拉杆另一端连接有定滑轮组和笼头滑轮组,变幅钢丝绳9从变幅卷扬机引出,经A形塔顶部的定滑轮组,在定滑轮组和笼头滑轮组之间来回4倍率穿绕后经过起重臂上设置的托辊和导轮,最终固定于起重臂前端的滑轮;起重臂上对应于笼头滑轮组处设置有笼头平台。The luffing hoist 6 includes an A-shaped tower 5 and a luffing hoist arranged on the counterweight frame 3, the A-shaped tower 5 includes a pull bar 50 and a compression bar 51, and one end of the compression bar of the A-shaped tower is fixed on the counterweight frame 3, The other end of the pressure rod is connected to the middle part of the tie rod through a high-strength pin. One end of the tie rod is fixed on the counterweight frame 3. The other end of the tie rod is connected with a fixed pulley block and a halter pulley block. The luffing wire rope 9 is drawn out from the luffing hoist and passes through the A-shaped tower The fixed pulley block on the top, goes back and forth between the fixed pulley block and the halter pulley block at a rate of 4 times, passes through the rollers and guide wheels set on the boom, and finally fixes the pulley at the front end of the boom; the boom corresponds to the halter pulley block There is a halter platform.
起升卷扬7包括起升钢丝绳8和起升卷扬机,起升钢丝绳从起升卷扬机引出,经起重臂上的托辊、导轮、起重臂前端的滑轮与吊钩11连接,单倍率穿绕。The hoisting winch 7 includes a hoisting wire rope 8 and a hoisting hoist. The hoisting wire rope is drawn from the hoisting hoist and is connected to the hook 11 through the roller on the boom, the guide wheel, and the pulley at the front end of the boom. wear around.
起重臂10通过高强度销轴与配重架铰接在一起,起升卷扬7通过起升钢丝绳8将重物牵引至指定的状态;变幅钢丝绳9通过变幅卷扬6拉起起重臂10,很好的实现起重臂10的变幅,结构合理,安全性高。The boom 10 is hinged with the counterweight frame through a high-strength pin shaft, and the hoisting winch 7 pulls the heavy object to a designated state through the hoisting wire rope 8; The jib 10 can well realize the luffing of the jib 10, and has a reasonable structure and high safety.
本发明所述屋面吊塔机能方便的拆除其它大型塔机,由于其自身部件自重较轻,拆除其它大型塔机后,能较便捷的实行自我拆卸,不需要其它辅助吊机。在大型超高层建筑封顶竣工拆除大型塔机中是必不可少的,该超高层建筑专用自拆式屋面吊经济实用,整机安全性高,安拆便捷,施工效率高。The roof crane described in the present invention can conveniently dismantle other large tower cranes. Since its own components have relatively light weight, after removing other large tower cranes, it can be disassembled by itself more conveniently without the need for other auxiliary cranes. It is indispensable for the demolition of large tower cranes after the completion of large-scale super high-rise buildings. The special self-demolition roof crane for super high-rise buildings is economical and practical, the whole machine has high safety, convenient installation and disassembly, and high construction efficiency.
如图2为拆除吊钩示意图,图3为拆除起升钢丝绳示意图,图4为拆除起重臂示意图,图4为拆除起重臂的示意图,其中4a为起重臂前端落于拆塔平台的示意图,4b为拆除变幅拉锁和笼头滑轮组的示意图,4c为拆除第一节起重臂的示意图,4d为拆除第二节的起重臂的示意图,4e为拆除剩余起重臂节的的示意图。Figure 2 is a schematic diagram of the removal of the hook, Figure 3 is a schematic diagram of the removal of the lifting wire rope, Figure 4 is a schematic diagram of the removal of the boom, and Figure 4 is a schematic diagram of the removal of the boom, where 4a is the front end of the boom falling on the tower demolition platform Schematic diagram, 4b is a schematic diagram of removing the luffing zipper and halter block, 4c is a schematic diagram of removing the first boom section, 4d is a schematic diagram of removing the second boom section, and 4e is a schematic diagram of removing the remaining boom sections .
图5为拆除配重块的示意图,图6为拆除辅助钩头的示意图,图7为拆除变幅卷扬机的示意图,图8为拆除起升卷扬机的示意图。Fig. 5 is a schematic diagram of removing the counterweight, Fig. 6 is a schematic diagram of removing the auxiliary hook, Fig. 7 is a schematic diagram of removing the luffing hoist, and Fig. 8 is a schematic diagram of removing the hoisting hoist.
图9为利用手拉葫芦和扒杆移除电机的示意图,其中9a为安装扒杆的示意图,9b为扒杆起吊电机的示意图,9c为将电机移至拆塔平台的示意图。Fig. 9 is a schematic diagram of removing the motor using a chain hoist and a pole, wherein 9a is a schematic diagram of installing a pole, 9b is a schematic diagram of lifting the motor with a pole, and 9c is a schematic diagram of moving the motor to a tower demolition platform.
