A kind of adjustable shot-blasting machine
Technical field
The invention belongs to shot-blasting machine technical fields, and in particular to a kind of adjustable shot-blasting machine.
Background technology
Shot-blasting machine is the High-velocity Projectiles cleaning dished out using impeller head or the Casting Equipment for strengthening cast(ing) surface, ball blast function
Luo Sha ﹑ are carried out to casting simultaneously to decore and clear up.
But to there is steel ball at work insufficient with workpiece surface for the shot-blasting machine of existing market, it cannot be effectively by work
Burr, diaphragm on part surface and iron rust removal, the processing quality of workpiece is relatively low, and shot-blasting machine working efficiency is low, in addition, existing
When ball blast machines hollow workpiece, steel ball is difficult to the inside into workpiece, reduces the applicability of workpieces processing type, and steel ball exists
When recycling, iron rust and the burr filtering being mingled in steel ball are insufficient, influence subsequent work pieces process.
Invention content
The purpose of the present invention is to provide a kind of adjustable shot-blasting machines, to solve existing shot-blasting machine workpiece in processing
Processing quality is low, processing efficiency is low, applicability is low and iron rust burr removes sordid problem.
To achieve the above object, the present invention provides the following technical solutions:A kind of adjustable shot-blasting machine, including fuselage, institute
It states and is fixedly connected with feed pipe, the second motor and controller on fuselage, second motor one end is rotated by first rotating shaft to be connected
It is connected to leading screw, threaded engagement connection has bolt and nut seat on the leading screw, and connecting rod is connected on the bolt and nut seat, described
Connecting rod one end is connected with the 5th shaft by bearing, and described 5th shaft one end is connected with the 5th motor, the 5th shaft
The other end is connected with impeller head, and angular transducer is provided in the 5th shaft, the 4th motor is provided in the impeller head,
4th motor is rotatably connected to storage ball box by the 4th shaft, and the storage ball box outside weld is connected to out ball pipe, the impeller head
It is inside provided with sliding slot, arc panel is provided in the sliding slot, the impeller head other side is provided with the 6th motor, the 6th electricity
It is connected with the 6th shaft on machine, is connected by fixed link between the 6th shaft and arc panel, impeller head side outer wall
On ball blast mouth is installed, connect impeller head feed pipe on the storage ball box, second motor, the 5th motor, the 4th motor, the
Six motors, angular transducer are all connected with controller.
Preferably, the lower end of the feed pipe is equipped with bellows, and impeller head feed pipe is connected under the bellows,
Material bin is fixedly connected on the feed pipe, middle position is equipped with circular cone cover, the fuselage side in the material bin
Be fixedly connected with elevator on outer wall, be connected with elevator discharge port on the elevator, the elevator discharge port be located at into
Right over hopper, it is connected with promotion machine inlet under the elevator, discharge bucket is provided on the promotion machine inlet, it is described
Elevator connects controller.
Preferably, it is provided with water tank outside the fuselage, elastic plate, the fuselage is installed on the side inner wall of the fuselage
It is inside welded with transverse slat, the transverse slat is arranged with nozzle, is connected by water pump between the nozzle and water tank, the transverse slat lower end
Centre position is fixedly connected with motor housing, and first motor is fixedly connected in the motor housing, and the first motor passes through first
Shaft is rotatably connected to agitating shaft, and paddle, the promotion machine inlet lower end are welded on the side outer wall of the agitating shaft
It is provided with discharge outlet, sieve is connected in the discharge outlet, the discharge outlet is arranged with discharge casing, the water pump and the first electricity
Machine connects controller.
Preferably, Rose Box is fixedly connected on the fuselage, the inside of the Rose Box is equipped with filter bag and wind turbine, institute
The side that filter bag is located at wind turbine is stated, the wind turbine connects controller.
Preferably, third motor is fixedly connected on the fuselage, one end of the third motor is turned by third shaft
Dynamic to be connected with bull stick, the outer wall of the bull stick is arranged with cylinder, hanger bracket, the hanger bracket is equipped on the outer wall of the cylinder
Bottom be bolted to connection hook, the third motor connects controller.
Preferably, the first spring and second spring are welded on the side outer wall of the cylinder, first spring is located at
The side of second spring, and one end of the first spring and second spring is welded with counterpunch board.
