CN108717966B - Cap and detection device for storage battery - Google Patents
Cap and detection device for storage battery Download PDFInfo
- Publication number
- CN108717966B CN108717966B CN201810841049.8A CN201810841049A CN108717966B CN 108717966 B CN108717966 B CN 108717966B CN 201810841049 A CN201810841049 A CN 201810841049A CN 108717966 B CN108717966 B CN 108717966B
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- storage battery
- conveying line
- cap
- sealing
- frame
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- 238000001514 detection method Methods 0.000 title claims abstract description 94
- 239000000523 sample Substances 0.000 claims abstract description 35
- 241000252254 Catostomidae Species 0.000 claims abstract description 5
- 238000007789 sealing Methods 0.000 claims description 97
- 239000002253 acid Substances 0.000 claims description 41
- 241001131696 Eurystomus Species 0.000 claims description 25
- 230000001960 triggered effect Effects 0.000 claims description 11
- 230000004888 barrier function Effects 0.000 claims description 9
- 210000001503 joint Anatomy 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 8
- 238000004806 packaging method and process Methods 0.000 abstract description 8
- 230000000903 blocking effect Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/60—Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
- H01M50/609—Arrangements or processes for filling with liquid, e.g. electrolytes
- H01M50/627—Filling ports
- H01M50/636—Closing or sealing filling ports, e.g. using lids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
The invention discloses a cap and a detection device for a storage battery, which comprises the following components: the machine frame is provided with a first conveying line, a capping manipulator and a detection device are arranged on the machine frame above the first conveying line from back to front, a capping positioning mechanism is arranged below the capping manipulator, a detection positioning mechanism is arranged below the detection device, and the capping manipulator has the following structure: a cover cap sliding frame is arranged on the frame, a sucker mounting frame is arranged on the cover cap sliding frame, and a plurality of vacuum suckers are arranged on the sucker mounting frame; the structure of the detection device comprises: a screw detection mechanism and a cap detection mechanism; the structure of the cap detection mechanism is as follows: the frame is provided with a probe mounting frame, and the probe mounting frame is provided with a plurality of probe switches. The cap and the detection device can seal the cap on each acid-adding hole cover on the storage battery with high efficiency, thereby greatly reducing the labor cost of pretreatment of storage battery packaging; in addition, the storage battery can be detected, and the influence of unqualified storage batteries on the subsequent process is avoided.
Description
Technical Field
The invention relates to the field of storage battery packaging pretreatment equipment, in particular to a cover cap and a detection device for a storage battery.
Background
The storage battery with the charging process completed on the production line is to be packaged and boxed, the storage battery is required to be pretreated before packaging and boxing, and one process in pretreatment is to cover each acid adding hole on the storage battery with a sealing cap with good sealing property, so that foreign matters are prevented from entering the storage battery from the acid adding holes on the storage battery; the sealing cap of each acid hole cover on the storage battery is usually done manually. The cap work of acid adding holes on the storage battery can be completed in time by a plurality of workers on a storage battery production line, so that the labor cost of pretreatment of packaging can be greatly increased.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: a cap and a detecting device for a storage battery are provided, which can efficiently detect whether a charging screw on the storage battery is detached and whether a sealing cap on each acid adding hole is covered or not.
In order to solve the problems, the invention adopts the following technical scheme: a block and detection device for battery includes: the frame, its characterized in that: a first conveying line capable of conveying the storage battery forwards is arranged on the rack, a capping manipulator capable of grabbing sealing caps and respectively covering the grabbing sealing caps on each acid adding hole on the storage battery and a detection device capable of detecting whether charging screws on the storage battery are detached or not and whether the sealing caps on each acid adding hole are covered or not are sequentially arranged on the rack above the first conveying line from back to front, a capping positioning mechanism capable of positioning the storage battery on the first conveying line below the capping manipulator and releasing the capping manipulator after the capping manipulator finishes capping work is arranged below the detection device, and a detection positioning mechanism capable of positioning the storage battery on the first conveying line below the detection device and releasing the storage battery after the detection device finishes detection work is arranged below the detection device; wherein: the structure of the cap manipulator is as follows: a cap sliding frame capable of moving left and right is arranged on the frame, a sucker mounting frame capable of moving up and down is arranged on the cap sliding frame, a plurality of vacuum suckers capable of sucking a sealing cap are arranged on the sucker mounting frame, and each vacuum sucker corresponds to the position of each acid adding hole on the storage battery one by one; the sucker mounting frame can move to the upper part of the storage battery positioned by the cap positioning mechanism under the drive of the cap sliding frame, so that the sealing caps sucked by each vacuum sucker can be aligned with each acid adding hole on the storage battery one by one, and each sealing cap can be covered on the corresponding acid adding hole after the sucker mounting frame descends; the structure of the detection device comprises: the screw detection mechanism is arranged on the frame and used for detecting whether the charging screw is detached or not, and the cap detection mechanism is arranged on the frame above the first conveying line and used for detecting whether the sealing caps on the acid adding holes are covered or not; the structure of the cap detection mechanism is as follows: a probe mounting frame capable of moving up and down is arranged on the frame, a plurality of probe switches are arranged on the probe mounting frame, and each probe switch is aligned up and down with each acid adding hole on the storage battery positioned by the detection positioning mechanism; after the storage battery is positioned by the detection positioning mechanism, the probe mounting frame can move downwards, so that each probe switch can be respectively lowered to the position that the probe head can touch the sealing cap on the corresponding acid adding hole, each probe switch can be respectively pressed upwards through the corresponding probe head to trigger, and at the moment, if the probe switch is not triggered, the detected storage battery is indicated to have the acid adding hole without covering the sealing cap.
