CN108773767A - A kind of anode carbon block stakcer crane - Google Patents
A kind of anode carbon block stakcer crane Download PDFInfo
- Publication number
- CN108773767A CN108773767A CN201810905430.6A CN201810905430A CN108773767A CN 108773767 A CN108773767 A CN 108773767A CN 201810905430 A CN201810905430 A CN 201810905430A CN 108773767 A CN108773767 A CN 108773767A
- Authority
- CN
- China
- Prior art keywords
- clamp
- carbon block
- hinged
- anode carbon
- fixture mount
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/42—Gripping members engaging only the external or internal surfaces of the articles
- B66C1/44—Gripping members engaging only the external or internal surfaces of the articles and applying frictional forces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/26—Rope, cable, or chain winding mechanisms; Capstans having several drums or barrels
Abstract
The invention discloses a kind of anode carbon block stakcer cranes, including girder, hanging apparatus, grip device and control device, hanging apparatus is set on girder, grip device is lifted on through hanging apparatus on girder, grip device includes fixture mount and multigroup clamping unit, every group of clamping unit includes two the first pull rods being symmetrically set, second pull rod, first clamp and the second clamp, the upper end of first pull rod is hinged with fixture mount, lower end and the upper end of the first clamp are hinged, the lower end of first clamp and the middle part of the second clamp are hinged, the lower end of second clamp is connected with clamping plate, the centre of first clamp is hinged with mounting plate, the upper end of second clamp is hinged through third pull rod and mounting plate, the power unit of control device control connection hoist engine.The present invention can reduce breakage rate of the target carbon block in moving process, and whole process is participated in without artificial, can be reduced the error occurred in artificial participation process, be improved the handling efficiency of anode carbon block.
Description
Technical field
The invention belongs to piler technical fields, more particularly to a kind of anode carbon block stakcer crane.
Background technology
Anode carbon block is typically referred to using petroleum coke, pitch coke as aggregate, and coal tar pitch is the carbon block of adhesive production, is used as pre-
Roasting aluminium cell does anode material, and the anode carbon block after roasting has stable geometry, shapes later anode
Carbon block usually requires to carry out carrying stacking.With the development of aluminum electrolyzation technology, aluminium electroloysis project mostly uses 500kA, 600kA electrolysis
Slot, electrolysis single series production capacity is big, is increased with the anode assembling workshop production capacity for being electrolysed mating, corresponding requirements anode carbon block conveying capacity adds
Greatly.The conveying capacity of existing piler is limited, cannot meet the production requirement in workshop, and existing piler is in handling process
In, it may appear that anode carbon block clamping does not cause tightly anode carbon block to fall off broken phenomenon, in addition, existing piler was being carried
Cheng Zhong fully relies on the work for manually controlling crane, since manual operation can bring error, suspender can be made to hit anode carbon
Block, or without clamping anode carbon block serious economic loss is brought to enterprise to cause anode carbon block to damage.
Invention content
The purpose of the invention is to provide a kind of anode carbon block stakcer crane, participated in without artificial, it can be steadily
It realizes the carrying of anode carbon block, and multiple anode carbon blocks can once be clamped, to improve the handling efficiency of anode carbon block.
To achieve the above object, the present invention adopts the following technical scheme that：
A kind of anode carbon block stakcer crane, including girder and end carriage, the both ends of girder are assemblied on end carriage, further include lifting dress
Set, grip device and control device, the hanging apparatus are set on girder, including hoist engine, fixed pulley group and running block,
Hoist engine includes power unit and two reels, and two reels are respectively arranged at the both sides of power unit, and two reels pass through respectively
Shaft is connected with power unit, and closed steel wire rope is wound on reel, and steel wire rope sequentially passes through fixed pulley group and running block,
Running block and fixed pulley group have two groups, and two groups of fixed pulley groups are respectively arranged at two reels, two movable pulley sets difference
It is correspondingly arranged on grip device；
The grip device includes fixture mount and clamping unit, and two movable pulley sets are respectively arranged at the upper surface of fixture mount
On, and the position of fixed pulley group and the position of running block are corresponding up and down, and clamping unit has multigroup, is respectively arranged at fixture mount
On, every group of clamping unit includes two the first pull rod, the second pull rod, the first clamp and the second clamps being symmetrically set,
The upper end of first pull rod is hinged with fixture mount, and the lower end of the first pull rod and the upper end of the first clamp are hinged, the first clamp and the
Two clamps are L-type, and the lower end of the first clamp and the middle part of the second clamp are hinged, and the lower end of the second clamp is fixedly connected with folder
Plate, clamping plate are oppositely arranged, and clamping plate is vertically arranged with girder, and the centre of two the first clamps is hinged with horizontally disposed installation
Plate, the second pull rod of upper end and mounting plate of the second clamp are hinged；
The control device includes the first encoder being set on power unit, the second encoder for the tail portion for being set to reel
And be set to the ultrasonic sensor of the lower face of clamping plate, the first encoder, second encoder and ultrasonic sensor with control
Device processed is connected, and controller is set in the electric panel room of crane, the power unit of controller control connection hoist engine.
