CN108773994B - Multi-station turntable type automatic forming machine for glass lamp cap - Google Patents
Multi-station turntable type automatic forming machine for glass lamp cap Download PDFInfo
- Publication number
- CN108773994B CN108773994B CN201810713521.XA CN201810713521A CN108773994B CN 108773994 B CN108773994 B CN 108773994B CN 201810713521 A CN201810713521 A CN 201810713521A CN 108773994 B CN108773994 B CN 108773994B
- Authority
- CN
- China
- Prior art keywords
- lamp
- eye piece
- lamp cap
- conductive
- cup
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011521 glass Substances 0.000 title claims abstract description 64
- 230000007246 mechanism Effects 0.000 claims abstract description 143
- 238000003825 pressing Methods 0.000 claims abstract description 79
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 55
- 239000000047 product Substances 0.000 claims abstract description 19
- 239000011265 semifinished product Substances 0.000 claims abstract description 17
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 238000007664 blowing Methods 0.000 claims abstract description 7
- 230000017525 heat dissipation Effects 0.000 claims abstract description 5
- 238000001514 detection method Methods 0.000 claims description 31
- 230000005540 biological transmission Effects 0.000 claims description 27
- 238000000465 moulding Methods 0.000 claims description 15
- 239000000523 sample Substances 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 3
- 239000000498 cooling water Substances 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims 6
- 239000000463 material Substances 0.000 claims 5
- 238000007790 scraping Methods 0.000 claims 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 230000001629 suppression Effects 0.000 claims 1
- 239000006060 molten glass Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B11/00—Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
- C03B11/06—Construction of plunger or mould
- C03B11/10—Construction of plunger or mould for making hollow or semi-hollow articles
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B11/00—Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
- C03B11/02—Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing in machines with rotary tables
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B11/00—Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
- C03B11/12—Cooling, heating, or insulating the plunger, the mould, or the glass-pressing machine; cooling or heating of the glass in the mould
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Common Detailed Techniques For Electron Tubes Or Discharge Tubes (AREA)
Abstract
The invention discloses a multi-station turntable type glass lamp cap automatic forming machine which comprises an equal part turntable and a plurality of lamp cap forming dies arranged on the equal part turntable, wherein a lamp cap eye piece feeding mechanism, an eye piece detecting mechanism, a conductive lamp cup feeding mechanism, a conductive lamp cup detecting mechanism, a horn lamp cover feeding mechanism, a lamp cap semi-finished product rotating screwing mechanism, a lamp cap semi-finished product detecting mechanism, a glass liquid rotary-cut blanking mechanism, a primary pressing mechanism and a secondary pressing mechanism are sequentially arranged on the periphery of the equal part turntable, a finished product ejection mechanism and an air blowing blanking mechanism are arranged at the bottom of the equal part turntable, and a water cooling system is arranged between the equal part turntable and each lamp cap forming die. The multi-station turntable type automatic glass lamp cap forming machine not only realizes the automatic assembly of all components of the glass lamp cap, but also solves the difficult problems of high-temperature glass water forming and equipment heat dissipation.
Description
Technical Field
The invention relates to the technical field of lamp cap production equipment, in particular to an automatic forming machine for a multi-station turntable type glass lamp cap.
Background
The LED bulb lamp assembly production line is basic equipment of semiconductor lighting lamp enterprises, particularly an automatic assembly production line, and is high-end equipment for ensuring product quality, production efficiency and productivity, and only a few companies can provide the equipment internationally at present. Because the purchase cost of automatic high-end equipment is high, manual operation is generally adopted in the production process of domestic enterprises, and the assembly of bulb lamp parts is carried out in a purely manual production mode, so that the problems of low production efficiency, low product quality qualification rate and the like are caused.
Aiming at the problem, the publication number CN 104440075B discloses a full-automatic assembly machine for an LED bulb lamp holder, which relates to full-automatic assembly equipment for the LED bulb lamp, in particular to full-automatic assembly for the LED bulb lamp holder, comprising a first plastic piece, a second plastic piece, a driver, a radiator, an LED luminous plate and wire welding. However, the conventional automatic assembly machine is not suitable for automatic forming and assembling of the glass lamp cap, and in the process of assembling and forming of the glass lamp cap, the temperature can reach 800 ℃ because glass water is in a high-temperature molten state, and the heat dissipation requirement of the equipment cannot be met by adopting the conventional automatic assembly machine. Furthermore, the non-solid physical properties of the molten glass also present great difficulties in automated assembly of the glass burner due to the liquid state of the molten glass.
Disclosure of Invention
In view of the above, the present invention aims at overcoming the defects of the prior art, and its main objective is to provide an automatic forming machine for a multi-station turntable type glass lamp cap, which not only realizes the automatic assembly of each component of the glass lamp cap, but also solves the difficult problems of high temperature forming of glass water and heat dissipation of equipment.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a multistation carousel formula glass lamp holder automatic molding machine, includes the equal carousel and sets up a plurality of lamp holder forming die on this equal carousel, and the periphery of equal carousel is equipped with lamp holder eye piece feed mechanism, eye piece detection mechanism, electrically conductive lamp cup feed mechanism, electrically conductive lamp cup detection mechanism, loudspeaker lamp shade feed mechanism, the rotatory mechanism of screwing up of lamp holder semi-manufactured goods, lamp holder semi-manufactured goods detection mechanism, glass liquid rotary-cut unloading mechanism, first pressing mechanism, pressing mechanism once more in proper order, the bottom of equal carousel is equipped with finished product ejection mechanism and air blowout blanking mechanism, be equipped with water cooling system between equal carousel and each lamp holder forming die.
