CN108754913B - Loop pile and shearing pile integrated flocking machine - Google Patents
Loop pile and shearing pile integrated flocking machine Download PDFInfo
- Publication number
- CN108754913B CN108754913B CN201810974334.7A CN201810974334A CN108754913B CN 108754913 B CN108754913 B CN 108754913B CN 201810974334 A CN201810974334 A CN 201810974334A CN 108754913 B CN108754913 B CN 108754913B
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- scissors
- gun body
- flocking machine
- rod
- shearing
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- 238000010008 shearing Methods 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000009732 tufting Methods 0.000 claims abstract description 36
- 239000004744 fabric Substances 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 19
- 230000009471 action Effects 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 abstract description 16
- 230000008569 process Effects 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000008859 change Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/16—Arrangements or devices for manipulating threads
- D05C15/20—Arrangements or devices, e.g. needles, for inserting loops; Driving mechanisms therefor
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/16—Arrangements or devices for manipulating threads
- D05C15/24—Loop cutters; Driving mechanisms therefor
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to flocking machine equipment, in particular to a flocking machine integrating loop pile and shearing pile. The first swinging mechanism drives the tufting needle to extend forwards along the axial direction of the gun body so as to bring yarns on the tufting needle close to the base fabric, in the process, the second swinging mechanism drives the scissors to retract along the axial direction of the gun body, and the scissors are in a closed cutting state in the retracting process, namely, the scissors do not cut yarns in the process; the first swinging mechanism drives the tufting needle to retract along the axial direction of the gun body, the second swinging mechanism drives the scissors to extend forwards along the axial direction of the gun body in the process, after yarns are fed into the base fabric, the scissors also change from an open cutting state to a closed cutting state, when the scissors are in the closed cutting state, the sheared parts of the yarns sheared by the shearing parts form sheared velvet, the yarns are avoided by the gaps and the sheared parts form looped velvet, and the flocking machine can be used for manufacturing the looped velvet and the sheared velvet at the same time in working, so that the working efficiency is improved and the equipment cost is reduced.
Description
Technical Field
The invention relates to flocking machine equipment, in particular to a flocking machine integrating loop pile and shearing pile.
Background
The tufted carpet can be divided into loop pile and cut pile according to different piles, the tufting needle is used for implanting pile yarns on the base cloth to form the loop pile, the loop pile is cut off to form the cut pile, the existing flocking machine can only manufacture the loop pile or the cut pile, and if the tufted carpet with both the loop pile and the cut pile is manufactured, only different flocking machines can be used separately, so that the equipment cost is obviously increased.
Disclosure of Invention
The invention aims to provide a loop pile and shearing integrated flocking machine which can be used for manufacturing loop pile and shearing pile at the same time.
The invention provides a loop pile-cutting integrated flocking machine which comprises a gun body, a transmission mechanism arranged on the gun body, a tufting needle arranged at the front end of the gun body and a pair of scissors arranged below the tufting needle, wherein the pair of scissors is provided with two blades with different lengths to form a cutting part and an avoidance gap, the transmission mechanism comprises a first swinging mechanism and a second swinging mechanism, the first swinging mechanism drives the tufting needle to reciprocate along the axis direction of the gun body, the second swinging mechanism drives the pair of scissors to reciprocate along the axis direction of the gun body and perform shearing closing and opening actions, when the pair of scissors closes, the sheared part of yarns sheared by the shearing part forms the pile, and the part of yarns which is avoided by the avoidance gap and is not sheared forms the loop pile.
Wherein, the front end of the gun body is also provided with a yarn rack for guiding yarns.
The yarn frame comprises a bottom plate fixed at the front end of the gun body and two guide plates fixed on the bottom plate, and each guide plate penetrates through a guide hole for yarns to pass through.
Wherein, fixed being provided with limit part below the scissors, it is used for restricting the distance that the scissors stretched out the backing cloth along the axis direction of rifle body.
The front end of the gun body is also provided with a pressing ring for propping against the base fabric, and the tufting needles and the scissors penetrate through the pressing ring.
Wherein, one of them blade of scissors is formed with the slope arch, and the rifle body front end still is equipped with the closure piece, and when this blade passed through the closure piece, through slope arch and closure piece cooperation to realize the action of cutting of closing of scissors.
Wherein, the gun body is also internally provided with a scissors pushing block, the first swinging mechanism drives the scissors pushing block to reciprocate along the axis direction of the gun body, in the process of retracting the scissors in the shearing state, the scissors are matched with the shearing pushing block, so that the shearing action of the scissors is realized.
The thread clamping piece for limiting the yarns is fixed on the bottom surface of the tufting needle.
