CN108714784A - Assembly unit of split welding type radiator - Google Patents
Assembly unit of split welding type radiator Download PDFInfo
- Publication number
- CN108714784A CN108714784A CN201810635073.6A CN201810635073A CN108714784A CN 108714784 A CN108714784 A CN 108714784A CN 201810635073 A CN201810635073 A CN 201810635073A CN 108714784 A CN108714784 A CN 108714784A
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- frame
- backing plate
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- 238000005493 welding type Methods 0.000 title abstract 2
- 238000003466 welding Methods 0.000 claims abstract description 71
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 238000005498 polishing Methods 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims abstract description 7
- 230000001012 protector Effects 0.000 claims description 28
- 238000002788 crimping Methods 0.000 claims description 27
- 229910001651 emery Inorganic materials 0.000 claims description 19
- 238000003780 insertion Methods 0.000 claims description 12
- 230000037431 insertion Effects 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000001816 cooling Methods 0.000 description 14
- 238000001125 extrusion Methods 0.000 description 4
- 238000009740 moulding (composite fabrication) Methods 0.000 description 4
- 208000032765 Device extrusion Diseases 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000004992 fission Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention provides an assembling unit for a split welding type radiator, which comprises an assembling mechanism, a transmission belt and a welding mechanism, wherein the transmission belt is arranged between the assembling mechanism and the welding mechanism; the assembling mechanism comprises a pressure bearing plate, a pressing component is arranged above the pressure bearing plate, and a jacking component is arranged below the pressure bearing plate; the welding mechanism comprises a welding support frame, a welding platform is arranged in the welding support frame, two sides of the welding platform are respectively provided with a turntable, the turntables are rotatably fixed on the support frame through rotating shafts, a welding assembly is arranged above the rotating shafts, and a polishing assembly is arranged below the rotating shafts; the invention has automatic operation and improves the working efficiency and the product quality.
Description
Technical field
The present invention relates to a kind of assembly units, more particularly to a kind of assembly unit for Split type welded radiator.
Background technology
Electronic component and various power modules generate amount of heat during the work time, if heat cannot distribute in time
It goes out, gently then accelerates electronic component ageing process, reduce the service life of electronic component, damage that is heavy then leading to electronic component,
Even cause serious consequence.Electronic component radiator is divided into different according to the difference and practical structures needs of heat radiation power
Structure type and specification, structure are generally divided into board-like and screw-type.Panel radiator has different cooling fin knots as needed
Configuration formula and size.
Section Bar Heat Sinks are a kind of important forms of use for electronic products air-cooled radiator.It is larger-size for width direction
Radiator (such as radiator width direction size > 400mm), the larger-size electronic component air-cooled radiator of width direction exists
It manufactures in process, because width dimensions are larger, need to can be machined with the extrusion equipment of enough tonnages；And it is this to dissipate
Since die width size is big when hot device product extrusion forming, mold processing charges is high；Section bar blank dimensional discrepancy after extruding
Greatly, the difficulty of shaping is increased；Pre- allowance when product moulding is increased, the waste of material is increased.
Patent 201020630363.0 discloses a kind of Split type welded air-cooled heat sink, and two seperated fissions drawn dissipate
Hot device docking group weldering constitutes the Split type welded air-cooled heat sink widened.Two Separated radiating devices use same extrusion forming mold
Tool, two Separated radiating device extrusion formings.Separated radiating device forms vertical half Y shape slope during extrusion forming at butted line
Mouthful.
Although this structure reduces cost, but intensity is relatively low, fragile, is also not easy to install.
Because we devise it is a kind of be used for Split type welded radiator, including bottom plate, backing plate and inserting column, on bottom plate
Equipped with the first inserting groove, the first inserting groove is interference fitted with backing plate, and backing plate is plug-type to be fixed in the first inserting groove, is passed through
Backing plate and bottom plate are once locked by inserting column and nut, the edge of backing plate and the first inserting groove again by weld into
The secondary fixation of row, bottom plate are equipped with the first groups of fins, the second groups of fins, third groups of fins.
