CN103286093A - Online ultrasonic cleaning device for superconducting wires - Google Patents
Online ultrasonic cleaning device for superconducting wires Download PDFInfo
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- CN103286093A CN103286093A CN2013101696487A CN201310169648A CN103286093A CN 103286093 A CN103286093 A CN 103286093A CN 2013101696487 A CN2013101696487 A CN 2013101696487A CN 201310169648 A CN201310169648 A CN 201310169648A CN 103286093 A CN103286093 A CN 103286093A
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Abstract
The invention discloses an online ultrasonic cleaning device for superconducting wires. The online ultrasonic cleaning device comprises an overflow circulation system with an upper wire-feeding structure and a lower wire-feeding structure and further comprises a cleaning liquid circulation system with a thermostatic control function. The overflow circulation system with the upper wire-feeding structure and the lower wire-feeding structure comprises an overflow circulation tank, an ultrasonic-wave oil removal tank welded to the inside of the overflow circulation tank, an upper wire-guiding wheel structure and a lower wire-guiding wheel structure. The cleaning fluid circulation system with the thermostatic control function comprises a cleaning fluid circulation tank and heaters, wherein the cleaning fluid circulation tank is respectively connected with a cleaning fluid inlet and a cleaning fluid outlet through cleaning fluid pipelines, the heaters are welded to side walls of the cleaning fluid circulation tank, an upward partition plate is welded to a position which is one third of the length of the cleaning fluid circulation tank, and a downward partition plate is welded to a position which is one half of the length of the cleaning fluid circulation tank. A two-layer cleaning manner is adopted, the upper layer and the lower layer can be used for synchronous cleaning, and can also be used for separated cleaning on line, so that the problem of poor cleaning effect during production of the superconducting wires is solved, the yield is increased and the productivity is improved.
Description
Technical field
The invention belongs to superconducting wire cleaning device technical field, relate to a kind of online ultrasonic cleaning equipment for superconducting wire.
Background technology
In the superconducting wire drawing process, wire surface can be subjected to certain pollution, comprises emulsion, dust etc.The existence of these pollutions tends to its subsequent handling is produced bigger influence, causes blemish when serious, influences product quality.Ultrasonic wave cleans the common equipment that cleans as material, has been widely used in managing, the off-line cleaning of materials such as rod, ingot, and the surface after the cleaning can reach the technological requirement of pipe, rod, ingot.For wire rod, generally be continuous production, rolling is collected, the surface contamination of deck wire in the off-line cleaning way can not thoroughly be removed behind the rolling solid matter; Wire rod by the finished surface defective that pollution causes, is to remove by the mode of off-line in the production of high-speed cruising simultaneously.
Summary of the invention
The purpose of this invention is to provide a kind of online ultrasonic cleaning equipment for superconducting wire, solve the halfway problem of superconducting wire cleaning in process of production, in the process of superconducting line preparation, realize on-line cleaning, improve yield rate and production efficiency.
The technical solution adopted in the present invention is, is used for the online ultrasonic cleaning equipment of superconducting wire, the overflow circulatory system that includes two-layer inlet wire structure up and down be with the thermostatically controlled cleaning solution circulatory system.
Feature of the present invention also is,
The overflow circulatory system of two-layer inlet wire structure comprises the overflow circulating slot, is welded in ultrasonic wave degreasing tank, topping wire wheel construction and lower floor's guide roller structure in the overflow circulating slot up and down; The topping wire wheel construction comprises upper strata entrance directive wheel and upper strata export orientation wheel, and upper strata entrance directive wheel and upper strata export orientation wheel are fixed on the shell of overflow circulating slot; The inlet wire of ultrasonic wave degreasing tank and outlet sidewall are provided with the support of upper strata directive wheel, a plurality of upper stratas of welding directive wheel on the support of upper strata directive wheel, and the quick change swab is fixed in the sidewall of ultrasonic wave degreasing tank; Lower floor's guide roller structure comprises lower floor's entrance guide roller, and lower floor's entrance guide roller is fixed on the entrance directive wheel bottom bracket of upper strata, and lower floor's export orientation wheel is fixed on the export orientation wheel of upper strata; Lower floor's guide roller is fixed in the inboard of ultrasonic wave degreasing tank, and the ultrasonic wave vibration plate of four groups of different frequency scopes has been welded in the bottom of ultrasonic wave degreasing tank; The inlet wire side of ultrasonic wave degreasing tank is provided with lower floor's incoming line, upper strata incoming line, and the outlet side of ultrasonic wave degreasing tank is provided with upper strata line outlet, lower floor's line outlet, and the bottom of ultrasonic wave degreasing tank is provided with cleaning solution water inlet, cleaning solution delivery port; Be with the thermostatically controlled cleaning solution circulatory system to comprise the cleaning solution circulating slot, the cleaning solution circulating slot is connected with cleaning solution water inlet, cleaning solution delivery port respectively by the cleaning solution pipeline, thereby the ultrasonic wave degreasing tank is communicated with the cleaning solution circulating slot, also comprise the heater that is welded on the cleaning solution circulating slot sidewall, reduction of fractions to a common denominator dividing plate is gone up in the welding of cleaning solution circulating slot 1/3rd length places, the welding of cleaning solution circulating slot 1/2nd length places is reduction of fractions to a common denominator dividing plate down, forms the greasy dirt separating tank by last reduction of fractions to a common denominator dividing plate, following reduction of fractions to a common denominator dividing plate in the cleaning solution circulating slot.
