CN208829127U - A kind of anode carbon block stakcer crane - Google Patents
A kind of anode carbon block stakcer crane Download PDFInfo
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- CN208829127U CN208829127U CN201821283875.7U CN201821283875U CN208829127U CN 208829127 U CN208829127 U CN 208829127U CN 201821283875 U CN201821283875 U CN 201821283875U CN 208829127 U CN208829127 U CN 208829127U
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- hinged
- anode carbon
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Abstract
The utility model discloses a kind of anode carbon block stakcer cranes, including girder, hanging apparatus, grip device and control device, hanging apparatus is set on girder, grip device is lifted on girder through hanging apparatus, grip device includes fixture mount and multiple groups clamping unit, every group of clamping unit includes two the first pull rods being symmetrically set, second pull rod, first clamp and the second clamp, the upper end of first pull rod and fixture mount are hinged, lower end and the upper end of the first clamp are hinged, the lower end of first clamp and the middle part of the second clamp are hinged, the lower end of second clamp is connected with clamping plate, the centre of first clamp is hinged with mounting plate, the upper end of second clamp is hinged through third pull rod and mounting plate, the power unit of control device control connection hoist engine.The utility model can reduce breakage rate of the target carbon block in moving process, and whole process is participated in without artificial, be can reduce the error occurred in artificial participation process, is improved the handling efficiency of anode carbon block.
Description
Technical field
The utility model belongs to piler technical field, more particularly to a kind of anode carbon block stakcer crane.
Background technique
Anode carbon block is typically referred to using petroleum coke, pitch coke as aggregate, and coal tar pitch is the carbon block of adhesive production, is used as pre-
Roasting aluminium cell does anode material, and the anode carbon block after roasting has stable geometry, shapes later anode
Carbon block usually requires to carry out carrying stacking.With the development of aluminum electrolyzation technology, aluminium electroloysis project mostly uses 500kA, 600kA to be electrolysed
Slot, electrolysis single series production capacity is big, increases with electrolysis matched anode assembling workshop production capacity, corresponding requirements anode carbon block conveying capacity adds
Greatly.The conveying capacity of existing piler is limited, is not able to satisfy the production requirement in workshop, and existing piler is in handling process
In, it may appear that anode carbon block clamping does not cause tightly anode carbon block to fall off broken phenomenon, in addition, existing piler was being carried
Cheng Zhong fully relies on the work for manually controlling crane, since manual operation can bring error, suspender can be made to hit anode carbon
Block, or serious economic loss is brought to enterprise so that anode carbon block be caused to damage without clamping anode carbon block.
Summary of the invention
The purpose of the invention is to provide a kind of anode carbon block stakcer crane, participated in without artificial, it can be steadily
It realizes the carrying of anode carbon block, and can once clamp multiple anode carbon blocks, to improve the handling efficiency of anode carbon block.
To achieve the above objectives, the present invention adopts the following technical solutions:
A kind of anode carbon block stakcer crane, including girder and end carriage, the both ends of girder are assemblied on end carriage, further include hanging
Assembling device, grip device and control device, the hanging apparatus are set on girder, including hoist engine, fixed pulley group and dynamic cunning
Wheel group, hoist engine include power unit and two reels, and two reels are respectively arranged at the two sides of power unit, two reels point
It is not connected through shaft with power unit, closed wirerope is wound on reel, wirerope sequentially passes through fixed pulley group and dynamic cunning
Wheel group, running block and fixed pulley group have two groups, and two groups of fixed pulley groups are respectively arranged at two reels, two movable pulley sets
It respectively corresponds and is set on grip device；
The grip device includes fixture mount and clamping unit, and two movable pulley sets are respectively arranged at the upper of fixture mount
On end face, and the position of fixed pulley group is corresponding up and down with the position of running block, and clamping unit has multiple groups, is respectively arranged at fixture
On bracket, every group of clamping unit includes two the first pull rods being symmetrically set, the second pull rod, the first clamp and the second folder
Pincers, the upper end of the first pull rod and fixture mount are hinged, and the lower end of the first pull rod and the upper end of the first clamp are hinged, the first clamp with
Second clamp is L-type, and the lower end of the first clamp and the middle part of the second clamp are hinged, and the lower end of the second clamp is fixedly connected with folder
Plate, clamping plate are oppositely arranged, and clamping plate is vertically arranged with girder, and the centre of two the first clamps is hinged with horizontally disposed installation
Plate, the second pull rod of upper end and mounting plate of the second clamp are hinged；
The control device includes the first encoder being set on power unit, the second volume of the tail portion for being set to reel
Code device and be set to clamping plate lower end surface ultrasonic sensor, the first encoder, second encoder and ultrasonic sensor are equal
It is connected with controller, controller is set in the electric panel room of crane, the power unit of controller control connection hoist engine.
