CN111853234A - Major-diameter vertical steel slag pressure-heating covered tank cover anti-rotation system and anti-rotation method - Google Patents
Major-diameter vertical steel slag pressure-heating covered tank cover anti-rotation system and anti-rotation method Download PDFInfo
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- CN111853234A CN111853234A CN202010788510.5A CN202010788510A CN111853234A CN 111853234 A CN111853234 A CN 111853234A CN 202010788510 A CN202010788510 A CN 202010788510A CN 111853234 A CN111853234 A CN 111853234A
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- cover
- movable arm
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 83
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- 239000007789 gas Substances 0.000 description 27
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- 229910052757 nitrogen Inorganic materials 0.000 description 16
- 230000008569 process Effects 0.000 description 14
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J13/00—Covers or similar closure members for pressure vessels in general
- F16J13/02—Detachable closure members; Means for tightening closures
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/04—Recovery of by-products, e.g. slag
- C21B3/06—Treatment of liquid slag
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/04—Recovery of by-products, e.g. slag
- C21B3/06—Treatment of liquid slag
- C21B3/10—Slag pots; Slag cars
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J13/00—Covers or similar closure members for pressure vessels in general
- F16J13/22—Covers or similar closure members for pressure vessels in general with movement parallel to the plane of the opening
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J13/00—Covers or similar closure members for pressure vessels in general
- F16J13/24—Covers or similar closure members for pressure vessels in general with safety devices, e.g. to prevent opening prior to pressure release
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
- F16J15/10—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing
- F16J15/104—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing characterised by structure
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/05—Apparatus features
- C21B2400/066—Receptacle features where the slag is treated
- C21B2400/068—Receptacle features where the slag is treated with a sealed or controlled environment
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/05—Apparatus features
- C21B2400/066—Receptacle features where the slag is treated
- C21B2400/072—Tanks to collect the slag, e.g. water tank
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Pressure Vessels And Lids Thereof (AREA)
Abstract
The invention relates to a major-diameter vertical steel slag pressure-heating stifled tank cover anti-rotation system and an anti-rotation method, wherein the anti-rotation system comprises: the tank cover anti-rotation device (8) is arranged on the upper plane of the hot stuffy tank cover; when the tank cover lifting device moves upwards, the anti-rotation device is combined with the movable arm device to prevent the tank cover from rotating; when the tank cover turning device opens the tank cover and puts down the tank cover, the anti-rotation device is combined with the movable arm device to prevent the tank cover from rotating; when the tank cover lifting device moves downwards to the lower limit, the anti-rotation device is just separated from the movable arm device, the tank cover does not rotate at the moment, and the tank cover flange can be accurately meshed with the tank body flange, so that the tank cover locking action is facilitated.
Description
Technical Field
The invention relates to a major-diameter vertical steel slag pressure-heating covered tank cover anti-rotation system and an anti-rotation method.
Background
At present, steel slag is treated by a plurality of methods, such as a hot splashing method, a hot stuffiness method, a water quenching method, an air quenching method, a roller granulation method, a granulation wheel method and the like. When the hot stuffy method is used, the method is applied to a large-diameter vertical steel slag pressure hot stuffy tank, and because the hot stuffy tank has a large diameter, a movable arm drives the large-diameter quick opening device to lock and unlock in the opening and closing process; and because the hot stifled jar belongs to pressure vessel, need in the use quick-open device cover precision meshing, sealed good to guarantee the vexed sediment effect, therefore the cover is after the unblock is in place, if make the cover keep not rotating along the cover axle center in the lift process and the upset process, is a key. If the can cover is rotated excessively, the upper and lower precise engagement cannot be performed when the can cover is closed.
Disclosure of Invention
In order to solve the above problems, the present invention provides a large-diameter vertical steel slag system for preventing rotation of a tank cover of a hot-pressed and stuffy tank, the system comprising: the tank cover anti-rotation device (8) is arranged on a tank cover upper plane (28); the tank cover anti-rotation device (8) comprises a limit plate (29), a base plate (30) and a reinforcing rib plate (31), wherein the base plate (30) is fixedly connected to the upper part of an upper plane (28) of the tank cover and is positioned right below the movable arm device (17); the two limit plates (29) are respectively fixedly connected to the left side and the right side of the upper surface of the base plate (30), and the reinforcing rib plates (31) are fixedly connected to the upper surface of the base plate (30) and are fixedly connected with the limit plates (29) on the left side and the right side of the base plate (30); the movable arm device (17) can be arranged between the two limit plates (29) in a clearance fit mode and is used for preventing the tank cover from rotating.
The base plate (30) is a long rectangular steel plate, and the limiting plate (29) and the reinforcing rib plate (31) are trapezoidal steel plates; the reinforcing rib plate (31) is vertically and fixedly connected with the limiting plates (29) on the left side and the right side of the base plate (30).
The main body of the movable arm device (17) is of a frame structure, the left side of the movable arm device (17) is hinged with the tank cover overturning device (3), and the right side of the movable arm device (17) is fixed with the lifting device (4) and used for realizing the function of up-and-down lifting movement of the thermally-sealed tank cover; the movable arm device (17) drives the hot stifled tank cover to realize the function of overturning and uncovering through the tank cover overturning device (3) so as to be used for opening and closing the hot stifled tank cover.
Wherein the lifting device (4) comprises: a vertical shaft (36), a cylinder sleeve (37) and a lift cylinder (38); the upper end of the vertical shaft (36) is connected with a piston rod (35) of the lifting oil cylinder (38), and the lower end of the vertical shaft (36) is connected with the hot stuffy tank cover (1) and used for extending and contracting through the lifting oil cylinder (38) to lift the hot stuffy tank cover; the piston rod (35) is located in an oil cylinder sleeve (37), the oil cylinder sleeve (37) is provided with an upper flange and a lower flange (32), the upper flange is connected with a cylinder body flange of the lifting oil cylinder (38), the lower flange (32) is connected with a movable arm top flange (33) at the upper part of the movable arm sleeve (34), and the movable arm sleeve (34) is arranged at the far end of the right side of the movable arm device (17) and used for fixedly supporting the lifting oil cylinder (38) on the movable arm device (17) through the movable arm sleeve (34) and the oil cylinder sleeve (37).
The upper end of the vertical shaft (36) is connected with a piston rod (35) of the lifting cylinder (38) and is positioned in a cylinder sleeve (37), and the lower end of the vertical shaft (36) extends out of a driven arm sleeve (34) and is connected to a tank cover upper plane (28) in the middle of a hot stuffy tank cover.
The upper flange is connected with the cylinder body flange through a fastener, the lower flange (32) is connected with the movable arm top flange (33) through a fastener, the movable arm top flange (33) is welded to the upper portion of the movable arm sleeve (34), and the movable arm sleeve (34) is welded to the far end of the right side of the movable arm device (17). The fastener is a bolt and a nut.
The lifting device further comprises an inductance limit meter, and the upper limit and the lower limit of the lifting device are limited by the inductance limit meter; the motion of a piston rod (35) of the lifting oil cylinder (38) is controlled by an inductive limit meter, so that the upward or downward motion of the tank cover is controlled to stop.
Wherein, a tank cover flange (23) is arranged on the peripheral side of the hot stuffy tank cover (1), and a tank body flange (24) is arranged on the peripheral side of the upper part of the tank body; the can body flange (24) has a ] shaped groove, and the outer peripheral side of the can lid flange (23) is provided with a mesh which is engagingly received in the ] shaped groove of the can body flange (24).
Wherein, elevating gear is down spacing to be: the tank cover flange (23) enters the tank body flange (24) and is positioned in the middle of the tank body flange (24), so that the tank cover flange (23) and the tank body flange (24) are smoothly meshed after the tank cover rotates; the lifting device is limited upwards: the tank cover flange (23) and the tank body flange (24) are separated from each other up and down, so that the tank cover flange (23) and the tank body flange (24) do not interfere with each other when the tank cover is turned over and opened.
