CN108723113A - Copper wire on-line cleaning device - Google Patents
Copper wire on-line cleaning device Download PDFInfo
- Publication number
- CN108723113A CN108723113A CN201810573677.2A CN201810573677A CN108723113A CN 108723113 A CN108723113 A CN 108723113A CN 201810573677 A CN201810573677 A CN 201810573677A CN 108723113 A CN108723113 A CN 108723113A
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- CN
- China
- Prior art keywords
- copper wire
- reactive tank
- tank
- watering trough
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
Abstract
The invention discloses a kind of copper wire on-line cleaning devices, including organic frame and electric cabinet, supersonic generator, reactive tank and watering trough are equipped in rack, supersonic generator connects electric cabinet, oscillation storehouse and heating tube are equipped in reactive tank, ultrasonic signal is connected to oscillation storehouse by connecting wire, several nozzles are equipped in watering trough by supersonic generator, the copper wire that each nozzle is passed through with theta alignment from watering trough from different directions respectively, to realize the cleaning comprehensive to copper line surface.The present invention is by being arranged supersonic generator, the reactive tank with vibration bin, the watering trough etc. with nozzle, the cleaning agent of vibration bin can be made to vibrate under the action of ultrasonic wave and generate cavitation bubble, bubble, which generates strong microburst and shock wave, makes oil molecule fall off rapidly, so realize the cleaning to copper line surface oil molecule, again by nozzle hydro-peening, simplifies technological process, energy saving, reduction energy consumption to reach, mitigates hand labor intensity, environment-friendly high-efficiency and other effects.
Description
Technical field
The present invention relates to cleaning metal surface technical fields, and in particular to a kind of device cleaned to copper wire.
Background technology
In copper foil industry production, copper is most basic and most important raw material, and the molten speed and content of copper are most important, through reality
Trample the molten copper of copper wire be most quickly and side effect minimum a kind of method, so copper wire drawing process be apply it is most normal in copper foil industry
Method, but wire drawing extrusion must use and arrive cutting oil, and oil is a big taboo of copper foil raw material again.It is given birth to for copper foil
First procedure of production dissolves electrolyte, and cooling oil is essential during wire drawing, and the surface for being sticked to copper wire is gone to dissolve again,
Oil line is just had in electrolyte, causes electrolyte contamination, copper foil physical characteristic that the electrolyte after pollution is produced and outer
It sees defect clearly, is that user is unacceptable.Generally the method for high annealing is used to degrease at present, i.e., is received after wire drawing
Coiled copper wire, entire volume are hung in annealing furnace, and 500 degree of temperature of setting is heated, and blow-on hangs out throwing after heat preservation 12 hours
Enter to use.The disadvantage is that the activity duration is long, wastes electric energy, is big etc. there are security risk, person works' intensity.
Invention content
The technical problem to be solved by the present invention is in view of the shortcomings of the prior art, provide one kind to simplify technological process, section
Energy consumption reduction, cost are lower, reduce hand labor intensity, the copper wire on-line cleaning device of environment-friendly high-efficiency, can be applied to the gold such as copper, aluminium
Belong to processing industry.
In order to solve the above technical problems, the present invention adopts the following technical scheme that：A kind of copper wire on-line cleaning device includes
Rack and electric cabinet, it is characterised in that：Supersonic generator, reactive tank and watering trough, supersonic generator are equipped in rack
Electric cabinet is connected, cleaning agent is marked in reactive tank, at least one oscillation storehouse and at least one heating tube are equipped in reactive tank, is surpassed
Ultrasonic signal is connected to oscillation storehouse by sonic generator by connecting wire, and cleaning agent is injected into oscillation storehouse, heating tube connection
Electric cabinet forms the heating mechanism to cleaning agent in reactive tank；Several nozzles are equipped in watering trough, each nozzle is respectively from different
The copper wire that direction and theta alignment are passed through from watering trough, to realize the cleaning comprehensive to copper line surface.
