Multiple-station turntable type glass lamp holder automatic moulding machine
Technical field
The utility model relates to lamp cap production equipment field technology, refer in particular to a kind of multiple-station turntable type glass lamp holder from
Dynamic molding machine.
Background technique
LEDbulb lamp assembling line is the basic equipment of semiconductor lamp enterprise, and especially automatic assembling produces
Line, the even more high-end equipment of guarantee product quality, production efficiency and production capacity, such equipment only has several families in the world at present
Company is capable of providing.Since the high-end equipment acquisition expense of automation is with high, domestic enterprise's production process generallys use artificial work
Industry carries out bulb lamp components assembly in a manner of pure manual production, causes that production efficiency is low, Qualified Products Rate is not high
The problems such as.
For one this, notification number be 104440075 B of CN disclose a kind of LEDbulb lamp seat full automatic assembly machine, relate to
And a kind of LEDbulb lamp full-automatic assembly equipment, especially to LEDbulb lamp seat, including the first plastic part, the second plastic part,
Driver, radiator, LED lighting board and conducting wire welding are automatically assembled.However this traditional automatic assembling machine is not
Automatic moulding and assembling suitable for glass lamp holder, in the assembly and forming process of glass lamp holder, since bath of glass is high temperature
Molten condition, temperature may be up to 800 DEG C, and the cooling requirements of equipment itself are unable to reach using traditional automatic assembling machine.Furthermore
Due to the liquid condition of bath of glass melting, non-solid physical characteristic is also brought greatly to the Automated assembly of glass lamp holder
It is difficult.
Utility model content
In view of this, the utility model is in view of the existing deficiencies of the prior art, main purpose is to provide a kind of multistation
Rotating disc type glass lamp holder automatic moulding machine, not only realizes the automatic assembling of each component of glass lamp holder, and solves bath of glass
High-temperature molding and equipment cooling problem.
To achieve the above object, the utility model is using following technical solution:
A kind of multiple-station turntable type glass lamp holder automatic moulding machine including equal portions turntable and is set on the equal part turntable
Multiple shaping mould of lamp holders, the periphery of the equal portions turntable be successively arranged in order lamp cap lamel feeding mechanism, lamel detecting mechanism,
Conductive Lamp cup feeding mechanism, conductive Lamp cup detecting mechanism, loudspeaker lampshade feeding mechanism, lamp cap semi-finished product rotate tightening mechanism, lamp
Head semi-finished product detecting mechanism, glass metal rotary cutting blanking machine structure, first briquetting machine, again briquetting machine, the equal portions turntable
Bottom is equipped with finished product ejecting mechanism and air blows out blanking mechanism, and water is equipped between the equal portions turntable and each shaping mould of lamp holders
Cooling system.
The utility model has clear advantage and beneficial effect compared with prior art, specifically, by above-mentioned technology
Scheme is it is found that due to devising multiple-station turntable type glass lamp holder automatic moulding machine, and when work, equal portions turntable drives lamp when rotating
Head molding die rotates one by one, pleasing to the eye by lamp cap lamel feeding mechanism automatic poking when arrival lamp cap lamel feed station
Piece, lamel enter in shaping mould of lamp holders.In next step: this shaping mould of lamp holders is detected whether using the pushing of lamel detecting mechanism
Have lamel, if there is then subsequent handling continues lamel, if without lamel, central control system can to the shaping mould of lamp holders into
Row record, it is subsequent that following process no longer is made to this shaping mould of lamp holders without lamel.In next step: when the lamp cap molding for having lamel
Mold reaches conductive Lamp cup feed station, is automatically fed into conductive Lamp cup by conductive Lamp cup feeding mechanism.In next step: with conductive Lamp cup
Detecting mechanism has detected whether that conductive Lamp cup is sent into, if skipping the following process to this shaping mould of lamp holders without feeding.When
When having detected that conductive Lamp cup is sent into, then following process is normally carried out.In next step: thering is the shaping mould of lamp holders of conductive Lamp cup to reach
Loudspeaker lampshade feed station is sent into loudspeaker lampshade by loudspeaker lampshade feeding mechanism, makes loudspeaker lamp cover on conductive Lamp cup, then into
Enter rotation and tightens process.In next step: making the screw thread and loudspeaker lamp cover of conductive Lamp cup using lamp cap semi-finished product rotation tightening mechanism
It screws togather and tightens.In next step: whether having the position of loudspeaker lampshade and loudspeaker lampshade with lamp cap semi-finished product detecting mechanism, if there is loudspeaker
Lampshade and position are normal, no offset, then carry out in next step, otherwise skipping the following process to this shaping mould of lamp holders.
