CN108754053A - A kind of producing steam autoclave pressure - Google Patents
A kind of producing steam autoclave pressure Download PDFInfo
- Publication number
- CN108754053A CN108754053A CN201810751536.5A CN201810751536A CN108754053A CN 108754053 A CN108754053 A CN 108754053A CN 201810751536 A CN201810751536 A CN 201810751536A CN 108754053 A CN108754053 A CN 108754053A
- Authority
- CN
- China
- Prior art keywords
- kettle cover
- autoclave body
- slag ladle
- autoclave
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002893 slag Substances 0.000 claims abstract description 86
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 49
- 239000010959 steel Substances 0.000 claims abstract description 49
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 239000007921 spray Substances 0.000 claims abstract description 23
- 238000001816 cooling Methods 0.000 claims description 32
- 230000007306 turnover Effects 0.000 claims description 15
- 238000007789 sealing Methods 0.000 claims description 13
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 8
- 239000000395 magnesium oxide Substances 0.000 claims description 6
- 239000011819 refractory material Substances 0.000 claims description 6
- 238000004873 anchoring Methods 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 239000004927 clay Substances 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 238000003723 Smelting Methods 0.000 abstract description 5
- 238000011084 recovery Methods 0.000 abstract description 3
- 238000009825 accumulation Methods 0.000 abstract description 2
- 238000010248 power generation Methods 0.000 abstract description 2
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 20
- 239000010410 layer Substances 0.000 description 13
- 229910052742 iron Inorganic materials 0.000 description 10
- 239000007788 liquid Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 210000004907 gland Anatomy 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910001341 Crude steel Inorganic materials 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 239000000571 coke Substances 0.000 description 3
- 238000009749 continuous casting Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000009628 steelmaking Methods 0.000 description 2
- 206010011376 Crepitations Diseases 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 229910000805 Pig iron Inorganic materials 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 241001417490 Sillaginidae Species 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 238000007885 magnetic separation Methods 0.000 description 1
- 208000004141 microcephaly Diseases 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/04—Recovery of by-products, e.g. slag
- C21B3/06—Treatment of liquid slag
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J3/00—Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
- B01J3/002—Component parts of these vessels not mentioned in B01J3/004, B01J3/006, B01J3/02 - B01J3/08; Measures taken in conjunction with the process to be carried out, e.g. safety measures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J3/00—Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
- B01J3/04—Pressure vessels, e.g. autoclaves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/004—Systems for reclaiming waste heat
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Furnace Details (AREA)
Abstract
The present invention relates to a kind of pressure vessel, specially a kind of producing steam autoclave pressure.Solve the problems, such as the heat recovery that steel in steel smelting procedure, scum carry, structure of the invention includes autoclave body, autoclave body inner thermal insulating layer, kettle cover, kettle cover insulating, spray system, locking device;Application method is to be received steel, scum using slag ladle, and transport hangs in autoclave pressure, then water spray generates steam, it is re-fed into accumulation of heat, stable-pressure device, last hot steam enters steam turbine power generation by regulating valve with stable flow pressure, can effectively recycle the heat that steel slag carries.
Description
Technical field
The present invention relates to a kind of pressure vessel, specially a kind of producing steam autoclave pressure.
Background technology
China's smelting iron and steel present situation:China is steel big producer, and crude steel yield occupies the first in the world throughout the year, 2014
China's crude steel yield accounts for about the 49.5% of world's crude steel yield up to 8.23 hundred million tons.Although since 2016, China's steel
Industry goes production capacity to accelerate, but yield stills remain in 800,000,000 tons or so.
The main flow of smelting iron and steel:Mining ----ore dressing(By iron ore, broken, magnetic separation is at Iron concentrate)--- sintering(It will
Iron concentrate sinters the sinter with some strength, granularity into)--- it smelts(Sinter is transported to blast furnace, hot wind, coke make
Sinter is reduced into molten iron ... the pig iron, and desulfurization)--- steel-making(High pressure oxygen heats up molten iron in converter, white by being added
The raw materials such as ash dephosphorization, removal are mingled with, and become molten steel)--- refining(It is mingled with open hearth or the further dephosphorization of electric furnace, removal, is improved pure
Cleanliness)--- continuous casting(Molten steel is cast into the effigurate continuous casting billet of tool under Warm status, is also steel ingot)--- steel rolling(By continuous casting billet
It is rolled into the steel of the various models of user's requirement, such as plank, wire rod, tubing).
Wherein key link is to smelt link, the steelmaking furnace used is smelted, wherein to be added:Iron ore, coke, stone
Lime stone, the materials such as quartz, dolomite, at a high temperature of 1400 DEG C or more of coke burning generation, ferro element is reduced, and
Molten iron outflow is formed, the remaining steel slag for after smelting, these steel slag temperature are also at 1400 DEG C or more.Under normal circumstances,
Steel slag all uses water-cooled process under normal circumstances, steel slag is directly cooled down with water contact, slag after cooling is for manufacturing
Cement.The drawbacks of water-cooled process is brought:A large amount of water resource is expended first, and secondly water cooling will generate a large amount of steam, dust, such as
Fruit is directly arranged to air, then seriously pollution air, the high temperature sensible heat that last slag itself carries are wasted substantially.
With China's economic development, steel production capacity is higher and higher, and the pollution of generation and thermal energy waste total amount are huge.With state
Family is increasingly stringenter environmental requirement, in order to solve this problem technical staff is thinking always scheme.Such as it will be generated after cooling
Hot water be used as heating;Application No. is 94107284.3 to disclose a kind of method for recovery from iron and steel slag, refers in this scenario
Go out, heat exchange is carried out using liquid tin and steel slag, the liquid tin for absorbing heat is then heated into water, generates steam and go to send out again
Electricity.This method indicates the thinking that the heat heating water of steel slag can be gone to generate steam to generate electricity.But heat passes through tin
It transmits, can lose very much, our schemes to be solved are directly to utilize the thermal energy of steel slag.Steel slag using water and high temperature is straight
It is reversed to generate high steam.
Invention content
The present invention provides a kind of production to solve the problems, such as the heat recovery of steel in steel smelting procedure, scum carrying
Steam pressure kettle.
The technical scheme is that a kind of producing steam autoclave pressure, structure includes autoclave body, autoclave body inner thermal insulating layer, kettle cover, kettle
Lid insulating, spray system, locking device;
Autoclave body inner thermal insulating layer is equipped on the inside of autoclave body, kettle cover inside is equipped with kettle cover insulating, is set in autoclave body and kettle cover junction
There is locking device, spray system is equipped with below kettle cover, steam output interface, relief valve connection, in kettle are equipped on autoclave body top
Body bottom is provided with drainage interface.
The spray system includes the water inlet pipe across kettle cover, and water inlet pipe lower end connects spray annular water pipe, sprays water ring
Pipe is equipped with nozzle.
The locking device includes the locking mounting base being mounted on autoclave body and the finger block on kettle cover, locking
Mounting base is equipped with circular arc slideway, and circular arc sliding block is equipped in circular arc slideway, and circular arc sliding block top is provided with the slot for being directed toward the center of circle.
In autoclave body side, You Pour, which turn over oil cylinder mounting bracket, Pour and turn over oil cylinder mounting bracket upper end and pass through large arm rotary shaft and large arm, cuts with scissors
It connects, large arm is He You Pour turn over oil cylinder between Pour turns over oil cylinder mounting bracket, under the top of large arm connection lifting cylinder, lifting cylinder
End connection kettle cover.
Slag ladle is equipped in autoclave body, slag ladle structure includes slag ladle shell, and magnesia refractories is followed successively by slag ladle shell
Layer, lightweight clay cast bed of material, ceramic fiber layer are equipped with anchoring piece on the inside of slag ladle shell, and osculum is equipped in slag ladle lower part
And pedestal, slag ladle lower outside are equipped with hanging axis, and slag ladle upper edge is equipped on slag ladle top.
Cooling tube is equipped in slag ladle, cooling tube includes end plate, is installed with several heat resisting pipes, heat resisting pipe lower part on end plate
Pipe shaft for steel pipe sealing tip, heat resisting pipe is equipped with steel pipe upper end water-permeable and air permeable hole, and end plate is equipped with permeable on end plate
Stomata is provided with the connecting plate of connection heat resisting pipe on end plate, is equipped with hanger base plate in the middle part of end plate, and hanger base plate is equipped with and hangs
Ear.
Operational version, step are to be received steel, scum using slag ladle, and transport hangs in autoclave pressure, and then water spray generates steaming
Vapour, is re-fed into accumulation of heat, stable-pressure device, and last hot steam enters steam turbine power generation by regulating valve with stable flow pressure.Tool
Body is after slag ladle receives steel, scum, to be hung in autoclave pressure, be placed in autoclave pressure inner seat by driving.It, will be cold when handling liquid slag
But pipe is inserted into liquid slag(Or it is placed in slag ladle in advance).Close pressure kettle cover(Xian Pour are turned over, rear to depress), rotation locking kettle cover,
Shower water generates steam.It controls spray water flow and steam sends out flow, steam pressure can be controlled.When vapor (steam) temperature reduces
When to 150 DEG C, steam off delivery valve opens drain valve, continues shower water, until temperature is reduced to 90 DEG C.After hot water emptying,
Kettle cover is unclamped in rotation, opens pressure kettle cover(, Hou Pour are first promoted to turn over), slag ladle is hung out, the steel slag for handling next slag ladle is prepared.
It is provided between kettle cover and autoclave body hollow(Hollow effect is to reduce abrasion)Temperature resistant rubber sealing ring.Kettle cover passes through phase with autoclave body
The tooth mutually coordinated generates coupling mechanism force(Similar pressure cooker).Go out the steel slag temperature of autoclave pressure:80~90℃.The hot-water collection of generation
Afterwards, returning pressure kettle sprays(Next slag ladle or other autoclave pressures), or partly give to steel mill's winter heating and use.
Description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is slag ladle structural scheme of mechanism;
Fig. 3 is cooling tube structural scheme of mechanism;
Fig. 4 is cooling tube vertical view;
Fig. 5 is installation diagram;
Fig. 6 is the vertical view of Fig. 5;
Fig. 7 is that kettle cover lifts leading truck structural map
In figure:1- skirts, 2- inner seats, 3- autoclave bodies, 4- autoclave bodies inner thermal insulating layer, 5- lockings mounting base, 6- circular arcs slideway, 7- circular arcs are slided
Block, 8- locking cylinders, 9- refer to the hollow heat-resistant rubber seal ring of block, 10-, 11- kettle covers, 12- kettle covers insulating, 13- nozzles,
14- spray annular water pipes, 15- lifting shafts mounting base, 16- lifting shafts gland, 17- lifting shafts, 18- lifting shaft sliding seats(Built-in liter
Shafting oil envelope, lifting shaft sliding tile set drop), 19- lifting shafts connector sleeve, 20- lifting cylinders mounting base, 21- lifting cylinders(Containing oil pipe
Deng), 22- large arm, 23- water inlet pipes(Short tube flange), 24- kettle covers lifting leading truck, 25- kettle covers cooling jacket, 26- large arm rotation
Axis(Containing bearing, oil sealing etc.), 27- autoclave bodies cooling jacket, 28- Pour turn over oil cylinder(Containing cylinder installation seat, axis pin, oil pipe etc.), 29- Pour
Turn over oil cylinder mounting bracket, 30- drainage interfaces, 31- slag ladles upper edge, 32- magnesia refractories layer, 33- lightweight clays cast bed of material,
34- ceramic fiber layers, 35- anchoring pieces, 36- slag ladles shell, 37- hangings axis, 38- pedestals, 39- osculums, 40- slag ladles, 41- are hung
Ear, 42- connecting plates, the water-permeable and air permeable hole on 43- end plates, 44- end plates, 45- hanger base plates, 46- heat resisting pipes, on 47- steel pipes
Hold water-permeable and air permeable hole, 48- steel pipe sealings tip, 49- cooling tubes, 50- slags, 51- steam output interface, 52- relief valve connections.
Specific implementation mode
As schematically shown in Figure 1, a kind of producing steam autoclave pressure, structure include autoclave body 3, autoclave body inner thermal insulating layer 4, kettle cover 11, kettle cover
Insulating 12, spray system, locking device.
3 inside of autoclave body is equipped with autoclave body inner thermal insulating layer 4,11 inside of kettle cover is equipped with kettle cover insulating 12, in autoclave body 3 and kettle
11 junction of lid is equipped with locking device, and spray system is equipped with below kettle cover 11, and steam output interface 51 is equipped on 3 top of autoclave body
(See Fig. 6), relief valve connection 52 is provided with drainage interface 30 in 3 bottom of autoclave body.
The spray system includes the water inlet pipe 23 across kettle cover 11, and 23 lower end of water inlet pipe connects spray annular water pipe 14,
Spray annular water pipe 14 is equipped with nozzle 13,
The locking device includes the locking mounting base 5 being mounted on autoclave body 3 and the finger block 9 on kettle cover 11, lock
Tight mounting base 5 is equipped with circular arc slideway 6, and circular arc sliding block 7 is equipped in circular arc slideway 6, and 7 top of circular arc sliding block, which is provided with, is directed toward the center of circle
Slot.
Circular arc sliding block 7 can only do circular motion in circular arc slideway 6.Refer to block 9 to be welded on the edge of kettle cover 11.Circular arc is slided
7 top of block is provided with the slot for being directed toward the center of circle.When kettle cover 11 is closed, refers to block 9 and just fall in the slot of circular arc sliding block 7.Circular arc sliding block 7
Can be driven by the locking cylinder 8 being attached thereto refer to block 9 and kettle cover 11 rotation play locking effect.When kettle cover 11 rises,
Referring to block 9 can move freely out from the slot of circular arc sliding block 7.
It turns over 29, Pour of oil cylinder mounting bracket in 3 side You Pour of autoclave body and turns over 29 upper end of oil cylinder mounting bracket and pass through 26 rotary shaft of large arm
Hinged with large arm 22, large arm 22 is He You Pour turn over oil cylinder 28 between Pour turns over oil cylinder mounting bracket 29, in the connection of the top of large arm 22
Lifting cylinder 21,21 lower end of lifting cylinder connect kettle cover 11.
It is equipped with skirt 1 in 3 downside of autoclave body, inner seat 2 is equipped in 3 inside of autoclave body, autoclave body cooling jacket is equipped in 3 outside of autoclave body
27, kettle cover cooling jacket 25 is equipped on kettle cover 11.
Slag ladle 40 is equipped in autoclave body 3, as schematically shown in Figure 2,40 structure of slag ladle includes slag ladle shell 36, slag ladle shell 36
It is inside followed successively by magnesia refractories layer 32, lightweight clay cast bed of material 33, ceramic fiber layer 34, is equipped in 36 inside of slag ladle shell
Anchoring piece 35 is equipped with osculum 39 and pedestal 38 in 40 lower part of slag ladle, and 40 lower outside of slag ladle is equipped with hanging axis 37, in slag ladle 40
Top is equipped with slag ladle upper edge 31.
Slag ladle is a barrel-like structure.Shell is manufactured by steel plate or cast iron.Magnesia refractories is arranged in inner wall(It can not set,
But radiation loss can be increased, reduce service life)Insulating.Lower sides are provided with permeable hole(10 ~ 30mm of diameter, too greatly
Hole can reveal liquid slag).Lower outside, which is provided with, turns over tank hanging scroll.In order to reduce the idle space between autoclave pressure and slag ladle
(Reduce steam pressure loss), slag ladle do not set hanging axis.When lifting, the upper edge of slag ladle is caught on using extraordinary electric lifting tool.
Cooling tube 49 is equipped in slag ladle 40, as shown in Figure 3,4 views, cooling tube 49 on end plate 44, end plate 44 including being installed with
Several heat resisting pipes 46,46 lower part of heat resisting pipe are steel pipe sealing tip 48, and the pipe shaft of heat resisting pipe 46 is saturating equipped with steel pipe upper end
Water air hole 47, end plate 44 are equipped with the water-permeable and air permeable hole 43 on end plate, the company of connection heat resisting pipe 46 are provided on end plate 44
Fishplate bar 42 is equipped with hanger base plate 45 at 44 middle part of end plate, and hanger base plate 45 is equipped with lifting lug 41.
It is equipped with kettle cover on kettle cover 11 and lifts leading truck 24, it is two frame bodies, the large arm that kettle cover, which lifts leading truck 24,
22 are located between two frame bodies.
Kettle cover 11 is provided with temperature resistant rubber sealing ring 10 with 3 junction of autoclave body, and temperature resistant rubber sealing ring 10 is hollow O shape
Circle.Temperature resistant rubber sealing ring 10 is hollow O shape circle.
Autoclave pressure by skirt, autoclave body, insulating, inner seat, kettle cover, large arm, spray water system, Ye Ya Pour turn over lifting gear,
The compositions such as hydraulic rotating locking device.On kettle cover, close to large arm side, it is provided with water inlet(Short tube flange), relief valve connection
(Short tube flange).They are arranged symmetrically in the both sides of large arm, it is ensured that when uncapping, the center of gravity of kettle cover is being located at large arm center line just
Lower section, kettle cover will not be rotated due to its own gravity.Since kettle cover needs to rotate, water inlet pipe must use hose to connect with kettle cover
It connects.Autoclave pressure bottom is provided with discharge outlet(Short tube flange).Autoclave body, kettle cover inner wall are provided with insulating, and selection can be resistance to
1700 DEG C of material.
Spray water system is made of endless tube, water inlet short tube and multiple uniformly distributed nozzles, is mounted on the inside of kettle cover.
Ye Ya Pour turn over that lifting gear turns over oil cylinder by lifting cylinder, Pour, large arm, Pour turn over oil cylinder mounting bracket, great Bei Pour turn over rotation
Axis, swivel bearing(Or bearing shell), lifting shaft, lifting shaft sliding tile set, lifting shaft oil sealing, lifting shaft sliding seat, lifting shaft installation
The compositions such as seat, lifting shaft gland, lifting shaft and oil cylinder connector sleeve, lifting cylinder mounting base.It is logical with autoclave body that Pour turns over oil cylinder mounting bracket
It crosses and is bolted.Lifting shaft mounting base is welded on kettle cover outer side center position.Lifting shaft gland passes through spiral shell with lifting shaft mounting base
It tethers and connects.For lifting shaft major part under, microcephaly sequentially passes through gland, oil sealing, watt set, sliding seat, with lifting cylinder piston rod upper
Pass through connector sleeve(Or screw thread)Connection.Lifting cylinder can drive kettle cover to lift.On kettle cover, the both sides below large arm are provided with
Leading truck.When kettle cover rises, leading truck rises from large arm both sides(There are 1 ~ 3mm side clearances, leading truck top to have guiding with large arm
Oblique angle), prevent kettle cover from rotating.When kettle cover is fallen into place, leading truck leaves large arm, and kettle cover can rotate.Pour turns over oil cylinder can be with
Fu Gai Pour are driven to turn over.By Sheng Jiang He Pour stirs work, kettle cover switch can be accurately completed.
Hydraulic rotating locking device by locking mounting base, circular arc slideway, circular arc sliding block, refer to block, locking cylinder etc. and form.If
Locking device there are three setting(It is uniformly distributed).Circular arc and autoclave body, kettle cover are concentric.Locking mounting base is welded on autoclave body.Circular arc slideway welds
It is connected in locking mounting base.Circular arc sliding block can only do circular motion in circular arc slideway.Refer to block welding on the edge of kettle cover.Circle
Arc sliding block top is provided with the slot for being directed toward the center of circle.When kettle cover is closed, refers to block and just fall in the slot of circular arc sliding block.Circular arc sliding block is logical
It crosses the locking cylinder being attached thereto and can drive and refer to block and kettle cover rotation.When kettle cover rises, refer to block from the slot of circular arc sliding block
It can move freely out.
Slag ladle is a barrel-like structure.Shell is manufactured by steel plate or cast iron.Magnesia refractories is arranged in inner wall(It can not set,
But radiation loss can be increased, reduce service life)Insulating.Lower sides are provided with permeable hole(10 ~ 30mm of diameter, too greatly
Hole can reveal liquid slag).Lower outside, which is provided with, turns over tank hanging scroll.In order to reduce the idle space between autoclave pressure and slag ladle
(Reduce steam pressure loss), slag ladle do not set hanging axis.When lifting, the upper edge of slag ladle is caught on using extraordinary electric lifting tool.
Cooling tube can have at least two modes:The heat resisting pipe A of reuse and disposable prefabricated slag pipe B.
A:Cooling tube is made of heat resisting pipe, fixed plate and lifting lug.More steel pipes are arranged in parallel.Steel pipe lower end is sealing
Tip, side-wall hole(10 ~ 15mm of diameter).Steel pipe upper end opening.It is welded by steel plate between pipe, is fixed into an entirety.Lifting lug
It is welded on the center on top.Steel pipe material is preferably 310S or higher level, 76 ~ 159mm of diameter, depth of the length more than slag.
300 ~ 600mm of tube spacing.Since the heat conduction of slag is poor, heavy wall cooling tube can keep certain intensity within a certain period of time.It is cold
But pipe is inserted into liquid slag and does not exceed 5 minutes to the time between shower water.After slag cools down, due to the coefficient of expansion ratio of steel pipe
Slag is order of magnitude greater, and gap is will appear between steel pipe and slag, and cooling tube can be extracted out integrally.Cooling tube can also use solid
Reticular structure is placed in slag ladle in advance, then, liquid slag is added by funnel.The every cooling tube placed in advance makes folder
Layer structure, makes internal layer have certain intensity.Even interlayer(Heat-barrier material can be set between interlayer)Cooling tube is being added
Liquid slag did not exceeded 20 minutes to the time between shower water.
B:Disposably cooling tube is added concrete prefabricated using steel slag, can not be limited by heating time, even if there is breakage
Do not influence using effect.Before use, being first slowly preheating to 650 DEG C, heat preservation 15-40 minutes prevents wherein prefabricated cooling tube
The crystallization water explode.Prefabricated cooling tube intensity need not be too high, to reduce the broken difficulty in later stage.Prefabricated cooling tube
Endoporus can be small(More than 10mm), appearance can be at tooth form, and increase film-cooled heat, wall thickness is not less than 40mm.The effect of cooling tube
It is the cooling velocity for making slag form more crackles, increase slag, shortens the processing time per tank slag, reduces autoclave pressure and slag ladle
Configure quantity;Slag intensity after cooling is reduced, reduces and is crushed power consumption.Solid slag is not required to setting cooling tube.For example, broken through overheating
Broken steel, scum.
Claims (10)
1. a kind of producing steam autoclave pressure, it is characterized in that:Including autoclave body(3), autoclave body inner thermal insulating layer(4), kettle cover(11), kettle cover it is heat-insulated
Insulating layer(12), spray system, locking device,
Autoclave body(3)Inside is equipped with autoclave body inner thermal insulating layer(4), kettle cover(11)Inside is equipped with kettle cover insulating(12), in autoclave body
(3)And kettle cover(11)Junction is equipped with locking device, in kettle cover(11)Lower section is equipped with spray system, in autoclave body(3)Top is equipped with
Steam output interface(51), relief valve connection(52), in autoclave body(3)Bottom is provided with drainage interface(30).
2. producing steam autoclave pressure according to claim 1, it is characterized in that:The spray system includes across kettle cover(11)
Water inlet pipe(23), water inlet pipe(23)Lower end connects spray annular water pipe(14), spray annular water pipe(14)It is equipped with nozzle(13).
3. producing steam autoclave pressure according to claim 1, it is characterized in that:The locking device includes being mounted on autoclave body
(3)On locking mounting base(5)And it is mounted on kettle cover(11)On finger block(9), lock mounting base(5)It is equipped with circular arc slideway
(6), circular arc slideway(6)It is interior to be equipped with circular arc sliding block(7), circular arc sliding block(7)Top is provided with the slot for being directed toward the center of circle.
4. producing steam autoclave pressure according to claim 1, it is characterized in that:In autoclave body(3)Side You Pour turn over oil cylinder installation
Frame(29), Pour turn over oil cylinder mounting bracket(29)Upper end passes through large arm rotary shaft(26)With large arm(22)It is hinged, large arm(22)He Pour are turned over
Oil cylinder mounting bracket(29)Between You Pour turn over oil cylinder(28), in large arm(22)The top connect lifting cylinder(21), lifting oil
Cylinder(21)Lower end connects kettle cover(11).
5. producing steam autoclave pressure according to claim 1, it is characterized in that:In autoclave body(3)It is interior to be equipped with slag ladle(40), slag ladle
(40)Structure includes slag ladle shell(36), slag ladle shell(36)Inside it is followed successively by magnesia refractories layer(32), lightweight clay cast
The bed of material(33), ceramic fiber layer(34), in slag ladle shell(36)Inside is equipped with anchoring piece(35), in slag ladle(40)Lower part is equipped with row
Water hole(39)And pedestal(38), slag ladle(40)Lower outside is equipped with hanging axis(37), in slag ladle(40)Top is equipped with slag ladle upper edge
(31).
6. producing steam autoclave pressure according to claim 1, it is characterized in that:In slag ladle(40)It is interior to be equipped with cooling tube(49), cold
But it manages(49)Including end plate(44), end plate(44)On be installed with several heat resisting pipes(46), heat resisting pipe(46)Lower part is that steel pipe is close
Seal tip(48), heat resisting pipe(46)Pipe shaft be equipped with steel pipe upper end water-permeable and air permeable hole(47), end plate(44)It is equipped on end plate
Water-permeable and air permeable hole(43), end plate(44)On be provided with connection heat resisting pipe(46)Connecting plate(42), in end plate(44)Middle part
Equipped with hanger base plate(45), hanger base plate(45)It is equipped with lifting lug(41).
7. producing steam autoclave pressure according to claim 6, it is characterized in that:Cooling tube(49)There can be at least two modes:
The heat resisting pipe of reuse and disposable prefabricated slag pipe.
8. producing steam autoclave pressure according to claim 1, it is characterized in that:In autoclave body(3)Downside is equipped with skirt(1), in kettle
Body(3)Inside is equipped with inner seat(2), in autoclave body(3)Outside is equipped with autoclave body cooling jacket(27), in kettle cover(11)It is cold to be equipped with kettle cover
But water jacket(25).
9. producing steam autoclave pressure according to claim 1, it is characterized in that::In kettle cover(11)Kettle cover lifting is equipped with to be oriented to
Frame(24), kettle cover lifting leading truck(24)For two frame bodies, the large arm(22)Between two frame bodies.
10. producing steam autoclave pressure according to claim 1, it is characterized in that kettle cover(11)With autoclave body(3)Junction is provided with
Temperature resistant rubber sealing ring(10), temperature resistant rubber sealing ring(10)For hollow O shape circle.
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CN109738127A (en) * | 2018-12-28 | 2019-05-10 | 中核四0四有限公司 | A kind of α waste packaging container vacuum leakage detection apparatus and method |
CN110116201A (en) * | 2019-04-24 | 2019-08-13 | 山东钢铁集团有限公司 | The vehicle-mounted rotary ladle lid arrangement of one kind and application method |
CN111853234A (en) * | 2020-08-07 | 2020-10-30 | 中冶节能环保有限责任公司 | Major-diameter vertical steel slag pressure-heating covered tank cover anti-rotation system and anti-rotation method |
CN111853236A (en) * | 2020-08-07 | 2020-10-30 | 中冶节能环保有限责任公司 | Lifting device and method for large-diameter vertical steel slag pressure-heating covered tank cover |
CN113653932A (en) * | 2021-08-17 | 2021-11-16 | 兰州空间技术物理研究所 | Winding type flange base and manufacturing method thereof |
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