Compared with prior art, the present invention having the advantages that:
(1) present invention is provided with the second motor, leading screw, bolt and nut seat, arc panel, the 6th motor and the 5th motor,
In use, being connect with screwing for bolt and nut seat by leading screw, controller controls the second electric motor starting, and the second motor drives leading screw
When rotation, bolt and nut seat drives impeller head vertical lift, the steel ball cast by impeller head that can be come into full contact with workpiece, from
And fully remove burr, diaphragm and iron rust on workpiece, improve shot-blasting machine working efficiency and quality, in addition, by impeller head with
Arc panel is slidably connected, and the 6th shaft is connected on the 6th motor, is connected by fixed link between the 6th shaft and arc panel,
Controller controls the rotation of the 6th motor, to adjust the size of ball blast mouth, by adjusting the ball blast range of impeller head, convenient for work
The part of part carries out concentration ball blast, improves the centralized processing effect of workpiece surface, and different workpieces can be used by improving shot-blasting machine
Ball blast demand, in addition, the 5th motor connects impeller head by the 5th shaft, controller controls the rotation of the 5th motor to control ball blast
The angle of device ball blast, while angular transducer monitors the angle of impeller head rotation and is transferred to controller in real time, controller is with this
To control to adjust the angle of impeller head ball blast, raising efficiency and applicability.
(2) present invention is provided with third motor, hanger bracket, bull stick, counterpunch board, the first spring and second spring, is using
When, workpiece can be hung by the hook on hanger bracket, large-scale work pieces process, third motor is facilitated to pass through bull stick
Hanger bracket rotation is driven, can effectively ensure that workpiece is comprehensive and steel-ball collision by workpiece rotation, to comprehensive
By burr, diaphragm and the iron rust removal on workpiece, ensure the quality of workpiece, when the steel ball that impeller head is cast hits counterpunch board,
By the elastic deformation of the first spring and second spring, counterpunch board launches steel ball again, and steel ball is abundant with workpiece in fuselage
Contact, on the one hand can improve the contact area of workpiece and steel ball, improve the processing efficiency of workpiece, on the other hand effective to change
The angle for hitting workpiece of steel ball, convenient for carrying out the removal of burr, diaphragm and iron rust to the inside of hollow work-piece.
(3) present invention is provided with first motor, agitating shaft, paddle, wind turbine and filter bag, and when in use, first motor is logical
Crossing agitating shaft drives paddle rotation, steel ball, iron rust and burr to be sufficiently stirred, and is on the one hand convenient for subsequent burr and iron rust mistake
Filter ensures iron when steel ball is used again in the state of more cleaning, being on the other hand effectively adsorbed on steel ball
Rust stirs off, and the burr and iron rust that agitation is flown up and fallen by wind turbine are pumped into filter bag, and filter bag is filtered and stores, and are ensured
The cleaning of steel ball improves the lasting efficient operation ability of shot-blasting machine convenient for recycling.
(4) present invention is provided with nozzle, water pump and water tank, and the cleaning by nozzle to agitating shaft, paddle and steel ball is protected
When card steel ball is used again in the state of more cleaning, sewage is then flowed by discharge outlet in discharge casing.
Description of the drawings
Fig. 1 is a kind of front view of adjustable shot-blasting machine of the present invention;
Fig. 2 is a kind of side view of adjustable shot-blasting machine of the present invention;
Fig. 3 is a kind of front view of the impeller head of adjustable shot-blasting machine of the present invention;
Fig. 4 is a kind of sectional view of the impeller head of adjustable shot-blasting machine of the present invention;
Fig. 5 is a kind of rearview of the impeller head of adjustable shot-blasting machine of the present invention;
Fig. 6 is a kind of hanger bracket vertical view of adjustable shot-blasting machine of the present invention;
Fig. 7 is a kind of transverse slat vertical view of adjustable shot-blasting machine of the present invention;
Fig. 8 is enlarged drawing at the A in Fig. 1.
In figure:1- elevators discharge port, 2- elevators, 3- circular cones cover, 4- material bins, 5- feed pipes, 6- bellows, 7-
Fuselage, 8- bolt and nuts seat, 9- impeller heads feed pipe, 10- leading screws, 11- elastic plates, 12- transverse slats, 13- motor housings, 14- stirrings
Axis, 15- promoted machine inlet, 16- discharge buckets, 17- first motors, 18- paddles, 19- filter bags, 20- Rose Boxes, 21- wind turbines,
22- counterpunch boards, the first springs of 23-, 24- cylinders, 25- bull sticks, 26- impeller heads, 27- ball blasts mouth, the second motors of 28-, 29- thirds
Motor, 30- hanger brackets, 31- hooks, the 4th motors of 32-, the 6th motors of 33-, 34- arc panels, 35- fixed links, 36- storage ball box,
37- goes out ball pipe, 38- second springs, 39- connecting rods, the 5th motors of 40-, 41- water tanks, 42, water pump, 43- nozzles, 44- drainings
Mouth, 45- discharge casings.
Specific implementation mode
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
The every other embodiment that technical staff is obtained without making creative work belongs to the model that the present invention protects
It encloses.
