CN108789451A - A kind of industry tracks flaw detection robot - Google Patents
A kind of industry tracks flaw detection robot Download PDFInfo
- Publication number
- CN108789451A CN108789451A CN201810992138.2A CN201810992138A CN108789451A CN 108789451 A CN108789451 A CN 108789451A CN 201810992138 A CN201810992138 A CN 201810992138A CN 108789451 A CN108789451 A CN 108789451A
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- CN
- China
- Prior art keywords
- installs case
- flaw detection
- pulley
- arresting disk
- driving box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/02—Sensing devices
- B25J19/021—Optical sensing devices
- B25J19/022—Optical sensing devices using lasers
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- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The present invention relates to Industrial Robot Technology fields, and disclose a kind of industry tracks flaw detection robot, including installs case, the bottom of the installs case is fixedly connected with driving box, the inner wall bottom of the driving box is installed with accumulator, it is electrically connected with central processing unit at the top of the accumulator, it is installed with motor at the top of the inner wall of the driving box, the output shaft of the motor sequentially passes through driving box and installs case and extends to the inside of installs case, the output shaft of the motor is fixedly connected with first pulley, the inner wall of the installs case is rotatably connected to rotation axis, the surface of the rotation axis is arranged with second pulley, the surface drive of the second pulley is connected with belt.The present invention solves the flaw detection of existing industry tracks that be maintenance master worker mostly tap track using hammer, and self-dependent experience is judged, although can also investigate out impaired loci in this way, more waste of manpower, and time-consuming more problem.
Description
Technical field
The present invention relates to Industrial Robot Technology field, specially a kind of industry tracks flaw detection robot.
Background technology
In industrial processes, the application of industry tracks is very extensive, but industry tracks in use may
Cracking equivalent damage phenomenon occurs, existing industry tracks flaw detection is that maintenance master worker taps track using hammer mostly, is paddled one's own canoe
Experience judged, although can also investigate out impaired loci in this way, more waste of manpower, and taking more, it has not been convenient to
User uses.
Invention content
In view of the deficiencies of the prior art, the present invention provides a kind of industry tracks flaw detection robot, having quickly to be discharged
Locate the fault point of industry tracks, be not necessarily to the advantages that manpower taps failure judgement point, it is most to solve existing industry tracks flaw detection
It is that maintenance master worker taps track using hammer, self-dependent experience is judged, although can also investigate out impaired loci in this way,
But more waste of manpower, and take more problem.
For realize it is above-mentioned can quickly at discharge industry tracks fault point, the purpose of failure judgement point is tapped without manpower,
The present invention provides the following technical solutions：A kind of industry tracks flaw detection robot, including installs case, the bottom of the installs case are fixed
It is connected with driving box, the inner wall bottom of the driving box is installed with accumulator, in being electrically connected at the top of the accumulator
Central processor, is installed with motor at the top of the inner wall of the driving box, the output shaft of the motor sequentially pass through driving box and
Installs case and the inside for extending to installs case, the output shaft of the motor are fixedly connected with first pulley, the installs case it is interior
Wall is rotatably connected to rotation axis, and the surface of the rotation axis is arranged with second pulley, the surface drive connection of the second pulley
There are belt, the belt to be sequentially connected with first pulley, the rotation axis runs through installs case and extends to the bottom of installs case, institute
The surface for stating rotation axis is socketed with pitch, and position-arresting disk, the position-arresting disk are both provided at left and right sides of the installation driving box
Positioned at the lower section of pitch, the top movable of the position-arresting disk is connected with percussion column, and the percussion column is through position-arresting disk and extends
To the bottom of position-arresting disk, the surface for tapping column is socketed restraining position ring block, and the surface for tapping column is arranged with positioned at spacing ring
The spring of lower section, the spring are fixedly connected with position-arresting disk, and hinged seat is rotatably connected at the top of the percussion column, described hinged
The top of seat is hinged with patch disk, and the patch disk is flexibly connected with pitch, and the front of the position-arresting disk is provided with sound collector,
The sound collector is electrically connected with central processing unit, and the bottom of the position-arresting disk is fixedly connected with Zaser contourgraph, described to swash
Light contourgraph is electrically connected with central processing unit.
Preferably, the output shaft of the motor and the junction of driving box and installs case are provided with bearing, the motor
Output shaft is socketed with bearing.
Preferably, turning set is fixedly connected at the top of the inner wall of the installs case, the inner wall sleeve of the turning set is equipped with axis
It holds, the rotation axis is socketed with bearing.
Preferably, the quantity of the second pulley is two, and the belt is arranged in isosceles triangle, and two second cunnings
Wheel and first pulley are located on three vertex of isosceles triangle.
