CN108738331B - A quick lift hydraulic device - Google Patents
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- CN108738331B CN108738331B CN201780000321.3A CN201780000321A CN108738331B CN 108738331 B CN108738331 B CN 108738331B CN 201780000321 A CN201780000321 A CN 201780000321A CN 108738331 B CN108738331 B CN 108738331B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
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- F15B15/22—Other details, e.g. assembly with regulating devices for accelerating or decelerating the stroke
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Abstract
Description
技术领域technical field
本发明属于液压领域,具体涉及一种改进了举升效率的液压装置。The invention belongs to the field of hydraulic pressure, and in particular relates to a hydraulic device with improved lifting efficiency.
背景技术Background technique
液压举升装置作为液压传动技术的最常见应用,出现在大大小小的各种工程领域当中,常见的液压举升装置的结构如下,包括举升油缸,油路和油箱,使用过程中,油箱向油缸的一端加注液压油,推挤活塞杆,同时油缸的的另一端向油箱内回流液压油,当运用方向相反的时候,该过程反向进行,因为在推挤过程中油路长,液压油的填充速度受限,所以活塞行程周期长,举升缓慢,在被举升物体并不沉重的情况下,很影响工作效率。As the most common application of hydraulic transmission technology, hydraulic lifting devices appear in various engineering fields, large and small. The structure of common hydraulic lifting devices is as follows, including lifting cylinder, oil circuit and fuel tank. During use, the fuel tank Add hydraulic oil to one end of the oil cylinder, push the piston rod, and at the same time the other end of the oil cylinder returns the hydraulic oil to the oil tank. When the application direction is opposite, the process is reversed, because the oil path is long during the pushing process, and the hydraulic pressure The filling speed of the oil is limited, so the piston stroke cycle is long and the lifting is slow, which greatly affects the work efficiency when the lifted object is not heavy.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的不足,本发明的目的旨在提供一种提升举升效率的液压装置。In order to overcome the deficiencies of the prior art, the purpose of the present invention is to provide a hydraulic device for improving lifting efficiency.
本发明的技术方案如下:The technical scheme of the present invention is as follows:
一种快速举升装置,包括举升油缸、组合阀块、有杆腔油路、无杆腔油路和供油机构,所述举升油缸包括有杆腔和无杆腔,所述组合阀块包括单向截止阀和双向截止阀,所述供油机构包括油泵和油箱,所述油泵设置在所述油箱的外接油路上,用于抽油;在举升状态下:所述油泵通过油路与所述双向截止阀的一端连接;所述油泵通过所述有杆腔油路与所述有杆腔连接,所述双向截止阀的另一端通过所述无杆腔油路与所述无杆腔连接;在下降状态下:所述油泵通过有杆腔油路与所述有杆腔连接,所述无杆腔通过无杆腔油路与所述单向截止阀进油端连接,所述单向截止阀出油端通过油路与所述油箱连接。A quick lifting device includes a lifting oil cylinder, a combined valve block, an oil circuit with a rod cavity, an oil circuit without a rod cavity and an oil supply mechanism, the lifting oil cylinder includes a rod cavity and a rodless cavity, and the combined valve The block includes a one-way stop valve and a two-way stop valve, the oil supply mechanism includes an oil pump and an oil tank, and the oil pump is arranged on an external oil road of the oil tank for pumping oil; in the lifting state: the oil pump passes the oil The two-way stop valve is connected with one end of the two-way stop valve; the oil pump is connected with the rod cavity through the rod cavity oil circuit, and the other end of the two-way stop valve is connected with the rod cavity through the rodless cavity oil circuit. The rod cavity is connected; in the descending state: the oil pump is connected to the rod cavity through the rod cavity oil circuit, and the rodless cavity is connected to the oil inlet end of the one-way stop valve through the rod cavity oil circuit, so the The oil outlet end of the one-way stop valve is connected to the oil tank through an oil circuit.
所述油泵和所述双向截止阀之间的油路与所述有杆腔油路连接在所述油泵出油端的外接油路上。The oil circuit between the oil pump and the two-way stop valve and the rod cavity oil circuit are connected on the external oil circuit of the oil outlet end of the oil pump.
所述举升油缸设置有一组。The lift cylinder is provided with one group.