Further, the cap and the detection device for the storage battery, wherein: the screw detection mechanism is a roller type travel switch, the installation position of the roller type travel switch enables a roller on the roller type travel switch to be collided by a charging screw which is not detached on a storage battery and moves forwards, so that the roller type travel switch can be triggered by the charging screw which is not detached, and the detected storage battery is indicated that the charging screw is not detached if the roller type travel switch is triggered.
Further, the cap and the detection device for the storage battery, wherein: the structure of the cap positioning mechanism comprises: the first flashboard that can remove to stop the battery on the first transfer chain and two set up respectively in the first pair of clamp device of first transfer chain left and right sides, first flashboard can block the battery in the below of cap manipulator, and two first pair of clamp devices can clip the battery that is blocked by first flashboard after the butt clamp to control spacingly to the battery.
Further, the cap and the detection device for the storage battery, wherein: the structure of the detection positioning mechanism comprises: two guide limit edges which are respectively arranged at the left side and the right side of the first conveying line and a second flashboard which can move to the first conveying line to block the storage battery can be used for propping the two sides of the storage battery to limit the storage battery left and right, and the storage battery can be blocked below the cap detection mechanism by the second flashboard.
Further, the cap and the detection device for the storage battery, wherein: still be provided with a block waiting mechanism in the frame at block manipulator rear, the block waiting mechanism can prevent the battery on the first conveying line and go forward and can release the battery to remove the block when waiting that the place ahead does not have the battery to carry out the block, and the structure of block waiting mechanism is: the left side and the right side of the first conveying line are respectively provided with a second butt clamp device, a storage battery on the first conveying line can be clamped after the butt clamp devices are butt clamped, so that the storage battery can not move forward to wait for the front storage battery to finish cap work, a butt photoelectric sensor capable of sensing the storage battery through being shielded is arranged on a rack beside the second butt clamp devices, and when the butt photoelectric sensor is shielded and senses that the storage battery moves between the two second butt clamp devices, the two second butt clamp devices can butt clamp the storage battery.
Further, the cap and the detection device for the storage battery, wherein: still be provided with the block feeding device that can provide sealed block for the block manipulator in the frame, the structure of block feeding device includes: the sealing device comprises a first conveyor line, a sealing cap conveyor, a plurality of sealing caps, a plurality of sealing cap mounting frames, a plurality of sealing cap arranging frames and a plurality of sealing cap arranging frames, wherein the sealing cap conveyor is arranged on the first conveyor line side frame and is used for conveying the sealing caps; the anti-arch cover plate capable of preventing the sealing caps in the arrangement grooves from arching is covered on the arrangement plate, and the anti-arch cover plate does not cover the bottoms of the arrangement grooves, so that the sealing caps in the bottoms of the arrangement grooves can be sucked by the vacuum chuck.
Further, the cap and the detection device for the storage battery, wherein: the cap conveyor is a belt conveyor, and the arch-preventing cover plate is a transparent plate; the vibration dish is provided with two to be located the both sides of arranging the board respectively, two vibration dishes provide sealed block for the arrangement groove that is located half quantity of same one side respectively.
Further, the cap and the detection device for the storage battery, wherein: still be provided with the sorting device that can be with charging screw not pull down or have add sour hole and not cover disqualified battery sorting out of sealing cap in the frame in detection device the place ahead, sorting device's structure includes: the second conveying line, the third conveying line and the fourth conveying line which can convey the storage battery forwards are positioned in front of the second conveying line, the input ends of the third conveying line and the fourth conveying line are respectively in conveying butt joint with the output end of the second conveying line, the input end of the second conveying line is in conveying butt joint with the output end of the first conveying line, the input end of the third conveying line is opposite to the output end of the first conveying line, the storage battery conveyed to the second conveying line can be conveyed to the third conveying line all the time by the second conveying line, a deflector rod capable of moving left and right is further arranged on a rack above the second conveying line, the deflector rod can deflect the storage battery on the second conveying line to slide on the second conveying line, the storage battery can be opposite to the input end of the fourth conveying line, the storage battery can be conveyed to the fourth conveying line by the second conveying line, the disqualified storage battery can be conveyed to the fourth conveying line by the deflector rod, and the qualified storage battery can be conveyed to the third conveying line by the deflector rod.