A kind of adjustable shot-blasting machine, including fuselage 7 are fixedly connected with feed pipe 5, the second motor 28 and control on fuselage 7
Device processed, 28 one end of the second motor are rotatably connected to leading screw 10 by first rotating shaft, and threaded engagement connection has screw rod spiral shell on leading screw 10
Female seat 8 is connected with connecting rod 39 on bolt and nut seat 8, and 39 one end of connecting rod is connected with the 5th shaft, the 5th shaft by bearing
One end is connected with the 5th motor 40, and the 5th shaft other end is connected with impeller head 26, angular transducer is provided in the 5th shaft,
The 4th motor 32 is provided in impeller head 26, the 4th motor 32 is rotatably connected to storage ball box 36, storage ball box 36 by the 4th shaft
Outside weld is connected to out ball pipe 37, and sliding slot is provided in impeller head 26, and arc panel 34, the setting of 26 other side of impeller head are provided in sliding slot
There is the 6th motor 33, the 6th shaft is connected on the 6th motor 33, is connected by fixed link 35 between the 6th shaft and arc panel 34
It connects, ball blast mouth 27 is installed on 26 side outer wall of impeller head, connection impeller head feed pipe 9 on storage ball box 36, the second motor 28, the
Five motors 40, the 4th motor 32, the 6th motor 33, angular transducer are all connected with controller, pass through leading screw 10 and bolt and nut seat 8
Screw connection, controller controls the second motor 28 and starts, when the second motor 28 drives leading screw 10 to rotate, 8 band of bolt and nut seat
Dynamic impeller head 26 is vertically moved up or down, and the steel ball cast by impeller head 26 can come into full contact with workpiece, to fully remove workpiece
On burr, diaphragm and iron rust, shot-blasting machine working efficiency and quality are improved, in addition, passing through the cunning of impeller head 26 and arc panel 34
It is dynamic to connect, it is connected with the 6th shaft on the 6th motor 33, is connected by fixed link 35 between the 6th shaft and arc panel 34, is controlled
Device control the 6th motor 33 rotation, to adjust the size of ball blast mouth 27, by adjust impeller head 26 ball blast range, convenient for pair
The part of workpiece carries out concentration ball blast, improves the centralized processing effect of workpiece surface, and different workpieces can be used by improving shot-blasting machine
Ball blast demand, the 5th motor 40 connects impeller head 26 by the 5th shaft, and controller controls the rotation of the 5th motor 40 and controls
The angle of 26 ball blast of impeller head, while angular transducer monitors the angle of the rotation of impeller head 26 and is transferred to controller in real time, controls
Device processed controls to adjust the angle of 26 ball blast of impeller head with this, improves efficiency and applicability, the second motor 28 and third motor 29
It is all made of Y90L-2 driving motors, rated voltage:380V, rated frequency are:50Hz, rated power:3KW, the 4th motor 32 are used
Y180M-2 three-phase drive motors, rated voltage:380V, rotating speed:1400RPM, rated power:0.7-200KW.
The lower end of feed pipe 5 is equipped with bellows 6,6 times connection impeller head feed pipes 9 of bellows, solid on feed pipe 5
Surely it is connected with material bin 4, middle position is equipped with circular cone cover 3 in material bin 4, is fixedly connected with and carries on 7 side outer wall of fuselage
Machine 2 is risen, elevator discharge port 1 is connected on elevator 2, elevator discharge port 1 is located at right over material bin 4, connects under elevator 2
It is connected to and promotes machine inlet 15, promoted and be provided with discharge bucket 16 on machine inlet 15, elevator 2 connects controller, by flexible
Hose 6 can continue to provide steel ball when lifting convenient for impeller head 26, and controller controls elevator 2 and starts, can be with by elevator 2
Steel ball is recycled, ensures the continue working of shot-blasting machine, improves the working efficiency of shot-blasting machine.
It is provided with water tank 41 outside fuselage 7, elastic plate 11 is installed on the side inner wall of fuselage 7, transverse slat is welded in fuselage 7
12, transverse slat 12 is arranged with nozzle 43, is connected by water pump 42 between nozzle 43 and water tank 41, and 12 lower end centre position of transverse slat is solid
Surely it is connected with motor housing 13, first motor 17 is fixedly connected in motor housing 13, first motor 17 is rotated by first rotating shaft to be connected
It is connected to agitating shaft 14, paddle 18 is welded on the side outer wall of agitating shaft 14,15 lower end of machine inlet is promoted and is provided with draining
Mouthfuls 44, sieve is connected in discharge outlet 44, and discharge outlet 44 is arranged with discharge casing 45, water pump 42 and the connection control of first motor 17
Device, the cleaning by nozzle 43 to agitating shaft 14, paddle 18 and steel ball ensure to be in when steel ball is used again and more clean
In the state of.