所述举升油缸设置有至少两组,每组所述举升油缸并联设置,所述快速举升装置还包括多通道同步器,所述多通道同步器设置在所述无杆腔油路上,所述多通道同步器分别通过油路与每个所述举升油缸的无杆腔联通;举升状态中,所述多通道同步器通过所述无杆腔油路与所述双向截止阀连接;下降状态中,所述多通道同步器通过所述无杆腔油路与所述单向截止阀连接。There are at least two groups of the lifting oil cylinders, each group of the lifting oil cylinders is arranged in parallel, and the fast lifting device further includes a multi-channel synchronizer, and the multi-channel synchronizer is arranged on the oil path of the rodless cavity, The multi-channel synchronizer is respectively communicated with the rodless cavity of each of the lifting cylinders through an oil circuit; in the lifting state, the multi-channel synchronizer is connected to the two-way stop valve through the rodless cavity oil circuit ; In the descending state, the multi-channel synchronizer is connected to the one-way stop valve through the rodless cavity oil circuit.
所述供油机构还包括单向阀,所述单向阀设置在所述油泵出油端的外接油路上。The oil supply mechanism further includes a one-way valve, and the one-way valve is arranged on the external oil circuit of the oil outlet end of the oil pump.
所述快速举升液压装置还包括溢流阀,所述溢流阀包括溢流阀门和溢流管路,所述溢流管路设置在所述溢流阀门的两端,所述溢流管路的一端与所述单向阀出口的外接油路连接,所述溢流阀的另一端与所述油箱连接。The quick lift hydraulic device also includes an overflow valve, the overflow valve includes an overflow valve and an overflow pipeline, the overflow pipeline is arranged at both ends of the overflow valve, and the overflow pipeline One end of the road is connected to the external oil circuit of the one-way valve outlet, and the other end of the overflow valve is connected to the oil tank.
所述溢流阀管路与所述单向截止阀和所述油箱之间的管路连接在所述油箱的外接管路上。The pipeline between the relief valve pipeline and the one-way stop valve and the oil tank is connected to an external pipeline of the oil tank.
所述快速举升液压装置还包括节流阀,所述节流阀设置在所述有杆腔油路上,所述节流阀一端通过所述有杆腔油路与所述多通道同步器的集合管路连接;在举升状态下,所述节流阀另一端通过所述有杆腔油路与所述双向截流阀连接;在下降状态下,所述节流阀另一端通过所述有杆腔油路与所述单向节流阀的入口连接。The quick-lift hydraulic device further includes a throttle valve, the throttle valve is arranged on the oil path with the rod cavity, and one end of the throttle valve is connected to the multi-channel synchronizer through the oil path with the rod cavity. The collecting pipeline is connected; in the lifting state, the other end of the throttle valve is connected with the two-way shut-off valve through the rod cavity oil circuit; in the descending state, the other end of the throttle valve passes through the The rod cavity oil circuit is connected with the inlet of the one-way throttle valve.
所述快速举升液压装置还包括第一液压快换插头和第二液压快换插头,所述第一液压快换插头设置在所述有杆腔油路上;所述第二液压快换插头设置在所述无杆腔油路上。The quick-lift hydraulic device further includes a first hydraulic quick-change plug and a second hydraulic quick-change plug, the first hydraulic quick-change plug is arranged on the oil road of the rod cavity; the second hydraulic quick-change plug is arranged on the rodless cavity oil circuit.
该方案的技术优势在于,大大提升举升装置的举升效率。The technical advantage of this solution is that the lifting efficiency of the lifting device is greatly improved.
附图说明Description of drawings
图1为本发明的管路示意图。Figure 1 is a schematic diagram of the pipeline of the present invention.
附图标记如下:The reference numbers are as follows:
1——举升油缸、2——组合阀块、3——供油机构、4——有杆腔油路、5——无杆腔油路。1——Lifting cylinder, 2——Combination valve block, 3——Oil supply mechanism, 4——Rod cavity oil circuit, 5——Rodless cavity oil circuit.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
一种快速举升装置,包括举升油缸1、组合阀块2、有杆腔油路4、无杆腔油路5和供油机构3,所述举升油缸1包括有杆腔和无杆腔,所述组合阀块2包括单向截止阀和双向截止阀,所述供油机构3包括油泵和油箱,所述油泵设置在所述油箱的外接油路上,用于抽油;在举升状态下:所述油泵通过油路与所述双向截止阀的一端连接;所述油泵通过所述有杆腔油路4与所述有杆腔连接,所述双向截止阀的另一端通过所述无杆腔油路5与所述无杆腔连接;在下降状态下:所述油泵通过有杆腔油路4与所述有杆腔连接,所述无杆腔通过无杆腔油路5与所述单向截止阀进油端连接,所述单向截止阀出油端通过油路与所述油箱连接。A quick lift device includes a
具体的,所述有杆腔油路4从所述油泵的出油端分别延伸至所述有杆腔和所述双向截止阀的一端,所述无杆腔油路5从所述无杆腔油路5从所述无杆腔分别延伸至所述双向截止阀的另一端和所述单向截止阀的进油端。在举升状态下,所述双向截止阀为打开状态,所述单向截止阀为关闭状态,液压油通过油路从所述邮箱和所述有杆腔同时向所述无杆腔流动,所述举升油缸1的活塞杆被快速的向有杆腔方向推挤;在下降状态下,所述双向截止阀为关闭状态,所述单向截止阀为打开状态,液压油从所述油箱向所述有杆腔流动,同时所述无杆腔中的液压油经过所述单向截止阀回流入所述油箱。同时,当举升物品的压力过大时,关闭所述双向截止阀,防止液压油从无杆腔向有杆腔回流。Specifically, the rod chamber oil passage 4 extends from the oil outlet end of the oil pump to the rod chamber and one end of the two-way stop valve, respectively, and the rodless
进一步的,所述油泵和所述双向截止阀之间的油路与所述有杆腔油路4连接在所述油泵出油端的外接油路上。Further, the oil circuit between the oil pump and the two-way stop valve and the rod cavity oil circuit 4 are connected to the external oil circuit of the oil outlet end of the oil pump.