Compared with the prior art, the invention has obvious advantages and beneficial effects, in particular, the technical scheme shows that the multi-station turntable type glass lamp cap automatic molding machine is designed, when in operation, the lamp cap molding die is driven to rotate one level by one level when the equal part turntable rotates, when the equal part turntable reaches the lamp cap eye piece feeding station, the eye pieces are automatically poked into the eye pieces by the lamp cap eye piece feeding mechanism, and the eye pieces enter the lamp cap molding die. The following steps: and the eye piece detection mechanism is adopted to press down to detect whether the lamp cap forming die is provided with the eye piece, if the lamp cap forming die is provided with the eye piece, the subsequent process is continued, if the lamp cap forming die is not provided with the eye piece, the central control system can record the lamp cap forming die, and the subsequent process of the lamp cap forming die without the eye piece is not carried out. The following steps: the lamp cap forming die with the eye piece reaches the feeding station of the conductive lamp cup, and the conductive lamp cup is automatically fed into the conductive lamp cup by the feeding mechanism of the conductive lamp cup. The following steps: detecting whether the conductive lamp cup is fed or not by using a conductive lamp cup detecting mechanism, and if the conductive lamp cup is not fed, skipping the subsequent processing of the lamp cap forming die. When the conductive lamp cup is detected to be fed in, the subsequent processing is normally carried out. The following steps: the lamp cap forming die with the conductive lamp cup reaches the feeding station of the horn lamp shade, and the horn lamp shade is fed into the horn lamp shade by the feeding mechanism of the horn lamp shade, so that the horn lamp shade covers the conductive lamp cup, and then the rotating screwing process is carried out. The following steps: the screw thread of the conductive lamp cup is screwed with the horn lamp cover cap by adopting a lamp cap semi-finished product rotary screwing mechanism. The following steps: and detecting whether the mechanism has the horn lamp shade or not by using the lamp cap semi-finished product, and if the mechanism has the horn lamp shade and the horn lamp shade is normal in position and has no offset, carrying out the next step, otherwise, skipping the subsequent processing of the lamp cap forming die. The following steps: the lamp cap forming die with the semi-finished lamp cap enters a glass injection station, and glass water is injected into the lamp cap forming die by a glass liquid rotary cutting blanking mechanism. The following steps: the shape of the molten glass is pressed for the first time by a primary pressing mechanism, the molten glass is basically solidified, and the outline is pressed. The following steps: and (3) pressing the shape of the molten glass for the second time by using a re-pressing mechanism, wherein the molten glass is cooled and solidified, and pressing the final shape and puncturing the glass to form a positive hole penetrating into the positive electrode. And the finished product ejection mechanism is used for ejecting the assembled and formed glass lamp cap out of the lamp cap forming die upwards, and the finished product is blown off and discharged by using the air blowing blanking mechanism. In this process, the water cooling system continuously dissipates heat for each burner forming die. The multi-station turntable type automatic glass lamp cap forming machine not only realizes the automatic assembly of all components of the glass lamp cap, but also solves the difficult problems of high-temperature glass water forming and equipment heat dissipation.
In order to more clearly illustrate the structural features and efficacy of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and examples.
Drawings
FIG. 1 is a top view of an apparatus assembly structure of an embodiment of the present invention.
Fig. 2 is a first perspective view of the overall structure of an embodiment of the present invention.
Fig. 3 is a second perspective view of the overall structure of an embodiment of the present invention.
Fig. 4 is a schematic diagram of a feeding mechanism and a detecting mechanism for eye pieces of a lamp cap according to an embodiment of the present invention.
FIG. 5 is a schematic diagram of a conductive cup feed mechanism, a conductive cup detection mechanism, a horn lamp housing feed mechanism, a lamp head semi-product rotation tightening mechanism, and a lamp head semi-product detection mechanism according to an embodiment of the present invention.
FIG. 6 is a schematic view of a glass-liquid rotary-cut blanking mechanism according to an embodiment of the present invention.
Fig. 7 is a schematic view of a primary pressing mechanism, a secondary pressing mechanism of an embodiment of the present invention.
FIG. 8 is a schematic diagram of a product ejection mechanism, an air blow blanking mechanism, and a water cooling system according to an embodiment of the present invention.