Preferably, be equipped with fixture rope between the mounting plate and fixture mount, the both ends of fixture rope respectively with fixture mount
Lower face be fixedly connected with the upper surface of mounting plate, fixture rope is in relaxed state when clamping carbon blocks, puts down carbon block rear jig
It restricts tight.
Preferably, the clamping plate is equipped with several bitch.
Preferably, second clamp is equipped with mandril, and strip hole, the length side of strip hole and mandril are offered on mandril
To parallel, axis pin is equipped in strip hole, axis pin is fixedly connected with the second clamp, and the bottom of fixture mount is corresponding with mandril
Position is equipped with close to switch, is connected close to switch with controller.
Preferably, the hanging apparatus further includes stabilizer, and there are two stabilizers, is respectively arranged at fixed pulley group, steel
Cord sequentially passes through fixed pulley group, stabilizer and fixed pulley group.
Preferably, guider is provided between the hanging apparatus and grip device, the guider includes upper hinge
Joint chair, lower hinged seat, upper guide rod and lower guide rod, upper hinged seat are fixedly installed on the lower face of girder, and lower hinged seat is solid
Surely be set on the upper surface of fixture mount, the position of upper hinged seat and lower hinged seat is corresponding up and down, one end of upper guide rod with
Upper hinged seat is hinged, and one end of the other end and lower guide rod is hinged, and the other end of lower guide rod is hinged with lower hinged seat.
Preferably, the guider has two groups, is symmetrical arranged respectively along the center line of fixture mount.
Preferably, the power unit of the hoist engine includes motor and retarder.
Preferably, the control device further includes the industrial personal computer for being set to ground, and industrial personal computer with controller through being wirelessly connected.
The present invention realizes the conveying of carbon block by hanging apparatus and grip device, and a whole set of dress is controlled by control device
The work set can reduce the error occurred in artificial participation process, and grip device includes multigroup clamping plate, can be once clamped more
A anode carbon block improves the handling efficiency of anode carbon block；After clamping plate clamps anode carbon block, hanging apparatus drives grip device upward
Mobile, under the action of the gravity of carbon block, the second clamp drives clamping plate to contract so that the distance between two clamping plates subtract
Small, to clamp anode carbon block, the pawl nail on clamping plate can increase the frictional force between clamping plate and anode carbon block, avoid anode carbon
The phenomenon that block slips during carrying transfer, clamping is firm, when anode carbon block is handled upside down and is transferred to target location,
Anode carbon block stacking is neat, breakage rate of the target carbon block in moving process can be reduced using the present apparatus, to drop significantly
The economic loss of Di Liao enterprises, and whole process is participated in without artificial, can be reduced the error occurred in artificial participation process, be carried
The handling efficiency of high anode carbon block.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the vertical view of the present invention；
Fig. 3 is the side view of the present invention；
Fig. 4 is the structural schematic diagram of grip device of the present invention.
Specific implementation mode
Technical scheme of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described embodiment
Only section Example of the invention, instead of all the embodiments.Based on the embodiments of the present invention, the common skill in this field
Other all embodiments that art personnel are obtained without making creative work belong to the protection model of the present invention
It encloses.
As shown in Figures 1 to 4, a kind of anode carbon block stakcer crane of the present invention, including girder 1 and end carriage, it is main
The both ends of beam 1 are assemblied on end carriage, further include hanging apparatus, grip device, guider and control device, the hanging apparatus
It is set on girder 1, including hoist engine, fixed pulley group 12, running block 7 and stabilizer 11, hoist engine includes 4 He of power unit
Two reels 2, power unit 4 use motor and retarder, two reels 2 to be respectively arranged at the both sides of power unit 4, two volumes
Cylinder 2 is connected through shaft 3 with power unit 4 respectively, closed steel wire rope is wound on reel 2, steel wire rope sequentially passes through fixed pulley
Group 12, stabilizer 11 and running block 7, running block 7, fixed pulley group 12 and stabilizer 11 have two groups, two groups of fixed pulley groups
12 are respectively arranged at two reels 2, and two stabilizers 11 are respectively arranged at fixed pulley 12, and two movable pulley sets 7 are right respectively
It should be set on grip device, the position of running block 7, fixed pulley group 12 and stabilizer 11 is corresponding up and down.