图10为利用手拉葫芦和扒杆移除A形塔的示意图,其中10a为拉杆下端与配重架前端相连且A形塔与配重架之间架设临时支架的示意图,10b为拆除拉杆头部节的示意图,10c为拆除拉杆根部节的示意图,10d为拆除压杆的示意图。Figure 10 is a schematic diagram of removing the A-shaped tower by using a chain hoist and a pole, in which 10a is a schematic diagram of the lower end of the pull rod connected to the front end of the counterweight frame and a temporary bracket is erected between the A-shaped tower and the counterweight frame, and 10b is the removal of the pull rod head The schematic diagram of the section, 10c is the schematic diagram of removing the root section of the pull rod, and 10d is the schematic diagram of removing the pressure rod.
本发明所述一种超高层建筑专用自拆式屋面吊的自拆卸方法,包括以下步骤:A kind of self-dismantling method of self-dismantling roof crane special for super high-rise buildings according to the present invention comprises the following steps:
步骤一:场地准备,整理屋面吊周围场地,准备拆塔用的平台;Step 1: site preparation, tidy up the site around the roof crane, and prepare the platform for dismantling the tower;
步骤二:操作起升卷扬,缓慢下降吊钩至上述拆塔用的平台,拆除吊钩;Step 2: Operate the hoisting winch, slowly lower the hook to the above-mentioned platform for dismantling the tower, and remove the hook;
步骤三:操作起升卷扬,将起升钢丝绳缓慢收回起升卷扬机,当起升钢丝绳绳头到达起重臂根部时,操作起升卷扬机停止转动,然后反转起升卷扬机,将起升钢丝绳全部抽出起升卷扬机并放至拆塔平台;Step 3: Operate the hoisting hoist, slowly retract the hoisting wire rope to the hoisting hoist, when the head of the hoisting wire rope reaches the root of the boom, operate the hoisting hoist to stop rotating, then reverse the hoisting hoist, and pull the hoisting wire rope Pull out all the hoisting hoists and place them on the tower dismantling platform;
步骤四:操作变幅卷扬,将起重臂缓慢下俯,使起重臂前端落于拆塔平台上,继续操作变幅卷扬使笼头滑轮组下降至吊臂上的笼头平台,拆除变幅拉锁,将变幅钢丝绳从笼头滑轮组中抽出,然后拆除笼头滑轮组;变幅钢丝绳从A形塔的定滑轮组引出,变幅钢丝绳楔形接头的一端接两根辅助钢丝绳,拉住起重臂中间节的主弦杆,并拆除起重臂前端的第一节,同时操作变幅卷扬使前端第二节缓慢落于拆塔平台,依次拆除剩余起重臂节,变幅钢丝绳固定位置根据需要依次向起重臂根部节变动,直到将起重臂全部拆除,将变幅钢丝绳一端的楔形接头拆除,操作变幅卷扬将变幅钢丝绳全部收回至变幅卷扬机中;Step 4: Operate the luffing winch, lower the boom slowly so that the front end of the boom falls on the tower dismantling platform, continue to operate the luffing winch to lower the halter pulley block to the halter platform on the boom, and remove the luffing Pull out the luffing steel wire rope from the halter pulley block, and then remove the halter pulley block; the luffing steel wire rope is led out from the fixed pulley block of the A-shaped tower, and one end of the luffing wire rope wedge joint is connected with two auxiliary steel wire ropes to pull the middle section of the boom. main chord, and remove the first section of the front end of the jib, and operate the luffing winch at the same time to make the second section of the front end slowly fall on the tower dismantling platform, and remove the remaining jib sections in turn, and the fixed position of the luffing wire rope moves upwards as required. The root section of the boom is changed until the boom is completely removed, the wedge joint at one end of the luffing wire rope is removed, and the luffing winch is operated to retract all the luffing wire ropes into the luffing winch;
步骤五:将拆塔用钢丝绳装至起升卷扬机中,钢丝绳一端绕经A形塔定滑轮组,另一端安装辅助钩头,操作起升卷扬,吊起配重块,使其脱离配重架,再将配重块缓慢下放至拆塔平台上,依次拆除剩余配重块;Step 5: Install the steel wire rope for tower dismantling into the hoisting hoist. One end of the wire rope is wound through the fixed pulley block of the A-shaped tower, and the other end is installed with an auxiliary hook to operate the hoisting hoist and lift the counterweight to separate it from the counterweight frame. , and then slowly lower the counterweights to the dismantling platform, and remove the remaining counterweights in turn;
步骤六:将上述辅助钩头拆除,缓慢操作起升卷扬,使拆塔用钢丝绳的拉索下降至拆塔平台;Step 6: Remove the above-mentioned auxiliary hook head, slowly operate the hoisting winch, and lower the cable of the tower demolition wire rope to the tower demolition platform;
步骤七:操作变幅卷扬,将变幅钢丝绳抽出变幅卷扬机中,并卷放至拆塔平台;利用拆塔用钢丝绳和在A形塔拉杆上设置手拉葫芦的方式,将变幅卷扬机移除至拆塔平台;Step 7: Operate the luffing hoist, pull the luffing wire rope out of the luffing hoist, and roll it to the platform for dismantling the tower; use the steel wire rope for dismantling the tower and set the chain block on the A-shaped tower rod to pull the luffing hoist Remove to the demolition platform;