The attached drawings are used for identifying and describing:
10. equal-part rotary disc 11 and motor cam transmission mechanism
20. Lamp cap forming die 30 and lamp cap eye piece feeding mechanism
31. Eye piece vibration plate 32 and eye piece blanking channel
33. Eye piece poking needle 34 and eye piece poking swing arm
35. Eye piece adjusting lever 36 and eye piece transmission shaft
40. Eye piece detecting mechanism 41 and detecting transmission shaft
42. Signal positioning plate 43 and signal guiding plate
44. Signal guide shaft 45 and signal fixing and adjusting plate
46. Signal probe spring 47, signal probe
50. Conductive lamp cup feeding mechanism 51 and conductive lamp cup vibration plate
52. Conductive lamp cup feeding track 53 and conductive lamp cup feeding rotary disk
54. Public swage drive shaft 55, swage deflector
56. Swage guide shaft 57 and common limiting plate
58. Pressing adjusting plate 59 and pressing head of conductive lamp cup
60. Conductive cup detecting mechanism 61 and conductive cup detecting adjusting plate
62. Conductive cup detection rod 63 and conductive cup detection spring
70. Horn lampshade feeding mechanism 71 and horn lampshade vibrating disc
72. Horn lampshade feeding track 73 and horn lampshade feeding rotary disk
74. Horn lampshade adjusting plate 75 and pressing head of horn lampshade
80. Lamp holder semi-finished product rotary screwing mechanism 81 and screwing driving motor
82. Motor seat plate 83, tightening driving wheel
84. Tightening driven pulley 85, tightening belt
86. Tightening and pressing the driving shaft 87, connecting the adjusting plate
88. Lifting shaft 89 and pressing head
90. Lamp holder semi-finished product detection mechanism 100 and glass liquid rotary cutting blanking mechanism
101. Rotating power wheel 102, driven wheel
103. Gear box 104 and rotary-cut disc main shaft
105. Rotary cutting disc 106, scraper
107. Scraper blade layer board 110, primary pressing mechanism
111. Machine head fixing seat 112 and machine head supporting plate
113. Machine head rocker base 114 and machine frame rocker
115. Pressing cylinder 116 and machine head hook
117. Nose hook linkage arm 118 and power linkage shaft
119. Travel limit rod 121 and glass pressing head
122. Water carrying shaft sleeve 120 and re-pressing mechanism
130. Finished product ejection mechanism 131 and ejection track
132. Ejector die core bar 133 and pulley
134. Slope 140 and air blowing blanking mechanism
150. Water cooling system 151 and general water inlet
152. Main water outlet 153, middle water inlet
154. Intermediate water outlet 155 and distributed water inlet
156. And a distributed water outlet.
Detailed Description
Referring to fig. 1 to 8, a specific structure of a preferred embodiment of the present invention is shown, which is an automatic forming machine for multi-station turntable type glass lamp holders, comprising an equal turntable 10 and a plurality of lamp holder forming dies 20 disposed on the equal turntable, wherein a lamp holder eye piece feeding mechanism 30, an eye piece detecting mechanism 40, a conductive lamp cup feeding mechanism 50, a conductive lamp cup detecting mechanism 60, a horn lamp cover feeding mechanism 70, a lamp holder semi-finished product rotating tightening mechanism 80, a lamp holder semi-finished product detecting mechanism 90, a glass liquid rotary cutting and blanking mechanism 100, a primary pressing mechanism 110 and a secondary pressing mechanism 120 are sequentially disposed on the periphery of the equal turntable 10, a finished product ejection mechanism 130 and an air blowing and blanking mechanism 140 are disposed on the bottom of the equal turntable 10, and a water cooling system 150 is disposed between the equal turntable 10 and each lamp holder forming die 20.
The working principle of the multi-station rotary table type glass lamp cap automatic forming machine is that when the equal rotary table 10 rotates, the lamp cap forming die 20 is driven to rotate one level by one level, when the feeding station of the lamp cap eye piece is reached, the eye piece is automatically poked into the eye piece by the lamp cap eye piece feeding mechanism 30, and the eye piece enters the lamp cap forming die 20. The following steps: the eye piece detecting mechanism 40 is adopted to press down to detect whether the lamp cap forming mold 20 has an eye piece, if the eye piece exists, the subsequent process is continued, if the eye piece does not exist, the central control system records the lamp cap forming mold 20, and the subsequent process of the lamp cap forming mold 20 without the eye piece is not performed. The following steps: the ophthalmic lamp head forming die 20 reaches the conductive cup feed station and is automatically fed into the conductive cup by the conductive cup feed mechanism 50. The following steps: the conductive cup detection mechanism 60 is used to detect whether a conductive cup is fed, and if not, the subsequent processing of the cap forming mold 20 is skipped. When the conductive lamp cup is detected to be fed in, the subsequent processing is normally carried out. The following steps: the lamp cap forming die 20 with the conductive lamp cup reaches the feeding station of the horn lamp cover, and is fed into the horn lamp cover by the feeding mechanism 70 of the horn lamp cover, so that the horn lamp cover covers the conductive lamp cup, and then the rotating screwing process is carried out. The following steps: the screw thread of the conductive lamp cup is screwed with the horn lamp cover by adopting a lamp cap semi-finished product rotary screwing mechanism 80. The following steps: if the horn lamp shade exists and the position of the horn lamp shade is normal, the lamp cap semi-finished product detecting mechanism 90 is used for carrying out the next step, otherwise, the subsequent processing of the lamp cap forming die 20 is skipped. The following steps: the lamp cap forming mold 20 with the semi-finished lamp cap enters a glass injection station, and glass water is injected into the lamp cap forming mold 20 by a glass liquid rotary cutting and blanking mechanism 100. The following steps: the shape of the molten glass is first pressed by the primary pressing mechanism 110, and the molten glass is substantially solidified to be pressed into an approximate contour. The following steps: the shape of the molten glass is pressed a second time by the re-pressing mechanism 120, the molten glass has cooled and solidified, the final shape is pressed and the glass is pierced to form a positive hole penetrating into the positive electrode. Next, the glass lamp cap formed by assembly is ejected out of the lamp cap forming die 20 by the finished product ejection mechanism 130, and the finished product is blown off by the air blowing blanking mechanism 140. In the process, the water cooling system 150 continuously radiates heat for each cap molding die 20.