In next step: thering is the shaping mould of lamp holders of lamp cap semi-finished product to enter implantation glass station, by glass metal rotary cutting blanking machine structure by glass
Glass water is injected into shaping mould of lamp holders.In next step: being suppressed for the first time with shape of the first briquetting machine to bath of glass, bath of glass
Basic solidification, suppresses general outline.In next step: second of shape of bath of glass being suppressed with briquetting machine again, bath of glass
Cooled and solidified suppresses final shape and punctures the positive hole that glass formation penetrates anode.In next step, it is ejected with finished product
Mechanism ejects the glass lamp holder that molding assembly goes out outside shaping mould of lamp holders upwards, then is blown finished product with air blowout blanking mechanism
Drop out material.In the process, water-cooling system is continuously the heat dissipation of each shaping mould of lamp holders.The station dial of the utility model
Formula glass lamp holder automatic moulding machine, not only realizes the automatic assembling of each component of glass lamp holder, and solves bath of glass high temperature
Molding and equipment cooling problem.
For the structure feature and effect for more clearly illustrating the utility model, come with reference to the accompanying drawing with specific embodiment pair
The utility model is described in detail.
Detailed description of the invention
Fig. 1 is the equipment package assembly top view of the embodiment of the utility model.
Fig. 2 is the first perspective view of overall structure of the embodiment of the utility model.
Fig. 3 is the second perspective view of overall structure of the embodiment of the utility model.
Fig. 4 is the schematic diagram of the lamp cap lamel feeding mechanism of the embodiment of the utility model, lamel detecting mechanism.
Fig. 5 is the conductive Lamp cup feeding mechanism of the embodiment of the utility model, conductive Lamp cup detecting mechanism, the charging of lampshade
Mechanism, lamp cap semi-finished product rotate the schematic diagram of tightening mechanism, lamp cap semi-finished product detecting mechanism.
Fig. 6 is the schematic diagram of the glass metal rotary cutting blanking machine structure of the embodiment of the utility model.
Fig. 7 is the schematic diagram of the first briquetting machine of the embodiment of the utility model, briquetting machine again.
Fig. 8 is the signal of the finished product ejecting mechanism of the embodiment of the utility model, air blowout blanking mechanism, water-cooling system
Figure.