Wherein, be equipped with driving motor in the rifle body, first swing mechanism includes first carousel, first pendulum rod and first push rod, the rifle body is equipped with the first spout that supplies first push rod to make reciprocating motion along its axis direction, driving motor drives first carousel, the one end rotation of first pendulum rod is connected first carousel, the other end rotation of first pendulum rod is connected first push rod, tufting needle is connected to first push rod, driving motor drives first carousel and rotates, first carousel drives first push rod through first pendulum rod and makes reciprocating motion along first spout, thereby make tufting needle make reciprocating motion along the axis direction of rifle body.
The second swinging mechanism comprises a second rotary table, a second swinging rod and a second push rod, a second chute for the second push rod to reciprocate is formed in the gun body along the axis direction of the gun body, the driving motor synchronously drives the second rotary table, two ends of the second swinging rod are rotationally connected with the second rotary table, the other end of the second swinging rod is rotationally connected with the second push rod, the second push rod is connected with the scissors, the second motor drives the second rotary table to rotate, the second rotary table drives the second push rod to reciprocate along the second chute through the second swinging rod, and therefore the scissors reciprocate along the axis direction of the gun body and perform the scissors closing and opening actions.
The beneficial effects of the invention are as follows: during flocking, the yarn holes are penetrated into a plurality of yarns for flocking, such as four (one strand of) yarns, the first swinging mechanism drives the tufting needles to extend forwards along the axial direction of the gun body so that the tufting needles penetrate through the base fabric to bring the yarns on the yarn holes close to the base fabric, in the process, the second swinging mechanism drives the scissors to retract along the axial direction of the gun body, the scissors are in a closed state in the retracting process, and when the scissors retract to the innermost state, the scissors are restored to an open state, namely, the scissors do not cut the yarns in the process; then the first swing mechanism drives the tufting needle to retract along the axial direction of the gun body, in the process, the second swing mechanism drives the scissors to extend forwards along the axial direction of the gun body, after the yarns are fed into the base cloth, the scissors also change from an open shearing state to a closed shearing state, when the scissors are in the closed shearing state, the sheared parts of the yarns cut by the shearing parts form sheared velvet, the yarns are avoided by the gaps and the sheared parts of the yarns not cut form looped velvet, and the flocking machine can be used for manufacturing the looped velvet and the sheared velvet at the same time during working, so that the working efficiency is improved and the equipment cost is reduced.
Drawings
The invention will be further described with reference to the accompanying drawings, in which embodiments do not constitute any limitation of the invention, and other drawings can be obtained by one of ordinary skill in the art without undue effort from the following drawings.
Fig. 1 is a schematic structural view of a pile-cutting integrated flocking machine according to the present invention.
Fig. 2 is a top view of an integrated flocking machine for loop and shearing.
Fig. 3 is an enlarged view of a portion of the front end of the inventive gun body, wherein the compression ring is not shown.
Fig. 4 is an exploded view of the front end of the inventive gun body with the compression ring not shown.
Fig. 5 is a schematic view of the structure of the invention for creating the closing block and the inclined protrusions.
Fig. 6 is a cross-sectional view of an integrated flocking machine for loop and shearing.
Fig. 1 to 6 include: 1-gun body, 11-first chute, 12-second chute, 13-driving motor, 14-scissors pushing block, 15-gear, 16-bearing, 2-first swing mechanism, 21-first turntable, 22-first swing rod, 23-first push rod, 3-second swing mechanism, 31-second turntable, 32-second swing rod, 33-second push rod, 4-tufting needle, 41-yarn hole, 42-thread clamping piece, 5-scissors, 51-avoiding notch, 52-shearing part, 53-inclined bulge, 6-yarn frame, 61-bottom plate, 62-guide plate, 63-guide hole, 7-limit part, 8-press ring, 9-yarn, 10-closing block.
Detailed Description
The invention will be further described with reference to the following examples.
The invention provides a loop pile and shearing integrated flocking machine, which is shown in fig. 1 to 4, and comprises a gun body 1, a transmission mechanism arranged on the gun body 1, a tufting needle 4 arranged at the front end of the gun body 1 and a pair of scissors 5 arranged below the tufting needle 4, wherein a thread clamping piece 42 for limiting yarns 9 is fixed on the bottom surface of the tufting needle 4; the scissors 5 are provided with two blades with different lengths to form a shearing part 52 and a avoiding notch 51; the transmission mechanism comprises a first swinging mechanism 2 and a second swinging mechanism 33, wherein the first swinging mechanism 2 drives the tufting needle 4 to reciprocate along the axial direction of the gun body 1, and the second swinging mechanism 33 drives the scissors 5 to reciprocate along the axial direction of the gun body 1 and perform the cutting and opening actions of the scissors 5.