Wherein, the lamp cap eye piece feeding mechanism 30 comprises an eye piece vibration disc 31, an eye piece blanking channel 32, an eye piece poking needle 33, an eye piece poking swing arm 34, an eye piece adjusting rod 35 and an eye piece transmission shaft 36. The eye piece blanking channel 32 is connected to the eye piece vibration disc 31, the discharge hole of the eye piece blanking channel 32 corresponds to one of the lamp cap forming dies 20, the eye piece transmission shaft 36 is vertically arranged, the bottom of the eye piece transmission shaft 36 is connected with the motor cam transmission mechanism 11, the top of the eye piece transmission shaft 36 is connected with the eye piece adjusting rod 35 which is horizontally arranged, the eye piece shifting swing arm 34 is adjustably arranged on the eye piece adjusting rod 35, the eye piece shifting needle 33 is connected to the eye piece shifting swing arm 34, and the eye piece shifting swing arm 34 drives the eye piece shifting needle 33 to shift one eye piece on the eye piece blanking channel 32 into the lamp cap forming dies 20.
The eye piece detection mechanism 40 and the lamp holder semi-finished product detection mechanism 90 comprise a detection transmission shaft 41, a signal positioning plate 42, a signal guide plate 43, a signal guide shaft 44, a signal fixing and adjusting plate 45, a signal probe spring 46 and a signal probe 47, wherein the detection transmission shaft 41 is vertically arranged, the bottom of the detection transmission shaft 41 is connected with the motor cam transmission mechanism 11, the top of the detection transmission shaft 41 is connected with the signal positioning plate 42, one side of the signal positioning plate 42 is provided with the signal guide shaft 44, the bottom of the signal guide shaft 44 is connected with the signal guide plate 43, the other side of the signal positioning plate 42 is connected with the signal fixing and adjusting plate 45, the tail end of the signal fixing and adjusting plate 45 is provided with the signal probe 47, and the signal probe 47 is sleeved with the signal probe spring 46. When detecting, the signal probe 47 is pressed down, if the eye piece can be sensed during pressing, a signal is sent to the central control system, the corresponding lamp cap forming mold 20 is recorded as a normal state, and when no eye piece is detected, the central control system can mark the lamp cap forming mold 20 as an abnormal state.
The conductive lamp cup feeding mechanism 50 comprises a conductive lamp cup vibration disc 51, a conductive lamp cup feeding track 52, a conductive lamp cup feeding rotary disc 53, a common pressing driving shaft 54, a pressing guide plate 55, a pressing guide shaft 56, a common limiting plate 57, a pressing adjusting plate 58 and a conductive lamp cup pressing head 59, wherein the upper end of the conductive lamp cup feeding track 52 is connected with the conductive lamp cup vibration disc 51, the lower end is connected with the conductive lamp cup feeding rotary disc 53, and the conductive lamp cup feeding rotary disc 53 is provided with a blanking port opposite to one lamp cap forming die 20; the utility press driving shaft 54 is vertically arranged, the bottom of the utility press driving shaft 54 is connected with the motor cam transmission mechanism 11, the top is connected with the utility limiting plate 57, the utility limiting plate 57 is provided with a press guiding shaft 56, and the lower end of the press guiding shaft 56 is connected with a press guiding plate 55; the utility limiting plate 57 is provided with a pressing adjusting plate 58, the tail end of the pressing adjusting plate 58 is vertically provided with the conductive lamp cup pressing head 59, and the conductive lamp cup pressing head 59 is opposite to the blanking port of the conductive lamp cup feeding rotary disc 53. When the cap forming die 20 reaches the blanking port position, the conductive cup pressing head 59 is pressed down to press the conductive cup into the cap forming die 20.
The conductive cup detecting mechanism 60 comprises a conductive cup detecting and adjusting plate 61, a conductive cup detecting rod 62 and a conductive cup detecting spring 63, wherein the conductive cup detecting rod 62 is vertically arranged at the tail end of the conductive cup detecting and adjusting plate 61, the conductive cup detecting spring 63 is sleeved outside the conductive cup detecting rod 62, and the conductive cup detecting and adjusting plate 61 is assembled on the public limiting plate 57. Equivalently, the conductive cup detecting mechanism 60 shares the common pressing driving shaft 54 with the conductive cup feeding mechanism 50, so that a plurality of mechanisms can be driven by one power, the structure is simplified, and the cost is reduced.
The horn lamp shade feeding mechanism 70 comprises a horn lamp shade vibration disk 71, a horn lamp shade feeding track 72, a horn lamp shade feeding rotary disk 73, a horn lamp shade adjusting plate 74 and a horn lamp shade pressing head 75, wherein the upper end of the horn lamp shade feeding track 72 is connected with the horn lamp shade vibration disk 71, the lower end of the horn lamp shade feeding track 72 is connected with the horn lamp shade feeding rotary disk 73, the horn lamp shade feeding rotary disk 73 is provided with a blanking port opposite to one of the lamp holder forming dies 20, the horn lamp shade adjusting plate 74 is fixed on the common limiting plate 57, the horn lamp shade pressing head 75 is vertically arranged at the tail end of the horn lamp shade adjusting plate 74, and the horn lamp shade pressing head 75 is opposite to the blanking port of the horn lamp shade feeding rotary disk 73. When the lamp cap forming die 20 reaches below the blanking port of the horn cover feeding rotary disk 73, the horn cover pressing head 75 presses the horn cover onto the lamp cap forming die 20.