The upper strata directive wheel in the ultrasonic wave degreasing tank left and right sides respectively level, coaxial a row is set.
The quick change swab launches in the hinge mode, interior folder wool felt.
Blow-dry device is installed on the support of upper strata export orientation wheel.
Be disposed with inlet valve, filter, circulating pump on the cleaning solution pipeline between cleaning solution circulating slot and the cleaning solution water inlet.
The welded pipe line of cleaning solution circulating slot bottom is provided with sewage draining valve.
On the greasy dirt separating tank sidewall temperature-control heat couple is installed.
Two-layer inlet wire structure only arranges the topping wire wheel construction and cleans separately as one deck up and down, or lower floor's guide roller structure only is set cleans separately as one deck, or two-layer guide roller structure arranges simultaneously up and down, and levels is cleaned simultaneously.
The invention has the beneficial effects as follows, this device uses in the production line of superconducting wire preparation, the energy that utilizes bubble when collapse of ultrasonic generation to produce is removed the wire surface greasy dirt, the wire surface pollution problem that solved in early stage production link and current production link because lubricated, dust etc. causes, in the process of superconducting line preparation, realize on-line cleaning, improve yield rate and production efficiency.The present invention is different from off-line and cleans the method for superconducting wire employing on-line cleaning, and the needs according to scavenging period increase guide roller simultaneously, make superconducting wire have enough scavenging periods, has avoided the material folding pollution problem that is brought by the wiping cleaning simultaneously.
Description of drawings
Fig. 1 is online ultrasonic cleaning equipment structural representation of the present invention.
Fig. 2 is the present invention's directive wheel schematic layout pattern at the middle and upper levels.
Among the figure, 1. upper strata entrance directive wheel, 2. lower floor's incoming line, 3. upper strata incoming line, 4. upper strata directive wheel, 5. quick change swab, 6. upper strata line outlet, 7. lower floor's line outlet, 8. upper strata export orientation wheel, 9. blow-dry device, 10. lower floor's export orientation wheel, 11. cleaning solution water inlets, 12. the overflow circulating slot, 13. ultrasonic wave degreasing tanks, 14. ultrasonic wave vibration plates, 15. circulating pump, 16. filters, 17. inlet valves, 18. heater, 19. greasy dirt separating tanks, 20. sewage draining valves, 21. temperature-control heat couple, 22. cleaning solution circulating slots, 23. cleaning solution delivery ports, 24. lower floor's guide roller, 25. lower floor's entrance guide roller, reduction of fractions to a common denominator dividing plate on 26., 27. times reduction of fractions to a common denominator dividing plates.
The specific embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments.
The present invention is used for the online ultrasonic cleaning equipment of superconducting wire, structure as shown in Figure 1 and Figure 2, the overflow circulatory system that includes two-layer inlet wire structure up and down be with the thermostatically controlled cleaning solution circulatory system.
The overflow circulatory system of two-layer inlet wire structure comprises overflow circulating slot 12, is welded in ultrasonic wave degreasing tank 13, topping wire wheel construction and lower floor's guide roller structure in the overflow circulating slot 12 up and down.