Further, further include the liquid reserve tank for being useful for storage cleaning agent, liquid reserve tank is connected with infusion by connecting pipe
Pump, infusion pump are connected with filter by connecting pipe, and filter is connect by connecting pipe with reactive tank, and reactive tank passes through company
Jointed tubular workpieces take back the loop structure that liquid reserve tank forms cleaning agent, and recycling for cleaning agent so may be implemented；It is set on filter
There are pressure gauge, liquid reserve tank, infusion pump and filter to be installed in rack.
Further, further include the water tank for being useful for storage ejected wash water, water tank is connected with water delivery by connecting pipe
Pump, water-delivery pump are connected with filter by connecting pipe, and filter is connect by connecting pipe with each nozzle, and watering trough passes through company
Jointed tubular workpieces take back the loop structure that water tank forms ejected wash water, and recycling for ejected wash water so may be implemented；It is set on filter
There are pressure gauge, water tank, water-delivery pump and filter to be installed in rack.
Further, reactive tank and watering trough are arranged side by side, and directive wheel is respectively equipped at the both ends of reactive tank and watering trough,
Copper wire is imported from the directive wheel of reactive tank input side in reactive tank, and imports watering trough input from the directive wheel of reactive tank outlet side
The directive wheel of side is finally exported from the directive wheel of watering trough outlet side, and the lasting movement of so achievable copper wire to clean completely.
Further, the pneumatics mouth valve of copper wire moisture can be removed by impacting with high pressure by being equipped on the export path of copper wire,
Take-up reel is introduced after drying, pneumatics mouth valve connects electric cabinet.
Further, temp controlled meter is equipped on electric cabinet, to set and monitor in real time the temperature of reactive tank.
The cleaning method of the cleaning device carries out according to the following steps,
1) prepared cleaning agent is added in liquid reserve tank, opens tap water inlet valve and fill it up with water tank, by automatically controlled
Case starts infusion pump and water-delivery pump, and cleaning agent is filled toward reactive tank, and carries out nozzle spray preparation；
2) start heating tube control button, set suitable temperature, open supersonic generator, adjust frequency of oscillation,
Start preheating and pre- cycle；
3) copper wire is guided by directive wheel and enters reactive tank, the frequency of supersonic generator setting makes the cleaning in oscillation storehouse
Cavitation bubble is vibrated and is generated in agent, and the microburst and shock wave that bubble generates make the oil molecule on copper wire fall off rapidly；
4) it removes the copper wire after oil molecule and watering trough is guided by directive wheel, the clear of high temperature and pressure is sprayed by nozzle
Clean water carries out hydro-peening to the surface of copper wire；
5) impacting with high pressure is generated by pneumatics mouth valve again by the copper wire of surface hydro-peening and removes moisture removal, be finally oriented to take-up reel
Unit is wound.
The present invention is by being arranged supersonic generator, the reactive tank with vibration bin, the watering trough etc. with nozzle, in ultrasonic wave
Under the action of the cleaning agent of vibration bin can be made to vibrate and generate cavitation bubble, bubble, which generates strong microburst and shock wave, makes oil
Molecule falls off rapidly, so realizes the cleaning to copper line surface oil molecule, then by nozzle hydro-peening, technique stream is simplified to reach
Journey, energy saving, reduction energy consumption, mitigation hand labor intensity, environment-friendly high-efficiency and other effects.
Description of the drawings
Fig. 1 is front schematic view of the present invention；
Fig. 2 is schematic top plan view of the present invention；
Fig. 3 is side schematic view of the present invention.
In figure, 1 is rack, and 2 be supersonic generator, and 3 be oscillation storehouse, and 4 be heating tube, and 5 be cleaning agent, and 6 be infusion pump,
7 be filter, and 8 be directive wheel, and 9 be nozzle, and 10 be reactive tank, and 11 be liquid reserve tank, and 12 be connecting pipe, and 13 be connecting wire,
14 be electric cabinet, and 15 be temp controlled meter, and 16 be pressure gauge, and 17 be pneumatics mouth valve, and 18 be water tank, and 19 be water-delivery pump, and 20 be water spray
Slot, 21 be copper wire.