Description of drawing identification:
10, equal portions turntable 11, motor cam drive
20, shaping mould of lamp holders 30, lamp cap lamel feeding mechanism
31, lamel vibrating disk 32, lamel blanking channel
33, lamel pulling needle 34, lamel stir swing arm
35, lamel adjusting rod 36, lamel transmission shaft
40, lamel detecting mechanism 41, detecting transmission shaft
42, signal framing plate 43, signal guide plate
44, signal guide axis 45, signal secured adjusted plate
46, signal probe spring 47, signal probe
50, conductive Lamp cup feeding mechanism 51, conductive Lamp cup vibrating disk
52, conductive Lamp cup feeding track 53, conductive Lamp cup feeding rotating disk
54, public binder drive shaft 55, binder guide plate
56, binder guiding axis 57, public limit plate
58, binder adjustable plate 59, conductive Lamp cup binder head
60, conductive Lamp cup detecting mechanism 61, conductive Lamp cup detect adjustable plate
62, conductive Lamp cup detection bar 63, conductive Lamp cup detection spring
70, loudspeaker lampshade feeding mechanism 71, loudspeaker lampshade vibrating disk
72, loudspeaker lampshade feeding track 73, loudspeaker lampshade feeding rotating disk
74, loudspeaker lampshade adjustable plate 75, loudspeaker lampshade press head
80, lamp cap semi-finished product rotate tightening mechanism 81, tighten driving motor
82, motor seat board 83, tighten driving wheel
84, it tightens driven wheel 85, tighten belt
86, pressing drive shaft 87, connection adjustable plate are tightened
88, lifting shaft 89, press head
90, lamp cap semi-finished product detecting mechanism 100, glass metal rotary cutting blanking machine structure
101, rotary power wheel 102, driven wheel
103, gear-box 104, rotary-cut disk main shaft
105, rotary-cut disk 106, scraper plate
107, scraper plate supporting plate 110, first briquetting machine
111, head fixing seat 112, handpiece support plate
113, head rocking bar core 114, rack rocking bar
115, cylinder 116, head hook are suppressed
117, head links up with coupled arm 118, dynamic link axis
119, stroke limit bar 121, pressure glass head
122, water axle sleeve 120, again briquetting machine are transported
130, finished product ejecting mechanism 131, ejection track
132, mould core bar 133, pulley are ejected
134, slope 140, air blow out blanking mechanism
150, water-cooling system 151, total water inlet
152, total water outlet 153, intermediate water inlet
154, intermediate water outlet 155, distributing water inlet
156, distributing water outlet.
Specific embodiment
It please refers to shown in Fig. 1 to Fig. 8, it to be a kind of that show the specific structures of the preferred embodiment of the utility model
Multiple-station turntable type glass lamp holder automatic moulding machine, including equal portions turntable 10 and multiple lamp caps for being set on the equal part turntable at
Pattern tool 20, the periphery of the equal portions turntable 10 is successively arranged lamp cap lamel feeding mechanism 30 in order, lamel detecting mechanism 40, leads
Electric light cup feeding mechanism 50, conductive Lamp cup detecting mechanism 60, loudspeaker lampshade feeding mechanism 70, lamp cap semi-finished product rotate tightening mechanism
80, lamp cap semi-finished product detecting mechanism 90, glass metal rotary cutting blanking machine structure 100, first briquetting machine 110, again briquetting machine
120, the bottom of the equal portions turntable 10 is equipped with finished product ejecting mechanism 130 and air blows out blanking mechanism 140, the equal portions turntable
Water-cooling system 150 is equipped between 10 and each shaping mould of lamp holders 20.
The work of the multiple-station turntable type glass lamp holder automatic moulding machine of the utility model is that equal portions turntable 10 is rotated with principle
When drive shaping mould of lamp holders 20 rotate one by one, when reach lamp cap lamel feed station, by lamp cap lamel feeding mechanism
30 automatic pokings enter lamel, and lamel enters in shaping mould of lamp holders 20.In next step: pushing detection using lamel detecting mechanism 40 is
This no shaping mould of lamp holders 20 has lamel, if there is then subsequent handling continues lamel, if without lamel, central control system meeting
The shaping mould of lamp holders 20 is recorded, the subsequent shaping mould of lamp holders 20 no longer to this without lamel makees following process.Under
One step: it when the shaping mould of lamp holders 20 for having lamel reaches conductive Lamp cup feed station, is sent automatically by conductive Lamp cup feeding mechanism 50
Enter conductive Lamp cup.In next step: having detected whether that conductive Lamp cup is sent into conductive Lamp cup detecting mechanism 60, if skipping without feeding
To the following process of this shaping mould of lamp holders 20.When having detected that conductive Lamp cup is sent into, then following process is normally carried out.Under
One step: there is the shaping mould of lamp holders 20 of conductive Lamp cup to reach loudspeaker lampshade feed station, be sent by loudspeaker lampshade feeding mechanism 70
Loudspeaker lampshade makes loudspeaker lamp cover on conductive Lamp cup, enters back into rotation and tightens process.In next step: being revolved using lamp cap semi-finished product
Turn tightening mechanism 80 and screw togather the screw thread of conductive Lamp cup with loudspeaker lamp cover to tighten.In next step: using lamp cap semi-finished product detecting mechanism
Whether 90 have the position of loudspeaker lampshade and loudspeaker lampshade, if having loudspeaker lampshade and position normal, no offset is then carried out down
Otherwise one step skips the following process to this shaping mould of lamp holders 20.In next step: having the shaping mould of lamp holders of lamp cap semi-finished product
20 enter implantation glass station, and bath of glass is injected into shaping mould of lamp holders 20 by glass metal rotary cutting blanking machine structure 100.Under
One step: it is suppressed for the first time with shape of the first briquetting machine 110 to bath of glass, bath of glass solidifies substantially, suppresses general outline.