Therefore, it is necessary to a set of equipment to carry out splicing assembling and welding operation to radiator.
Invention content
In view of the above-mentioned problems, the present invention proposes a kind of assembly unit for Split type welded radiator, automation behaviour
Make, improves work efficiency and product quality.
Specific technical solution is as follows：
A kind of assembly unit for Split type welded radiator, including assembled mechanism, transmission belt and welding mechanism transmit skin
Band is arranged between assembled mechanism and welding mechanism；
Assembled mechanism includes bearing plate, and pressing assembly is equipped with above bearing plate, is equipped with below bearing plate and jacks up component；
Bearing plate is equipped with backing plate locating slot, and backing plate locating slot is equipped with multiple limit channels；
Pressing assembly includes the first upper support frame, the first cylinder and upper die, and there are four escape groove for vertical setting on upper die, often
The both ends of a second groups of fins are correspondingly arranged an escape groove respectively；What the bottom of upper die was recessed upwards set, and there are one first
Groove is equipped with the first protector, the second protector, third protector, the second protector and the first protection on the first groove successively
The respective upwardly extending formation in top of slot, the first protector, the second protector, third protector crimps cavity, crimps space
In be equipped with crimp assemblies, crimp assemblies include crimping plate, crimp plate bottom be equipped with multiple interval inserted blocks, crimp and set at the top of plate
There are multiple head rods, head rod to be movably disposed in the first adjusting cavity of crimping cavity, covered on first connecting rod
If the first spring, the first spring be pressed on crimping plate on the roof for crimping space；
The outer wall of upper die is equipped with multiple first fixed blocks, is subject to by the first support column between the first fixed block and bearing plate
Connection, multiple first cylinders are fixed on the first upper support frame, and the push rod of the first cylinder passes through the first upper support frame and upper die
It is connected, the first cylinder pushes upper die to be moved up and down above bearing plate；
It includes the first lower bracing frame, the second cylinder and lower die to jack up component, and the first lower bracing frame is fixed on the lower section of bearing plate,
It is connected by the second support column between lower die and bearing plate, the setting of lower die level is in the first lower bracing frame and pressure-bearing
Between plate, and the second support column passes through lower die, makes lower die that can be moved up and down along the second support column, on the second support column
It is arranged second spring, second spring is pressed between the first lower bracing frame and lower die；Lower die is equipped with multiple locating convex blocks,
Locating convex block is equipped with inserting column locating slot, and locating convex block is correspondingly arranged with limit channels and clearance fit；
First support column includes inner support column and outer support column, and inner support column is movably disposed in outer support column, inner support
Third spring is arranged on column；
Stripper plate is additionally provided on bearing plate, stripper plate is frame structure, and stripper plate is equipped with lift plate, and lift plate corresponds to escape groove and sets
It sets, fixed mechanism is additionally provided on stripper plate, fixed mechanism includes that fixed ring, Fixed latches and the 4th spring, fixed ring are equipped with
Locking opening, fixed ring are fixed on the side wall of stripper plate, corresponding with fixed ring on stripper plate to be equipped with bolt grafting channel, L
The insertion end of the Fixed latches of shape structure is equipped with the first spacing ring, and the insertion ends of Fixed latches passes through that fixed ring is plug-type to be set
It sets in bolt grafting channel, the second spacing ring is equipped in bolt grafting channel, the 4th spring is set in the insertion of Fixed latches
On end, it is pressed between the first spacing ring and the second spacing ring；
Welding mechanism includes welding bracing frame, is equipped with jig in welding bracing frame, the both sides of jig are respectively equipped with one
A turntable, turntable are rotatably fixed on supporting rack by shaft, and one of shaft is equipped with first gear, first gear
It is meshed with the second gear being arranged in first motor, first motor control jig is rotated in supporting rack；