Specific implementation mode
In the present embodiment, referring to FIG. 1, FIG. 2 and FIG. 3, the copper wire on-line cleaning device, including organic frame 1 and electric cabinet
14, supersonic generator 2, reactive tank 10 and watering trough 20 are equipped in rack 1, supersonic generator 2 connects electric cabinet 14, instead
It answers in slot 10 and is marked with cleaning agent, at least one oscillation storehouse 3 and at least one heating tube 4, ultrasonic wave hair are equipped in reactive tank 10
Ultrasonic signal is connected to oscillation storehouse 3 by raw device 2 by connecting wire 13, and cleaning agent is injected into oscillation storehouse 3, and heating tube 4 connects
Electric cabinet 14 forms the heating mechanism to cleaning agent in reactive tank 10；Several nozzles 9 are equipped in watering trough 20, each nozzle 9 is distinguished
The copper wire 21 passed through from different directions from watering trough 20 with theta alignment, to realize the cleaning comprehensive to 21 surface of copper wire.
Further include the liquid reserve tank 11 for being useful for storage cleaning agent, liquid reserve tank 11 is connected with infusion pump 6 by connecting pipe, defeated
Liquid pump 6 is connected with filter 7 by connecting pipe 12, and filter 7 is connect by connecting pipe 12 with reactive tank 10, reactive tank 10
The loop structure that liquid reserve tank 11 forms cleaning agent 5 is taken back by connecting pipe 12, the cycle profit of cleaning agent 5 so may be implemented
With；Filter 7 is equipped with pressure gauge 16, and liquid reserve tank 11, infusion pump 6 and filter 7 are installed in rack 1.
Further include the water tank 18 for being useful for storage ejected wash water, water tank 18 is connected with water-delivery pump by connecting pipe 12
19, water-delivery pump 19 is connected with filter 7 by connecting pipe 12, and filter 7 is connect by connecting pipe 12 with each nozzle 9, spray
Sink 20 takes back the loop structure that water tank 18 forms ejected wash water by connecting pipe 12, and the cycle of ejected wash water so may be implemented
It utilizes；Filter 7 is equipped with pressure gauge 16, and water tank 18, water-delivery pump 19 and filter 7 are installed in rack.
Reactive tank 10 and watering trough 20 are arranged side by side, and directive wheel 8 is respectively equipped at the both ends of reactive tank 10 and watering trough 20,
Copper wire 21 is imported from the directive wheel 8 of 10 input side of reactive tank in reactive tank 10, and is imported from the directive wheel 8 of 10 outlet side of reactive tank
The directive wheel 8 of 20 input side of watering trough is finally exported from the directive wheel 8 of 20 outlet side of watering trough, and copper wire 21 so can be achieved
It is lasting mobile to clean completely.
The pneumatics mouth valve 17 of copper wire moisture can be removed by impacting with high pressure by being equipped on the export path of copper wire 21, after drying
Take-up reel is introduced, pneumatics mouth valve 17 connects electric cabinet 14.
Temp controlled meter 15 is equipped on electric cabinet 14, to set and monitor in real time the temperature of reactive tank 10.
The cleaning method of the cleaning device carries out according to the following steps,
1) prepared cleaning agent 5 is added in liquid reserve tank 11, opens tap water inlet valve and fill it up with water tank 18, passes through
Electric cabinet 14 starts infusion pump 6 and water-delivery pump 19, and cleaning agent 5 is filled toward reactive tank 10, and carries out the water spray of nozzle 9 and prepare；
2) start 4 control button of heating tube, set suitable temperature, open supersonic generator 2, adjust oscillation frequency
Rate starts preheating and pre- cycle；
3) copper wire 21 is guided by directive wheel 8 and enters reactive tank 10, the frequency that supersonic generator 2 is set makes oscillation storehouse 3
Interior cleaning agent 5 vibrates and generates cavitation bubble, and the microburst and shock wave that bubble generates keep the oil molecule on copper wire 21 rapid
It falls off；
4) it removes the copper wire 21 after oil molecule and watering trough 20 is guided by directive wheel 8, it is high to spray high temperature by nozzle 9
The clean water of pressure carries out hydro-peening to the surface of copper wire 21；
5) impacting with high pressure is generated by pneumatics mouth valve 17 again by the copper wire 21 of surface hydro-peening and removes moisture removal, be finally oriented to and receive
Drum unit is wound.