In the existing flocking machine, a yarn frame 6 for guiding yarns 9 is connected with a moving arm, and the arm moves randomly in the operation process, so that the yarns 9 shake, and the formed suede is not smooth enough. In order to solve the problem, the yarn frame 6 is fixed at the front end of the gun body 1 so as not to be connected with a machine arm, the yarn frame does not move along with the arm in the operation process, the yarn 9 does not shake, and the formed suede is relatively smooth. Specifically, as shown in fig. 1, the yarn frame 6 includes a bottom plate 61 fixed to the front end of the gun body 1 and two guide plates 62 fixed to the bottom plate 61, each guide plate 62 being penetrated with a guide hole through which the yarn 9 passes, so that the yarn 9 can be more stable.
In this embodiment, as shown in fig. 3, a limiting portion 7 is fixedly disposed below the scissors 5, for limiting the distance that the scissors 5 extend forward from the base fabric along the axial direction of the gun body 1.
In the embodiment, the front end of the gun body 1 is also provided with a pressing ring 8 for pressing the base fabric, and the tufting needle 4 and the scissors 5 pass through the pressing ring 8.
In this embodiment, as shown in fig. 5 and 6, one blade of the scissors 5 is formed with an inclined protrusion 53, the front end of the gun body 1 is further provided with a closing block 10, the gun body is further provided with a scissors pushing block 14, and when the blade passes through the closing block 10, the blade is matched with the closing block 10 through the inclined protrusion 53, so that the closing action of the scissors 5 is realized; when the blade continues to retract, the first swinging mechanism drives the scissors pushing block 14 to extend forwards along the axial direction of the gun body, and the scissors in the closed state are restored to the open state through the cooperation of the scissors and the scissors pushing block 14.
In this embodiment, the gun body is provided with a driving motor 13, the first swinging mechanism 2 includes a first rotary table 21, a first swinging rod 22 and a first pushing rod 23, the gun body 1 is provided with a first chute 11 for the first pushing rod 23 to reciprocate along the axis direction, the driving motor 13 is connected with the first rotary table 21 through the cooperation of a gear 15 and a bearing 16, one end of the first swinging rod 22 is rotationally connected with the first rotary table 21, the other end of the first swinging rod 22 is rotationally connected with the first pushing rod 23, the first pushing rod 23 is connected with the tufting needle 4, the driving motor drives the first rotary table 21 to rotate through the cooperation of the gear 15 and the bearing 16, and the first rotary table 21 drives the first pushing rod 23 to reciprocate along the first chute 11 through the first swinging rod 22, so that the tufting needle 4 reciprocates along the axis direction of the gun body 1.
In this embodiment, the second swinging mechanism 33 includes a second rotary table 3131, a second swinging rod 32 and a second pushing rod 33, the gun body 1 is provided with a second chute 12 along the axis direction for the second pushing rod 33 to reciprocate, the driving motor 13 is connected with the second rotary table 3131 through the cooperation of the gear 15 and the bearing 16, two ends of the second swinging rod 32 are rotatably connected with the second rotary table 3131, the other end of the second swinging rod 32 is rotatably connected with the second pushing rod 33, the second pushing rod 33 is connected with the scissors 5, the driving motor 13 drives the second rotary table 3131 to rotate through the cooperation of the gear 15 and the bearing 16, and the second rotary table 3131 drives the second pushing rod 33 to reciprocate along the second chute 12 through the second swinging rod 32, so that the scissors 5 reciprocate along the axis direction of the gun body 1 and perform the shearing and opening and closing actions of the scissors 5.
The working process comprises the following steps: during flocking, a plurality of yarns 9 penetrate into yarn holes 41, four (one strand of) yarns 9 are generally penetrated into the yarns for tufting, a pressing ring 8 at the front end of a gun body 1 is abutted against a base fabric, a driving motor 13 drives a first rotary disc 21 to rotate, the first rotary disc 21 drives a tufting needle 4 to extend forwards along a first sliding groove 11 through a first swing rod 22 and a first push rod 23, so that a pointed needle head of the tufting needle 4 pierces the base fabric to form a small hole for the yarns 9 to enter, a thread clamping blade 42 fixed on the bottom surface of the tufting needle 4 extends forwards along with the tufting needle 4 to push the yarns 9 to the small hole, at the moment, the yarns 9 do not enter the small hole yet, namely the yarns 9 are not fed into the base fabric, in the process of extending forwards of the tufting needle, a driving motor 13 drives a second rotary disc 3131 simultaneously to enable the shears 5 to retract along a second sliding groove 12 through a second swing rod 32 and a second push rod 33, the inclined protrusions 53 of a blade are matched with a closing block 10 fixed at the front end of the gun body 1, the shears 5 are in a closed shearing state in the retracting process, and when the blade is retracted, the blade swing mechanism 2 continues to push the shears 2 to push the yarns 9 forwards along the shears 5 in the shearing state, namely the shearing state is not matched with the shears 5 in the shearing state is opened and the shearing state is not pushed forward along the shearing state 5; after the yarn 9 is pushed to the base fabric by the thread clamping sheet 42, the driving motor 13 drives the first rotary table 21 to rotate, the first rotary table 21 drives the tufting needle 4 to retract along the first chute 11 through the first swing rod 22 and the first push rod 23, in the process, the second rotary table 3131 drives the scissors 5 to extend forwards along the second chute 12 through the second swing rod 32 and the second push rod 33, the scissors 5 are matched with the scissors pushing block 14, the scissors 5 are in an open-cut state, the yarns 9 can be pushed forward by the intersection of the two blades of the scissors 5 due to the fact that the scissors 5 are in the open-cut state in the forward extending process, the base fabric is pushed through so as to reach the other side of the base fabric, the limiting part 7 pushes against the base fabric so as to limit the length of the yarn 9 pushed out of the base fabric by the scissors 5, the yarns 9 can not fall out along the small holes of the base fabric, when the limiting part 7 fixed below the scissors 5 is pushed against the base fabric, at the moment, the inclined protrusions 53 of the blades are matched with the closing blocks 10 fixed at the front ends of the scissors 1, the scissors 5 are also in the open-cut state, the cut-off state is changed into a cut-off state from the open-cut state, and the cut-off state is formed into a cut-off state, and the cut-off state is formed at the cut-off state is formed, and the cut-off state is not used for a cut-off state.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention.
Claims (10)
1. The utility model provides a circle fine hair cutting integrated flocking machine, a serial communication port, including the rifle body, the drive mechanism of setting at the rifle body, the tufting needle of setting at the rifle body front end and the scissors of setting below the tufting needle, the scissors has two cutting edges that length is different in order to form shearing portion and dodge the breach, drive mechanism includes first swing mechanism and second swing mechanism, first swing mechanism drives the tufting needle and makes the back and forth movement along the axis direction of rifle body, second swing mechanism drives the scissors and makes the back and forth movement along the axis direction of rifle body and go on the scissors and cut the action, the scissors cuts the part that the yarn was cut by shearing portion and forms the circle fine hair when cutting, the yarn is dodged the breach and is formed the circle fine hair by the part that does not cut.
2. The pile cutting integrated flocking machine according to claim 1, wherein the front end of the gun body is further provided with a yarn rack for guiding yarns.
3. The pile cutting integrated flocking machine according to claim 2, wherein the yarn frame includes a bottom plate fixed to a front end of the gun body and two guide plates fixed to the bottom plate, each guide plate being penetrated with a guide hole through which the yarn passes.
4. The flocking machine of claim 1, wherein a limiting portion is fixedly disposed below the scissors for limiting a distance of the scissors extending forward from the base fabric along an axial direction of the gun body.
5. The pile cutting integrated flocking machine according to claim 1, wherein the front end of the gun body is further provided with a pressing ring for pressing the base fabric, and the tufting needle and the scissors pass through the pressing ring.
6. The pile cutting integrated flocking machine according to claim 1, wherein one of the blades of the scissors is formed with an inclined protrusion, and the front end of the gun body is further provided with a closing block, and the blade cooperates with the closing block through the inclined protrusion when passing through the closing block, thereby realizing the cutting action of the scissors.
7. The pile cutting integrated flocking machine according to claim 6, wherein a scissors pushing block is further provided in the gun body, the first swinging mechanism drives the scissors pushing block to reciprocate along an axis direction of the gun body, and the scissors in the closed state cooperate with the scissors pushing block during retraction, thereby realizing the opening and cutting actions of the scissors.
8. The loop-pile and shearing integrated flocking machine according to claim 1, wherein a thread clamping piece for limiting the thread is fixed on the bottom surface of the tufting needle.