Further, the cap and the detection device for the storage battery, wherein: the third conveying line is a roller way conveying line, a plurality of continuously arranged unpowered rollers which cannot drive the storage battery forwards are arranged on the third conveying line, the storage battery on the third conveying line is conveyed onto the unpowered rollers and then stays on the unpowered rollers because of no power conveying, the storage battery which stays on the unpowered rollers leaves the unpowered rollers through pushing of the storage battery which moves forwards in the rear, the storage battery which leaves the unpowered rollers can be conveyed forwards by the conveying rollers with power on the third conveying line, and the pushed storage battery can replace the storage battery which leaves the unpowered rollers to stay on the unpowered rollers.
Further, the cap and the detection device for the storage battery, wherein: the rear end of the deflector rod is provided with the transverse barrier strip, when the deflector rod dials the storage battery to enable the storage battery to be aligned with the input end of the fourth conveying line, the transverse barrier strip can be carried by the deflector rod to move to the front of the output end of the first conveying line, so that the transverse barrier strip can block the storage battery at the output end of the first conveying line, and the storage battery is prevented from being conveyed to the second conveying line when the deflector rod dials.
The invention has the advantages that: the cap and the detection device for the storage battery can seal the cap on each acid-adding hole cover on the storage battery with high efficiency, thereby greatly reducing the labor cost of storage battery packaging pretreatment and greatly improving the working efficiency of storage battery packaging pretreatment work; in addition, the cap and the detection device for the storage battery can also detect whether the charging screw on the storage battery is detached and whether the sealing caps on the acid adding holes are covered, and can sort out unqualified storage batteries after detection, so that the influence of the unqualified storage batteries on the subsequent procedures is avoided.
Drawings
Fig. 1 is a schematic perspective view of a cap and a detecting device for a storage battery according to the present invention.
Fig. 2 is a schematic perspective view of another view of the cap and the detecting device for the storage battery according to the present invention.
Fig. 3 is an enlarged schematic view of the structure at a in fig. 1.
Detailed Description
The invention is described in further detail below with reference to specific embodiments and the accompanying drawings.
As shown in fig. 1 and 2, the cap and detection device for a storage battery includes: the storage battery charging device comprises a frame 1, wherein a first conveying line 11 capable of conveying storage batteries forwards is arranged on the frame 1, the first conveying line 11 is a roller way conveying line, a cap manipulator capable of grabbing sealing caps and respectively covering the grabbing sealing caps on each acid adding hole of the storage batteries and a detection device capable of detecting whether charging screws on the storage batteries are detached and whether the sealing caps on each acid adding hole are covered are sequentially arranged on the frame 1 above the first conveying line 11 from back to front, a cap positioning mechanism capable of positioning the storage batteries on the first conveying line 11 below the cap manipulator and releasing the storage batteries after the cap manipulator finishes cap operation is arranged below the detection device, and a detection positioning mechanism capable of positioning the storage batteries on the first conveying line 11 below the detection device and releasing the storage batteries after the detection device finishes detection operation is arranged below the detection device; wherein: the structure of the cap manipulator is as follows: a cap sliding frame 2 capable of moving left and right is arranged on the frame 1, and in the embodiment, the cap sliding frame 2 is driven by a linear module to move left and right; a sucker mounting rack 21 capable of moving up and down is arranged on the cap sliding frame 2, and in the embodiment, the sucker mounting rack 21 is driven to move up and down by a cylinder arranged on the cap sliding frame 2; six vacuum chucks 22 capable of sucking sealing caps are arranged on the chuck mounting frame 21, and each vacuum chuck 22 corresponds to each acid adding hole on the storage battery one by one; the sucker mounting frame 21 can move to the upper part of the storage battery positioned by the cap positioning mechanism under the drive of the cap sliding frame 2, so that the sealing caps sucked by the vacuum suckers 22 can be aligned with the acid adding holes on the storage battery one by one, and each sealing cap can be covered on the corresponding acid adding hole after the sucker mounting frame 21 descends, and the vacuum suckers 22 can be separated from the sealing caps through back blowing after the sealing caps are covered on the acid adding holes; the structure of the detection device comprises: the device comprises a screw detection mechanism 3 arranged on a frame 1 and used for detecting whether charging screws are detached or not, and a cap detection mechanism arranged on the frame 1 above a first conveying line 11 and used for detecting whether sealing caps on all acid adding holes are covered or not, wherein the cap detection mechanism is arranged in front of the screw detection mechanism 3; in this embodiment, the screw detection mechanism 3 is a roller type travel switch, and the installation position of the roller type travel switch 3 can enable the roller on the roller type travel switch to be collided by the charging screw which is not detached on the storage battery and moves forward, so that the roller type travel switch 3 can be triggered by the charging screw which is not detached, and if the roller type travel switch 3 is triggered, the detected charging screw on the storage battery is not detached; the structure of the cap detection mechanism is as follows: a probe mounting frame 31 capable of moving up and down is arranged on the frame 1, and in the embodiment, the probe mounting frame 31 is driven by a cylinder to move up and down; six probe switches 32 are arranged on the probe mounting frame 31, and each probe switch 32 is aligned with each acid adding hole on the storage battery positioned by the detection positioning mechanism one by one; after the storage battery is positioned by the detection positioning mechanism, the probe mounting frame 31 moves downwards, so that each probe switch 32 is respectively lowered to the position where the probe head can touch the sealing cap on the corresponding acid adding hole, each probe switch 32 can be respectively pressed upwards to trigger through the corresponding probe head, and at the moment, if the probe switch 32 is not triggered, the detected storage battery is indicated to have the acid adding hole without covering the sealing cap.
As shown in fig. 1 and 2, in the present embodiment, the structure of the cap positioning mechanism includes: the first flashboard 4 which can move to the first conveying line 11 to block the storage battery and the two first butt clamp devices 41 which are respectively arranged at the left side and the right side of the first conveying line 11, the storage battery can be blocked below the cap manipulator by the first flashboard 4, and the storage battery blocked by the first flashboard 4 can be clamped after the two first butt clamp devices 41 are butt clamped, so that the storage battery is limited left and right. In this embodiment, the first pair of clamping devices 41 are cylinders, and the storage battery is clamped by extending out the piston rods of the two cylinders; the first flashboard 4 is driven by a cylinder arranged below the first conveying line 11, the first flashboard 4 is fixed at the top of a piston rod of the cylinder, the cylinder can drive the first flashboard 4 to move upwards to pass through the first conveying line 11 to block the storage battery, or the cylinder can drive the first flashboard 4 to move downwards below the first conveying line 11 to release the storage battery. In practice, a sensor is usually provided on the frame 1 behind the first shutter 4, which is able to sense the blocking of the battery by the first shutter 4, so that it is possible to sense by means of the sensor whether or not there is a blocking of the battery by the first shutter 4.
As shown in fig. 1 and 2, in the present embodiment, the structure of the detection positioning mechanism includes: two guide limit edges 51 which are respectively arranged at the left side and the right side of the first conveying line 11 and a second flashboard 5 which can move to the first conveying line 11 to block the storage battery can be used for supporting the two sides of the storage battery by the two guide limit edges 51 to limit the storage battery left and right, and the storage battery can be blocked below the cap detection mechanism by the second flashboard 5. In this embodiment, the second gate 5 is driven by a cylinder disposed below the first conveying line 11, the second gate 5 is fixed on the top of a piston rod of the cylinder, the cylinder can drive the second gate 5 to move upward through the first conveying line 11 to block the storage battery, or the cylinder can drive the second gate 5 to move downward below the first conveying line 11 to release the storage battery; in this embodiment, the two guiding and limiting edges 51 can limit the storage battery on the first conveying line 11 in the whole course, and the two guiding and limiting edges 51 can be fixed on the frame 1 by fastening bolts, which can move left and right, so that the storage batteries with different widths can be adapted. In practice, a sensor is usually provided on the frame 1 behind the second shutter 5, which is able to sense the blocking of the battery by the second shutter 5, so that it is possible to sense by means of the sensor whether or not there is a blocking of the battery by the second shutter 5.
As shown in fig. 1 and 2, in this embodiment, a capping waiting mechanism is further provided on the frame 1 behind the capping manipulator, where the capping waiting mechanism can prevent the storage battery on the first conveyor line 11 from going forward and can release the storage battery to remove the cap when no storage battery is in front for capping, and the capping waiting mechanism has a structure that: the left side and the right side of the first conveying line 11 are respectively provided with a second butt clamp device 6, a storage battery on the first conveying line 11 can be clamped after the two second butt clamp devices 6 are butt clamped, so that the storage battery can not move forward to wait for the front storage battery to finish cap work, a butt photoelectric sensor 61 capable of sensing the storage battery through being shielded is arranged on a frame 1 beside the second butt clamp devices 6, and when the butt photoelectric sensor 61 is shielded and senses that the storage battery moves between the two second butt clamp devices 6, the two second butt clamp devices 6 can butt clamp the storage battery. In this embodiment, the second clamping device 6 is a cylinder, and the storage battery is clamped by extending out the piston rods of the two cylinders.