Preferably, between the mounting plate and fixture mount be equipped with fixture rope, the both ends of fixture rope respectively with fixture mount
Lower end surface be fixedly connected with the upper surface of mounting plate, fixture rope is in relaxed state when clamping carbon blocks, puts down carbon block rear jig
It restricts tight.
Preferably, the clamping plate is equipped with several bitch.
Preferably, second clamp is equipped with mandril, offers strip hole, the length side of strip hole and mandril on mandril
To parallel, pin shaft is equipped in strip hole, pin shaft is fixedly connected with the second clamp, and the bottom of fixture mount is corresponding with mandril
Position is equipped with close to switch, is connected close to switch with controller.
Preferably, the hanging apparatus further includes stabilizer, and there are two stabilizers, is respectively arranged at fixed pulley group, steel
Cord sequentially passes through fixed pulley group, stabilizer and fixed pulley group.
Preferably, guiding device is provided between the hanging apparatus and grip device, the guiding device includes upper hinge
Joint chair, lower hinged seat, upper guide rod and lower guide rod, upper hinged seat are fixedly installed on the lower end surface of girder, and lower hinged seat is solid
Surely be set on the upper surface of fixture mount, the position of upper hinged seat and lower hinged seat is corresponding up and down, one end of upper guide rod with
Upper hinged seat is hinged, and one end of the other end and lower guide rod is hinged, and the other end of lower guide rod and lower hinged seat are hinged.
Preferably, the guiding device has two groups, is symmetrical arranged respectively along the middle line of fixture mount.
Preferably, the power unit of the hoist engine includes motor and retarder.
Preferably, the control device further includes the industrial personal computer for being set to ground, and industrial personal computer is wirelessly connected with controller.
The utility model realizes the conveying of carbon block by hanging apparatus and grip device, is controlled by control device whole
The work of covering device can reduce the error occurred in artificial participation process, and grip device includes multiple groups clamping plate, can once press from both sides
Multiple anode carbon blocks are held, the handling efficiency of anode carbon block is improved；After clamping plate clamps anode carbon block, hanging apparatus drives grip device
It moves up, under the action of the gravity of carbon block, the second clamp drives clamping plate to contract, so that the distance between two clamping plates
Reduce, to clamp anode carbon block, the pawl nail on clamping plate is capable of increasing the frictional force between clamping plate and anode carbon block, avoids anode
The phenomenon that carbon block slips during carrying transfer, it is firm to clamp, and is handled upside down to anode carbon block and is transferred to target position
When, anode carbon block stacking is neat, it can reduce breakage rate of the target carbon block in moving process using the present apparatus, thus significantly
The economic loss of enterprise is reduced, and whole process is participated in without artificial, can reduce the error occurred in artificial participation process,
Improve the handling efficiency of anode carbon block.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the top view of the utility model；
Fig. 3 is the side view of the utility model；
Fig. 4 is the structural schematic diagram of grip device described in the utility model.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described reality
The section Example that example is only the utility model is applied, instead of all the embodiments.Based on the embodiments of the present invention,
Those of ordinary skill in the art's other all embodiments obtained without making creative work belong to this
The protection scope of utility model.