The lamp holder semi-finished product rotary tightening mechanism 80 comprises a tightening driving motor 81, a motor seat plate 82, a tightening driving wheel 83, a tightening driven wheel 84, a tightening belt 85, a tightening pressing driving shaft 86, a connecting adjusting plate 87, a lifting shaft 88 and a pressing head 89, wherein a main shaft of the tightening driving motor 81 is connected with the tightening driving wheel 83, the tightening driving wheel 83 is connected with the tightening driven wheel 84 through the tightening belt 85, the pressing head 89 is connected to a rotary output shaft of the tightening driven wheel 84, the tightening driven wheel 84 is arranged on the motor seat plate 82, the motor seat plate 82 is connected with the connecting adjusting plate 87 through the lifting shaft 88, the connecting adjusting plate 87 is connected with the tightening pressing driving shaft 86, the tightening pressing driving shaft 86 is vertically arranged, and the bottom is connected with the motor cam transmission mechanism 11. When the lamp shade is used, the tightening driving motor 81 drives the pressing head 89 to rotate, and the tightening pressing driving shaft 86 enables the pressing head 89 to be pressed down, so that the conductive lamp cup is screwed on the horn lamp shade.
The glass liquid rotary-cut blanking mechanism 100 comprises a rotary power wheel 101, a driven wheel 102, a gear box 103, a rotary-cut disc main shaft 104, a rotary-cut disc 105, a scraper 106 and a scraper supporting plate 107; the rotary power wheel 101 is meshed with the driven wheel 102, power is transmitted to the gear box 103, the rotary-cut disc main shaft 104 is connected to the gear box 103, a rotary-cut disc 105 is arranged above the rotary-cut disc main shaft 104, a scraper 106 is arranged above the rotary-cut disc 105, a feeding hole for injecting glass liquid is formed in the scraper 106, a fixed scraper supporting plate 107 is arranged at the bottom of the rotary-cut disc 105, and a discharging hole is formed in the scraper supporting plate 107.
The primary pressing mechanism 110 and the secondary pressing mechanism 120 comprise a machine head fixing seat 111, a machine head supporting plate 112, a machine head rocker seat 113, a machine frame rocker 114, a pressing cylinder 115, a machine head hook 116, a machine head hook connecting arm 117, a power connecting rod shaft 118, a travel limit rod 119, a glass pressing head 121 and a water conveying shaft sleeve 122; the machine head support plate 112 is fixed on the machine head fixing seat 111, the machine head rocker seat 113 is fixed on the machine head support plate 112, the machine frame rocker 114 is pivoted on the machine head rocker seat 113, the pressing cylinder 115 is fixed on the machine frame rocker 114, a piston rod of the pressing cylinder 115 is connected with the machine head hook 116, the machine head hook 116 is pivoted on the machine head hook connecting arm 117, one end of the machine head hook connecting arm 117 is pivoted on the machine frame rocker 114, the other end of the machine head hook connecting arm 117 is pivoted on the power connecting rod shaft 118, the machine frame rocker 114 is connected with the glass pressing head 121, a water conveying shaft sleeve 122 for cooling is sleeved outside the glass pressing head 121, and the machine frame rocker 114 is further provided with a travel limiting rod 119.
The water cooling system 150 includes a main water inlet 151 and a main water outlet 152 disposed at the rotary joint, a middle water inlet 153 and a middle water outlet 154 disposed at the equal-sized turntable 10, a dispersed water inlet 155 and a dispersed water outlet 156 disposed in the mold cavity, wherein the mold cavities of the lamp cap forming molds 20 are mutually communicated to form a water channel, and the cooling water flows from the main water inlet 151 to the middle water inlet 153, flows to the dispersed water inlet 155, flows into the water channel, flows back to the dispersed water outlet 156, and flows back from the middle water outlet 154 to the main water outlet 152 for discharging.
The finished product ejection mechanism 130 comprises an ejection track 131, an ejection mould core bar 132 and a pulley 133, wherein the ejection track 131 is semicircular and is positioned at the bottom of the equal-part turntable 10, and slopes 134 are arranged at two ends of the ejection track 131. The bottom of each lamp cap forming mold 20 is provided with a push-out mold core rod 132, pulleys 133 are arranged on two sides of the push-out mold core rod 132, when the equal-part turntable 10 rotates, the push-out mold core rod 132 is driven to enter the push-out track 131, and when the pulleys 133 on two sides rise along the slope 134, the push-out mold core rod 132 is lifted upwards to push out a lamp cap finished product in the lamp cap forming mold 20.
The air blowing and blanking mechanism 140 is to blow out the ejected finished product by arranging air outlets on each lamp cap forming mold 20 so as to realize blanking.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present invention are still within the scope of the technical solutions of the present invention.