The grip device includes fixture mount 8 and clamping unit, and two movable pulley sets 7 are respectively arranged at fixture mount 8
Upper surface on, clamping unit has multigroup, is respectively arranged on the lower face of fixture mount 8, in the present embodiment, clamping unit
Have 19 groups, every group of clamping unit include two the first pull rods 13 being symmetrically set, the second pull rod 17, the first clamp 14 and
Second clamp 15, the upper end of the first pull rod 13 and fixture mount 8 are hinged, the upper end of the lower end of the first pull rod 13 and the first clamp 14
Hinged, the first clamp 14 and the second clamp 15 are L-type, and the lower end of the first clamp 14 and the middle part of the second clamp 15 are hinged, the
The lower end of two clamps 15 is fixedly connected with clamping plate 16, and clamping plate 16 is oppositely arranged, and clamping plate 16 is vertically arranged with girder 1, clamping plate 16
Be equipped with several bitch 19, pawl nail 19 for increasing frictional force between clamping plate 16 and anode carbon block, two the first clamps 14
Centre is hinged with horizontally disposed mounting plate 18, and the second pull rod of upper end 17 and mounting plate 18 of the second clamp 14 are hinged, installation
Be equipped with fixture rope 22 between plate 18 and fixture mount 8, the both ends of fixture rope 22 respectively with the lower face of fixture mount 8 and mounting plate
18 upper surface is fixedly connected, and fixture rope 22 is in relaxed state when anode carbon block is clamped, and puts down anode carbon block rear jig rope 22
It is tight.
The guider has two groups, is symmetrical arranged respectively along the center line of fixture mount, includes upper per assembly guidance
Hinged seat 10, lower hinged seat 9, upper guide rod 5 and lower guide rod 6, upper hinged seat 10 are fixedly installed on the lower face of girder 1, under
Hinged seat 9 is fixedly installed on the upper surface of fixture mount 8, and the position of upper hinged seat 10 and lower hinged seat 9 is corresponding up and down, upper guiding
One end of bar 5 is hinged with upper hinged seat 10, and one end of the other end and lower guide rod 6 is hinged, the other end of lower guide rod 6 and lower hinge
Joint chair 9 is hinged.In fixture lifting process, upper guide rod 5 and lower guide rod 6 are realized by upper hinged seat 10 and lower hinged seat 9
Pull open, fold, to realize guiding role, guider takes up space small, flexible movements, while can reduce guide rod fortune
Frictional force during dynamic.
The control device includes controller and the first encoder being connected respectively with controller, second encoder, approaches
Switch and ultrasonic sensor, the first encoder are set on motor, and second encoder is set to the tail portion of reel 2, ultrasonic wave
Sensor is set on the lower face of clamping plate 16；First encoder and second encoder are used to the rising of detection steel wire rope respectively
And falling head, to judge that the position of grip device, ultrasonic sensor are used to detect height of the clamping plate 16 apart from carbon block, from
And control the action of hoist engine；Second clamp 15 is equipped with mandril 21, and strip hole 20, strip hole 20 and top are offered on mandril 21
The length direction of bar 21 is parallel, and axis pin is equipped in strip hole 20, and axis pin is fixedly connected with the second clamp 15, fixture mount 8
Bottom position corresponding with mandril 21 is equipped with close to switch, and when clamping plate 16 grips carbon block, mandril 21 is jacked up, and is touched and is connect
When nearly switch, controller is sent a signal to close to switch, if carbon block is fallen, mandril 21 declines by dead weight, close to switch without letter
Number output, close to switch for detecting whether clamping plate 16 is clamped with carbon block.In the present embodiment, controller uses AB companies
ControlLogix5000 PLC controllers, controller are set in the electric panel room of crane, controller control connection hoist engine
Power unit 4, through being wirelessly connected with industrial personal computer, industrial personal computer is set on ground controller, industrial personal computer be used for controller send out
Go out instruction, to people control the present apparatus work, the first encoder use Omron Corp E6A2-CW3E encoders, second
Encoder uses RIV50 series PEPPERL FUCHS absolute value encoders.