The present invention is described in detail above, described above, only the preferred embodiments of the invention, when cannot
Limit the scope of the present invention, i.e., it is all according to the made equivalent changes and modifications of the application range, it all should still belong to covering scope of the present invention
It is interior.
Claims (7)
1. a kind of copper wire on-line cleaning device, including organic frame and electric cabinet, it is characterised in that：Ultrasonic wave is equipped in rack to send out
Raw device, reactive tank and watering trough, supersonic generator connect electric cabinet, are marked with cleaning agent in reactive tank, are equipped in reactive tank
Ultrasonic signal is connected to oscillation by least one oscillation storehouse and at least one heating tube, supersonic generator by connecting wire
Storehouse, cleaning agent are injected into oscillation storehouse, and heating tube connection electric cabinet forms the heating mechanism to cleaning agent in reactive tank；In watering trough
Equipped with several nozzles, copper wire that each nozzle is passed through with theta alignment from watering trough from different directions respectively.
2. copper wire on-line cleaning device according to claim 1, it is characterised in that：Further include being useful for storage cleaning agent
Liquid reserve tank, liquid reserve tank are connected with infusion pump by connecting pipe, and infusion pump is connected with filter by connecting pipe, and filter is logical
It crosses connecting pipe to connect with reactive tank, reactive tank takes back the loop structure that liquid reserve tank forms cleaning agent by connecting pipe；Filtering
Device is equipped with pressure gauge, and liquid reserve tank, infusion pump and filter are installed in rack.
3. copper wire on-line cleaning device according to claim 2, it is characterised in that：Further include being useful for storage ejected wash water
Water tank, water tank are connected with water-delivery pump by connecting pipe, and water-delivery pump is connected with filter by connecting pipe, and filter is logical
It crosses connecting pipe to connect with each nozzle, watering trough takes back the loop structure that water tank forms ejected wash water by connecting pipe；Filtering
Device is equipped with pressure gauge, and water tank, water-delivery pump and filter are installed in rack.
4. copper wire on-line cleaning device according to claim 3, it is characterised in that：Reactive tank and watering trough are arranged side by side,
It is respectively equipped with directive wheel at the both ends of reactive tank and watering trough, copper wire is imported from the directive wheel of reactive tank input side in reactive tank,
And the directive wheel of watering trough input side is imported from the directive wheel of reactive tank outlet side, finally led from the directive wheel of watering trough outlet side
Go out.
5. copper wire on-line cleaning device according to claim 4, it is characterised in that：Being equipped on the export path of copper wire can
The pneumatics mouth valve of copper wire moisture is removed by impacting with high pressure, pneumatics mouth valve connects electric cabinet.
6. copper wire on-line cleaning device according to claim 5, it is characterised in that：Temp controlled meter is equipped on electric cabinet.