Rose Box 20 is fixedly connected on fuselage 7, the inside of Rose Box 20 is equipped with filter bag 19 and wind turbine 21, filter bag 19
In the side of wind turbine 21, wind turbine 21 connects controller, and first motor 17 drives paddle 18 to rotate by agitating shaft 14, steel ball,
Iron rust and burr are sufficiently stirred, and subsequent burr and iron rust is on the one hand convenient for filter, and ensure to be in when steel ball is used again
In the state of more cleaning, on the other hand effectively the iron rust being adsorbed on steel ball is stirred off, first motor 17 uses Y90L-2
Driving motor, rated voltage:380V, rated frequency are:50Hz, rated power:3KW.
Third motor 29 is fixedly connected on fuselage 7, one end of third motor 29 is rotatably connected to by third shaft
The outer wall of bar 25, bull stick 25 is arranged with cylinder 24, and hanger bracket 30 is equipped on the outer wall of cylinder 24, and the bottom of hanger bracket 30 passes through
Bolt is fixedly connected with hook 31, and third motor 29 connects controller, by the hook 31 on hanger bracket 30 can by workpiece into
Row suspension facilitates large-scale work pieces process, third motor 29 to drive hanger bracket 30 to rotate by bull stick 25, rotated by workpiece
It can effectively ensure that workpiece is comprehensive and steel-ball collision, to which comprehensive burr, diaphragm and iron rust by workpiece is gone
It removes, ensures that the quality of workpiece, third motor 29 use Y90L-2 driving motors, rated voltage:380V, rated frequency are:50Hz,
Rated power:3KW.
The first spring 23 and second spring 38 are welded on the side outer wall of cylinder 24, the first spring 23 is located at second spring
38 side, and one end of the first spring 23 and second spring 38 is welded with counterpunch board 22, when the steel ball that impeller head 26 is cast is hit
When middle counterpunch board 22, by the elastic deformation of the first spring 23 and second spring 38, counterpunch board 22 launches steel ball again, steel ball
It is come into full contact with workpiece in fuselage 7, on the one hand can improve the contact area of workpiece and steel ball, improve the processing effect of workpiece
On the other hand rate effectively changes the angle for hitting workpiece of steel ball, convenient for carrying out burr, diaphragm to the inside of hollow work-piece
With the removal of iron rust.
The operation principle and process for using of the present invention:When in use, gate is opened, by workpiece suspension on hook 31, is led to
Being slidably connected for impeller head 26 and arc panel 34 is crossed, by being slidably connected for impeller head 26 and arc panel 34, on the 6th motor 33
It is connected with the 6th shaft, is connected by fixed link 35 between the 6th shaft and arc panel 34, controller controls 33 turns of the 6th motor
Dynamic, to adjust the size of ball blast mouth 27, controller controls the rotation of the 5th motor 40, and the 5th motor 40 is connected by the 5th shaft
Impeller head 26, controller controls the rotation of the 5th motor 40 to control the angle of 26 ball blast of impeller head, while angular transducer is real-time
The angle of the monitoring rotation of impeller head 26 is simultaneously transferred to controller, and controller compares real-time angular with set angle, controller
The angle that 26 ball blast of impeller head is controlled to adjust with this shuts gate, crosses leading screw 10 and is connect with screwing for bolt and nut seat 8, is controlled
Device processed controls the second motor 28 and starts, and the second motor 28 drives leading screw 10 to rotate, and bolt and nut seat 8 drives impeller head 26 vertically to rise
Drop, the 4th motor 32 drive storage ball box 36 to rotate by shaft, and the steel ball in storage ball box 36 leads under the action of high speed centrifugation power
It crosses out ball pipe 37 to cast on the surface of the workpiece, while controller control third motor 29 starts, third motor 29 passes through bull stick 25
It drives hanger bracket 30 to rotate, can effectively ensure that workpiece is comprehensive and steel-ball collision by workpiece rotation, when impeller head 26
When the steel ball of projectile hits counterpunch board 22, by the elastic deformation of the first spring 23 and second spring 38, counterpunch board 22 is by steel ball
It launches again, steel ball comes into full contact in fuselage 7 with workpiece, and the burr and iron rust to fall off on workpiece is in the case where falling to transverse slat 12
Side, first motor 17 drive paddle 18 to rotate by agitating shaft 14, and steel ball, iron rust and burr are sufficiently stirred, and pass through wind turbine
21 burrs that agitation is flown up and fallen and iron rust are pumped into filter bag 19, and filter bag 19 is filtered and stores, and ensures the clear of steel ball
Clean, the water pump of controller control later is opened, and the cleaning by nozzle 43 to agitating shaft 14, paddle 18 and steel ball ensures steel ball
When being used again in the state of cleaning, sewage is then flowed by discharge outlet 44 in discharge casing 45, can be with by elevator 2
Steel ball is recycled, ensures the continue working of shot-blasting machine.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.