In next step: second of shape of bath of glass being suppressed with briquetting machine 120 again, bath of glass cooled and solidified suppresses most
End form shape and puncture glass formed penetrate anode positive hole.In next step, molding assembly is gone out with finished product ejecting mechanism 130
Glass lamp holder is ejected upwards outside shaping mould of lamp holders 20, then finished product is blown off discharging with air blowout blanking mechanism 140.It crosses herein
Cheng Zhong, water-cooling system 150 are continuously the heat dissipation of each shaping mould of lamp holders 20.
Wherein, the lamp cap lamel feeding mechanism 30 includes lamel vibrating disk 31, lamel blanking channel 32, lamel pulling needle
33, lamel stirs swing arm 34, lamel adjusting rod 35, lamel transmission shaft 36.The lamel blanking channel 32 is connected to lamel vibration
Disk 31, the discharge port of the lamel blanking channel 32 correspond to one of shaping mould of lamp holders 20, and the lamel transmission shaft 36 is perpendicular
To setting, the bottom of the lamel transmission shaft 36 connects motor cam drive 11, and the top of the lamel transmission shaft 36 connects water
The lamel adjusting rod 35 of flat setting, the lamel stir 34 adjustable installing of swing arm in the lamel adjusting rod 35, the lamel pulling needle
33, which are connected to lamel, stirs swing arm 34, and the lamel stirs swing arm 34 and drives the lamel pulling needle 33 will be on lamel blanking channel 32
One lamel toggles it in shaping mould of lamp holders 20.
The lamel detecting mechanism 40 and lamp cap semi-finished product detecting mechanism 90 include detecting transmission shaft 41, signal framing plate
42, signal guide plate 43, signal guide axis 44, signal secured adjusted plate 45, signal probe spring 46, signal probe 47, it is described
Detecting transmission shaft 41 is vertically arranged, and the bottom of detecting transmission shaft 41 connects motor cam drive 11, the detecting transmission shaft 41
Top connection signal positioning plate 42, the side of the signal framing plate 42 is provided with signal guide axis 44, the signal guide axis 44
Bottom connection signal guide plate 43, the other side connection signal secured adjusted plate 45 of the signal framing plate 42, the signal is solid
Determine the end installation signal probe 47 of adjustable plate 45, is arranged with signal probe spring 46 outside the signal probe 47.It, will when detecting
Signal probe 47 pushes, and transmits a signal to central control system if it can sense lamel when pushing, records corresponding lamp
Head molding die 20 is " normal condition ", and when detecting no lamel, central control system can make the shaping mould of lamp holders 20
The label of " abnormal condition " out.