进一步的,所述举升油缸设置有一组。Further, the lifting cylinder is provided with one group.
该方案的优势在于:使用一组举升油缸油路系统简单,杜绝了因为多组油缸举升速度不一致导致的载物倾覆。The advantage of this solution is that it is simple to use a set of lift cylinder oil circuit system, which prevents the load from overturning due to inconsistent lifting speeds of multiple sets of cylinders.
进一步的,所述举升油缸1设置有至少两组,所述多组举升油缸1并联设置,所述快速举升装置还包括多通道同步器,所述多通道同步器设置在所述无杆腔油路5上,所述多通道同步器分别通过油路与每个所述举升油缸1的无杆腔联通;举升状态中,所述多通道同步器通过所述无杆腔油路5与所述双向截止阀连接;下降状态中,所述多通道同步器通过所述无杆腔油路5与所述单向截止阀连接。Further, there are at least two groups of the
具体的,所述有杆腔油路4通过分流油路分别与每个所述的有杆腔连接,同样的,所述多通道同步器也通过内部分流油路或外部的分流油路与所述无杆腔油路5连接,每个所述的无杆腔也通过油路连接在所述多通道同步器连接,该方案的意义在于,单独的活塞杆推动的液压装置配套的升降平台受力显然是不稳定的,设置四组油缸驱动四组活塞杆推动升降平台升降符合实际使用情况,在这种状况下,多具油缸的无杆腔进油量的一致,就非常重要,否则会造成举升行程不一致,从而导致配套的升降平台倾斜的后果。Specifically, the rod cavity oil circuit 4 is respectively connected to each of the rod chambers through a branch oil circuit. Similarly, the multi-channel synchronizer is also connected to all the rod chambers through an internal branch oil circuit or an external branch oil circuit. The rodless chamber is connected to the
进一步的,所述供油机构3还包括单向阀,所述单向阀设置在所述油泵出油端的外接油路上。Further, the oil supply mechanism 3 further includes a one-way valve, and the one-way valve is arranged on the external oil circuit of the oil outlet end of the oil pump.
该技术方案的优势在于:防止液压油懂所述油泵倒灌。The advantage of this technical solution is that it prevents the hydraulic oil from being poured back into the oil pump.
进一步的,所述快速举升液压装置还包括溢流阀,所述溢流阀包括溢流阀门和溢流管路,所述溢流管路设置在所述溢流阀门的两端,所述溢流管路的一端与所述单向阀出口的外接油路连接,所述溢流阀的另一端与所述油箱连接。Further, the quick lift hydraulic device further includes an overflow valve, the overflow valve includes an overflow valve and an overflow pipeline, the overflow pipeline is arranged at both ends of the overflow valve, and the overflow valve One end of the overflow pipeline is connected to the external oil circuit of the one-way valve outlet, and the other end of the overflow valve is connected to the oil tank.
该技术方案的优势在于:稳定油路中的液压。The advantage of this technical solution is that the hydraulic pressure in the oil circuit is stabilized.
进一步的,所述溢流阀管路与所述单向截止阀和所述油箱之间的管路连接在所述油箱的外接管路上。Further, the pipeline between the relief valve pipeline and the one-way stop valve and the oil tank is connected to an external pipeline of the oil tank.
进一步的,所述快速举升液压装置还包括节流阀,所述节流阀设置在所述有杆腔油路4上,所述节流阀一端通过所述有杆腔油路4与所述多通道同步器的集合管路连接;在举升状态下,所述节流阀另一端通过所述有杆腔油路4与所述双向截流阀连接;在下降状态下,所述节流阀另一端通过所述有杆腔油路4与所述单向节流阀的入口连接。Further, the quick lift hydraulic device further includes a throttle valve, the throttle valve is arranged on the rod chamber oil path 4, and one end of the throttle valve is connected to the rod chamber oil path 4 through the rod chamber oil path 4. In the lifting state, the other end of the throttle valve is connected with the two-way shut-off valve through the rod cavity oil passage 4; in the descending state, the throttle valve The other end of the valve is connected to the inlet of the one-way throttle valve through the rod chamber oil passage 4 .
该技术方案的优势在于:配合所述溢流阀,调控油路中的液压。The advantage of this technical solution is that the hydraulic pressure in the oil circuit is regulated by cooperating with the relief valve.
所述快速举升液压装置还包括第一液压快换插头和第二液压快换插头,所述第一液压快换插头设置在所述有杆腔油路4上;所述第二液压快换插头设置在所述无杆腔油路5上。The quick-lift hydraulic device also includes a first hydraulic quick-change plug and a second hydraulic quick-change plug, the first hydraulic quick-change plug is arranged on the rod cavity oil passage 4; the second hydraulic quick-change plug The plug is arranged on the rodless
具体的,在常规的使用当中,举升油缸1和供油机构3还有组合阀块2是经常会因为检修,设备更换,设备移动等原因拆卸的,该技术方案的优势在于在所述快速举升液压装置需要短时间分离的使用场景下,无需排干液压油,简化操作。Specifically, in conventional use, the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Substitutions should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
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| CN2017201599071 | 2017-02-21 | ||
| CN201720159907.1U CN207961098U (en) | 2017-02-21 | 2017-02-21 | A kind of quickly lifting hydraulic device |
| PCT/CN2017/083281 WO2018152971A1 (en) | 2017-02-21 | 2017-05-05 | Rapid lifting hydraulic device |
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| CN207961098U (en) * | 2017-02-21 | 2018-10-12 | 深圳市凯卓立液压设备股份有限公司 | A kind of quickly lifting hydraulic device |
| CN111664144B (en) * | 2020-04-22 | 2022-11-22 | 武汉船用机械有限责任公司 | Hydraulic system of bolt type lifting platform |
| CN111878479A (en) * | 2020-08-20 | 2020-11-03 | 苏州广锐鑫机电设备有限公司 | Hydraulic synchronization system for shuttle vehicle and shuttle vehicle thereof |
| CN112963397A (en) * | 2021-03-31 | 2021-06-15 | 武汉海博瑞科技有限公司 | Marine hydraulic lifting device for jacking heavy object and control method |
| CN115030932A (en) * | 2022-07-26 | 2022-09-09 | 江苏凯卓立液压设备有限公司 | High-precision four-cylinder synchronous lifting hydraulic device and cabin body lifting method thereof |
| CN117345705A (en) * | 2023-11-09 | 2024-01-05 | 无锡市东液机械制造有限公司 | A kind of hydraulic power unit for lifting platform |
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| CN201693168U (en) * | 2010-08-16 | 2011-01-05 | 中国重型机械研究院有限公司 | Synchronous hydraulic device for flow-dividing motor |
| CN202097266U (en) * | 2011-05-04 | 2012-01-04 | 济南铸造锻压机械研究所有限公司 | Electric hydraulic control device of numerical control flat punching machine |
| CN202245776U (en) * | 2011-08-11 | 2012-05-30 | 三一汽车起重机械有限公司 | Oil cylinder telescoping control device, elevator boom and hoisting machinery |
| CN103899586B (en) * | 2014-04-23 | 2016-03-02 | 南通恒力重工机械有限公司 | A kind of super sized type guillotine shear synchronization hydraulic system based on flow divider-combiner |
| DE102014218887B3 (en) * | 2014-09-19 | 2016-01-28 | Voith Patent Gmbh | Hydraulic drive with fast lift and load stroke |
| CN105782154B (en) * | 2016-05-27 | 2018-07-17 | 桥弘数控科技(上海)有限公司 | The control method of hydraulic pressure processing machine and its hydraulic system and the hydraulic system |
| CN106246632B (en) * | 2016-09-18 | 2017-12-15 | 上海衡拓船舶设备有限公司 | The spud leg fast lifting hydraulic circuit of hydraulic bolt formula jacking system |
| CN207961098U (en) * | 2017-02-21 | 2018-10-12 | 深圳市凯卓立液压设备股份有限公司 | A kind of quickly lifting hydraulic device |
-
2017
- 2017-02-21 CN CN201720159907.1U patent/CN207961098U/en not_active Expired - Fee Related
- 2017-05-05 WO PCT/CN2017/083281 patent/WO2018152971A1/en not_active Ceased
- 2017-05-05 CN CN201780000321.3A patent/CN108738331B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| WO2018152971A1 (en) | 2018-08-30 |
| CN108738331A (en) | 2018-11-02 |
| CN207961098U (en) | 2018-10-12 |
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