Preferably, the input terminal of the central processing unit is electrically connected with the output end of A/D converter, the A/D converter
Input terminal be electrically connected with the output end of sound collector, the central processing unit with ROM preset modules are two-way is electrically connected, it is described
The output end of ROM preset modules is electrically connected with the input terminal of data comparator, and the data comparator and central processing unit are two-way
Electrical connection.
Preferably, it is described tap column quantity be four, and four percussion columns centered on the midpoint of position-arresting disk in a ring
Arrangement.
Preferably, limit base is fixedly connected at the top of the position-arresting disk, the rotation axis is rotatablely connected with limit base.
Preferably, the diameter of the position-arresting disk can be five centimeters.
Compared with prior art, the present invention provides a kind of industry tracks flaw detection robot, has following advantageous effect：
1, the industry tracks flaw detection robot taps column by setting, when carrying out industry tracks flaw detection, motor work band
Dynamic first pulley is rotated, and first pulley drives second pulley to be rotated by belt transmission, and second pulley drives rotation
Axis is rotated, and rotation axis drives pitch rotation, pitch that can press the percussion column of different location while rotation successively, make
Industry tracks can be tapped by tapping column, and wherein spring can make percussion column return to initial position when not being extruded, and pass through
The rotation of pitch can make percussion column more regular to the percussion of track, to make the precision higher of flaw detection.
2, the industry tracks flaw detection robot, the sound for tapping track to tapping column by sound collector are acquired,
Collected sound wave information is passed into central processing unit, it is by data comparator that the sound wave of acquisition and ROM preset modules is pre-
If normal sound wave range compare, when collected sound wave is not in normal range (NR), central processing unit control Zaser contourgraph into
Row scanning, can facilitate later stage work personnel to analyze fault point, and it is inspection mostly to solve existing industry tracks flaw detection
It repaiies master worker and taps track using hammer, self-dependent experience is judged, although can also investigate out impaired loci in this way,
More waste of manpower, and take more problem.
Description of the drawings
Fig. 1 is schematic structural view of the invention；
Fig. 2 is the structural schematic diagram of pitch of the present invention；
Fig. 3 is the vertical view of installs case of the present invention；
Fig. 4 is the enlarged drawing at A in Fig. 1 of the present invention；
Fig. 5 is present system flow chart.
In figure：1 installs case, 2 driving box, 3 accumulators, 4 central processing units, 5 motors, 6 first pulleys, 7 rotation axis, 8
Two pulleys, 9 belts, 10 pitches, 11 position-arresting disks, 12 tap column, 13 spacing rings, 14 springs, 15 hinged seats, 16 patch disks, 17 sound
Sound collector, 18 Zaser contourgraphs, 19 A/D converters, 20 ROM preset modules, 21 data comparators.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1
- 5 are please referred to Fig.1, a kind of industry tracks flaw detection robot, including installs case 1, installs case 1 are present embodiments provided
Bottom be fixedly connected with driving box 2, the inner wall bottom of driving box 2 is installed with accumulator 3, and the top of accumulator 3 is electrically connected
It is connected to central processing unit 4, is installed with motor 5 at the top of the inner wall of driving box 2, the output shaft of motor 5 sequentially passes through driving box 2
With installs case 1 and the inside of installs case 1 is extended to, the output shaft of motor 5 is fixedly connected with first pulley 6, the inner wall of installs case 1
It is rotatably connected to rotation axis 7, the surface of rotation axis 7 is arranged with second pulley 8, and the surface drive of second pulley 8 is connected with belt
9, belt 9 is sequentially connected with first pulley 6, and rotation axis 7 runs through installs case 1 and extends to the bottom of installs case 1, rotation axis 7
Surface is socketed with pitch 10, and the left and right sides of installation driving box 2 is both provided with position-arresting disk 11, and position-arresting disk 11 is located at pitch 10
Lower section, the top movable of position-arresting disk 11, which is connected with, taps column 12, taps column 12 through position-arresting disk 11 and extends to position-arresting disk 11
Bottom, the quantity for tapping column 12 is four, and four percussion columns 12 are arranged in a ring centered on the midpoint of position-arresting disk 11, are struck
The surface socket restraining position ring block 13 for hitting column 12, the surface for tapping column 12 are arranged with the spring 14 positioned at 13 lower section of spacing ring, spring
14 are fixedly connected with position-arresting disk 11, and the top for tapping column 12 is rotatably connected to hinged seat 15, and the top of hinged seat 15 is hinged with patch
Disk 16, patch disk 16 are flexibly connected with pitch 10, and the front of position-arresting disk 11 is provided with sound collector 17, sound collector 17 and
Central processing unit 4 is electrically connected, and the bottom of position-arresting disk 11 is fixedly connected with Zaser contourgraph 18, Zaser contourgraph 18 and central processing
Device 4 is electrically connected, and the input terminal of central processing unit 4 is electrically connected with the output end of A/D converter 19, the input terminal of A/D converter 19
Be electrically connected with the output end of sound collector 17, central processing unit 4 with ROM preset modules 20 are two-way is electrically connected, ROM preset modules
20 output end is electrically connected with the input terminal of data comparator 21, data comparator 21 with central processing unit 4 is two-way is electrically connected.
It in the present embodiment, when carrying out industry tracks flaw detection, is powered by accumulator 3, the work of motor 5 drives first
Pulley 6 is rotated, and first pulley 6 is driven by belt 9 drives second pulley 8 to be rotated, and second pulley 8 drives rotation axis
7 are rotated, and rotation axis 7 drives pitch 10 to rotate, and pitch 10 can press the percussion of different location successively while rotation
Column 12 enables percussion column 12 to tap industry tracks, and wherein spring 14 can be such that percussion column 12 is returned to when not being extruded
Initial position can make percussion column 12 more regular to the percussion of track by the rotation of pitch 10, to make the essence of flaw detection
Accuracy higher, the sound for tapping track to tapping column 12 by sound collector 17 is acquired, by collected sound wave information
Central processing unit 4 is passed to, by data comparator 21 by the sound wave of acquisition and the preset normal sound wave model of ROM preset modules 20
It encloses and compares, when collected sound wave is not in normal range (NR), central processing unit 4 controls Zaser contourgraph 18 and is scanned, can
Later stage work personnel are facilitated to analyze fault point, it is that maintenance master worker uses hammer mostly to solve existing industry tracks flaw detection
Son taps track, and self-dependent experience is judged, although can also investigate out impaired loci in this way, more wastes people
Power, and take more problem.
Embodiment 2
- 3 are please referred to Fig.1, is further improved on the basis of embodiment 1：The output shaft of motor 5 and driving box 2 and
The junction of installs case 1 is provided with bearing, and output shaft and the bearing of motor 5 are socketed, and bearing can carry out the output shaft of motor 5
Protection, prevents the tank wall in its course of work with driving box 2 and installs case 1 from colliding, fixed at the top of the inner wall of installs case 1 to connect
It is connected to turning set, the inner wall sleeve of turning set is equipped with bearing, and rotation axis 7 is socketed with bearing, and the top of position-arresting disk 11 is fixedly connected with
Limit base, rotation axis 7 are rotatablely connected with limit base, and bearing limits the position memory of rotation axis 7, prevent it from occurring to shake up and down
It is dynamic, the normal use for tapping column 12 is influenced, wherein limit base is further defined the position of rotation axis 7, prevents above and below it
It shakes.
Wherein, the quantity of second pulley 8 is two, and belt 9 is in isosceles triangle arrangement, and two second pulleys 8 and the
One pulley 6 is located on three vertex of isosceles triangle, and first pulley 6 and second pulley 8 are arranged in this way, can make two second
Pulley 8, which remains, to move synchronously, and so that percussion column 12 is synchronized both sides track and taps, and the diameter of position-arresting disk 11 can be five public
Point, the size of position-arresting disk 11 is generally higher than the width of track, and concrete numerical value can be judged according to the width of track.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (8)
1. a kind of industry tracks flaw detection robot, including installs case (1), it is characterised in that：The bottom of the installs case (1) is fixed
It is connected with driving box (2), the inner wall bottom of the driving box (2) is installed with accumulator (3), the top of the accumulator (3)
Portion is electrically connected with central processing unit (4), and motor (5), the motor (5) are installed at the top of the inner wall of the driving box (2)
Output shaft sequentially pass through driving box (2) and installs case (1) and the inside for extending to installs case (1), the output of the motor (5)
Axis is fixedly connected with first pulley (6), and the inner wall of the installs case (1) is rotatably connected to rotation axis (7), the rotation axis (7)
Surface be arranged with second pulley (8), the surface drive of the second pulley (8) is connected with belt (9), the belt (9) with
First pulley (6) is sequentially connected, and the rotation axis (7) runs through installs case (1) and extends to the bottom of installs case (1), described turn
The surface of moving axis (7) is socketed with pitch (10), and position-arresting disk (11) is both provided at left and right sides of the installation driving box (2),
The position-arresting disk (11) is located at the lower section of pitch (10), and the top movable of the position-arresting disk (11), which is connected with, taps column (12),
The bottom for column (12) being tapped through position-arresting disk (11) and extend to position-arresting disk (11), the surface socket for tapping column (12)
Restraining position ring block (13), the surface for tapping column (12) are arranged with the spring (14) below spacing ring (13), the spring
(14) it is fixedly connected with position-arresting disk (11), hinged seat (15), the hinged seat is rotatably connected at the top of the percussion column (12)
(15) patch disk (16) is hinged at the top of, the patch disk (16) is flexibly connected with pitch (10), and the position-arresting disk (11) is just
Face is provided with sound collector (17), and the sound collector (17) is electrically connected with central processing unit (4), the position-arresting disk (11)
Bottom be fixedly connected with Zaser contourgraph (18), the Zaser contourgraph (18) is electrically connected with central processing unit (4).