Claims (10)
1. A multistation carousel formula glass lamp holder automatic molding machine, its characterized in that: the device comprises an equal part rotating disc and a plurality of lamp cap forming dies arranged on the equal part rotating disc, wherein a lamp cap eye piece feeding mechanism, an eye piece detecting mechanism, a conductive lamp cup feeding mechanism, a conductive lamp cup detecting mechanism, a horn lamp cover feeding mechanism, a lamp cap semi-finished product rotating tightening mechanism, a lamp cap semi-finished product detecting mechanism, a glass liquid rotary-cut blanking mechanism, a primary pressing mechanism and a secondary pressing mechanism are sequentially arranged on the periphery of the equal part rotating disc in sequence, a finished product ejection mechanism and an air blowing blanking mechanism are arranged at the bottom of the equal part rotating disc, and a water cooling system is arranged between the equal part rotating disc and each lamp cap forming die;
the equal part turntable drives the lamp cap forming die to rotate at one stage, when the equal part turntable reaches a lamp cap eye piece feeding station, the eye piece is automatically poked into the eye piece by the lamp cap eye piece feeding mechanism, the eye piece detecting mechanism presses down to detect whether the lamp cap forming die is provided with the eye piece or not, when the lamp cap forming die with the eye piece reaches a conductive lamp cup feeding station, the conductive lamp cup is automatically fed into the conductive lamp cup by the conductive lamp cup feeding mechanism, the conductive lamp cup detecting mechanism detects whether the conductive lamp cup is fed into, when the lamp cap forming die with the conductive lamp cup reaches a horn lamp cover feeding station, the horn lamp cover feeding mechanism feeds the horn lamp cover to enable the horn lamp cover to be covered on the conductive lamp cup, the lamp cap semi-finished product rotating tightening mechanism enables threads of the conductive lamp cup to be screwed with the horn lamp cover, whether the lamp holder semi-manufactured goods detects the position of mechanism has loudspeaker lamp shade and loudspeaker lamp shade, the lamp holder forming die who has the lamp holder semi-manufactured goods enters into and pours into glass station into, glass liquid rotary-cut unloading mechanism pours into glass water into in the lamp holder forming die, first pressing mechanism is to the shape first suppression of glass water to by pressing mechanism again to the shape second pressing of glass water, suppress final shape and puncture glass formation and penetrate the anodal hole of anodal, outside the glass lamp holder that the finished product ejection mechanism will assemble the shaping upwards ejects lamp holder forming die, air blows off blanking mechanism and blows off the ejection of compact with the finished product, water cooling system is continuous for every lamp holder forming die heat dissipation.
2. The multi-station turntable type glass lamp cap automatic molding machine according to claim 1, wherein: the lamp cap eye piece feeding mechanism comprises an eye piece vibration disc, an eye piece blanking channel, an eye piece poking needle, an eye piece poking swing arm, an eye piece adjusting rod and an eye piece transmission shaft; the eye piece blanking channel is connected to the eye piece vibration disc, the discharge hole of the eye piece blanking channel corresponds to one of the lamp cap forming dies, the eye piece transmission shaft is vertically arranged, the bottom of the eye piece transmission shaft is connected with the motor cam transmission mechanism, the top of the eye piece transmission shaft is connected with the eye piece adjusting rod which is horizontally arranged, the eye piece shifting swing arm is adjustably arranged on the eye piece adjusting rod, the eye piece shifting needle is connected to the eye piece shifting swing arm, and the eye piece shifting swing arm drives the eye piece shifting needle to shift one eye piece on the eye piece blanking channel to the lamp cap forming die.
3. The multi-station turntable type glass lamp cap automatic molding machine according to claim 1, wherein: the eye piece detection mechanism and the lamp holder semi-finished product detection mechanism comprise a detection transmission shaft, a signal positioning plate, a signal guide shaft, a signal fixing and adjusting plate, a signal probe spring and a signal probe, wherein the detection transmission shaft is vertically arranged, the bottom of the detection transmission shaft is connected with a motor cam transmission mechanism, the top of the detection transmission shaft is connected with the signal positioning plate, one side of the signal positioning plate is provided with the signal guide shaft, the bottom of the signal guide shaft is connected with the signal guide plate, the other side of the signal positioning plate is connected with the signal fixing and adjusting plate, the tail end of the signal fixing and adjusting plate is provided with the signal probe spring, and the signal probe spring is sleeved outside the signal probe.
4. The multi-station turntable type glass lamp cap automatic molding machine according to claim 1, wherein: the conductive lamp cup feeding mechanism comprises a conductive lamp cup vibration disc, a conductive lamp cup feeding track, a conductive lamp cup feeding rotary disc, a public pressing driving shaft, a pressing guide plate, a pressing guide shaft, a public limiting plate, a pressing adjusting plate and a conductive lamp cup pressing head, wherein the upper end of the conductive lamp cup feeding track is connected with the conductive lamp cup vibration disc, the lower end of the conductive lamp cup feeding track is connected with the conductive lamp cup feeding rotary disc, and the conductive lamp cup feeding rotary disc is provided with a blanking port opposite to one lamp cap forming die; the utility model is characterized in that the utility press driving shaft is vertically arranged, the bottom of the utility press driving shaft is connected with the motor cam transmission mechanism, the top of the utility press driving shaft is connected with the utility limiting plate, the utility limiting plate is provided with a press guiding shaft, and the lower end of the press guiding shaft is connected with the press guiding plate; the utility model discloses a lamp cup feeding rotary disc, including public limiting plate, the end of this pressure material regulating plate is installed on the public limiting plate and is pressed the material regulating plate, this conductive lamp cup presses the material regulating plate and vertically installs the conductive lamp cup presses the material head, and this conductive lamp cup presses the material head just to the blanking mouth of conductive lamp cup pay-off rotary disc.