The invention relates to a major diameter vertical steel slag pressure heat stifled tank cover anti-gyration method, preferably adopts the above anti-gyration system to prevent gyration, the method includes anti-gyration step and cancel anti-gyration step,
the anti-rotation steps are as follows:
the first step is as follows: a lifting oil cylinder (38) of the lifting device (4) is shortened, so that the tank cover translates upwards, the tank cover anti-rotation device (8) is combined with the movable arm device (17), namely the lower end of the movable arm device (17) is gradually clamped between a left limiting plate (29) and a right limiting plate (29) of the tank cover anti-rotation device (8), the movable arm device (17) is arranged between the two limiting plates (29) in a clearance fit manner, the hot stuffy tank cover cannot rotate circumferentially along the center of the tank cover, and the function of preventing the hot stuffy tank cover from rotating is achieved;
the second step is that: when the cover of the hot-stifled tank is opened, the tank cover of the hot-stifled tank does not rotate circumferentially along the center of the tank cover under the action of the tank cover anti-rotation device (8);
the fire-fighting rotary steps are as follows:
the first step is as follows: after the tank cover and the tank cover flange (23) return to the horizontal state from the maximum opening degree, a lifting oil cylinder (38) of the lifting device (4) extends to enable the tank cover to move horizontally downwards, the tank cover anti-rotation device (8) descends along with the tank cover, and the tank cover flange (23) slowly enters the tank body flange (24);
the second step is that: when the lifting device (4) is limited downwards, a limiting plate (29) of the tank cover anti-rotation device (8) is just separated from the movable arm device (17), and the tank cover flange (23) completely enters the tank body flange (24), at the moment, the tank cover does not rotate, and the anti-rotation device prevents the tooth of the tank cover flange (23) from colliding with the tooth of the tank body flange (24);
the third step: because the function of the tank cover anti-rotation device (8) is cancelled at the moment, the tank cover flange (23) can be accurately meshed with the tank body flange (24) through the rotation action, and the tank cover locking action is facilitated.
Preferably, the invention provides a major-diameter vertical steel slag pressure-heating stifled tank cover anti-rotation device and an anti-rotation method, wherein the tank cover anti-rotation device is arranged on the upper plane of the hot stifled tank cover; when the tank cover lifting device moves upwards (the lifting oil cylinder is shortened), the anti-rotation device is combined with the movable arm device, namely the lower end of the movable arm device is slowly clamped between the two plates, so that the tank cover cannot rotate circumferentially along the center of the tank cover, and the effect of preventing the tank cover from rotating is achieved; similarly, when the tank cover is turned over or lifted, the anti-rotation device is always combined with the movable arm device to prevent the tank cover from rotating; when the tank cover lifting device moves downwards (the lifting oil cylinder extends), the anti-rotation device descends along with the tank cover, and the tank cover flange slowly enters the tank body flange. When the rotation preventing device is limited downwards, the middle plate of the rotation preventing device is just separated from the movable arm device, the tank cover flange completely enters the tank body flange, the tank cover does not rotate at the moment, and the tank cover flange can be accurately meshed with the tank body flange through rotation, so that the tank cover locking action is facilitated.
Drawings
FIG. 1 is a front view of a large-diameter vertical steel slag hot-pressing smoldering tank.
Fig. 2 is a schematic structural diagram of the slag pot.
Fig. 3 is a schematic structural view of a pressure hot stuffy can sealing device.
Fig. 4 is a partially enlarged schematic view of the sealing device.
Fig. 5 is a schematic structural view of the cleaning device.
Fig. 6 is a schematic view of the structure of the ring seal.
FIG. 7 is a schematic view of the rodent fit of the can lid flange and can body flange.
Figure 8 is a partial schematic view of the can lid flange and can body flange in rodent form.
FIG. 9 is a schematic view of a rotation prevention system for a pressure-heated pot lid.
Fig. 10 is a schematic view of an anti-rotation device.
Fig. 11 is a schematic structural view of a pressure-heating quick-opening device for a smoldering tank.
FIG. 12 is a schematic view of the pressure-heated stuffy can lifting device.
Fig. 13 is a schematic view showing the details of the structure of the pressure-heating smoldering tank lifting device.
FIG. 14 is a schematic diagram of the upper and lower limit of the pressure hot stuffy can lifting device.
Fig. 15 is a schematic structural view of a pressure hot stuffy tank locking device.
Figure 16 is a schematic view of the lid flange and can body flange in a locked and unlocked position.
Detailed Description
As shown in fig. 1 to 3, a large-diameter vertical steel slag pressure-heating stew-tank includes: the tank cover comprises a tank cover 1, a tank body 2, a tank cover turning device 3, a tank cover lifting device 4, a tank cover locking device 5, a water spraying device 9, a guiding device 14, a slag tank support 15 and a movable arm device 17; the tank cover turning device 3 is hinged with the bottom of the outer side of the tank body and the left side of the movable arm device 17 through a pin shaft respectively and is used for enabling the movable arm device 17 to drive the hot stuffy tank cover 1 to turn over through the tank cover turning device 3 so as to open or close the tank cover; the right side of the movable arm device 17 is connected with the tank cover lifting device 4 and is used for driving the tank cover 1 to vertically move up and down through the tank cover lifting device 4; one end of the can cover locking device 5 is fixed on the can body 2, and the other end of the can cover locking device 5 is used for driving the can cover 1 to enable the can cover 1 to rotate around the central axis of the can cover to lock the can cover; the water spraying device 9 is arranged inside the tank cover 1 and is used for spraying water to the steel slag in the hot stuffy tank; the slag pot support 15 is arranged inside the pot body 2 and is used for supporting a slag pot entering a hot closed pot; a guiding device 14 is arranged on the upper part of the slag pot support 15 and is used for guiding the slag pot entering the hot sultry to help the slag pot to be positioned. The slag pot support 15 is arranged in the tank body, the guiding device 14 is arranged on the upper portion of the slag pot support 15, the guiding device 14 guides a slag pot entering the hot closed tank to help the slag pot to be positioned, the slag pot support 15 provides support for the slag pot entering the hot closed tank, the gas replacement device-16 is arranged in the middle of the tank body, and after the hot closed of steel slag in the tank is finished, nitrogen is introduced into the tank by the device, so that a small amount of hydrogen generated by reaction in the tank is replaced. The main body of the movable arm device 17 is of a frame structure and is used for connecting a tank cover through a vertical oil cylinder to realize the function of vertical movement of the tank cover; the tank cover is driven by the turnover oil cylinder to realize the turnover function so as to open and close the tank cover. A slag pot support 20 and a cylindrical trunnion 19 are arranged on the upper side part of the slag pot 18, a crown block plate is hooked on the cylindrical trunnion 19, and after the slag pot 18 is placed into a vertical pressure hot stuffy pot, the slag pot support 20 is placed on the slag pot support 15 of the hot stuffy pot. A plurality of drain holes 21 are arranged on the slag pot so as to drain the excessive water entering the slag pot. The main hook of the crown block is hooked on the cylindrical trunnion 19, and the auxiliary hook is hooked on the slag pot lifting lug 22, so that slag in the slag pot can be poured out. The slag ladle lug 22 is preferably disposed at a lower portion of the slag ladle 18.
As shown in fig. 1-3, the driving mechanism of the tank cover turning device 3 is a turning cylinder, the tank cover is turned downwards to close the tank cover when the turning cylinder is extended, and the tank cover is turned upwards to open the tank cover when the cylinder is shortened. Wherein, the hot stifled jar still includes cleaning device 7, and cleaning device 7 forms into the aperture with jar body flange inside and outside intercommunication for before cover 1 is airtight, nitrogen gas sweeps jar body flange surface through the aperture in order to clear away the scum dirt, guarantees that cover 1 well meshes, preferredly only sweeps jar body flange surface, because the sediment probably falls on this surface when the jar is gone out to the article in jar. Wherein, the hot stifled tank also comprises a safety device 10, the safety device 10 is arranged above the tank cover 1 or on the tank body 2, and is used for automatically deflating the safety device 10 when the steam in the hot stifled tank reaches the preset pressure. The hot stuffy tank also comprises a drainage device 11, wherein the drainage device 11 is arranged at the bottom of the tank body 2 and used for draining water when the water level of the tank body is too high. The hot stuffy tank also comprises an exhaust pressure stabilizing device 12 which is arranged above the tank cover 1 and used for opening the exhaust pressure stabilizing device 12 to exhaust and relieve pressure when the pressure in the tank body exceeds a preset pressure. The exhaust pressure stabilizing device 12 is respectively positioned on the side wall of the tank body and the top of the tank cover, one exhaust device is connected to the outside of a factory building through a pipeline and used for exhausting redundant steam in the hot stuffy tank in the hot stuffy process so as to maintain constant pressure, and the other exhaust device is used for exhausting and releasing pressure before the tank cover is opened when the hot stuffy process is finished. The thermally smoldering tank further comprises a safety monitoring device 13 mounted on the tank body 2 and/or the tank body 1 for monitoring the pressure, temperature and/or gas concentration of the thermally smoldering tank. The thermally closed tank further comprises a gas displacement device 16 mounted on the tank body 1 for introducing nitrogen gas into the tank body to displace hydrogen gas from the tank body.