As shown in Figures 1 to 4, a kind of anode carbon block stakcer crane described in the utility model, including girder 1 and end
The both ends of beam, girder 1 are assemblied on end carriage, further include hanging apparatus, grip device, guiding device and control device, described to hang
Assembling device is set on girder 1, including hoist engine, fixed pulley group 12, running block 7 and stabilizer 11, hoist engine include power
Unit 4 and two reels 2, power unit 4 use motor and retarder, and two reels 2 are respectively arranged at the two of power unit 4
Side, two reels 2 are connected through shaft 3 with power unit 4 respectively, closed wirerope are wound on reel 2, wirerope is successively worn
Fixed pulley group 12, stabilizer 11 and running block 7 are crossed, running block 7, fixed pulley group 12 and stabilizer 11 there are two groups, two groups
Fixed pulley group 12 is respectively arranged at two reels 2, and two stabilizers 11 are respectively arranged at fixed pulley 12, two movable pulley sets
7 respectively correspond and are set on grip device, and the position of running block 7, fixed pulley group 12 and stabilizer 11 is corresponding up and down.
The grip device includes fixture mount 8 and clamping unit, and two movable pulley sets 7 are respectively arranged at fixture mount 8
Upper surface on, clamping unit has multiple groups, be respectively arranged on the lower end surface of fixture mount 8, in the present embodiment, clamping unit
Have 19 groups, every group of clamping unit include two the first pull rods 13 being symmetrically set, the second pull rod 17, the first clamp 14 and
Second clamp 15, the upper end of the first pull rod 13 and fixture mount 8 are hinged, the upper end of the lower end of the first pull rod 13 and the first clamp 14
Hingedly, the first clamp 14 and the second clamp 15 are L-type, and the lower end of the first clamp 14 and the middle part of the second clamp 15 are hinged, the
The lower end of two clamps 15 is fixedly connected with clamping plate 16, and clamping plate 16 is oppositely arranged, and clamping plate 16 is vertically arranged with girder 1, clamping plate 16
Be equipped with several bitch 19, pawl nail 19 for increasing frictional force between clamping plate 16 and anode carbon block, two the first clamps 14
Centre is hinged with horizontally disposed mounting plate 18, and the second pull rod of upper end 17 and mounting plate 18 of the second clamp 14 are hinged, installation
Between plate 18 and fixture mount 8 be equipped with fixture rope 22, the both ends of fixture rope 22 respectively with the lower end surface of fixture mount 8 and mounting plate
18 upper surface is fixedly connected, and fixture rope 22 is in relaxed state when clamping anode carbon block, puts down anode carbon block rear jig rope 22
It is tight.
The guiding device has two groups, is symmetrical arranged respectively along the middle line of fixture mount, every assembly guidance includes upper
Hinged seat 10, lower hinged seat 9, upper guide rod 5 and lower guide rod 6, upper hinged seat 10 are fixedly installed on the lower end surface of girder 1, under
Hinged seat 9 is fixedly installed on the upper surface of fixture mount 8, and the position of upper hinged seat 10 and lower hinged seat 9 is corresponding up and down, upper guiding
One end of bar 5 and upper hinged seat 10 are hinged, and one end of the other end and lower guide rod 6 is hinged, the other end of lower guide rod 6 and lower hinge
Joint chair 9 is hinged.In fixture lifting process, upper guide rod 5 and lower guide rod 6 are realized by upper hinged seat 10 and lower hinged seat 9
Pull open, fold, to realize guiding role, guiding device takes up space small, flexible movements, while can reduce guide rod fortune
Frictional force during dynamic.