As shown in fig. 1, 2 and 3, in this embodiment, a cap supply device capable of supplying a sealing cap to a cap manipulator is further provided on the frame 1, and the cap supply device includes: the sealing cap conveyor 7 is arranged on the frame 1 at one side of the first conveying line 11, the arrangement plate 71 for arranging the sealing caps on the sealing cap conveyor 7 is arranged above the sealing cap conveyor 7, six arrangement grooves 72 with the same number as that of acid adding holes on the storage battery are arranged on the arrangement plate 71 side by side, each vacuum chuck 22 corresponds to one arrangement groove 72 respectively, the frame 1 is also provided with a vibrating disc 73 provided with sealing caps, the vibrating disc 73 can convey the sealing caps into the notches of each arrangement groove 72 respectively through a conveying channel, then the sealing caps in the notches of each arrangement groove 72 can be conveyed into the corresponding arrangement grooves 72 respectively by the sealing cap conveyor 7 to be arranged, a plurality of sealing caps are arranged in each arrangement groove 72, the chuck mounting frame 21 can be moved to the upper side of the arrangement plate 71 under the driving of the cap sliding frame 2, each vacuum chuck 22 can be aligned up and down with the sealing cap on the bottom of the corresponding arrangement groove 72 respectively, and each vacuum chuck 22 can be contacted with the upper surface of each sealing cap 22 of the chuck 21 to suck the sealing caps respectively; after the sealing caps at the bottoms of the arrangement grooves 72 are sucked, the cap conveyor 7 again conveys and supplements the sealing caps to the bottoms of the arrangement grooves 72; an anti-arch cover plate 74 for preventing the sealing caps in the respective arrangement grooves 72 from arching is covered on the arrangement plate 71, and the anti-arch cover plate 74 does not cover the bottoms of the respective arrangement grooves 72, so that the sealing caps in the bottoms of the respective arrangement grooves 72 can be sucked by the vacuum chuck 22. In this embodiment, the cap conveyor 7 is a belt conveyor, and the arch-preventing cover plate 74 is a transparent plate, so that the arrangement of the sealing caps in the arrangement grooves 72 can be seen; the two vibration plates 73 are provided on both sides of the arrangement plate 71, respectively, and the two vibration plates 73 provide sealing caps for half of the number of arrangement grooves 72 on the same side, respectively, so that the arrangement can make the replenishment of the sealing caps in the respective arrangement grooves 72 more reliable.
As shown in fig. 1 and 2, in this embodiment, a sorting device that can sort out unqualified storage batteries with charging screws not removed or acid adding holes not covered with sealing caps is further provided on a rack 1 in front of the detection device, and the structure of the sorting device includes: a second conveyor line 12, a third conveyor line 13 and a fourth conveyor line 14 capable of conveying the storage battery forwards, wherein in the embodiment, the second, third and fourth conveyor lines 12, 13 and 14 are roller conveyor lines; the third and fourth conveying lines 13 and 14 are positioned in front of the second conveying line 12, the input ends of the third and fourth conveying lines 13 and 14 are respectively in conveying butt joint with the output end of the second conveying line 12, the input end of the second conveying line 12 is in conveying butt joint with the output end of the first conveying line 11, the input end of the third conveying line 13 is in conveying butt joint with the output end of the first conveying line 11, so that the storage battery conveyed to the second conveying line 12 by the first conveying line 11 can be conveyed to the third conveying line 13 all the time by the second conveying line 12, a shift lever 15 capable of moving left and right is further arranged on the frame 1 above the second conveying line 12, and in the embodiment, the shift lever 15 is arranged on the frame 1 through a linear guide rail and driven by a cylinder to move left and right; the driving lever 15 can dial the storage battery on the second conveying line 12 to slide on the second conveying line 12, and can guide the storage battery back and forth, so that the storage battery can be opposite to the input end of the fourth conveying line 14 while moving forward, and can be conveyed to the fourth conveying line 14 by the second conveying line 12, so that the disqualified storage battery can be sorted and conveyed to the fourth conveying line 14 through the driving lever 15, the qualified storage battery is conveyed to the third conveying line 13, and the driving lever 15 can reset to prepare for next stirring immediately after the storage battery is dialed. In this embodiment, a baffle plate capable of blocking the storage batteries is disposed at the output end of the fourth conveyor line 14, so that the unqualified storage batteries can be temporarily arranged and stored on the fourth conveyor line 14, then a worker can manually process the unqualified storage batteries on the fourth conveyor line 14, and then the worker can place the qualified storage batteries on the third conveyor line 13; in practical applications, a sensor capable of sensing a battery is further provided on the frame 1 beside the front end of the first conveyor line 11, so that whether a battery is conveyed to the second conveyor line 12 by the first conveyor line 11 can be sensed by the sensor.