As shown in FIGS. 1 to 3, the present invention relates to a vertical steel slag hot-pressing treatment method, preferably the hot-pressing method using the hot-pressing tank, comprising the following steps:
(1) feeding the solid steel slag into a hot stuffy tank; after the molten liquid steel slag is cooled, solidified and crushed into solid hot steel slag with the temperature of about 300-500 ℃ and the granularity of less than 300mm, the solid hot steel slag preferably enters a slag tank through a chute to be hot stuffy and loaded with slag, the slag tank is lifted into a tank body of a large-diameter vertical steel slag with a hot-pressing stuffy tank by a crane, the slag tank is placed on a slag tank support 15 through a guide device 14 in the tank body, then a tank cover is locked between the tank cover and the tank body through a turning oil cylinder of a tank cover turning device 3 and a lifting oil cylinder 38 of a tank cover lifting device 4 to enable a tank cover flange 23 and a tank body flange 24 to be aligned in a grinding manner, and a rotating oil cylinder of a tank cover locking device 5 is used for locking the tank cover and the tank body, and an;
(2) hot pressing and smoldering; after the tank cover and the tank body are locked and sealed, the water spraying device 9 starts to spray water and cool, pressurized saturated steam is formed in the tank body and permeates into the steel slag through gaps, and the steel slag is reacted and expanded with unstable substances contained in the steel slag, preferably free calcium oxide, so that the stabilization treatment of the steel slag is realized, the separation constant-pressure control between iron and slag is completed, in the process of pressure heating and stuffiness, the pressure and the temperature of the saturated steam in the tank body are monitored in real time through the safety monitoring device 13, the combustible gas components and the concentration value in the tank body are also monitored in real time, on one hand, the steam in the tank body is ensured to reach the required pressure through gas leakage of the sealing device, on the other hand, the exhaust pressure stabilizing device 12 is controlled to;
(3) gas replacement; when hot stewing is finished, the concentration value of combustible gas generated in the hot stewing process of the steel slag in the tank body is not in a safe range, in order to ensure the slag discharging safety, the gas replacement device 16 introduces inert gas into the tank body when the hot stewing is finished, the combustible gas is extruded out through the exhaust pressure stabilizing device 12, and finally the safe replacement is realized;
(4) deslagging; before the tank cover is unlocked and opened, the exhaust pressure stabilizing device 12 is opened, gas in the sealing device is discharged, and the tank cover can be opened until the pressure in the tank body is zero, so that the slag tank containing the processed steel slag is lifted out by a travelling crane.
Preferably, the pressure hot-disintegrating treatment method comprises the steps of hoisting a slag tank filled with the steel slag with a certain temperature of about 300-500 ℃ into a slag tank support in the steel slag pressure hot-disintegrating tank, closing a tank cover through a turning oil cylinder, a lifting oil cylinder and a rotating oil cylinder, locking and sealing, spraying hot slag to the steel slag in the tank body by a water spraying device at the top of the tank cover, rapidly cooling the surface layer when the hot slag meets water, enabling the surface layer of the steel slag to be disintegrated and generate cracks due to stress generated by temperature difference, enabling a large amount of low-pressure steam generated after the waste heat of the steel slag heats water to quickly cover the surface of the steel slag and permeate into the cracks, rapidly reacting with a free state in the slag, changing the organization structure, reducing the specific gravity, generating expansion due to the increase of the volume of the steel slag. Because the reaction process is carried out in a closed pressure container, the water vapor formed after water spraying is not discharged outside, and a certain pressure and temperature atmosphere is formed in the tank, under the action of the pressure, the steam can penetrate into the interior of the massive steel slag through the fine cracks to react instead of only staying on the surface of the steel slag, the reaction speed is improved, and the slag blocks are further rapidly cracked and pulverized. The above processes are repeated from the outside to the inside until the free state in the steel slag is fully digested and the steel slag is pulverized, so that the steel slag subjected to the pressure and hot stuffiness treatment can achieve two purposes of stable treatment and pulverization treatment in a short time. Therefore, the pressure hot-disintegration treatment technology is an advanced treatment technology which simultaneously solves the problems of rapid stabilization and pulverization of the converter steel slag.
The invention utilizes the residual heat of the steel slag to treat the steel slag in the closed pressure container, does not consume external energy, does not generate dust, does not contact water with molten steel slag in the process of high-efficiency energy-saving environment-friendly treatment, is provided with a safety device in the pressure container, is safe and reliable, has short treatment period and good pulverization effect, can fully eliminate the free state in the steel slag, has good stability of the treated steel slag, can be used for building materials, roads and the like, and can realize the recycling of the steel slag. The water spraying device sprays cooling water to the hot slag to rapidly cool the steel slag, saturated water vapor generated after water spraying forms pressure in the tank, steel slag blocks can be rapidly cracked and pulverized through pressure and hot stuffiness, and the steel slag can be subjected to stable treatment and pulverization treatment in the left and right directions. The waste heat of the steel slag is utilized to heat water to generate saturated steam, the working pressure in the hot disintegration process of the steel slag is improved, the permeation rate of the saturated steam in a steel slag system is improved, the steam is fully contacted with the steel slag, and the rapid digestion reaction of unstable free calcium oxide in the steel slag is promoted.
As shown in fig. 3 to 8, the present invention provides a sealing device for a large-diameter vertical steel slag pressure-heat-smoldering can, which is used for sealing a can cover 1 and a can body of the heat-smoldering can, the sealing device comprising: a tank cover flange 23 of the hot-stuffy tank cover 1, a tank body flange 24 of the tank body and an annular sealing element 6; the can lid flange 23 has a bottom surface disposed opposite to the upper surface of the can body flange 24; the tank flange 24 is provided with an annular tank flange sealing groove 27, and the tank flange sealing groove 27 is arranged on the upper surface of the tank flange 24; the annular sealing element 6 is arranged in the annular tank body flange sealing groove 27, the upper part of the annular sealing element 6 is of a circular ring structure, the lower part of the annular sealing element 6 is of an inverted V-shaped groove, the circular ring structure of the upper part is matched with the bottom surface of the tank cover flange 23, and the inverted V-shaped structure of the lower part is matched with the groove bottom surface of the tank body flange sealing groove 27; the tank body flange 24 has a passage hole, preferably an L-shaped passage hole, having a vertical passage communicating with the vertical passage and a horizontal passage communicating with the inverted V-shaped groove for feeding the gas injected from the horizontal passage into the inverted V-shaped groove through the vertical passage, thereby floating the ring-shaped seal member 6 to seal the tank cover flange 23 and the tank body flange 24 arranged up and down.
As shown in fig. 3-8, after the large-diameter vertical hot closed tank is closed and the tank cover 1 is locked, nitrogen with certain pressure is injected into the annular sealing member 6 through the nitrogen inlet 26 on the tank flange 24 before the hot closed action of the steel slag is carried out, and the annular sealing member 6 is arranged in the tank flange groove of the hot closed tank between the tank flange and the tank cover flange. After floating up, the lower plane of the tank cover flange 23 is pressed for sealing the quick opening device. After the hot smoldering of the steel slag is finished, before the large-diameter vertical hot smoldering tank is opened to the tank cover 1, a two-position three-way electromagnetic valve of a main nitrogen pipeline is opened to release the pressure, nitrogen below the annular sealing element 6 is discharged through a nitrogen inlet 26 on a tank body flange 24, and the annular sealing element 6 descends. Therefore, the sealing performance of the large-diameter vertical hot stuffy tank 1 in the hot stuffy process can be ensured, the abrasion of the opening and closing process of the tank cover 1 on the annular sealing element 6 can be reduced, and the service life of the annular sealing element 6 is prolonged. The annular seal 6 is annular and is disposed in an annular groove of the can body flange. The surface of the annular upper part of the sealing device is in contact fit with the flange of the tank cover, the surface of the annular lower part of the sealing device is in contact fit with the bottom of the annular groove of the flange of the tank cover, namely the section of the sealing device is approximately a solid rectangle, the bottom of the rectangle is provided with an inverted V-shaped groove, the section of the framework is a solid rectangle (the whole sealing device is made of high-temperature-resistant silicon rubber materials), and the sealing lip is an inverted V-shaped outer framework; the inverted V-shaped interior is used to store nitrogen. Compressed nitrogen enters the inverted V-shaped groove, thereby floating the sealing device and sealing the upper and lower flanges.