The control device includes controller and the first encoder being connected respectively with controller, second encoder, approaches
Switch and ultrasonic sensor, the first encoder are set on motor, and second encoder is set to the tail portion of reel 2, ultrasonic wave
Sensor is set on the lower end surface of clamping plate 16；First encoder and second encoder are used to the rising of detection wirerope respectively
And falling head, to judge the position of grip device, ultrasonic sensor is used to detect height of the clamping plate 16 apart from carbon block, from
And control the movement of hoist engine；Second clamp 15 is equipped with mandril 21, and strip hole 20, strip hole 20 and top are offered on mandril 21
The length direction of bar 21 is parallel, and pin shaft is equipped in strip hole 20, and pin shaft is fixedly connected with the second clamp 15, fixture mount 8
Bottom position corresponding with mandril 21 is equipped with close to switch, and when clamping plate 16 clamps carbon block, mandril 21 is jacked up, and is touched and is connect
When nearly switch, controller is sent a signal to close to switch, if carbon block is fallen, mandril 21 declines by self weight, close to switch without letter
Number output, close to switch for detecting whether clamping plate 16 is clamped with carbon block.In the present embodiment, controller uses AB company
ControlLogix5000 PLC controller, controller are set in the electric panel room of crane, controller control connection hoist engine
Power unit 4, controller is wirelessly connected with industrial personal computer, and industrial personal computer is set on ground, and industrial personal computer is used to send out to controller
Instruct out, thus people control the present apparatus work, the first encoder use Omron Corp E6A2-CW3E encoder, second
Encoder uses RIV50 series PEPPERL FUCHS absolute value encoder.
When the utility model at work, hoist engine is opened, fixed pulley group 12, the biography of stabilizer 11 and running block 7 are passed through
Movement is used, and grip device is driven to move down, and the falling head of the first encoder and second encoder detection wirerope works as ultrasound
When wave sensor detects that clamping plate reaches setting position, hoist engine stops, and clamping plate 16 clamps anode carbon block, and then hoist engine drives
Grip device moves up, and under the action of the gravity of anode carbon block, the first clamp 14 is rotated along the first pull rod 13, the second clamp
15 rotate along the first clamp 14, and the second clamp 15 drives clamping plate 16 to contract, so that the distance between two clamping plates 16 reduce,
To clamp anode carbon block, the pawl nail on clamping plate 16 is capable of increasing the frictional force between clamping plate 19 and anode carbon block, avoids anode
The phenomenon that carbon block slips during carrying transfer, it is firm to clamp, and is handled upside down to anode carbon block and is transferred to target position
When, anode carbon block stacking is neat, it can reduce breakage rate of the anode carbon block in moving process using the present apparatus, thus significantly
The economic loss of enterprise is reduced, and whole process is participated in without artificial, can reduce the error occurred in artificial participation process,
Improve the handling efficiency of anode carbon block.
Claims (9)
1. a kind of anode carbon block stakcer crane, including girder and end carriage, the both ends of girder are assemblied on end carriage, feature exists
In: it further include hanging apparatus, grip device and control device, the hanging apparatus is set on girder, including hoist engine, fixed cunning
Wheel group and running block, hoist engine include power unit and two reels, and two reels are respectively arranged at the two sides of power unit,
Two reels are connected through shaft with power unit respectively, and closed wirerope is wound on reel, and wirerope, which sequentially passes through, determines cunning
Wheel group and running block, running block and fixed pulley group have two groups, and two groups of fixed pulley groups are respectively arranged at two reels, and two
A running block, which respectively corresponds, to be set on grip device；
The grip device includes fixture mount and clamping unit, and two movable pulley sets are respectively arranged at the upper surface of fixture mount
On, and the position of fixed pulley group is corresponding up and down with the position of running block, clamping unit has multiple groups, is respectively arranged at fixture mount
On, every group of clamping unit includes two the first pull rods being symmetrically set, the second pull rod, the first clamp and the second clamp,
The upper end of first pull rod and fixture mount are hinged, and the lower end of the first pull rod and the upper end of the first clamp are hinged, the first clamp and
Two clamps are L-type, and the lower end of the first clamp and the middle part of the second clamp are hinged, and the lower end of the second clamp is fixedly connected with folder
Plate, clamping plate are oppositely arranged, and clamping plate is vertically arranged with girder, and the centre of two the first clamps is hinged with horizontally disposed installation
Plate, the second pull rod of upper end and mounting plate of the second clamp are hinged；
The control device includes the first encoder being set on power unit, the second encoder for the tail portion for being set to reel
And be set to the ultrasonic sensor of the lower end surface of clamping plate, the first encoder, second encoder and ultrasonic sensor with control
Device processed is connected, and controller is set in the electric panel room of crane, the power unit of controller control connection hoist engine.