The present invention at work, opens hoist engine, is made by the transmission of fixed pulley group 12, stabilizer 11 and running block 7
With drive grip device moves down, the falling head of the first encoder and second encoder detection steel wire rope, when ultrasonic wave passes
When sensor detects that clamping plate reaches setting position, hoist engine stops, and clamping plate 16 clamps anode carbon block, and then hoist engine drives fixture
Device moves up, and under the action of the gravity of anode carbon block, the first clamp 14 is rotated along the first pull rod 13,15 edge of the second clamp
First clamp 14 rotates, and the second clamp 15 drives clamping plate 16 to contract so that and the distance between two clamping plates 16 reduce, to
Anode carbon block is clamped, the pawl nail on clamping plate 16 can increase the frictional force between clamping plate 19 and anode carbon block, avoid anode carbon block
The phenomenon that being slipped during carrying transfer, clamping is firm, will when anode carbon block is handled upside down and is transferred to target location
Anode carbon block stacking is neat, breakage rate of the anode carbon block in moving process can be reduced using the present apparatus, to substantially reduce
The economic loss of enterprise, and whole process is participated in without artificial, can reduce the error occurred in artificial participation process, is improved
The handling efficiency of anode carbon block.
Claims (9)
1. a kind of anode carbon block stakcer crane, including girder and end carriage, the both ends of girder are assemblied on end carriage, feature exists
In：Further include hanging apparatus, grip device and control device, the hanging apparatus is set on girder, including hoist engine, fixed cunning
Wheel group and running block, hoist engine include power unit and two reels, and two reels are respectively arranged at the both sides of power unit,
Two reels are connected through shaft with power unit respectively, and closed steel wire rope is wound on reel, and steel wire rope, which sequentially passes through, determines cunning
Wheel group and running block, running block and fixed pulley group have two groups, and two groups of fixed pulley groups are respectively arranged at two reels, and two
A running block is correspondingly arranged on grip device respectively；
The grip device includes fixture mount and clamping unit, and two movable pulley sets are respectively arranged at the upper surface of fixture mount
On, and the position of fixed pulley group and the position of running block are corresponding up and down, and clamping unit has multigroup, is respectively arranged at fixture mount
On, every group of clamping unit includes two the first pull rod, the second pull rod, the first clamp and the second clamps being symmetrically set,
The upper end of first pull rod is hinged with fixture mount, and the lower end of the first pull rod and the upper end of the first clamp are hinged, the first clamp and the
Two clamps are L-type, and the lower end of the first clamp and the middle part of the second clamp are hinged, and the lower end of the second clamp is fixedly connected with folder
Plate, clamping plate are oppositely arranged, and clamping plate is vertically arranged with girder, and the centre of two the first clamps is hinged with horizontally disposed installation
Plate, the second pull rod of upper end and mounting plate of the second clamp are hinged；
The control device includes the first encoder being set on power unit, the second encoder for the tail portion for being set to reel
And be set to the ultrasonic sensor of the lower face of clamping plate, the first encoder, second encoder and ultrasonic sensor with control
Device processed is connected, and controller is set in the electric panel room of crane, the power unit of controller control connection hoist engine.
2. a kind of anode carbon block stakcer crane as described in claim 1, it is characterised in that：The mounting plate and fixture mount
Between be equipped with fixture rope, the both ends of fixture rope are fixedly connected with the upper surface of the lower face of fixture mount and mounting plate respectively, press from both sides
Fixture rope is in relaxed state when holding carbon block, and it is tight to put down carbon block rear jig rope.
3. a kind of anode carbon block stakcer crane as claimed in claim 2, it is characterised in that：The clamping plate is equipped with several grab
Nail.
4. a kind of anode carbon block stakcer crane as described in claim 1, it is characterised in that：Second clamp is equipped with top
Bar offers strip hole on mandril, and strip hole is parallel with the length direction of mandril, is equipped with axis pin in strip hole, axis pin and the
Two clamps are fixedly connected, and the bottom position corresponding with mandril of fixture mount is equipped with close to switch, close to switch and controller
It is connected.
5. a kind of anode carbon block stakcer crane as claimed in claim 4, it is characterised in that：The hanging apparatus further includes putting down
Weighing apparatus wheel, there are two stabilizers, is respectively arranged at fixed pulley group, and steel wire rope sequentially passes through fixed pulley group, stabilizer and fixed pulley
Group.