In this embodiment, a plurality of continuously arranged unpowered rollers which cannot drive the storage battery forwards are arranged on the third conveying line 13, the storage battery on the third conveying line 13 is conveyed onto the unpowered rollers and then stays on the unpowered rollers due to no power conveying, the storage battery which stays on the unpowered rollers is pushed by the storage battery which moves forwards in the rear to leave the unpowered rollers, the storage battery which leaves the unpowered rollers is conveyed forwards by the conveying roller with power on the third conveying line 13, and the pushed storage battery replaces the storage battery which leaves the unpowered rollers and stays on the unpowered rollers. This arrangement is to allow the secondary batteries to be individually put into the next process.
The rear end of the deflector rod 15 is provided with a transverse barrier strip 16, when the deflector rod 15 dials the storage battery to enable the storage battery to be aligned with the input end of the fourth conveying line 14, the transverse barrier strip 16 can be carried by the deflector rod 15 to move to the front of the output end of the first conveying line 11, so that the transverse barrier strip 16 can block the storage battery on the output end of the first conveying line 11, and the storage battery is prevented from being conveyed to the second conveying line 12 when the deflector rod 15 dials.
When the cap waiting mechanism works, the storage battery can be released to remove the cap, and meanwhile, the cap waiting mechanism can block the rear storage battery to move forwards, so that the rear storage battery can wait for the front storage battery to finish cap work; the released battery is firstly positioned by the cap positioning mechanism after moving forwards, so that the battery is stopped below the cap manipulator, then the cap manipulator can seal caps on all acid adding hole covers on the battery, then the cap positioning mechanism releases the battery, so that the battery moves forwards to pass through the roller type travel switch 3, at the moment, if the roller type travel switch 3 is triggered, the charging screw on the battery is not detached, then the battery can be positioned by the detection positioning mechanism, so that the battery is stopped below the cap detection mechanism, then the cap detection mechanism can detect the battery, at the moment, if the probe switch 32 is not triggered, the detected battery is provided with acid adding holes without sealing caps, then the detection positioning mechanism releases the battery, so that the battery is conveyed to the second conveying line 12, when the battery is a disqualified battery with charging screws or with acid adding holes without sealing caps, the disqualified battery is conveyed to the fourth conveying line 14 by sorting, and the disqualified battery is conveyed to the fourth conveying line 15; when the storage battery is a qualified storage battery, the deflector rod 15 cannot stir the qualified storage battery, so that the qualified storage battery can be always conveyed to the third conveying line 13 by the second conveying line 12, and the third conveying line 13 can convey the qualified storage battery to the next working procedure.
The beneficial effects of the invention are as follows: the cap and the detection device for the storage battery can seal the cap on each acid-adding hole cover on the storage battery with high efficiency, thereby greatly reducing the labor cost of storage battery packaging pretreatment and greatly improving the working efficiency of storage battery packaging pretreatment work; in addition, the cap and the detection device for the storage battery can also detect whether the charging screw on the storage battery is detached and whether the sealing caps on the acid adding holes are covered, and can sort out unqualified storage batteries after detection, so that the influence of the unqualified storage batteries on the subsequent procedures is avoided.