5. The multi-station turntable type glass lamp cap automatic molding machine according to claim 4, wherein: the electric conduction cup detection mechanism comprises an electric conduction cup detection adjusting plate, an electric conduction cup detection rod and an electric conduction cup detection spring, wherein the electric conduction cup detection rod is vertically arranged at the tail end of the electric conduction cup detection adjusting plate, the electric conduction cup detection spring is sleeved outside the electric conduction cup detection rod, and the electric conduction cup detection adjusting plate is assembled on the public limiting plate.
6. The multi-station turntable type glass lamp cap automatic molding machine according to claim 4, wherein: the utility model provides a loudspeaker lamp shade feed mechanism includes loudspeaker lamp shade vibration dish, loudspeaker lamp shade pay-off track, loudspeaker lamp shade pay-off rotary disk, loudspeaker lamp shade regulating plate, loudspeaker lamp shade press head, loudspeaker lamp shade pay-off orbital upper end is connected in loudspeaker lamp shade vibration dish, loudspeaker lamp shade pay-off orbital lower extreme is connected in loudspeaker lamp shade pay-off rotary disk, and this loudspeaker lamp shade pay-off rotary disk has a blanking mouth to one of them lamp holder forming die, loudspeaker lamp shade regulating plate is fixed in above-mentioned public limiting plate, loudspeaker lamp shade press head vertical installation is in the end of loudspeaker lamp shade regulating plate, and this loudspeaker lamp shade press head is just to the blanking mouth of loudspeaker lamp shade pay-off rotary disk.
7. The multi-station turntable type glass lamp cap automatic molding machine according to claim 1, wherein: the rotary screwing mechanism of the lamp holder semi-finished product comprises a screwing driving motor, a motor seat plate, a screwing driving wheel, a screwing driven wheel, a screwing belt, a screwing pressing driving shaft, a connecting adjusting plate, a lifting shaft and a pressing head, wherein the screwing driving wheel is connected with a main shaft of the screwing driving motor, the screwing driving wheel is connected with the screwing driven wheel through the screwing belt, the pressing head is connected with a rotary output shaft of the screwing driven wheel, the screwing driven wheel is arranged on the motor seat plate, the motor seat plate is connected with the connecting adjusting plate through the lifting shaft, the connecting adjusting plate is connected with the screwing pressing driving shaft, the screwing pressing driving shaft is vertically arranged, and the bottom of the screwing pressing driving shaft is connected with a motor cam transmission mechanism.
8. The multi-station turntable type glass lamp cap automatic molding machine according to claim 1, wherein: the glass liquid rotary-cut blanking mechanism comprises a rotary power wheel, a driven wheel, a gear box, a rotary-cut disc main shaft, a rotary-cut disc, a scraping plate and a scraping plate supporting plate; the rotary power wheel is meshed with the driven wheel, power is transmitted to the gear box, the rotary-cut disc main shaft is connected to the gear box, the rotary-cut disc is installed above the rotary-cut disc main shaft, a scraper is arranged above the rotary-cut disc, a feeding port for injecting glass liquid is formed in the scraper, a fixed scraper supporting plate is arranged at the bottom of the rotary-cut disc, and a discharging port is formed in the scraper supporting plate.
9. The multi-station turntable type glass lamp cap automatic molding machine according to claim 1, wherein: the primary pressing mechanism and the secondary pressing mechanism comprise a machine head fixing seat, a machine head supporting plate, a machine head rocker seat, a machine frame rocker, a pressing cylinder, a machine head hook connecting arm, a power connecting rod shaft, a travel limiting rod, a glass pressing head and a water conveying shaft sleeve; the machine head support plate is fixed on the machine head fixing seat, the machine head rocker seat is fixed on the machine head support plate, the machine frame rocker is pivoted on the machine head rocker seat, the pressing cylinder is fixed on the machine frame rocker, a piston rod of the pressing cylinder is connected with the machine head hook, the machine head hook is pivoted on the machine head hook connecting arm, one end of the machine head hook connecting arm is pivoted on the machine frame rocker, the other end of the machine head hook connecting arm is pivoted on the power connecting rod shaft, the machine frame rocker is connected with the glass pressing head, a water conveying shaft sleeve for cooling is sleeved outside the glass pressing head, and the machine frame rocker is further provided with a travel limiting rod.