The topping wire wheel construction comprises upper strata entrance directive wheel 1 and upper strata export orientation wheel 8, and upper strata entrance directive wheel 1 mechanically closely is fixed on the shell of overflow circulating slot 12 with upper strata export orientation wheel 8.At the support that inlet wire and the outlet sidewall of ultrasonic wave degreasing tank 13 is welded with upper strata directive wheel 4, a plurality of upper stratas of welding directive wheel 4 on the support of upper strata directive wheel 4.Its at the middle and upper levels directive wheel 4 with Fig. 2 mode layout, the left and right sides level, the coaxial row's upper strata directive wheel 4 that arranges respectively in ultrasonic wave degreasing tank 13, upper strata directive wheel 4 is consistent with upper strata incoming line 3 level heights, the quantity of upper strata directive wheel 4 is set according to the maximum speed needs, increase wire rod by a plurality of upper stratas directive wheel 4 and in ultrasonic wave degreasing tank 13, soak length, reach under the corresponding speed, the clean effect that wire rod requires, all upper strata directive wheels 4 are all detachable.Quick change swab 5 mechanically is fixed in the sidewall of ultrasonic wave degreasing tank 13, and consistent with upper strata incoming line 3 level heights, and quick change swab 5 launches in the hinge mode, and interior folder wool felt is used at motion process wire rod being carried out wiping.Blow-dry device 9 is installed on the support of upper strata export orientation wheel 8, is used for drying up the outlet wire rod.
Lower floor's guide roller structure comprises lower floor's entrance guide roller 25, and lower floor's entrance guide roller 25 is fixed on entrance directive wheel 1 bottom bracket of upper strata, and lower floor's export orientation wheel 10 is fixed on the upper strata export orientation wheel 8.Lower floor's guide roller 24 mechanically closely is fixed in the inboard of ultrasonic wave degreasing tank 13.Welded the ultrasonic wave vibration plate 14 of four groups of different frequency scopes in the bottom of ultrasonic wave degreasing tank 13.
Inlet wire side at ultrasonic wave degreasing tank 13 is provided with lower floor's incoming line 2, upper strata incoming line 3, is provided with upper strata line outlet 6, lower floor's line outlet 7 in the outlet side of ultrasonic wave degreasing tank 13.Cleaning solution passes through lower floor's incoming line 2, upper strata incoming line 3, upper strata line outlet 6,7 overflows of lower floor's line outlet to overflow circulating slot 12.The bottom of ultrasonic wave degreasing tank 13 is provided with cleaning solution water inlet 11, cleaning solution delivery port 23.
Be with the thermostatically controlled cleaning solution circulatory system to comprise cleaning solution circulating slot 22, cleaning solution circulating slot 22 is connected with cleaning solution water inlet 11, cleaning solution delivery port 23 respectively by the cleaning solution pipeline, thereby ultrasonic wave degreasing tank 13 and cleaning solution circulating slot 22 are coupled together.Be disposed with inlet valve 17, filter 16, circulating pump 15 on the cleaning solution pipeline between cleaning solution circulating slot 22 and the cleaning solution water inlet 11.In the time of in working order, open inlet valve 17, cleaning solution by circulating pump 15, injects ultrasonic wave degreasing tank 13 by cleaning solution water inlet 11 through filter 16, by cleaning solution delivery port 23 cleaning solution is returned in the cleaning solution circulating slot 22.
Also comprise with the thermostatically controlled cleaning solution circulatory system: be welded in the heater 18 on cleaning solution circulating slot 22 sidewalls, reduction of fractions to a common denominator dividing plate 26 is gone up in welding at cleaning solution circulating slot 1/22nd 3 length place, the welding of cleaning solution circulating slot 1/22nd 2 length place is reduction of fractions to a common denominator dividing plate 27 down, forms greasy dirt separating tanks 19 by last reduction of fractions to a common denominator dividing plate 26, following reduction of fractions to a common denominator dividing plate 27 in the cleaning solution circulating slot 22.At greasy dirt separating tank 19 sidewalls temperature-control heat couple 21 is installed.The welded pipe line of cleaning solution circulating slot 22 bottoms is provided with sewage draining valve 20.
When cleaning solution refluxes, the greasy dirt that cleans out floats on the upper surface of greasy dirt separating tank 19, be easy to remove, avoid greasy dirt to return ultrasonic wave degreasing tank 13 by the cleaning solution pipeline simultaneously, at greasy dirt separating tank 19 sidewalls temperature-control heat couple 21 is installed, the cleaning solution in the cleaning solution circulating slot 22 is carried out thermostatic control.Sewage draining valve 20 is installed on the welded pipe line of cleaning solution circulating slot 22 bottoms, is used for getting rid of backwater precipitation dirt.