6. a kind of anode carbon block stakcer crane as described in claim 1 or 5, it is characterised in that：The hanging apparatus and folder
It is provided with guider between tool device, the guider includes upper hinged seat, lower hinged seat, upper guide rod and lower guiding
Bar, upper hinged seat are fixedly installed on the lower face of girder, and lower hinged seat is fixedly installed on the upper surface of fixture mount, upper hinge
The position of joint chair and lower hinged seat is corresponding up and down, and one end of upper guide rod is hinged with upper hinged seat, the other end and lower guide rod
One end is hinged, and the other end of lower guide rod is hinged with lower hinged seat.
7. a kind of anode carbon block stakcer crane as claimed in claim 6, it is characterised in that：The guider has two groups,
It is symmetrical arranged respectively along the center line of fixture mount.
8. a kind of anode carbon block stakcer crane as claimed in claim 7, it is characterised in that：The power unit of the hoist engine
Including motor and retarder.
9. a kind of anode carbon block stakcer crane as claimed in claim 8, it is characterised in that：The control device further includes setting
It is placed in the industrial personal computer on ground, industrial personal computer with controller through being wirelessly connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810905430.6A CN108773767A (en) | 2018-08-10 | 2018-08-10 | A kind of anode carbon block stakcer crane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810905430.6A CN108773767A (en) | 2018-08-10 | 2018-08-10 | A kind of anode carbon block stakcer crane |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108773767A true CN108773767A (en) | 2018-11-09 |
Family
ID=64028590
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810905430.6A Pending CN108773767A (en) | 2018-08-10 | 2018-08-10 | A kind of anode carbon block stakcer crane |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108773767A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109775558A (en) * | 2019-03-11 | 2019-05-21 | 洛阳震动机械有限公司 | Concatenate graphite electrode group grip device and the handling overhead traveling crane with the grip device |
| CN110803620A (en) * | 2019-12-06 | 2020-02-18 | 大连华锐重工起重机有限公司 | Automatic open-close type anode roasting clamp |
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| CN101058391A (en) * | 2007-05-29 | 2007-10-24 | 沈阳铝镁设计研究院 | Control system and control method for charcoal block stacking crown block |
| CN201095567Y (en) * | 2007-09-30 | 2008-08-06 | 贵阳铝镁设计研究院 | Multiple connection clamping device for transporting carbon block |
| CN201424346Y (en) * | 2009-04-29 | 2010-03-17 | 中国有色（沈阳）冶金机械有限公司 | Crane for clamping coal block |
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| CN201729518U (en) * | 2010-03-17 | 2011-02-02 | 中国有色（沈阳）冶金机械有限公司 | Clamp for anode carbon block stacker set |
| CN201809063U (en) * | 2009-11-03 | 2011-04-27 | 南通通镭软件有限公司 | Locating device for container spreader of crane |
| CN103029994A (en) * | 2011-09-30 | 2013-04-10 | 中国有色（沈阳）冶金机械有限公司 | Non-rigidity oriented stocker unit |
| CN208829127U (en) * | 2018-08-10 | 2019-05-07 | 河南合力起重机械有限公司 | A kind of anode carbon block stakcer crane |
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| JP2002115263A (en) * | 2000-10-04 | 2002-04-19 | Komatsu Ltd | Unloading bucket device in hold of boat |
| CN101058391A (en) * | 2007-05-29 | 2007-10-24 | 沈阳铝镁设计研究院 | Control system and control method for charcoal block stacking crown block |
| CN201095567Y (en) * | 2007-09-30 | 2008-08-06 | 贵阳铝镁设计研究院 | Multiple connection clamping device for transporting carbon block |
| CN201424346Y (en) * | 2009-04-29 | 2010-03-17 | 中国有色（沈阳）冶金机械有限公司 | Crane for clamping coal block |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109775558A (en) * | 2019-03-11 | 2019-05-21 | 洛阳震动机械有限公司 | Concatenate graphite electrode group grip device and the handling overhead traveling crane with the grip device |
| CN110803620A (en) * | 2019-12-06 | 2020-02-18 | 大连华锐重工起重机有限公司 | Automatic open-close type anode roasting clamp |
| CN110803620B (en) * | 2019-12-06 | 2023-08-22 | 大连华锐重工起重机有限公司 | Automatic open-close type anode roasting clamp |
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