The sealing device is arranged in the sealing groove of the flange of the tank body. The flange sealing groove is communicated with the vertical channel of the small hole of the L-shaped channel, the horizontal channel of the small hole of each L-shaped channel corresponds to a nitrogen inlet, the nitrogen inlet is a straight pipe section and a pipe orifice flange, the straight pipe section is connected with the horizontal end of the small hole of the L-shaped channel, and the pipe orifice flange is connected with an annular main pipeline outside. The main pipeline is provided with a main nitrogen inlet and a two-position three-way electromagnetic valve. The total nitrogen inlet is used for nitrogen to enter and exit the sealing device; the two-position three-way electromagnetic valve is used for discharging nitrogen in the sealing device. After the pressure hot closed tank is closed and the tank cover is locked, before the hot closed action of the steel slag is carried out, nitrogen with certain pressure (0.4-0.6 Mpa) is injected into the sealing device through the small hole on the quick opening device, the sealing device floats upwards and is used for sealing the quick opening device
As shown in fig. 3 to 8, the annular seal member 6 has a substantially solid rectangular shape in cross section, and an inverted V-shaped groove is formed in the bottom of the rectangular shape, and the outer side of the inverted V-shaped groove is formed as a seal lip, and the inside of the inverted V-shaped groove is used for storing gas. The pressure of the injected gas is 0.4-0.6Mpa, and the annular sealing element 6 is made of high-temperature resistant silicon rubber material. 6-12 of these passage openings are arranged uniformly in the form of a ring on the tank flange 24 for the purpose of injecting gas into the ring seal 6 or for the purpose of discharging gas therefrom. The vertical passageway of passageway aperture is vertical upwards to communicate with flange seal groove 27 to communicate with the inverted V-shaped groove of annular seal 6, the horizontal passageway level of passageway aperture extends and corresponds the intercommunication and sets up the gas inlet section on the radial lateral surface of jar body flange 24, and gas inlet section includes straight tube section and mouth of pipe flange, the one end of straight tube section with horizontal passageway links to each other, and the other end and the mouth of pipe flange intercommunication of straight tube section. The pipe orifice flange is connected with a main pipeline, the main pipeline is provided with a main gas inlet and a two-position three-way electromagnetic valve, and the main gas inlet is arranged to enable gas to enter and exit the sealing device; the two-position three-way electromagnetic valve is used for discharging gas in the sealing device. Wherein the gas is compressed nitrogen.
Wherein, the large-diameter vertical steel slag pressure-heating smoldering tank comprises a smoldering tank cover 1 and a tank body; the hot-closed tank cover 1 is arranged at the top of the tank body in a sealing way through the sealing device, a cover flange 23 is arranged on the peripheral side of the hot-closed tank cover 1, and a tank body flange 24 is arranged on the peripheral side of the upper part of the tank body. As shown in fig. 3 to 8, the can body flange 24 has a ] shaped groove, and the outer peripheral side of the can lid flange 23 is provided with a mesh tooth which is engagingly engaged into the ] shaped groove of the can body flange 24.
As shown in fig. 3-8, the invention relates to a method for sealing a large-diameter vertical steel slag pressure-heating blank tank, preferably by using the sealing device, which is characterized by comprising the following steps:
the first step is as follows: opening a main gas inlet, and sending gas into the inverted V-shaped groove through the small hole of the L-shaped channel, so that the annular sealing member 6 floats to seal the tank cover flange 23 and the tank body flange 24 which are arranged up and down;
the second step is that: closing a main gas inlet, opening an electromagnetic valve, preferably a two-position three-way electromagnetic valve, so that the inverted V-shaped groove is communicated with the atmosphere through an L-shaped channel small hole and used for discharging gas in the inverted V-shaped groove of the annular sealing element 6, and no gas is input into the inverted V-shaped groove;
the third step: since the hot stuffer can lid 1 is not subjected to pressure at the top of the annular seal 6, the weight of the hot stuffer can lid 1 puts pressure on the annular seal 6 forcing the annular seal 6 down, thus completing the pressure relief of the seal.
As shown in fig. 9 to 15, a major diameter vertical steel slag autoclave stuffy can lid anti-rotation system comprises: the tank cover anti-rotation device 8 and the movable arm device 17, wherein the tank cover anti-rotation device 8 is arranged on a tank cover upper plane 28; the tank cover anti-rotation device 8 comprises a limiting plate 29, a base plate 30 and a reinforcing rib plate 31, wherein the base plate 30 is fixedly connected to the upper part of the tank cover upper plane 28 and is positioned right below the movable arm device 17; the two limit plates 29 are respectively fixedly connected to the left side and the right side of the upper surface of the base plate 30, and the reinforcing rib plate 31 is fixedly connected to the upper surface of the base plate 30 and is fixedly connected with the limit plates 29 on the left side and the right side of the base plate 30; the boom 17 is disposed between two limit plates 29 with a clearance fit for preventing the tank cover from turning back.
As shown in fig. 9-15, the base plate 30 is a long rectangular steel plate, and the limiting plates 29 and the reinforcing rib plates 31 are trapezoidal steel plates; the reinforcing rib plate 31 is vertically fixed to the limit plates 29 on the left and right sides of the base plate 30. The main body of the movable arm device 17 is of a frame structure, the left side of the movable arm device 17 is hinged with the tank cover overturning device 3, and the right side of the movable arm device 17 is fixed with the lifting device 4 and used for realizing the function of up-and-down lifting movement of the hot stuffy tank cover; the movable arm device 17 drives the hot stuffy tank cover to realize the function of overturning and uncovering through the tank cover overturning device 3 so as to be used for opening and closing the hot stuffy tank cover. The shortest distance between the two limit plates 29 is a clearance fit of 0.5 mm to the outer dimension of the actuator 17. The reinforcing rib plate 31 is fixedly connected with the plate 29 and the plate 30 and plays a role of reinforcing rib.
As shown in fig. 9 to 15, the lifting device 4 includes: a vertical shaft 36, a cylinder sleeve 37, and a lift cylinder 38; the upper end of the vertical shaft 36 is connected with a piston rod 35 of a lifting cylinder 38, and the lower end of the vertical shaft 36 is connected with the hot stuffy tank cover 1 and used for lifting the hot stuffy tank cover through the extension and contraction of the lifting cylinder 38; the piston rod 35 is located in a cylinder sleeve 37, the cylinder sleeve 37 is provided with an upper flange and a lower flange 32, the upper flange is connected with a cylinder flange of the lifting cylinder 38, the lower flange 32 is connected with a movable arm top flange 33 on the upper portion of the movable arm sleeve 34, the movable arm sleeve 34 is arranged at the far right end of the movable arm device 17 and is used for fixedly supporting the lifting cylinder 38 on the movable arm device 17 through the movable arm sleeve 34 and the cylinder sleeve 37. The upper end of the vertical shaft 36 is connected to the piston rod 35 of the lift cylinder 38 in a cylinder sleeve 37, and the lower end of the vertical shaft 36 extends from the boom sleeve 34 and is connected to the tank cover upper flat surface 28 in the middle of the hot stuffer tank cover. The upper flange is connected with the cylinder body flange through a fastener, the lower flange 32 is connected with the movable arm top flange 33 through a fastener, the movable arm top flange 33 is welded to the upper portion of the movable arm sleeve 34, and the movable arm sleeve 34 is welded to the far end of the right side of the movable arm device 17. The fastener is a bolt and a nut. The lifting device also comprises an inductance limit meter, and the upper limit and the lower limit of the lifting device are limited by the inductance limit meter; the motion of the piston rod 35 of the lifting oil cylinder 38 is controlled by an inductive limit gauge, so that the upward or downward motion of the tank cover is stopped. A tank cover flange 23 is arranged on the peripheral side of the hot stuffy tank cover 1, and a tank body flange 24 is arranged on the peripheral side of the upper part of the tank body; the can body flange 24 has a ] shaped groove, and the outer peripheral side of the can lid flange 23 is provided with a mesh tooth which is engagably inserted into the ] shaped groove of the can body flange 24. Wherein, elevating gear is down spacing to be: the tank cover flange 23 enters the tank body flange 24 and is positioned in the middle of the tank body flange 24, so that after the tank cover rotates, the tank cover flange 23 and the tank body flange 24 are smoothly meshed; the lifting device is limited upwards: the tank cover flange 23 and the tank body flange 24 are separated from each other in the vertical direction, so that the tank cover flange 23 and the tank body flange 24 do not interfere with each other when the tank cover is turned over and opened.
As shown in fig. 9 to 15, the present invention relates to a method for preventing gyration of a large-diameter vertical steel slag hot-pressing smoldering tank cover, preferably using the gyration preventing system for gyration prevention, the method comprises a gyration preventing step and a gyration preventing step,
the anti-rotation steps are as follows:
the first step is as follows: the lifting oil cylinder 38 of the lifting device 4 is shortened, so that the tank cover translates upwards, the tank cover anti-rotation device 8 is combined with the movable arm device 17, namely the lower end of the movable arm device 17 is gradually clamped between the left limiting plate 29 and the right limiting plate 29 of the tank cover anti-rotation device 8, the movable arm device 17 is arranged between the two limiting plates 29 in a clearance fit manner, the hot stuffy tank cover cannot rotate circumferentially along the center of the tank cover, and the function of preventing the hot stuffy tank cover from rotating is achieved;
the second step is that: when the cover of the hot stifled tank is opened, the tank cover of the hot stifled tank does not rotate circumferentially along the center of the tank cover under the action of the tank cover anti-rotation device 8;
the fire-fighting rotary steps are as follows:
the first step is as follows: after the tank cover and the tank cover flange 23 return to the horizontal state from the maximum opening degree, the lifting oil cylinder 38 of the lifting device 4 extends to enable the tank cover to translate downwards, the tank cover anti-rotation device 8 descends along with the tank cover, and the tank cover flange 23 slowly enters the tank body flange 24;
the second step is that: when the lifting device 4 is limited at the lower part, the limiting plate 29 of the tank cover anti-rotation device 8 is just separated from the movable arm device 17, and the tank cover flange 23 completely enters the tank body flange 24, at the moment, the tank cover does not rotate, and the anti-rotation device prevents the tooth of the tank cover flange 23 from colliding with the tooth of the tank body flange 24;
the third step: since the function of the tank cover anti-rotation device 8 is cancelled at this time, the tank cover flange 23 can be accurately engaged with the tank body flange 24 through the rotation action, which is helpful for realizing the tank cover locking action.
As shown in fig. 11-16, the large-diameter vertical steel slag pressure-heating smoldering tank quick-opening device comprises a hot smoldering tank cover 1, a tank body flange 24, a tank cover turning device 3, a tank cover locking device 5 and a tank cover lifting device 4; a tank cover flange 23 is arranged on the periphery of the hot stuffy tank cover 1; one end of the tank cover locking device 5 is fixed on the tank body of the hot stifled tank, and the other end of the tank cover locking device 5 is connected with the hot stifled tank cover 1 in a driving way and is used for driving the hot stifled tank cover 1 to rotate around the central axis of the tank cover so as to lead the teeth of the tank cover flange 23 and the teeth of the tank body flange 24 to be changed from superposition to separation or from separation to superposition; the middle position of the upper surface of the hot stuffy tank cover 1 is connected with a tank cover lifting device 4, the right side of the movable arm device 17 is connected with the tank cover lifting device 4 and is used for driving the hot stuffy tank cover 1 to vertically move up and down through the tank cover lifting device 4, so that the rodent of the tank cover flange 23 enters the groove of the tank body flange 24 or comes out of the groove of the tank body flange 24; the left side of the movable arm device 17 is hinged with the tank cover turnover device 3, and the movable arm device 17 is used for driving the hot stuffy tank cover 1 to turn over through the tank cover turnover device 3 so as to open or close the tank cover. Wherein, the teeth of the tank cover flange 23 and the teeth of the tank body flange 24 are the teeth, the groove of the tank body flange 24 is provided with an upper top and a lower bottom, and the teeth of the tank body flange 24 are arranged on the upper top. After the cover flange 23 and the tank body flange 24 are engaged between the teeth, the clearance between two adjacent teeth is more than 10 mm. After the tank cover lifting device 4 descends to the lower limiting position of the lifting device, the rodent of the tank cover flange 23 enters the inner part of the tank body flange 24, the height of the inner part of the groove is larger than the thickness of the rodent of the tank cover flange 23, and the thickness is less than or equal to 5 mm after the height is subtracted.
As shown in fig. 11-16, the present invention relates to a method for quickly opening a large-diameter vertical steel slag pressured hot stuffy tank, preferably using the above-mentioned device, the method comprises the following steps:
the first step is as follows: after the pressure-thermal stuffy tank is used for processing the steel slag, the sealing device of the pressure-thermal stuffy tank is used for releasing pressure to atmospheric pressure, and preferably, the inverted V-shaped groove of the annular sealing piece 6 of the sealing device is used for releasing pressure to atmospheric pressure;
the second step is that: under the action of the tank cover locking device 5, the thermally-stuffy tank cover 1 is driven to rotate around the central axis of the tank cover, so that the teeth of the tank cover flange 23 and the teeth of the tank body flange 24 are changed from superposition to separation;
the third step: under the action of the tank cover lifting device 4, the hot stuffy tank cover 1 is driven to move vertically upwards, so that the teeth of the tank cover flange 23 come out of the groove of the tank body flange 24 and are separated from the whole tank body;
the fourth step: under the action of the tank cover turning device 3, the hot stuffy tank cover 1 is horizontally turned to the maximum turning angle from the tank cover flange surface, and at the moment, the hot stuffy tank cover 1 is completely opened.
As shown in fig. 11-16, the tank cover turning device 3 is respectively connected with the bottom of the outer side of the tank body and the left side of the movable arm through pin shafts, the driving mechanism is an oil cylinder, the tank cover turns downwards when the oil cylinder extends, and the tank cover turns upwards when the oil cylinder shortens. The tank cover lifting device 4 is connected to a sleeve at the upper end of the movable arm device-17 through a bolt, the driving mechanism is an oil cylinder, the tank cover moves upwards when the oil cylinder extends, and the tank cover moves downwards when the oil cylinder shortens. The tank cover locking device 5 is characterized in that the driving mechanism is two or three sets of oil cylinders, one supporting point is connected and arranged above the tank body through a pin shaft, the other supporting point is arranged on a tank body sliding block through a pin shaft, and under the condition that the tank cover is closed, the tank body sliding block is meshed with a tank cover positioning seat (the tank cover positioning seat is arranged on the tank body), so that the oil cylinder extends to push the tank cover to rotate, the tank cover is meshed with a flange of the tank body, and the locking effect; the shortening of the oil cylinder also pushes the tank cover to rotate reversely, so that the meshed parts of the tank cover and the tank body flange are separated, and the tank opening function is realized. The sealing device 6 is a groove part in which the sealing ring is placed in the tank cover flange, is of an inverted V-shaped structure, and inflates the lower part of the sealing ring through an external inflation hole to enable the sealing ring to float, so that the sealing effect is achieved. The tank cover flange 23 is welded on the periphery of the tank cover end socket. The outer part of the flange is provided with outer rodents which are uniformly distributed. A tank flange 24 is welded to the periphery of the upper portion of the tank. The vertical surface of the flange of the tank body is of a ] -shaped groove structure, and the upper part of the ] -shaped groove is of an inner tooth structure which is uniformly distributed when being seen from the plane; the lower part of the groove is circular.
The quick opening device can realize the frequent opening and closing function of the pressure-heat stuffy tank cover, and can realize the pressure maintaining function of the pressure-heat stuffy tank when being combined with the sealing device. The quick opening device realizes the locking function of the tank cover through the following actions: under the action of the tank cover turning device 3, the tank cover 1 is turned from the maximum turning angle to the level of the flange surface of the tank cover. Both of these two points are controlled by limit switches. Under the action of the tank cover lifting device 4, the tank cover 1 and the tank cover flange 23 are driven to vertically descend, so that teeth of the tank cover flange 23 enter a groove of the tank body flange 24; under the action of the locking device, the tank cover and the tank cover flange 23 are driven to rotate along the central axis of the tank cover, so that the teeth of the tank cover flange 23 and the teeth of the tank body flange 24 are overlapped on the top view, and the function of closing the tank cover 1 is achieved.
After the steel slag is processed by the pressure-heat stuffy tank, the pressure is relieved through a valve on the tank body, and after the pressure is relieved by the sealing device 6, the locking device 5, the lifting device 4 and the turnover device 3 act in the opposite direction, so that the quick opening device realizes the function of opening the tank cover. After the cover flange 23 and the tank body flange 24 are meshed, a certain gap is formed between two adjacent meshed teeth; after the lifting device descends to the lower dead point, the mesh teeth of the tank cover flange enter the annular groove of the tank body flange 24, the upper height and the lower height of the inside of the annular groove are larger than the thickness of the mesh teeth of the tank cover flange and cannot be too large, otherwise, the sealing is not tight. After the locking device 5 is locked, the meshing contact surface of the tank cover flange 23 and the tank body flange is large enough to ensure the design pressure born by the large-diameter tank cover.
As shown in fig. 12 to 16, the present invention provides a lifting device 4 (lifting device) for a large-diameter vertical steel slag autoclave-stuffy tank cover, wherein the lifting device 4 comprises: a vertical shaft 36, a cylinder sleeve 37, and a lift cylinder 38; the upper end of the vertical shaft 36 is connected with a piston rod 35 of a lifting cylinder 38, and the lower end of the vertical shaft 36 is connected with the hot stuffy tank cover 1 and used for lifting the hot stuffy tank cover through the extension and contraction of the lifting cylinder 38; the piston rod 35 is located in a cylinder sleeve 37, the cylinder sleeve 37 is provided with an upper flange and a lower flange 32, the upper flange is connected with a cylinder flange of the lifting cylinder 38, the lower flange 32 is connected with a movable arm top flange 33 on the upper portion of the movable arm sleeve 34, the movable arm sleeve 34 is arranged at the far right end of the movable arm device 17 and is used for fixedly supporting the lifting cylinder 38 on the movable arm device 17 through the movable arm sleeve 34 and the cylinder sleeve 37.
As shown in fig. 12 to 16, the upper end of the vertical shaft 36 is connected to the piston rod 35 of the lift cylinder 38 in the cylinder sleeve 37, and the lower end of the vertical shaft 36 is extended from the boom sleeve 34 and connected to the tank cover upper flat surface 28 in the middle of the hot stuffer tank cover. The upper flange is connected with the cylinder body flange through a fastener, the lower flange 32 is connected with the movable arm top flange 33 through a fastener, the movable arm top flange 33 is welded to the upper portion of the movable arm sleeve 34, and the movable arm sleeve 34 is welded to the far end of the right side of the movable arm device 17. The fastener is a bolt and a nut. The lifting device further comprises an inductance limiting meter, the inductance limiting meter is provided with an upper limiting inductance limiting meter and a lower limiting inductance limiting meter, the upper limiting inductance limiting meter and the lower limiting inductance limiting meter are fixed at the outer side of the movable arm sleeve 34 through a support and are used for positioning and controlling the lifting position of the tank cover, and the upper limiting inductance limiting meter and the lower limiting inductance limiting meter respectively limit the upper limiting and the lower limiting of the lifting device; the motion of the piston rod 35 of the lifting oil cylinder 38 is controlled by an inductive limit gauge, so that the upward or downward motion of the tank cover is stopped. A cover flange 23 is arranged on the outer periphery of the hot stuffy tank cover 1, and a tank body flange 24 is arranged on the upper outer periphery of the tank body. The can body flange 24 has a ] shaped groove, and the outer peripheral side of the can lid flange 23 is provided with a mesh tooth which is engagably inserted into the ] shaped groove of the can body flange 24.
As shown in fig. 12-16, the lower limit of the lifting device is: the tank cover flange 23 enters the tank body flange 24 and is positioned in the middle of the tank body flange 24, so that after the tank cover rotates, the tank cover flange 23 and the tank body flange 24 are smoothly meshed; the lifting device is limited upwards: the tank cover flange 23 and the tank body flange 24 are separated from each other in the vertical direction, so that the tank cover flange 23 and the tank body flange 24 do not interfere with each other when the tank cover is turned over and opened. Further preferably, the lower limit of the lifting device is: the rodent of the tank cover flange 23 enters the groove of the tank body flange 24 and is positioned in the middle of the groove of the tank body flange 24, so that the tank cover flange 23 and the tank body flange 24 are smoothly meshed after the tank cover rotates; the lifting device is limited upwards: the can lid flange 23 and the can body flange 24 are separated from each other in the vertical direction, that is, the teeth of the can lid flange 23 come out from the grooves of the can body flange 24, so that the can lid flange 23 and the can body flange 24 do not interfere with each other when the can lid is turned over and opened.
As shown in fig. 12 to 16, the present invention also relates to a method for lifting a large-diameter vertical steel slag hot-pressing smoldering tank cover, preferably using the lifting device 4, wherein the lifting method comprises the following steps:
(1) when the cover is required to move upwards in a translation way, the device comprises:
(1.1) the piston rod 35 of the lifting oil cylinder 38 contracts, at the moment, the movable arm device 17 does not act, because the cylinder body flange of the lifting oil cylinder 38 is fixedly connected with the upper flange of the oil cylinder sleeve 37, the lower flange 32 of the oil cylinder sleeve 37 is fixedly connected with the movable arm top flange 33 on the upper part of the movable arm sleeve 34, and meanwhile, the piston rod 35 of the lifting oil cylinder 38 drives the tank cover to translate upwards, so that the tank cover translates upwards and is separated from the tank body.
(1.2) after the inductance limit meter of the lifting device senses the upper limit of the lifting device, the piston rod 35 of the lifting oil cylinder 38 stops moving, and at the moment, the tank cover flange 23 is completely separated from the tank body flange 24, so that the cover opening action of the turning oil cylinder in the next step can be carried out;
(2) when the cover needs to be translated downwards, the mechanism comprises the following components:
(2.1) extending a piston rod 35 of the lifting oil cylinder 38, wherein the movable arm device 17 does not act, and the cover translates downwards as a cylinder body flange of the lifting oil cylinder 38 is fixedly connected with an upper flange of an oil cylinder sleeve 37, a lower flange 32 of the oil cylinder sleeve 37 is fixedly connected with a movable arm top flange 33 on the upper part of a movable arm sleeve 34, and the piston rod 35 of the lifting oil cylinder 38 drives the cover to translate downwards;
(2.2) after the inductance limit meter of the lifting device senses the lower limit of the lifting device, the piston rod 35 of the lifting oil cylinder 38 stops moving, at the moment, the teeth of the tank cover flange 23 enter the tank body flange 24, the tank cover flange 23 and the tank body flange 24 are meshed in the vertical direction but in a state with a gap in the horizontal direction, and the tank cover locking action in the next step can be carried out.
When the tank cover needs to be translated upwards, a piston rod of a lifting oil cylinder of the lifting device contracts, the movable arm does not act at the moment, and the tank cover is translated upwards and separated from the tank body because the outer part of the lifting oil cylinder is fixedly connected with an upper flange of the sleeve through a flange, a lower flange of the sleeve is fixedly connected with the movable arm, and the piston rod of the lifting oil cylinder drives the tank cover to translate upwards.
When the tank cover needs to be translated downwards, a piston rod of a lifting oil cylinder of the lifting device extends, the movable arm does not act at the moment, the outer part of the lifting oil cylinder is fixedly connected with an upper flange of the sleeve through a flange, a lower flange of the sleeve is fixedly connected with the movable arm, and meanwhile, the piston rod of the lifting oil cylinder drives the tank cover to translate downwards, so that the tank cover translates downwards, the cover flange is meshed with the tank body flange, and the tank cover flange can be accurately meshed with the tank body flange, and the tank cover locking action is facilitated.