10. The multi-station turntable type glass lamp cap automatic molding machine according to claim 1, wherein: the water cooling system comprises a total water inlet and a total water outlet which are arranged on the rotary joint, a middle water inlet and a middle water outlet which are arranged on the equal-part rotary table, a distributed water inlet and a distributed water outlet which are arranged in the die cavity, wherein the die cavities of the lamp cap forming dies are communicated with each other to form a water channel, and cooling water flows from the total water inlet to the middle water inlet, flows to the distributed water inlet, flows to the water channel, flows back to the distributed water outlet, and flows back to the total water outlet from the middle water outlet to be discharged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810713521.XA CN108773994B (en) | 2018-06-29 | 2018-06-29 | Multi-station turntable type automatic forming machine for glass lamp cap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810713521.XA CN108773994B (en) | 2018-06-29 | 2018-06-29 | Multi-station turntable type automatic forming machine for glass lamp cap |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108773994A CN108773994A (en) | 2018-11-09 |
| CN108773994B true CN108773994B (en) | 2023-11-21 |
Family
ID=64031022
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810713521.XA Active CN108773994B (en) | 2018-06-29 | 2018-06-29 | Multi-station turntable type automatic forming machine for glass lamp cap |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108773994B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113548789A (en) * | 2021-09-17 | 2021-10-26 | 楚大智能(武汉)技术研究院有限公司 | Glass sheet molding press |
| CN114714563A (en) * | 2022-04-03 | 2022-07-08 | 沧州永康医药用品有限公司 | Feeding bottle processing and forming equipment |
| CN114789222B (en) * | 2022-06-22 | 2022-09-06 | 佛山市创大为聚氨酯制品有限公司 | Riveting machine for riveting glass lamp cup binding post and riveting method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103949883A (en) * | 2014-04-28 | 2014-07-30 | 立达信绿色照明股份有限公司 | Integrated lamp assembling machine and integrated lamp assembling method |
| CN104493478A (en) * | 2014-11-01 | 2015-04-08 | 江苏浩明光电科技股份有限公司 | Full-automatic assembly machine of LED bulbs |
| CN206157040U (en) * | 2016-11-01 | 2017-05-10 | 桂林电子科技大学 | Automatic moulding machine of LED lamp glass shell |
| CN206343884U (en) * | 2016-09-30 | 2017-07-21 | 东莞市立迪电子科技有限公司 | A kind of LEDbulb lamp automatic assembly equipment |
| CN208667461U (en) * | 2018-06-29 | 2019-03-29 | 广东凯晟照明科技有限公司 | Multiple-station turntable type glass lamp holder automatic moulding machine |
-
2018
- 2018-06-29 CN CN201810713521.XA patent/CN108773994B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103949883A (en) * | 2014-04-28 | 2014-07-30 | 立达信绿色照明股份有限公司 | Integrated lamp assembling machine and integrated lamp assembling method |
| CN104493478A (en) * | 2014-11-01 | 2015-04-08 | 江苏浩明光电科技股份有限公司 | Full-automatic assembly machine of LED bulbs |
| CN206343884U (en) * | 2016-09-30 | 2017-07-21 | 东莞市立迪电子科技有限公司 | A kind of LEDbulb lamp automatic assembly equipment |
| CN206157040U (en) * | 2016-11-01 | 2017-05-10 | 桂林电子科技大学 | Automatic moulding machine of LED lamp glass shell |
| CN208667461U (en) * | 2018-06-29 | 2019-03-29 | 广东凯晟照明科技有限公司 | Multiple-station turntable type glass lamp holder automatic moulding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108773994A (en) | 2018-11-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108773994B (en) | Multi-station turntable type automatic forming machine for glass lamp cap | |
| CN208667461U (en) | Multiple-station turntable type glass lamp holder automatic moulding machine | |
| CN102397940B (en) | Stamping equipment for lamp cap | |
| CN110921286B (en) | Feeding equipment for green bean cake surface pressing table | |
| CN219338644U (en) | Automatic lid closing machine for flip type bottle cap | |
| CN112705941A (en) | Novel automatic production line for LED filament lamp with plastic shell | |
| CN110394317B (en) | Production line based on production LED lamp | |
| CN109574481A (en) | Glass moulding press | |
| CN109158872A (en) | A kind of microphone plug kludge | |
| CN110625893A (en) | Automatic change injection mold | |
| CN113478220B (en) | Automatic assembling device for welding wire of anode assembly | |
| CN215878846U (en) | LED chip autofilter device | |
| CN212312873U (en) | Horizontal paper cup handle sticking machine | |
| CN213563071U (en) | Toy tire blanking system of processing | |
| CN109203287B (en) | Plastic mold heating device | |
| KR100811858B1 (en) | Apparatus and method for molding a tube head | |
| CN208277387U (en) | The self-cooled pneu-matic piston scraping mechanism of bottle capper | |
| CN117206622B (en) | Automatic welding device and welding method for light-emitting diode | |
| CN207954800U (en) | A kind of essence pasting box box body and cassette bottom automatic riveting device | |
| CN216818900U (en) | Full-automatic cutting equipment | |
| CN219925146U (en) | Needle body feeding and assembling mechanism | |
| CN220211773U (en) | Chewing gum casting machine convenient for automatic discharging | |
| CN219381398U (en) | Injection molding machine mold convenient for feeding | |
| CN115366336B (en) | Injection molding equipment for manufacturing automobile interior trim parts | |
| CN220999509U (en) | Heating structure for preventing multi-hole die from being lifted during die pressing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: Building 1, No. 8, Qishi Section, East Expressway, Qishi Town, Dongguan City, Guangdong Province, 523000 Applicant after: Guangdong Kaisheng Technology Development Co.,Ltd. Address before: Dongshan Village Yongsheng Industrial Zone Qishi town 523000 Guangdong city of Dongguan Province Applicant before: GUANGDONG GASUN LIGHTING TECHNOLOGY Co.,Ltd. |
|
| CB02 | Change of applicant information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |