CN108726969A - A kind of plasterboard and its production method and production system using Resource recovery - Google Patents
A kind of plasterboard and its production method and production system using Resource recovery Download PDFInfo
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- CN108726969A CN108726969A CN201710269741.3A CN201710269741A CN108726969A CN 108726969 A CN108726969 A CN 108726969A CN 201710269741 A CN201710269741 A CN 201710269741A CN 108726969 A CN108726969 A CN 108726969A
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- flyash
- water
- plasterboard
- quality
- blender
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 47
- 238000011084 recovery Methods 0.000 title claims abstract description 16
- 239000010881 fly ash Substances 0.000 claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000004088 foaming agent Substances 0.000 claims abstract description 25
- 229920000881 Modified starch Polymers 0.000 claims abstract description 24
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 23
- 239000010440 gypsum Substances 0.000 claims abstract description 23
- 239000004368 Modified starch Substances 0.000 claims abstract description 21
- 235000019426 modified starch Nutrition 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 20
- 239000003365 glass fiber Substances 0.000 claims abstract description 16
- 238000002156 mixing Methods 0.000 claims abstract description 8
- 239000002002 slurry Substances 0.000 claims abstract description 5
- 238000007711 solidification Methods 0.000 claims abstract description 4
- 230000008023 solidification Effects 0.000 claims abstract description 4
- 239000002245 particle Substances 0.000 claims description 6
- 239000012716 precipitator Substances 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 5
- 238000012163 sequencing technique Methods 0.000 claims description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Inorganic materials [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 3
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 claims description 3
- 239000003245 coal Substances 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 239000011507 gypsum plaster Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 238000002485 combustion reaction Methods 0.000 claims description 2
- 238000006477 desulfuration reaction Methods 0.000 claims description 2
- 230000023556 desulfurization Effects 0.000 claims description 2
- 239000006071 cream Substances 0.000 claims 1
- 239000004575 stone Substances 0.000 claims 1
- 238000005187 foaming Methods 0.000 abstract 2
- 241000132536 Cirsium Species 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- 239000011505 plaster Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000005864 Sulphur Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/145—Calcium sulfate hemi-hydrate with a specific crystal form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/1238—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers for materials flowing continuously through the mixing device and with incorporated feeding or discharging devices
- B28C5/1269—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers for materials flowing continuously through the mixing device and with incorporated feeding or discharging devices for making cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/40—Mixing specially adapted for preparing mixtures containing fibres
- B28C5/402—Methods
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Crystallography & Structural Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a kind of plasterboards using Resource recovery and its production method and production system, the method to include:Step 1:Gesso, flyash, glass fibre, modified starch are entered by respective metering conveyor after mixing reamer is sufficiently mixed and input blender;Foaming agent is mixed with water by preset ratio, enters blender after foaming metering system foaming;Water is added in blender;Step 2, blender, which is stirred, is infused in slurry between upper layer mask paper and lower layer's mask paper;It is squeezed through former and obtains plasterboard wet plate;Step 3, plasterboard wet plate is transported by forming belt, after the solidification of plasterboard wet plate, is cut off, dried, sawing the obtained gypsum board product in side.The present invention can efficiently use flyash, reduce production cost;Timber intensity, impact resistance and caking property are superior to the related request of national standard simultaneously.
Description
Technical field
The present invention relates to gypsum board manufacture technical field more particularly to a kind of plasterboards and its production using Resource recovery
Method and production system.
Background technology
Thistle board with light, fire prevention, sound insulation, it is easy for construction and cheap the advantages that, be widely used for interior
Partition wall and furred ceiling etc., and with its distinctive " breathing " performance, indoor humidity livable-in is adjusted, has been increasingly becoming indoor dress
Adorn the first choice of finishing material.
Increasingly deepen with social progress, the environmental protection concept of people with the development of economy, more focus on waste and old resource into
Row utilizes again.In gypsum board manufacture, how using waste and old resource, and at the same time reducing production cost, to be this field need always
Technical problems to be solved.
Invention content
In order to solve the above technical problems, the present invention provides a kind of plasterboard using Resource recovery and its production method and
Production system.
The production method of plasterboard provided by the invention using Resource recovery, including:
Step 1:Step 101:Gesso, flyash, glass fibre, modified starch are set by respective metering conveying
Blender is inputted for entering after mixing reamer is sufficiently mixed;Step 102:By foaming agent by foaming agent measuring equipment, water is led to
Water measuring equipment is crossed, enters blender after being mixed by preset ratio;Step 103:Water is added in blender;
Step 2, blender, which is stirred, is infused in slurry between upper layer mask paper and lower layer's mask paper;It is squeezed through former
Pressure obtains plasterboard wet plate;
Step 3, the plasterboard wet plate is transported by forming belt, after plasterboard wet plate solidification, cut off,
Gypsum board product is made in dry, saw side.
Aforementioned production method can also have the characteristics that:
Step 101, step 102, step 103 are carried out at the same time in the step 1, alternatively, step 101, step in the step 1
Rapid 102, step 103 is executed by preset sequencing.
Aforementioned production method can also have the characteristics that:
The weight of the gypsum board product is 100 parts, and the proportioning mode of the mass parts of raw material is:
The quality of gesso is 95~98 parts;
The quality of flyash is 2~5 parts;
The quality of water is 75~78 parts;
The quality of foaming agent is 0.1~0.15 part;
The weight of modified starch is 0.4~0.5 part;
The quality of glass fibre is 0.1~0.12 part.
Aforementioned production method can also have the characteristics that:
Foaming agent described in the step 102 accounts for the 2~3% of the mixed liquor of the foaming agent and water.
Aforementioned production method can also have the characteristics that:
Water accounts for the 75~78% of the step 103 and the summation of the water in the step 102 in the step 103.
Aforementioned production method can also have the characteristics that:
Further include the method for obtaining gesso before the step 1, the method for obtaining gesso includes:It will take off
Sulphur gypsum is smashed by beater, collects gypsum particle by electronics dust-precipitator, the gypsum particle is ground by grinder
Obtain the gesso.
Aforementioned production method can also have the characteristics that:
Further include the method for obtaining flyash before the step 1, the method for obtaining flyash includes:It is fired in fire coal
It burns and collects fly ash grain using electronics dust-precipitator at the heat exchanger of stove, the fly ash grain is ground by grinder and is obtained
The flyash.
Aforementioned production method can also have the characteristics that:
The modified starch is modified corn starch.
The weight of plasterboard provided by the invention using Resource recovery, the plasterboard is 100 parts, the quality of raw material
Part proportioning mode be:
The quality of gesso is 95~98 parts;
The quality of flyash is 2~5 parts;
The quality of water is 75~78 parts;
The quality of foaming agent is 0.1~0.15 part;
The weight of modified starch is 0.4~0.5 part;
The quality of glass fibre is 0.1~0.12 part.
The production system of plasterboard provided by the invention using Resource recovery, including:
Gesso metering conveyor, flyash metering conveyor, glass fibre metering conveyor, modified starch
Metering conveyor, the output with the output end, the flyash metering conveyor of the gesso metering conveyor
End, the output end of the glass fibre metering conveyor, the output end of the modified starch metering conveyor are corresponding
Mix reamer;
Foaming agent measuring equipment, water measuring equipment, with the output end for mixing reamer, the foaming agent measuring equipment
The corresponding blender of output end of output end and the water measuring equipment;
It is sequentially connected the former connect, forming belt, cutting machine, drying machine, Sawing machine.
The present invention can efficiently use recyclable resource, reduce production cost;Timber intensity, impact resistance and bonding simultaneously
Property is superior to the related request of national standard.
Description of the drawings
Fig. 1 is the flow chart of the production method of the plasterboard using Resource recovery in the present invention;
Fig. 2 is the structure chart of the production system of the plasterboard using Resource recovery in the present invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
The every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.It needs
Illustrate, in the absence of conflict, the features in the embodiments and the embodiments of the present application mutually can be combined arbitrarily.