The tank cover lifting device is provided with an upper limit and a lower limit through an inductance limit meter. The motion of the piston rod of the lifting oil cylinder is controlled by the inductive limit meter, so that the tank cover is controlled to stop moving upwards or downwards.
As shown in fig. 11,15-16, the invention provides a large-diameter vertical steel slag pressure-heating smoldering tank locking device 5, which is used for locking a hot smoldering tank cover 1 and a tank body 2, and comprises: the tank cover positioning seat 39, the slideway 40, the tank body sliding block 41, the rotary oil cylinder and the rotary oil cylinder support 42; the tank cover positioning seat 39 is arranged at the edge of the tank cover, the slideway 40 is arranged at the edge of the tank body, one end of the tank body sliding block 41 is arranged in the slideway 40 in a sliding way, and the other end of the tank body sliding block 41 is matched with the tank cover positioning seat 39 in a driving way and is used for driving the hot and stuffy tank cover 1 to rotate around the central axis of the tank cover; the oil cylinder support 42 is installed at the edge of the tank body, one end of the rotary oil cylinder is fixed on the oil cylinder support 42 and used for fixing the rotary oil cylinder, and the other end of the rotary oil cylinder is connected with the tank body sliding block 41 and used for driving the tank body sliding block 41 to slide in the slide way 40, so that the tank cover positioning seat 39 is driven by the tank body sliding block 41 to enable the hot stuffy tank cover 1 to rotate around the central axis of the tank cover. The large-diameter vertical steel slag pressure-heating sulk comprises a sulk cover 1 and a sulk body; the hot-sealed tank cover 1 is arranged at the top of the tank body in a sealing manner, a cover flange 23 is arranged on the peripheral side of the hot-sealed tank cover 1, and a tank body flange 24 is arranged on the peripheral side of the upper part of the tank body. The can body flange 24 has a ] shaped groove, and the outer peripheral side of the can lid flange 23 is provided with a mesh tooth which is engagably inserted into the ] shaped groove of the can body flange 24. The piston rod of the rotary oil cylinder extends, so that the tank cover and the tank cover flange 23 rotate along the central axis of the tank cover, the rodent of the tank cover flange 23 and the rodent of the tank body flange 24 coincide, and at the moment, the function of locking the tank cover is achieved. The piston rod of the rotary oil cylinder is shortened, so that the tank cover and the tank cover flange 23 rotate along the central axis of the tank cover, the mesh teeth of the tank cover flange 23 and the tank body flange 24 are changed from overlapping to separating, and at the moment, the function of unlocking the tank cover is achieved. The locking device further comprises an inductance limiting meter, and the left limiting and the right limiting of the locking device are limited through the inductance limiting meter; the piston rod of the rotary oil cylinder is controlled to act through the inductive limit meter. The locking devices 5 are uniformly arranged along the circumferential direction of the pressure hot stuffy tank. The locking devices 5 are uniformly arranged in 3-4 numbers along the circumferential direction of the pressure hot stuffy tank.
As shown in fig. 11,15-16, the invention relates to a method for locking a large-diameter vertical steel slag pressure-heating blank tank, preferably using the locking device 5, which comprises a tank cover locking step and a tank cover unlocking step;
the locking device realizes the locking step of the tank cover through the following actions:
the first step is as follows: the meshing teeth of the tank cover flange 23 are positioned in the groove of the tank body flange 24;
the second step is that: a piston rod of the rotary oil cylinder extends through a hydraulic pump station, and the electric inductance limit meter controls the piston rod of the rotary oil cylinder to stop after reaching the right limit from the left limit;
the third step: the rotary oil cylinder drives the tank body sliding block 41 to move in the slideway 40;
the fourth step: because the tank cover positioning seat 39 and the tank body sliding block 41 have the horizontal fixing function, the tank cover positioning seat 39 follows the tank body sliding block 41 to drive the tank cover and the tank cover flange 23 to rotate along the central axis of the tank cover so as to realize the rotation of the tank cover;
the fifth step: the tank cover and the tank cover flange 23 rotate along the central axis of the tank cover, so that the rodent of the tank cover flange 23 and the rodent of the tank body flange 24 are superposed, and the tank cover is locked;
the locking device realizes the step of unlocking the tank cover through the following actions:
the first step is as follows: the piston rod of the rotary oil cylinder is shortened through a hydraulic pump station, and the piston rod of the rotary oil cylinder is controlled by an inductance limit meter to stop after reaching the left limit from the right limit;
the second step is that: the rotary oil cylinder drives the tank body sliding block 41 to move in the slideway 40;
the third step: because the tank cover positioning seat 39 and the tank body sliding block 41 have the horizontal fixing function, the tank cover positioning seat 39 follows the tank body sliding block 41 to drive the tank cover and the tank cover flange 23 to rotate along the central axis of the tank cover so as to realize the rotation of the tank cover;
the fourth step: because the cover and the cover flange 23 rotate along the central axis of the cover, the teeth of the cover flange 23 and the cover flange 24 are changed from overlapping to separating, and at the moment, the function of unlocking the cover is achieved.
Preferably, the locking device realizes the tank cover locking function through the following actions: the tank body sliding block is driven to move in the slideway through the telescopic action of the rotary oil cylinder, and the tank cover positioning seat, the tank body sliding block and the like move in a follow-up mode to achieve a tank cover locking function and a tank cover unlocking function. The cover positioning seat has the fixed function of horizontal direction with jar body slider to the cover positioning seat can be through jar body slider follow-up, and drive cover and cover flange are rotatory along the central axis of cover and are realized the rotation of cover. The tank body slide block has a fixed running track in the slide way through the telescopic action of the rotary oil cylinder. A left limit and a right limit are set by an inductance limit meter. The piston rod of the rotary oil cylinder is controlled to act through the inductive limit meter, so that the tank cover is controlled to rotate leftwards or rightwards. Wherein, the tank cover flange is completely engaged with the tank body flange tooth space in the process of rotating along with the tank cover, so that locking is realized; and in the process that the tank cover flange rotates along with the tank cover, the tank cover flange is completely separated from the teeth of the tank body flange, so that unlocking is realized.
Preferably, as shown in fig. 11,15-16, the locking device achieves the locking function of the can lid by:
the first step is as follows: the mating teeth of the can lid flange 23 are in the ] grooves of the can body flange 24, as shown in the state of the left drawing of fig. 16;
the second step is that: the piston rod of the rotary oil cylinder extends through a hydraulic pump station, and due to the instruction and control of the inductance limit meter, the piston rod of the rotary oil cylinder stops after reaching the right limit (namely the extension of the piston rod of the rotary oil cylinder is in a vertically superposed state (see the right drawing of fig. 16) from the left limit (namely the rotary oil cylinder is in an original length state, and the meshed teeth of the tank body flange and the tank cover flange are in a vertically separated state (see the left drawing of fig. 16) and then the left limit inductance limit meter is triggered);
the third step: the rotating oil cylinder drives the tank body sliding block to move in the slideway;
the fourth step: the tank cover positioning seat and the tank body sliding block have a horizontal fixing function, so that the tank cover positioning seat follows up through the tank body sliding block to drive the tank cover and the tank cover flange to rotate along the central axis of the tank cover so as to realize the rotation of the tank cover;
the fifth step: the can lid and the can lid flange 23 are rotated about the central axis of the can lid so that the teeth of the can lid flange 23 and the can body flange 24 are overlapped in plan view (as shown in the right drawing of fig. 16), and at this time, the can lid-1 is locked.
The locking device realizes the function of unlocking the tank cover through the following actions:
the first step is as follows: the piston rod of the rotary oil cylinder is shortened through a hydraulic pump station, and the piston rod of the rotary oil cylinder stops after reaching the left limit from the right limit due to the instruction and control of the inductance limit meter;
the second step is that: the rotating oil cylinder drives the tank body sliding block to move in the slideway;
the third step: the tank cover positioning seat and the tank body sliding block have a horizontal fixing function, so that the tank cover positioning seat follows up through the tank body sliding block to drive the tank cover and the tank cover flange to rotate along the central axis of the tank cover so as to realize the rotation of the tank cover;
the fourth step: the can lid flange-23 and the can body flange-24 are rotated from overlapping to separating in a top view (as shown in the left side of fig. 16) as the can lid and the can lid flange-23 are rotated about the central axis of the can lid, which serves to unlock the can lid-1.