The conduction Lamp cup feeding mechanism 50 includes conductive Lamp cup vibrating disk 51, conductive Lamp cup feeding track 52, conductive lamp
Cup feeding rotating disk 53, public binder drive shaft 54, binder guide plate 55, binder guiding axis 56, public limit plate 57, binder tune
Plate 58, conductive Lamp cup binder head 59 are saved, the upper end of the conduction Lamp cup feeding track 52 connects conductive Lamp cup vibrating disk 51, lower end
Connect conductive Lamp cup feeding rotating disk 53, the conduction Lamp cup feeding rotating disk 53 with an one of lamp cap of blanking port face at
Pattern tool 20;The public binder drive shaft 54 is vertically arranged, and the bottom connection motor cam of the public binder drive shaft 54 passes
Motivation structure 11, top connect public limit plate 57, are equipped with binder guiding axis 56 on the public limit plate 57, the binder guiding axis
56 lower end connects binder guide plate 55;Binder adjustable plate 58, the binder adjustable plate 58 are installed on the public limit plate 57
End is vertically equipped with the conductive Lamp cup binder head 59, the 59 face conduction Lamp cup feeding rotating disk 53 of conduction Lamp cup binder head
Blanking port.When shaping mould of lamp holders 20 reaches blanking port position, which is pushed, by conductive Lamp cup pressure
Enter into shaping mould of lamp holders 20.
The conductive Lamp cup detecting mechanism 60 includes conductive Lamp cup detection adjustable plate 61, conductive Lamp cup detection bar 62, conduction
Lamp cup detection spring 63, the erect-type end for being installed on conductive Lamp cup detection adjustable plate 61 of the conduction Lamp cup detection bar 62 are described
Conductive Lamp cup detection spring 63 is set in outside the conduction Lamp cup detection bar 62, and conduction Lamp cup detection adjustable plate 61 is assemblied in above-mentioned
On public limit plate 57.It is equivalent to, which is to share public binder with conductive Lamp cup feeding mechanism 50
Drive shaft 54, a power can be driven multiple mechanisms, simplifies structure, reduce cost.
The loudspeaker lampshade feeding mechanism 70 includes loudspeaker lampshade vibrating disk 71, loudspeaker lampshade feeding track 72, loudspeaker lamp
Cover feeding rotating disk 73, loudspeaker lampshade adjustable plate 74, loudspeaker lampshade press head 75, the upper end of the loudspeaker lampshade feeding track 72
It is connected to loudspeaker lampshade vibrating disk 71, the lower end of the loudspeaker lampshade feeding track 72 is connected to loudspeaker lampshade feeding rotating disk
73, which has the one of shaping mould of lamp holders 20 of a blanking port face, the loudspeaker lampshade
Adjustable plate 74 is fixed on above-mentioned public limit plate 57, and the loudspeaker lampshade press head 75 is erect-type to be installed on the adjusting of loudspeaker lampshade
The end of plate 74, the loudspeaker lampshade press head 75 are right against the blanking port of loudspeaker lampshade feeding rotating disk 73.When lamp cap shaping mould
When tool 20 is reached below the blanking port of loudspeaker lampshade feeding rotating disk 73, loudspeaker lampshade is pushed by loudspeaker lampshade press head 75
On shaping mould of lamp holders 20.
The lamp cap semi-finished product rotation tightening mechanism 80 includes tightening driving motor 81, motor seat board 82, tightening driving wheel
83, driven wheel 84 is tightened, belt 85 is tightened, tightens pressing drive shaft 86, connection adjustable plate 87, lifting shaft 88, press head 89, institute
State tighten driving motor 81 main shaft connection tighten driving wheel 83, this tighten driving wheel 83 by tighten belt 85 and tighten it is driven
84 connection of wheel, the press head 89 are connected on the rotating output shaft for tightening driven wheel 84, described to tighten the installation of driven wheel 84
In motor seat board 82, which is connected by lifting shaft 88 with adjustable plate 87 is connect, which is connected to
Pressing drive shaft 86 is tightened, this tightens the pressing erect-type installation of drive shaft 86, and bottom connects motor cam drive 11.It uses
When, it tightens driving motor 81 and press head 89 is driven to rotate, the pressing drive shaft 86 of tightening pushes press head 89, makes conductive lamp
Cup is tightened on loudspeaker lampshade.