2. a kind of anode carbon block stakcer crane as described in claim 1, it is characterised in that: the mounting plate and fixture mount
Between be equipped with fixture rope, the both ends of fixture rope are fixedly connected with the upper surface of the lower end surface of fixture mount and mounting plate respectively, press from both sides
Fixture rope is in relaxed state when holding carbon block, and it is tight to put down carbon block rear jig rope.
3. a kind of anode carbon block stakcer crane as claimed in claim 2, it is characterised in that: the clamping plate is equipped with several grab
Nail.
4. a kind of anode carbon block stakcer crane as described in claim 1, it is characterised in that: second clamp is equipped with top
Bar offers strip hole on mandril, and strip hole is parallel with the length direction of mandril, is equipped with pin shaft in strip hole, pin shaft and the
Two clamps are fixedly connected, and the bottom of fixture mount position corresponding with mandril is equipped with close to switch, close to switch and controller
It is connected.
5. a kind of anode carbon block stakcer crane as claimed in claim 4, it is characterised in that: the hanging apparatus further includes putting down
Weighing apparatus wheel, there are two stabilizers, is respectively arranged at fixed pulley group, and wirerope sequentially passes through fixed pulley group, stabilizer and fixed pulley
Group.
6. a kind of anode carbon block stakcer crane as claimed in claim 1 or 5, it is characterised in that: the hanging apparatus and folder
It is provided with guiding device between tool device, the guiding device includes upper hinged seat, lower hinged seat, upper guide rod and lower guiding
Bar, upper hinged seat are fixedly installed on the lower end surface of girder, and lower hinged seat is fixedly installed on the upper surface of fixture mount, upper hinge
The position of joint chair and lower hinged seat is corresponding up and down, and one end of upper guide rod and upper hinged seat are hinged, the other end and lower guide rod
One end is hinged, and the other end of lower guide rod and lower hinged seat are hinged.
7. a kind of anode carbon block stakcer crane as claimed in claim 6, it is characterised in that: the guiding device has two groups,
It is symmetrical arranged respectively along the middle line of fixture mount.
8. a kind of anode carbon block stakcer crane as claimed in claim 7, it is characterised in that: the power unit of the hoist engine
Including motor and retarder.
9. a kind of anode carbon block stakcer crane as claimed in claim 8, it is characterised in that: the control device further includes setting
It is placed in the industrial personal computer on ground, industrial personal computer is wirelessly connected with controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821283875.7U CN208829127U (en) | 2018-08-10 | 2018-08-10 | A kind of anode carbon block stakcer crane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821283875.7U CN208829127U (en) | 2018-08-10 | 2018-08-10 | A kind of anode carbon block stakcer crane |
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| Publication Number | Publication Date |
|---|---|
| CN208829127U true CN208829127U (en) | 2019-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821283875.7U Active CN208829127U (en) | 2018-08-10 | 2018-08-10 | A kind of anode carbon block stakcer crane |
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| Country | Link |
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| CN (1) | CN208829127U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108773767A (en) * | 2018-08-10 | 2018-11-09 | 河南合力起重机械有限公司 | A kind of anode carbon block stakcer crane |
| CN112455997A (en) * | 2020-12-30 | 2021-03-09 | 河南合力起重机械有限公司 | Anode carbon block stacking machine with storage system |
-
2018
- 2018-08-10 CN CN201821283875.7U patent/CN208829127U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108773767A (en) * | 2018-08-10 | 2018-11-09 | 河南合力起重机械有限公司 | A kind of anode carbon block stakcer crane |
| CN112455997A (en) * | 2020-12-30 | 2021-03-09 | 河南合力起重机械有限公司 | Anode carbon block stacking machine with storage system |
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