Claims (8)
1. A block and detection device for battery includes: the frame, its characterized in that: a first conveying line capable of conveying the storage battery forwards is arranged on the rack, a capping manipulator capable of grabbing the sealing caps and respectively covering the grabbing sealing caps on the acid adding holes of the storage battery and a detection device capable of detecting whether the charging screw on the storage battery is detached or not and whether the sealing caps on the acid adding holes are covered or not are sequentially arranged on the rack above the first conveying line from back to front, a capping positioning mechanism capable of positioning the storage battery on the first conveying line below the capping manipulator and releasing the capping manipulator after the capping manipulator finishes capping work is arranged below the detection device, and a detection positioning mechanism capable of positioning the storage battery on the first conveying line below the detection device and releasing the storage battery after the detection device finishes detection work is arranged below the detection device; wherein: the structure of the cap manipulator is as follows: a cap sliding frame capable of moving left and right is arranged on the frame, a sucker mounting frame capable of moving up and down is arranged on the cap sliding frame, a plurality of vacuum suckers capable of sucking a sealing cap are arranged on the sucker mounting frame, and each vacuum sucker corresponds to the position of each acid adding hole on the storage battery one by one; the sucker mounting frame can move to the upper part of the storage battery positioned by the cap positioning mechanism under the drive of the cap sliding frame, so that the sealing caps sucked by each vacuum sucker can be aligned with each acid adding hole on the storage battery one by one, and each sealing cap can be covered on the corresponding acid adding hole after the sucker mounting frame descends; the structure of the detection device comprises: the screw detection mechanism is arranged on the frame and used for detecting whether the charging screw is detached or not, and the cap detection mechanism is arranged on the frame above the first conveying line and used for detecting whether the sealing caps on the acid adding holes are covered or not; the structure of the cap detection mechanism is as follows: a probe mounting frame capable of moving up and down is arranged on the frame, a plurality of probe switches are arranged on the probe mounting frame, and each probe switch is aligned up and down with each acid adding hole on the storage battery positioned by the detection positioning mechanism; after the storage battery is positioned by the detection positioning mechanism, the probe mounting frame moves downwards, so that each probe switch is respectively lowered to the position that the probe head can touch the sealing cap on the corresponding acid adding hole, each probe switch can be respectively pressed upwards through each probe head to trigger, and at the moment, if the probe switch is not triggered, the detected storage battery is provided with the acid adding hole without covering the sealing cap; the structure of the cap positioning mechanism comprises: the first flashboard capable of moving to the first conveying line to block the storage battery and the two first pair of clamping devices respectively arranged at the left side and the right side of the first conveying line, the first flashboard can block the storage battery below the cap manipulator, and the two first pair of clamping devices can clamp the storage battery blocked by the first flashboard after being clamped in pairs, so that the storage battery is limited left and right; the structure of the detection positioning mechanism comprises: two guide limit edges which are respectively arranged at the left side and the right side of the first conveying line and a second flashboard which can move to the first conveying line to block the storage battery can be used for supporting the two sides of the storage battery to limit the left side and the right side of the storage battery, and the storage battery can be blocked below the cap detection mechanism by the second flashboard.
2. The cap and detection device for a storage battery according to claim 1, wherein: the screw detection mechanism is a roller type travel switch, the installation position of the roller type travel switch enables a roller on the roller type travel switch to be collided by a charging screw which is not detached on a storage battery and moves forwards, so that the roller type travel switch can be triggered by the charging screw which is not detached, and the detected storage battery is indicated that the charging screw is not detached if the roller type travel switch is triggered.
3. The cap and detection device for a secondary battery according to claim 1 or 2, characterized in that: still be provided with a block waiting mechanism in the frame at block manipulator rear, the block waiting mechanism can prevent the battery on the first conveying line and go forward and can release the battery to remove the block when waiting that the place ahead does not have the battery to carry out the block, and the structure of block waiting mechanism is: the left side and the right side of the first conveying line are respectively provided with a second butt clamp device, the two second butt clamp devices can clamp a storage battery on the first conveying line after butt clamp, so that the storage battery can not move forward to wait for the front storage battery to finish cap work, a butt photoelectric sensor capable of sensing the storage battery through being shielded is arranged on a rack beside the second butt clamp devices, and when the butt photoelectric sensor is shielded and senses that the storage battery moves between the two second butt clamp devices, the two second butt clamp devices can butt clamp the storage battery.
4. The cap and detection device for a secondary battery according to claim 1 or 2, characterized in that: still be provided with the block feeding device that can provide sealed block for the block manipulator in the frame, the structure of block feeding device includes: the sealing device comprises a sealing cap conveyor, a plurality of sealing caps, a plurality of sealing cap mounting frames, a plurality of sealing cap arranging frames and a sealing cap arranging frame, wherein the sealing cap conveyor is arranged on a rack on one side of a first conveying line, the sealing cap conveyor is provided with a sealing cap arranging plate above the sealing cap conveyor, the sealing caps are arranged on the sealing cap arranging frames, the number of the sealing caps is equal to that of acid adding holes on a storage battery, the sealing caps are arranged on the sealing caps arranging frames, each vacuum chuck corresponds to one of the sealing caps on the bottom of the corresponding arranging groove, the vibrating plate is provided with a vibrating plate provided with sealing cap, the sealing caps can be respectively conveyed into the notch of each arranging groove through a conveying channel, then the sealing caps in the notch of each arranging groove can be respectively conveyed into the corresponding arranging groove for arrangement, a plurality of sealing caps are arranged in each arranging groove, the sealing cap arranging frame can be moved to the upper and lower parts of the sealing caps on the corresponding arranging groove bottom of the sealing caps by the vacuum chuck, and the vacuum chucks can be respectively aligned up and down with the sealing caps on the sealing caps under the driving frame at the moment; the anti-arch cover plate capable of preventing the sealing caps in the arrangement grooves from arching is covered on the arrangement plate, and the anti-arch cover plate does not cover the bottoms of the arrangement grooves, so that the sealing caps in the bottoms of the arrangement grooves can be sucked by the vacuum suction disc.
5. The cap and detection device for a storage battery according to claim 4, wherein: the cap conveyor is a belt conveyor, and the arch-preventing cover plate is a transparent plate; the vibration dish is provided with two to be located the both sides of arranging the board respectively, two vibration dishes provide sealed block for the arrangement groove that is located half quantity of same one side respectively.
6. The cap and detection device for a secondary battery according to claim 1 or 2, characterized in that: still be provided with the sorting device that can be with charging screw unreleased or have add sour hole and not cover disqualified battery cell sorting out of sealing cap in the frame in detection device the place ahead, sorting device's structure includes: the second conveying line, the third conveying line and the fourth conveying line which can convey the storage battery forwards are positioned in front of the second conveying line, the input ends of the third conveying line and the fourth conveying line are respectively in conveying butt joint with the output end of the second conveying line, the input end of the second conveying line is in conveying butt joint with the output end of the first conveying line, the input end of the third conveying line is opposite to the output end of the first conveying line, the storage battery conveyed to the second conveying line can be conveyed to the third conveying line forwards all the time by the second conveying line, a shifting rod capable of moving left and right is further arranged on a rack above the second conveying line, the shifting rod can shift the storage battery on the second conveying line to slide on the second conveying line, the storage battery can be opposite to the input end of the fourth conveying line, the storage battery can be conveyed to the fourth conveying line by the second conveying line, the disqualified storage battery can be conveyed to the fourth conveying line by the shifting rod, and the qualified storage battery can be conveyed to the third conveying line by the shifting rod.
7. The cap and detection device for a storage battery according to claim 6, wherein: the third conveying line is a roller conveyor line, a plurality of continuously arranged unpowered rollers which cannot drive the storage battery to move forwards are arranged on the third conveying line, the storage battery on the third conveying line stays on the unpowered rollers because of unpowered conveying after being conveyed onto the unpowered rollers, the storage battery staying on the unpowered rollers leaves the unpowered rollers through pushing of the storage battery which moves forwards in the rear, the storage battery leaving the unpowered rollers can be conveyed forwards by the conveying roller with power on the third conveying line, and the pushed storage battery can replace the storage battery leaving the unpowered rollers to stay on the unpowered rollers.
8. The cap and detection device for a storage battery according to claim 6, wherein: the rear end of the deflector rod is provided with the transverse barrier strip, when the deflector rod dials the storage battery to enable the storage battery to be aligned with the input end of the fourth conveying line, the transverse barrier strip can be carried by the deflector rod to move to the front of the output end of the first conveying line, so that the transverse barrier strip can block the storage battery at the output end of the first conveying line, and the storage battery is prevented from being conveyed to the second conveying line when the deflector rod dials.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810841049.8A CN108717966B (en) | 2018-07-27 | 2018-07-27 | Cap and detection device for storage battery |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810841049.8A CN108717966B (en) | 2018-07-27 | 2018-07-27 | Cap and detection device for storage battery |
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| CN108717966A CN108717966A (en) | 2018-10-30 |
| CN108717966B true CN108717966B (en) | 2023-12-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110379995A (en) * | 2019-08-13 | 2019-10-25 | 张家港市鹏创自动化设备有限公司 | Storage battery port lid cap device and application method |
| CN111628121A (en) * | 2020-05-19 | 2020-09-04 | 无锡加良精密机械制造有限公司 | Storage battery capping machine |
| CN117686826B (en) * | 2024-01-31 | 2024-04-09 | 四川辰宇微视科技有限公司 | Device and method for detecting electric performance of ultraviolet lens integrated with camera |
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| CN203574060U (en) * | 2013-11-07 | 2014-04-30 | 上海润腾电子科技有限公司 | Leakage-proof cap covering mechanism for storage battery production and cap tearing and cap covering automatic assembly line |
| CN104851994A (en) * | 2015-04-28 | 2015-08-19 | 福建亚亨动力科技集团有限公司 | A battery automatically covering cap manufacturing line |
| CN208738346U (en) * | 2018-07-27 | 2019-04-12 | 江苏云天高胜机器人科技有限公司 | Nut cap and detection device for battery |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203574060U (en) * | 2013-11-07 | 2014-04-30 | 上海润腾电子科技有限公司 | Leakage-proof cap covering mechanism for storage battery production and cap tearing and cap covering automatic assembly line |
| CN104851994A (en) * | 2015-04-28 | 2015-08-19 | 福建亚亨动力科技集团有限公司 | A battery automatically covering cap manufacturing line |
| CN208738346U (en) * | 2018-07-27 | 2019-04-12 | 江苏云天高胜机器人科技有限公司 | Nut cap and detection device for battery |
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