The glass metal rotary cutting blanking machine structure 100 includes rotary power wheel 101, driven wheel 102, gear-box 103, rotary-cut disk
Main shaft 104, rotary-cut disk 105, scraper plate 106, scraper plate supporting plate 107;The rotary power wheel 101 is engaged with driven wheel 102, by power
Defeated to gear-box 103 is arrived, the rotary-cut disk main shaft 104 is connected in gear-box 103, installs rotary-cut above rotary-cut disk main shaft 104
Disk 105, the top of the rotary-cut disk 105 are equipped with scraper plate 106, and scraper plate 106 is equipped with the feed inlet for implantation glass liquid, described
Fixed scraper plate supporting plate 107 is arranged at the bottom of rotary-cut disk 105, and discharge port is equipped in the scraper plate supporting plate 107.
The first briquetting machine 110 and again briquetting machine 120 include head fixing seat 111, handpiece support plate
112, head rocking bar core 113, rack rocking bar 114, compacting cylinder 115, head hook 116, head link up with coupled arm 117, power
Pitman shaft 118, stroke limit bar 119, pressure glass head 121, fortune water axle sleeve 122;It is solid that the handpiece support plate 112 is fixed on the head
In reservation 111, which is fixed on handpiece support plate 112, and the rack rocking bar 114 is articulated in head rocking bar
Seat 113, the compacting cylinder 115 is fixed on rack rocking bar 114, the piston rod connection head hook 116 of the compacting cylinder 115,
Head hook 116 is articulated in head hook coupled arm 117, and one end of head hook coupled arm 117 is articulated in rack rocking bar
114, the other end of head hook coupled arm 117 is articulated in dynamic link axis 118, the connection of the rack rocking bar 114 pressure glass head
121, it is arranged with outside the pressure glass head 121 for cooling fortune water axle sleeve 122, is additionally provided with stroke limit on the rack rocking bar 114
Position bar 119.
The water-cooling system 150 includes total water inlet 151, the total water outlet 152 for being set to rotary joint, is set to equal portions
The intermediate water inlet 153 of turntable 10, intermediate water outlet 154, the distributing water inlet 155 being set in die cavity, distributing are discharged
Mouth 156, the die cavity of each shaping mould of lamp holders 20 communicates with each other to form water passage, and the cooling water is flowed to from total water inlet 151
Intermediate water inlet 153, then distributing water inlet 155 is flowed to, water passage is flowed into, then be back to distributing water outlet 156, from
Intermediate water outlet 154 is back to total water outlet 152 and is discharged.
The finished product ejecting mechanism 130 includes ejection track 131, ejection mould core bar 132, pulley 133, the ejection rail
Road 131 is semicircle, and positioned at the bottom of equal portions turntable 10, the both ends of the ejection track 131 have slope 134.Each lamp cap at
The bottom of pattern tool 20 is equipped with an ejection mould core bar 132, and the two sides of the ejection mould core bar 132 are equipped with pulley 133,
When equal portions turntable 10 rotates, ejection mould core bar 132 is driven to enter ejection track 131, the pulley 133 of two sides is along slope
134 are lifted up ejection mould core bar 132 when rising, and the lamp cap finished product in shaping mould of lamp holders 20 is ejected.
The air blowout blanking mechanism 140 refers to by the way that gas outlet is arranged in each shaping mould of lamp holders 20, will be pushed up
Finished product blowout out, to realize blanking.
The above descriptions are merely preferred embodiments of the present invention, not makees to the technical scope of the utility model
Any restrictions, therefore any trickle amendment made by the above technical examples according to the technical essence of the present invention, equivalent change
Change and modify, is still within the scope of the technical solutions of the present invention.