Flyash is the solid waste that coal-fired fluidized bed furnace passes through electric exclusion of gathering dust, and discarded flyash will not only occupy
A large amount of soils dance in the air pollution air all over the sky to the wind, and rainy day enters underground pollution underground water, constitute to ecological and environment dual
It destroys.Meanwhile flyash is a kind of regenerated resources that can be developed and utilized, fully research is applied in gypsum board manufacture not only
It can solve the problems, such as flyash land occupation, pollution environment, but also vast resources can be saved and be directed to above-mentioned problem and country
Energy-saving and emission-reduction are badly in need of.Present invention combination power plant desulfurization gypsum material characteristic, the requirement of Paper-faced gyp plate technique, innovation research go out gypsum
The efficient forming method of plate and formula, production overall process center automatic control system.It as admixture and is taken off using industrial flyash
The frying of sulphur gypsum, grinding, produce lightweight Thistle board, reduce production board brittleness, density and production cost, reduce crackle and improve
The effect of final product quality.
Fig. 1 is the flow chart of the production method of the plasterboard using Resource recovery in the present invention.The producer of this plasterboard
Method includes:
Step 1:Step 101:Gesso, flyash, glass fibre, modified starch are set by respective metering conveying
Blender is inputted for entering after mixing reamer is sufficiently mixed;Step 102:By foaming agent by foaming agent measuring equipment, water is led to
Water measuring equipment is crossed, enters blender after being mixed by preset ratio;Step 103:Water is added in blender;
Step 2, blender, which is stirred, is infused in slurry between upper layer mask paper and lower layer's mask paper;It is squeezed through former
Pressure obtains plasterboard wet plate;
Step 3, plasterboard wet plate is transported by forming belt, after the solidification of plasterboard wet plate, is cut off, dried, sawed
Gypsum board product is made in side.
This three sub-steps of step 101, step 102, step 103 can be carried out at the same time in step 1, can also be by preset
Sequencing execute, step 101, step 102, step 103 preset sequencing share 6 kinds.
The composition proportion of plasterboard in this method using Resource recovery is as follows:The weight of gypsum board product is 100 parts,
The proportioning mode of the mass parts of raw material is:
The quality of gesso is 95~98 parts;
The quality of flyash is 2~5 parts;
The quality of water is 75~78 parts;
The quality of foaming agent is 0.1~0.15 part;
The weight of modified starch is 0.4~0.5 part;
The quality of glass fibre is 0.1~0.12 part.
Foaming agent accounts for the 2~3% of the mixed liquor of foaming agent and water in step 102.
Water accounts for the 75~78% of the summation of the water in step 103 and step 102 in step 103.
Further include the method for obtaining gesso before step 1, this method for obtaining gesso includes:By desulfurated plaster
It is smashed by beater, gypsum particle is collected by electronics dust-precipitator, gypsum particle is ground by grinder and obtains the plaster of paris
Powder.
Further include the method for obtaining flyash before step 1, this method for obtaining flyash includes:In coal combustion furnace
Fly ash grain is collected using electronics dust-precipitator at heat exchanger, fly ash grain is ground by grinder and obtains flyash.
In this method, the flyash of 95~98% gesso and 2~5% is subjected to mixed grinding modification.The plaster of paris
Powder meets water hydratable hardening, forms gypsum volume mesh structure and generates intensity, 30% intensity is provided for Thistle board, flyash is
A kind of loose solid aggregation, the oxide containing elements such as silicon, iron, calcium, magnesium and some trace element, rare elements
The fine grained of composition, because containing heterogeneity in flyash, flyash is less than 5~8% when mixing different substances together different proportion and is used for plasterboard
Production process can play fire prevention, heat-insulating property, have suction-operated, and panel strength is without being substantially reduced.The incorporation 2 of flyash~
5% replaces desulfurated plaster, improves forming station phosphoric acid, improves the workability of slurry.
Foaming agent can make to be uniformly distributed stomata in plate core, reduce plasterboard mass area ratio.
Modified starch can usually use modified starch as the binder of plate core and mask paper using in Thistle board.In paper
Modified starch used in gypsum board manufacture is generally sour modified corn starch.Starch is in gypsum board manufacturing process with water vapour
It migrates to plate core and shield face paper interface, plays cementation.Therefore the molecular weight of modified starch, gelatinization point, viscosity all can
Influence its adhesive property.
Glass fibre has fire resisting and improves the strength and toughness of plate core.
Fig. 2 is using the structure chart of the production system of the plasterboard of Resource recovery, this system includes:
Gesso metering conveyor, flyash metering conveyor, glass fibre metering conveyor, modified starch
Metering conveyor, with the output end of gesso metering conveyor, the output end of flyash metering conveyor, glass fibers
Tie up the output end of metering conveyor, the corresponding mixing reamer of output end of modified starch metering conveyor;
Foaming agent measuring equipment, water measuring equipment, with mix the output end of reamer, the output end of foaming agent measuring equipment and
The corresponding blender of output end of water measuring equipment;
It is sequentially connected the former connect, forming belt, cutting machine, drying machine, Sawing machine.
Using the flyash waste material and desulfurated plaster waste material generated in process of factory production in the present invention, it is comprehensive resource has been reached
Close the target that utilizes, realize New Building Materials low-carbon, energy-saving and environmental protection vision.Plasterboard mass area ratio is reduced,
Production cost is saved.Meanwhile flyash is added to production Thistle board in desulfurated plaster and has following performance by the present invention:
Adhesive property meets requirements of the national standard;Mass area ratio 6.9-7.1kg/ ㎡, far superior to mass area ratio are not more than
The requirements of the national standard of 9.5kg/ ㎡;Transverse breakage load average value 215N, longitudinal fracture load average value 455N, intensity are far high
In requirements of the national standard;Remaining indices is above requirements of the national standard.
Descriptions above can combine implementation individually or in various ways, and these variants all exist
Within protection scope of the present invention.
It should be noted that herein, the terms "include", "comprise" or its any other variant are intended to non-row
His property includes, so that article or equipment including a series of elements include not only those elements, but also includes not having
There is the other element being expressly recited, or further includes for this article or the intrinsic element of equipment.Do not limiting more
In the case of system, the element that is limited by sentence " including ... ", it is not excluded that including element article or equipment in also deposit
In other identical element.
The above examples are only used to illustrate the technical scheme of the present invention and are not limiting, reference only to preferred embodiment to this hair
It is bright to be described in detail.It will be understood by those of ordinary skill in the art that can modify to technical scheme of the present invention
Or equivalent replacement should all cover the claim model in the present invention without departing from the spirit of the technical scheme of the invention and range
In enclosing.
Claims (10)
1. a kind of production method of plasterboard using Resource recovery, which is characterized in that including:
Step 1:Step 101:By gesso, flyash, glass fibre, modified starch by respective metering conveyor into
Enter to mix after reamer is sufficiently mixed and inputs blender;Step 102:By foaming agent by foaming agent measuring equipment, water is passed through into water
Measuring equipment enters blender after being mixed by preset ratio;Step 103:Water is added in blender;
Step 2, blender, which is stirred, is infused in slurry between upper layer mask paper and lower layer's mask paper;It is obtained through former extruding
Obtain plasterboard wet plate;
Step 3, the plasterboard wet plate is transported by forming belt, after plasterboard wet plate solidification, is cut off, done
Gypsum board product is made in dry, saw side.
2. production method as described in claim 1, which is characterized in that
Step 101, step 102, step 103 are carried out at the same time in the step 1, alternatively, step 101, step in the step 1
102, step 103 is executed by preset sequencing.
3. production method as described in claim 1, which is characterized in that
The weight of the gypsum board product is 100 parts, and the proportioning mode of the mass parts of raw material is:
The quality of gesso is 95~98 parts;
The quality of flyash is 2~5 parts;
The quality of water is 75~78 parts;
The quality of foaming agent is 0.1~0.15 part;
The weight of modified starch is 0.4~0.5 part;
The quality of glass fibre is 0.1~0.12 part.
4. production method as described in claim 1, which is characterized in that
Foaming agent described in the step 102 accounts for the 2~3% of the mixed liquor of the foaming agent and water.
5. production method as described in claim 1, which is characterized in that
Water accounts for the 75~78% of the step 103 and the summation of the water in the step 102 in the step 103.
6. production method as described in claim 1, which is characterized in that
Further include the method for obtaining gesso before the step 1, the method for obtaining gesso includes:By desulfurization stone
Cream is smashed by beater, collects gypsum particle by electronics dust-precipitator, the gypsum particle is ground by grinder and is obtained
The gesso.
7. production method as described in claim 1, which is characterized in that
Further include the method for obtaining flyash before the step 1, the method for obtaining flyash includes:In coal combustion furnace
Heat exchanger at using electronics dust-precipitator collect fly ash grain, by the fly ash grain pass through grinder grinding obtain described in
Flyash.
8. production method as described in claim 1, which is characterized in that
The modified starch is modified corn starch.
9. a kind of plasterboard using Resource recovery, which is characterized in that
The weight of the plasterboard is 100 parts, and the proportioning mode of the mass parts of raw material is:
The quality of gesso is 95~98 parts;
The quality of flyash is 2~5 parts;
The quality of water is 75~78 parts;
The quality of foaming agent is 0.1~0.15 part;
The weight of modified starch is 0.4~0.5 part;
The quality of glass fibre is 0.1~0.12 part.
10. a kind of production system of plasterboard using Resource recovery, which is characterized in that including:Gesso metering conveying is set
It is standby, flyash metering conveyor, glass fibre metering conveyor, modified starch metering conveyor, with the plaster of paris
The output end of powder metering conveyor, the output end of the flyash metering conveyor, glass fibre metering conveying are set
The corresponding mixing reamer of output end of standby output end, the modified starch metering conveyor;
Foaming agent measuring equipment, water measuring equipment, with the output end for mixing reamer, the output of the foaming agent measuring equipment
The corresponding blender of output end at end and the water measuring equipment;
It is sequentially connected the former connect, forming belt, cutting machine, drying machine, Sawing machine.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110698116A (en) * | 2019-10-22 | 2020-01-17 | 北新建材(嘉兴)有限公司 | Production process of gypsum board with high nail-holding power |
CN111187049A (en) * | 2018-11-14 | 2020-05-22 | 北新建材(嘉兴)有限公司 | Light water-resistant gypsum board and production method and production equipment thereof |
CN111196709A (en) * | 2018-11-19 | 2020-05-26 | 北新集团建材股份有限公司 | Waterproof, fireproof, mildewproof and high-strength glass fiber felt gypsum board and preparation method thereof |
CN111761702A (en) * | 2020-07-08 | 2020-10-13 | 安庆米锐智能科技有限公司 | Hollow brick molding treatment equipment and molding treatment process |
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CN104261863A (en) * | 2014-09-17 | 2015-01-07 | 北新集团建材股份有限公司 | Preparation method of lightweight water-resistant paperbacked gypsum board |
CN105418044A (en) * | 2014-09-16 | 2016-03-23 | 北新集团建材股份有限公司 | Mildewproof thistle board and preparation method thereof |
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CN105418044A (en) * | 2014-09-16 | 2016-03-23 | 北新集团建材股份有限公司 | Mildewproof thistle board and preparation method thereof |
CN104261863A (en) * | 2014-09-17 | 2015-01-07 | 北新集团建材股份有限公司 | Preparation method of lightweight water-resistant paperbacked gypsum board |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111187049A (en) * | 2018-11-14 | 2020-05-22 | 北新建材(嘉兴)有限公司 | Light water-resistant gypsum board and production method and production equipment thereof |
CN111196709A (en) * | 2018-11-19 | 2020-05-26 | 北新集团建材股份有限公司 | Waterproof, fireproof, mildewproof and high-strength glass fiber felt gypsum board and preparation method thereof |
CN110698116A (en) * | 2019-10-22 | 2020-01-17 | 北新建材(嘉兴)有限公司 | Production process of gypsum board with high nail-holding power |
CN110698116B (en) * | 2019-10-22 | 2022-01-04 | 北新建材(嘉兴)有限公司 | Production process of gypsum board with high nail-holding power |
CN111761702A (en) * | 2020-07-08 | 2020-10-13 | 安庆米锐智能科技有限公司 | Hollow brick molding treatment equipment and molding treatment process |
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