步骤八:在拆塔平台上设置辅助卷扬机,将起升卷扬机中拆塔用钢丝绳移至辅助卷扬机中;利用拆塔用钢丝绳和在A形塔拉杆上设置手拉葫芦的方式,将起升卷扬机移除至拆塔平台;Step 8: Set up the auxiliary hoist on the tower dismantling platform, move the steel wire rope for tower dismantling in the hoisting hoist to the auxiliary hoist; use the wire rope for tower dismantling and set the hand chain hoist on the A-shaped tower rod to lift the hoist Remove to the demolition platform;
步骤九:拆除辅助卷扬机,在十字形基础梁上安装拆塔用扒杆,扒杆上设置手拉葫芦,利用手拉葫芦和扒杆移除电机、泵站、驾驶室、电气柜、配重架、回转机构和A形塔;Step 9: Remove the auxiliary hoist, install the tower demolition pole on the cross-shaped foundation beam, install a chain block on the pole, and use the chain hoist and pole to remove the motor, pump station, cab, electrical cabinet, and counterweight frame, slewing mechanism and A-shaped tower;
步骤十:旋转配重架,使配重架后端靠近扒杆,操作扒杆,利用手拉葫芦和扒杆分段拆除配重架,并移放至拆塔平台;同样利用手拉葫芦和扒杆依次拆除回转机构。Step 10: Rotate the counterweight frame so that the rear end of the counterweight frame is close to the pole, operate the pole, use the chain block and the pole to remove the counterweight frame in sections, and move it to the tower demolition platform; also use the chain hoist and the pole Remove the slewing mechanism one by one from the grill.
以上所述步骤九中拆除A形塔时,用手拉葫芦将A形塔拉杆下端与配重架前端相连,缓慢操作手拉葫芦,使A形塔压杆缓慢下倾,当压杆与配重架夹角为30度时停止下倾,在A形塔拉杆与压杆节点处与配重架之间架设临时支架;旋转配重架,使A形塔拉杆头部节靠近扒杆,用手拉葫芦固定住A形塔拉杆头部节,拆卸头部节连接螺栓,旋转扒杆将头部节移除至拆塔平台;旋转配重架,将A形塔拉杆根部节靠近扒杆,操作扒杆用手拉葫芦固定根部节,拆卸根部节连接螺栓,同时松开根部节固定用的手拉葫芦,旋转扒杆将根部节移除至拆塔平台;重复以上步骤依次拆除拉杆头部第二节、根部第二节,直至完整拆除A形塔。When dismantling the A-shaped tower in the above step 9, connect the lower end of the A-shaped tower rod with the front end of the counterweight frame with a chain block, and slowly operate the chain block to make the pressure rod of the A-shaped tower tilt down slowly. When the included angle of the heavy frame is 30 degrees, stop tilting down, and set up a temporary support between the node of the A-shaped tower rod and the pressure rod and the counterweight frame; rotate the counterweight frame so that the head section of the A-shaped tower rod is close to the pole, and use The hand chain hoist fixes the head section of the A-shaped tower rod, removes the connecting bolts of the head section, and rotates the pole to remove the head section to the tower demolition platform; rotates the counterweight frame to bring the root section of the A-shaped tower rod close to the pole, Operate the pole to fix the root section with a chain hoist, remove the connecting bolts of the root section, and at the same time loosen the chain hoist for fixing the root section, rotate the pole to remove the root section to the tower demolition platform; repeat the above steps to remove the head of the pull rod in turn The second section, the second section at the root, until the A-shaped tower is completely dismantled.
以上所述步骤十中拆除配重架时,旋转配重架,使配重架后端靠近扒杆;操作扒杆,用手拉葫芦固定配重架第三节的撑杆,拆除撑杆两端螺栓,旋转扒杆将撑杆放至拆塔平台;操作扒杆,将配重架第三节其中一片主梁固定,拆除该主梁连接销,旋转扒杆将主梁放至拆塔平台,重复以上步骤拆除第三节配重架的另一片主梁;剩余配重架第二节、第一节的拆除步骤均与第三节相同。When removing the counterweight frame in the above step ten, rotate the counterweight frame so that the rear end of the counterweight frame is close to the pole; End bolts, rotate the lever to put the pole on the tower dismantling platform; operate the lever to fix one of the main beams in the third section of the counterweight frame, remove the main beam connecting pin, and rotate the lever to put the main beam on the tower demolition platform , repeat the above steps to remove another main beam of the third section of the counterweight frame; the removal steps of the second and first sections of the remaining counterweight frame are the same as those of the third section.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
Claims (7)
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Denomination of invention: A special self dismantling roof crane and self dismantling method for super high-rise buildings Granted publication date: 20171208 Pledgee: Bank of China Limited Nanjing Jiangbei New Area Branch Pledgor: CSCEC (Nanjing) heavy industry Co.,Ltd. Registration number: Y2024980020205 |
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