As shown in the left diagram of fig. 16, in this state, the teeth between the can lid flange-23 and the can lid flange-24 are not engaged, and there exists a dimension a, the dimension a is the distance between the outer side surface of the can lid flange tooth and the side surface of the can lid flange groove, the numerical range of the gap is 0 to 20mm, the dimension b is the distance between the outer side surface of the can lid flange tooth and the outer side surface of the can lid flange tooth, the numerical range of the gap is 0 to 20mm, and the two teeth can be overlapped up and down by the action of the locking device 5, so as to realize the locking function.
Claims (11)
1. The utility model provides a vertical slag of major diameter has pressure hot stifled jar cover to prevent gyration system which characterized in that, prevent gyration system includes: the tank cover anti-rotation device (8) is arranged on a tank cover upper plane (28); the tank cover anti-rotation device (8) comprises a limit plate (29), a base plate (30) and a reinforcing rib plate (31), wherein the base plate (30) is fixedly connected to the upper part of an upper plane (28) of the tank cover and is positioned right below the movable arm device (17); the two limit plates (29) are respectively fixedly connected to the left side and the right side of the upper surface of the base plate (30), and the reinforcing rib plates (31) are fixedly connected to the upper surface of the base plate (30) and are fixedly connected with the limit plates (29) on the left side and the right side of the base plate (30); the movable arm device (17) can be arranged between the two limit plates (29) in a clearance fit mode and is used for preventing the tank cover from rotating.
2. The major-diameter vertical steel slag autoclaved stuffy can cover anti-gyration system according to claim 1, wherein the base plate (30) is a long rectangular steel plate, and the limit plate (29) and the reinforcing rib plate (31) are trapezoidal steel plates; the reinforcing rib plate (31) is vertically and fixedly connected with the limiting plates (29) on the left side and the right side of the base plate (30).
3. The major diameter vertical steel slag pressurized hot stuffy tank cover anti-rotation system according to claims 1-2, wherein the main body of the movable arm device (17) is in a frame structure, the left side of the movable arm device (17) is hinged with the tank cover overturning device (3), and the right side of the movable arm device (17) is fixed with the lifting device (4) for realizing the function of the up-and-down lifting movement of the hot stuffy tank cover; the movable arm device (17) drives the hot stifled tank cover to realize the function of overturning and uncovering through the tank cover overturning device (3) so as to be used for opening and closing the hot stifled tank cover.
4. The system of claim 3, wherein the lifting device (4) comprises: a vertical shaft (36), a cylinder sleeve (37) and a lift cylinder (38); the upper end of the vertical shaft (36) is connected with a piston rod (35) of the lifting oil cylinder (38), and the lower end of the vertical shaft (36) is connected with the hot stuffy tank cover (1) and used for extending and contracting through the lifting oil cylinder (38) to lift the hot stuffy tank cover; the piston rod (35) is located in an oil cylinder sleeve (37), the oil cylinder sleeve (37) is provided with an upper flange and a lower flange (32), the upper flange is connected with a cylinder body flange of the lifting oil cylinder (38), the lower flange (32) is connected with a movable arm top flange (33) at the upper part of the movable arm sleeve (34), and the movable arm sleeve (34) is arranged at the far end of the right side of the movable arm device (17) and used for fixedly supporting the lifting oil cylinder (38) on the movable arm device (17) through the movable arm sleeve (34) and the oil cylinder sleeve (37).
5. The anti-rotation system of the large-diameter vertical steel slag autoclaved stuffy tank cover according to claim 4, wherein the upper end of the vertical shaft (36) is connected with the piston rod (35) of the lift cylinder (38) and is positioned in the cylinder sleeve (37), and the lower end of the vertical shaft (36) extends out from the boom sleeve (34) and is connected with the upper cover plane (28) in the middle of the hot stuffy tank cover.
6. The large-diameter vertical steel slag autoclaved stuffy tank cover anti-gyration system as claimed in claim 4 or 5, wherein an upper flange is connected with said cylinder flange through a fastener, a lower flange (32) is connected with said boom top flange (33) through a fastener, a boom top flange (33) is welded on the upper part of a boom sleeve (34), and the boom sleeve (34) is welded on the far end of the right side of a boom device (17).
7. The system of claim 6, wherein the fasteners are bolts and nuts.
8. The major-diameter vertical steel slag autoclave stuffy can cover anti-gyration system as claimed in claim 4 or 5, wherein the lifting device further comprises an inductance limit gauge, and an upper limit and a lower limit of the lifting device are defined by the inductance limit gauge; the motion of a piston rod (35) of the lifting oil cylinder (38) is controlled by an inductive limit meter, so that the upward or downward motion of the tank cover is controlled to stop.
9. The large-diameter vertical steel slag piezothermal smoldering tank cover anti-rotation system as claimed in claim 4 or 5, characterized in that a tank cover flange (23) is arranged on the outer periphery of the thermal smoldering tank cover (1), and a tank body flange (24) is arranged on the outer periphery of the upper part of the tank body; the can body flange (24) has a ] shaped groove, and the outer peripheral side of the can lid flange (23) is provided with a mesh which is engagingly received in the ] shaped groove of the can body flange (24).
10. The large-diameter vertical steel slag system capable of preventing the rotation of the tank cover with the pressure and the heat stuffiness as defined in claim 9, wherein the lower limit of the lifting device is as follows: the tank cover flange (23) enters the tank body flange (24) and is positioned in the middle of the tank body flange (24), so that the tank cover flange (23) and the tank body flange (24) are smoothly meshed after the tank cover rotates; the lifting device is limited upwards: the tank cover flange (23) and the tank body flange (24) are separated from each other up and down, so that the tank cover flange (23) and the tank body flange (24) do not interfere with each other when the tank cover is turned over and opened.
11. An anti-rotation method for a large-diameter vertical steel slag pressure-heating stuffy tank cover, preferably using the anti-rotation system of one of the preceding claims, the method comprising an anti-rotation step and a cancellation anti-rotation step,
the anti-rotation steps are as follows:
the first step is as follows: a lifting oil cylinder (38) of the lifting device (4) is shortened, so that the tank cover translates upwards, the tank cover anti-rotation device (8) is combined with the movable arm device (17), namely the lower end of the movable arm device (17) is gradually clamped between a left limiting plate (29) and a right limiting plate (29) of the tank cover anti-rotation device (8), the movable arm device (17) is arranged between the two limiting plates (29) in a clearance fit manner, the hot stuffy tank cover cannot rotate circumferentially along the center of the tank cover, and the function of preventing the hot stuffy tank cover from rotating is achieved;
the second step is that: when the cover of the hot-stifled tank is opened, the tank cover of the hot-stifled tank does not rotate circumferentially along the center of the tank cover under the action of the tank cover anti-rotation device (8);
the fire-fighting rotary steps are as follows:
the first step is as follows: after the tank cover and the tank cover flange (23) return to the horizontal state from the maximum opening degree, a lifting oil cylinder (38) of the lifting device (4) extends to enable the tank cover to move horizontally downwards, the tank cover anti-rotation device (8) descends along with the tank cover, and the tank cover flange (23) slowly enters the tank body flange (24);
the second step is that: when the lifting device (4) is limited downwards, a limiting plate (29) of the tank cover anti-rotation device (8) is just separated from the movable arm device (17), and the tank cover flange (23) completely enters the tank body flange (24), at the moment, the tank cover does not rotate, and the anti-rotation device prevents the tooth of the tank cover flange (23) from colliding with the tooth of the tank body flange (24);
the third step: because the function of the tank cover anti-rotation device (8) is cancelled at the moment, the tank cover flange (23) can be accurately meshed with the tank body flange (24) through the rotation action, and the tank cover locking action is facilitated.
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| CN202010788510.5A CN111853234A (en) | 2020-08-07 | 2020-08-07 | Major-diameter vertical steel slag pressure-heating covered tank cover anti-rotation system and anti-rotation method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010788510.5A CN111853234A (en) | 2020-08-07 | 2020-08-07 | Major-diameter vertical steel slag pressure-heating covered tank cover anti-rotation system and anti-rotation method |
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| CN111853234A true CN111853234A (en) | 2020-10-30 |
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