9. The integrated flocking machine for loop and shearing according to claim 1, wherein a driving motor is arranged in the gun body, the first swinging mechanism comprises a first rotary table, a first swinging rod and a first pushing rod, the gun body is provided with a first sliding groove for the first pushing rod to reciprocate along the axis direction of the gun body, the driving motor drives the first rotary table, one end of the first swinging rod is rotationally connected with the first rotary table, the other end of the first swinging rod is rotationally connected with the first pushing rod, the first pushing rod is connected with the tufting needle, the driving motor drives the first rotary table to rotate, and the first swinging rod drives the first pushing rod to reciprocate along the first sliding groove through the first swinging rod, so that the tufting needle reciprocates along the axis direction of the gun body.
10. The flocking machine according to claim 9, wherein the second swinging mechanism includes a second rotary table, a second swinging rod and a second pushing rod, the gun body is provided with a second chute along an axial direction for the second pushing rod to reciprocate, the driving motor synchronously drives the second rotary table, two ends of the second swinging rod are rotationally connected with the second rotary table, the other end of the second swinging rod is rotationally connected with the second pushing rod, the second pushing rod is connected with the scissors, the driving motor drives the second rotary table to rotate, and the second swinging rod drives the second pushing rod to reciprocate along the second chute through the second swinging rod, so that the scissors reciprocate along the axial direction of the gun body and perform the shearing and opening actions of the scissors.
Priority Applications (1)
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CN201810974334.7A CN108754913B (en) | 2018-08-24 | 2018-08-24 | Loop pile and shearing pile integrated flocking machine |
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CN201810974334.7A CN108754913B (en) | 2018-08-24 | 2018-08-24 | Loop pile and shearing pile integrated flocking machine |
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CN108754913A CN108754913A (en) | 2018-11-06 |
CN108754913B true CN108754913B (en) | 2024-08-27 |
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CN201810974334.7A Active CN108754913B (en) | 2018-08-24 | 2018-08-24 | Loop pile and shearing pile integrated flocking machine |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110938949A (en) * | 2019-12-24 | 2020-03-31 | 佛山市启创科技发展有限公司 | Automatic pile opening/loop pile removing mechanism of computer gun-punched carpet machine |
CN111705446A (en) * | 2020-06-29 | 2020-09-25 | 阳信瑞鑫集团有限公司 | Yarn backspacing device for intelligent robot for gun-punched carpet |
CN115772750B (en) * | 2023-01-30 | 2023-06-06 | 无锡迅时新材料有限公司 | Tufted carpet processing equipment and tufted carpet processing technology |
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US3919953A (en) * | 1974-10-16 | 1975-11-18 | Card & Co Inc | Apparatus for tufting spaced rows of loop pile and cut pile |
JPH11124764A (en) * | 1997-10-24 | 1999-05-11 | Hotta Carpet Kk | Tufting machine |
CN202766840U (en) * | 2012-05-16 | 2013-03-06 | 广东大洋地毯机械设备厂有限公司 | Tufting fun with yarn twisting function |
CN208717537U (en) * | 2018-08-24 | 2019-04-09 | 广东艺森地毯顾问实业有限公司 | A kind of loop pile shorn velvet integral type flocking machine |
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GB937139A (en) * | 1962-08-01 | 1963-09-18 | Hong Kong Carpet Manufacturers | Power driven, portable, tufting machine for producing cut pile carpets or the like |
US4185569A (en) * | 1979-01-29 | 1980-01-29 | Spencer Wright Industries, Inc. | Method and apparatus for tufting even level cut pile and loop pile in the same row of stitching |
JPH0713346B2 (en) * | 1992-11-05 | 1995-02-15 | 清 河井 | Tuft sewing machine |
CN202626608U (en) * | 2012-05-16 | 2012-12-26 | 广东大洋地毯机械设备厂有限公司 | Tufting bayonet equipment with power transmission mechanism |
CN206245046U (en) * | 2016-11-28 | 2017-06-13 | 天津市原野地毯有限公司 | A kind of carpet bayonet equipment |
CN107083625A (en) * | 2017-06-23 | 2017-08-22 | 广东特点智能科技有限公司 | A kind of elastic patch mechanism of flocked carpet machine and flocked carpet machine |
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2018
- 2018-08-24 CN CN201810974334.7A patent/CN108754913B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3919953A (en) * | 1974-10-16 | 1975-11-18 | Card & Co Inc | Apparatus for tufting spaced rows of loop pile and cut pile |
JPH11124764A (en) * | 1997-10-24 | 1999-05-11 | Hotta Carpet Kk | Tufting machine |
CN202766840U (en) * | 2012-05-16 | 2013-03-06 | 广东大洋地毯机械设备厂有限公司 | Tufting fun with yarn twisting function |
CN208717537U (en) * | 2018-08-24 | 2019-04-09 | 广东艺森地毯顾问实业有限公司 | A kind of loop pile shorn velvet integral type flocking machine |
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