The course of work of the present invention is as follows:
The present invention can select, and two-layer cleaning simultaneously also can be carried out the levels layering as required and clean up and down.When carrying out the layering cleaning, take-up is according to wire material, and different layers is up and down selected in the scavenging period requirement, and the upper strata has the characteristics of repeatedly twining, and is applicable to the wire rod that scavenging period is long.Lower floor's straight-line pass, but nearer apart from ultrasonic wave vibration plate 14, be applicable to the wire rod that scavenging period is short.When layering is cleaned, put on layer separately, perhaps wear layer line separately; When levels is cleaned simultaneously, wear layer line earlier, put on layer line again.
Upper strata coiling process is as follows: will go up layer line and carry out threading by upper strata entrance directive wheel 1, upper strata incoming line 3, upper strata directive wheel 4, quick change swab 5, upper strata line outlet 6, upper strata export orientation wheel 8, blow-dry device 9 successively, in upper strata directive wheel 4 coiling processes, can select threading according to concrete cleaning index, be fixed in after threading is finished and wait for startup on the original production line pulling equipment.
Lower floor's coiling process is as follows: carry out threading by lower floor's entrance guide roller 25, lower floor's incoming line 2, lower floor's guide roller 24, lower floor's line outlet 7, lower floor's export orientation wheel 10, blow-dry device 9 successively, and with the line of putting on, be fixed on the original production line pulling equipment, wait for starting.
After finishing the threading process, start heater 18, after temperature-control heat couple 21 reaches assigned temperature, open inlet valve 17, start circulating pump 15, feed cleaning solutions after the heating in the ultrasonic wave degreasing tank 13 by cleaning solution water inlet 11, start corresponding ultrasonic wave vibration plate 14 according to cleaning requirement, start production line, carry out on-line cleaning.
Claims (9)
1. an online ultrasonic cleaning equipment that is used for superconducting wire is characterized in that, the overflow circulatory system that includes two-layer inlet wire structure up and down be with the thermostatically controlled cleaning solution circulatory system.
2. the online ultrasonic cleaning equipment for superconducting wire according to claim 1, it is characterized in that the described overflow circulatory system of two-layer inlet wire structure up and down comprises overflow circulating slot (12), is welded in ultrasonic wave degreasing tank (13), topping wire wheel construction and lower floor's guide roller structure in the overflow circulating slot (12);
Described topping wire wheel construction comprises upper strata entrance directive wheel (1) and upper strata export orientation wheel (8), and upper strata entrance directive wheel (1) is fixed on the shell of overflow circulating slot (12) with upper strata export orientation wheel (8); The inlet wire of described ultrasonic wave degreasing tank (13) and outlet sidewall are provided with the support of upper strata directive wheel (4), welding a plurality of upper stratas directive wheels (4) on the support of upper strata directive wheel (4), quick change swab (5) is fixed in the sidewall of ultrasonic wave degreasing tank (13);
Described lower floor guide roller structure comprises lower floor's entrance guide roller (25), and lower floor's entrance guide roller (25) is fixed on described upper strata entrance directive wheel (1) bottom bracket, and lower floor's export orientation wheel (10) is fixed on the upper strata export orientation wheel (8); Lower floor's guide roller (24) is fixed in the inboard of ultrasonic wave degreasing tank (13), and the ultrasonic wave vibration plate (14) of four groups of different frequency scopes has been welded in the bottom of described ultrasonic wave degreasing tank (13); The inlet wire side of described ultrasonic wave degreasing tank (13) is provided with lower floor's incoming line (2), upper strata incoming line (3), the outlet side of described ultrasonic wave degreasing tank (13) is provided with upper strata line outlet (6), lower floor's line outlet (7), and the bottom of described ultrasonic wave degreasing tank (13) is provided with cleaning solution water inlet (11), cleaning solution delivery port (23);
Describedly be with the thermostatically controlled cleaning solution circulatory system to comprise cleaning solution circulating slot (22), cleaning solution circulating slot (22) by the cleaning solution pipeline respectively with cleaning solution water inlet (11), cleaning solution delivery port (23) connects, thereby ultrasonic wave degreasing tank (13) is communicated with cleaning solution circulating slot (22), also comprise the heater (18) that is welded on cleaning solution circulating slot (22) sidewall, reduction of fractions to a common denominator dividing plate (26) is gone up in the welding of described cleaning solution circulating slot (22) 1/3rd length places, the welding of described cleaning solution circulating slot (22) 1/2nd length places is reduction of fractions to a common denominator dividing plate (27) down, and cleaning solution circulating slot (22) is interior by last reduction of fractions to a common denominator dividing plate (26), following reduction of fractions to a common denominator dividing plate (27) forms greasy dirt separating tank (19).
3. the online ultrasonic cleaning equipment for superconducting wire according to claim 2 is characterized in that, described upper strata directive wheel (4) in ultrasonic wave degreasing tank (13) left and right sides respectively level, coaxial a row is set.
4. the online ultrasonic cleaning equipment for superconducting wire according to claim 2 is characterized in that, described quick change swab (5) launches in the hinge mode, interior folder wool felt.
5. the online ultrasonic cleaning equipment for superconducting wire according to claim 2 is characterized in that, blow-dry device (9) is installed on the support of upper strata export orientation wheel (8).
6. the online ultrasonic cleaning equipment for superconducting wire according to claim 2, it is characterized in that, be disposed with inlet valve (17), filter (16), circulating pump (15) on the cleaning solution pipeline between described cleaning solution circulating slot (22) and the cleaning solution water inlet (11).
7. according to claim 2 or 6 described online ultrasonic cleaning equipments for superconducting wire, it is characterized in that the welded pipe line of described cleaning solution circulating slot (22) bottom is provided with sewage draining valve (20).
8. the online ultrasonic cleaning equipment for superconducting wire according to claim 2 is characterized in that, on described greasy dirt separating tank (19) sidewall temperature-control heat couple (21) is installed.
9. the online ultrasonic cleaning equipment for superconducting wire according to claim 2, it is characterized in that, described two-layer inlet wire structure up and down only arranges the topping wire wheel construction and cleans separately as one deck, or lower floor's guide roller structure only is set cleans separately as one deck, or two-layer guide roller structure arranges simultaneously up and down, and levels is cleaned simultaneously.
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| CN201310169648.7A CN103286093B (en) | 2013-05-09 | 2013-05-09 | Online ultrasonic cleaning device for superconducting wires |
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| CN201310169648.7A CN103286093B (en) | 2013-05-09 | 2013-05-09 | Online ultrasonic cleaning device for superconducting wires |
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| CN103286093B CN103286093B (en) | 2015-05-20 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103611760A (en) * | 2013-11-05 | 2014-03-05 | 河北辰龙紧固件制造有限公司 | Wire drawing stripping and rust-removing production line |
| CN106521534A (en) * | 2016-09-30 | 2017-03-22 | 有研医疗器械（北京）有限公司 | Continuous wire pickling equipment and application |
| CN108311552A (en) * | 2017-12-20 | 2018-07-24 | 无锡其宏包装材料厂 | Wire drawing supersonic wave cleaning machine |
| CN108723113A (en) * | 2018-06-06 | 2018-11-02 | 青海电子材料产业发展有限公司 | Copper wire on-line cleaning device |
| CN108889789A (en) * | 2018-06-06 | 2018-11-27 | 珠海蓉胜电子材料研究院有限公司 | Solder-covered wire production technology |
| CN109570134A (en) * | 2018-11-28 | 2019-04-05 | 重庆市润金新材料科技有限公司 | A kind of bonding gold wire cleaning device |
| CN110369380A (en) * | 2019-06-24 | 2019-10-25 | 浙江畅通科技有限公司 | A kind of AGM partition spray equipment |
| CN110508554A (en) * | 2019-07-30 | 2019-11-29 | 张家港三能机电设备有限公司 | A kind of plain conductor cleaning device |
| US11185894B2 (en) | 2018-02-01 | 2021-11-30 | Hefei Institutes Of Physical Science, Chinese Academy Of Sciences | Feed-through ultrasonic cleaning system for winding of large-sized superconducting coils |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109570134A (en) * | 2018-11-28 | 2019-04-05 | 重庆市润金新材料科技有限公司 | A kind of bonding gold wire cleaning device |
| CN109570134B (en) * | 2018-11-28 | 2020-08-14 | 重庆市润金新材料科技有限公司 | Bonding gold wire belt cleaning device |
| CN110369380A (en) * | 2019-06-24 | 2019-10-25 | 浙江畅通科技有限公司 | A kind of AGM partition spray equipment |
| CN110369380B (en) * | 2019-06-24 | 2020-09-15 | 浙江畅通科技有限公司 | AGM baffle spray set |
| CN110508554A (en) * | 2019-07-30 | 2019-11-29 | 张家港三能机电设备有限公司 | A kind of plain conductor cleaning device |
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Effective date of registration: 20220919 Address after: No. 109, Linxi Road, International Port District, Xi'an City, Shaanxi Province 710000 Patentee after: Xi'an Juneng Medical Technology Co.,Ltd. Address before: 710018 No. 12 Mingguang Road, Xi'an economic and Technological Development Zone, Shaanxi Patentee before: WESTERN SUPERCONDUCTING TECHNOLOGIES Co.,Ltd. |
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