2. a kind of industry tracks flaw detection robot according to claim 1, it is characterised in that：The output of the motor (5)
The junction of axis and driving box (2) and installs case (1) is provided with bearing, and output shaft and the bearing of the motor (5) are socketed.
3. a kind of industry tracks flaw detection robot according to claim 1, it is characterised in that：The installs case (1) it is interior
Turning set is fixedly connected at the top of wall, the inner wall sleeve of the turning set is equipped with bearing, and the rotation axis (7) is socketed with bearing.
4. a kind of industry tracks flaw detection robot according to claim 1, it is characterised in that：The second pulley (8)
Quantity is two, and the belt 9 is arranged in isosceles triangle, and two second pulleys (8) and first pulley (6) are located at isosceles three
On three angular vertex.
5. a kind of industry tracks flaw detection robot according to claim 1, it is characterised in that：The central processing unit (4)
Input terminal be electrically connected with the output end of A/D converter (19), the input terminal and sound collector of the A/D converter (19)
(17) output end electrical connection, the central processing unit (4) with ROM preset modules (20) are two-way is electrically connected, the preset moulds of ROM
The output end of block (20) is electrically connected with the input terminal of data comparator (21), the data comparator (21) and central processing unit
(4) two-way electrical connection.
6. a kind of industry tracks flaw detection robot according to claim 1, it is characterised in that：The number for tapping column (12)
Amount is four, and four percussion columns (12) are arranged in a ring centered on the midpoint of position-arresting disk (11).
7. a kind of industry tracks flaw detection robot according to claim 1, it is characterised in that：The position-arresting disk (11)
Top be fixedly connected with limit base, the rotation axis (7) is rotatablely connected with limit base.
8. a kind of industry tracks flaw detection robot according to claim 1, it is characterised in that：The position-arresting disk (11) it is straight
Diameter can be five centimeters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810992138.2A CN108789451B (en) | 2018-08-29 | 2018-08-29 | Industrial rail flaw detection robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810992138.2A CN108789451B (en) | 2018-08-29 | 2018-08-29 | Industrial rail flaw detection robot |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108789451A true CN108789451A (en) | 2018-11-13 |
| CN108789451B CN108789451B (en) | 2020-09-04 |
Family
ID=64081293
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810992138.2A Active CN108789451B (en) | 2018-08-29 | 2018-08-29 | Industrial rail flaw detection robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108789451B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111006715A (en) * | 2019-11-12 | 2020-04-14 | 福建省永正工程质量检测有限公司 | Municipal engineering detection device based on cloud platform and use method |
| CN112720564A (en) * | 2020-12-04 | 2021-04-30 | 北京理工大学 | Bionic robot and swash plate type ankle joint thereof |
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| JP3877610B2 (en) * | 2002-02-28 | 2007-02-07 | 株式会社間組 | Blowing equipment for concrete sound inspection |
| KR20160064544A (en) * | 2014-11-28 | 2016-06-08 | 한이진 | Cracked egg quality decision system |
| CN106442726A (en) * | 2016-09-27 | 2017-02-22 | 中国地质大学（武汉） | Nondestructive detection device for tunnel linings |
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2018
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3877610B2 (en) * | 2002-02-28 | 2007-02-07 | 株式会社間組 | Blowing equipment for concrete sound inspection |
| KR20160064544A (en) * | 2014-11-28 | 2016-06-08 | 한이진 | Cracked egg quality decision system |
| CN106442726A (en) * | 2016-09-27 | 2017-02-22 | 中国地质大学（武汉） | Nondestructive detection device for tunnel linings |
Non-Patent Citations (2)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111006715A (en) * | 2019-11-12 | 2020-04-14 | 福建省永正工程质量检测有限公司 | Municipal engineering detection device based on cloud platform and use method |
| CN112720564A (en) * | 2020-12-04 | 2021-04-30 | 北京理工大学 | Bionic robot and swash plate type ankle joint thereof |
| CN112720564B (en) * | 2020-12-04 | 2023-11-24 | 北京理工大学 | Bionic robot and sloping cam plate type ankle joint thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108789451B (en) | 2020-09-04 |
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Effective date of registration: 20200810 Address after: No.35 Youzhu, Tangxia village, Jinfeng Town, Changle City, Fuzhou City, Fujian Province Applicant after: You Xiufeng Address before: 310018 Zhejiang Hangzhou Hangzhou economic and Technological Development Zone high-tech incubator 2-401 Applicant before: HANGZHOU HOUMOU CREATIVE DESIGN Co.,Ltd. |
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