7. copper wire on-line cleaning device according to claim 6, it is characterised in that：The cleaning method of the cleaning device press with
Lower step carries out,
1) prepared cleaning agent is added in liquid reserve tank, opens tap water inlet valve and fill it up with water tank, is opened by electric cabinet
Dynamic infusion pump and water-delivery pump fill cleaning agent toward reactive tank, and carry out nozzle spray preparation；
2) start heating tube control button, set suitable temperature, open supersonic generator, adjust frequency of oscillation, start
Preheating and pre- cycle；
3) copper wire is guided by directive wheel and enters reactive tank, the frequency of supersonic generator setting makes the cleaning agent in oscillation storehouse shake
Cavitation bubble is moved and generates, the microburst and shock wave that bubble generates make the oil molecule on copper wire fall off rapidly；
4) it removes the copper wire after oil molecule and watering trough is guided by directive wheel, the clean water of high temperature and pressure is sprayed by nozzle
Hydro-peening is carried out to the surface of copper wire；
5) impacting with high pressure is generated by pneumatics mouth valve again by the copper wire of surface hydro-peening and removes moisture removal, be finally oriented to take-up reel unit
It is wound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810573677.2A CN108723113A (en) | 2018-06-06 | 2018-06-06 | Copper wire on-line cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810573677.2A CN108723113A (en) | 2018-06-06 | 2018-06-06 | Copper wire on-line cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108723113A true CN108723113A (en) | 2018-11-02 |
Family
ID=63932197
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810573677.2A Pending CN108723113A (en) | 2018-06-06 | 2018-06-06 | Copper wire on-line cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108723113A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114653779A (en) * | 2022-03-25 | 2022-06-24 | 广东精达里亚特种漆包线有限公司 | Copper wire cleaning and depositing system and method |
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| CN101127262A (en) * | 2006-08-17 | 2008-02-20 | 浙江露笑机械制造有限公司 | Aluminum enamel wire production method |
| CN201596640U (en) * | 2009-09-21 | 2010-10-06 | 安徽鑫科新材料股份有限公司 | Wire rod cleaner |
| CN103286093A (en) * | 2013-05-09 | 2013-09-11 | 西部超导材料科技股份有限公司 | Online ultrasonic cleaning device for superconducting wires |
| CN103706601A (en) * | 2013-12-18 | 2014-04-09 | 常熟市天河机械设备制造有限公司 | Water-aqua ultrasonic cleaning process for steel belt |
| CN203750927U (en) * | 2013-12-30 | 2014-08-06 | 苏州市南方欣达双金属材料有限公司 | Online copper-clad aluminum wire cleaning device |
| CN104128326B (en) * | 2014-06-20 | 2016-06-08 | 珠海松田电工有限公司 | A kind of enamel covered wire washing unit and utilize its clean copper cash method |
| CN107088555A (en) * | 2017-06-14 | 2017-08-25 | 安徽省中阳管业有限公司 | A kind of cleaning machine for metal strips |
-
2018
- 2018-06-06 CN CN201810573677.2A patent/CN108723113A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2471437Y (en) * | 2001-05-08 | 2002-01-16 | 山东省济宁市超声电子仪器厂 | Ultrasonic cleaning machine |
| CN101127262A (en) * | 2006-08-17 | 2008-02-20 | 浙江露笑机械制造有限公司 | Aluminum enamel wire production method |
| CN201596640U (en) * | 2009-09-21 | 2010-10-06 | 安徽鑫科新材料股份有限公司 | Wire rod cleaner |
| CN103286093A (en) * | 2013-05-09 | 2013-09-11 | 西部超导材料科技股份有限公司 | Online ultrasonic cleaning device for superconducting wires |
| CN103706601A (en) * | 2013-12-18 | 2014-04-09 | 常熟市天河机械设备制造有限公司 | Water-aqua ultrasonic cleaning process for steel belt |
| CN203750927U (en) * | 2013-12-30 | 2014-08-06 | 苏州市南方欣达双金属材料有限公司 | Online copper-clad aluminum wire cleaning device |
| CN104128326B (en) * | 2014-06-20 | 2016-06-08 | 珠海松田电工有限公司 | A kind of enamel covered wire washing unit and utilize its clean copper cash method |
| CN107088555A (en) * | 2017-06-14 | 2017-08-25 | 安徽省中阳管业有限公司 | A kind of cleaning machine for metal strips |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114653779A (en) * | 2022-03-25 | 2022-06-24 | 广东精达里亚特种漆包线有限公司 | Copper wire cleaning and depositing system and method |
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Legal Events
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181102 |
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| RJ01 | Rejection of invention patent application after publication |