Jig is equipped with third channel, meanwhile, a crimping plate, crimping are removably fixed on jig by bolt
Plate is square frame structure, and the inner wall for crimping plate is equipped with a circle crimp groove；
The top of shaft is equipped with weld assembly, and the lower section of shaft is equipped with sanding component；
Weld assembly includes the first braced frame, and two first are respectively equipped on one group of side wall that the first braced frame is oppositely arranged
Guide runner, on the first leading screw of the first guide runner screw-thread fit being set in welding bracing frame, the first leading screw passes through
The control rotation of two motors, the rotation of the second motor is to drive the first braced frame to move up and down；
Another group of side wall that first braced frame is oppositely arranged is respectively arranged below with a first straight line guide rail, and first straight line is led
Rail is equipped with the second sliding block, and what first straight line guide rail was vertical in the first braced frame set, and there are two second straight line guide rail, second is straight
Line guide rail is equipped with third sliding block, and a welding gun, the second sliding block or third sliding block are fixed respectively on the second sliding block and third sliding block
Respectively moved on first straight line guide rail or second straight line guide rail by the control of third motor；
Sanding component includes the second braced frame, and the structure of the second braced frame is identical as the structure of the first braced frame and mirror image
Setting, the second braced frame is moving up and down to be arranged in welding bracing frame, the second sliding block and third of the second braced frame
It is rotatably set respectively on sliding block there are one emery wheel, emery wheel is arranged by the way that emery wheel fixed frame is inclined in transfer block, and emery wheel is logical
Cross the third motor control rotation being arranged in transfer block.
Further, the assembly method of bottom plate and backing plate is：
（1）Backing plate is pressed into the first inserting groove by assembled mechanism, and is subject to backing plate and bottom plate by inserting column and nut
Once it is locked；
（2）Product after being once locked is delivered to by transmission belt at welding mechanism；
（3）The edge of backing plate and the first inserting groove is welded by welding mechanism, is ground by sanding component after welding
It is flat.
Further, in step（1）In, assembled process is：
By be integrated with the first groups of fins, the second groups of fins, third groups of fins bottom plate be screwed in upper die
In, backing plate is fixed in backing plate locating slot, inserting column is placed in inserting column locating slot, starts the first cylinder and the second gas
Cylinder squeezes upper die and lower die to backing plate simultaneously, to make backing plate be embedded in the first inserting groove, makes the of inserting column
One cylinder is plug-type to be arranged in backing plate first passage, and the second cylinder of inserting column passes through bottom second channel and passes through nut
It is locked.
Further, after the completion of primary be locked, demoulding operation is carried out by stripper plate, steps are as follows：
Stripper plate is set in the outside of backing plate, and the insertion end grafting of Fixed latches is arranged on backing plate, directly logical after the completion of assembled
It crosses lift plate radiator can integrally to be taken out, when needing to remove stripper plate, Fixed latches is pulled out, by the another of Fixed latches
Side pressure, which is located in fixed ring, to unlock, and remove stripper plate.
Further, in step（3）In, welding bruting process is：
When not operating, the first braced frame is moved to the top of welding bracing frame, the second braced frame is moved to welding bracing frame
Bottom；
Product after the locking of assembled mechanism is placed on jig, the first groups of fins, the second groups of fins, the are made
Three groups of fins pass through third channel and bottom plate is pressed on jig, crimping plate are pressed on bottom plate, bottom plate plug-in type
Setting in crimp groove, by bolt by crimp plate be locked on jig；
First moving down the first braced frame makes welding gun be moved to welding position, and welding gun is controlled respectively in movement by third motor
During four sides of backing plate are welded；After the completion of welding, the first braced frame resets upwards, passes through the second motor
It controls jig and overturns 180 °, moving up the second braced frame makes emery wheel be moved to polishing position, passes through third motor control
Emery wheel processed respectively in the process of moving polishes to four welding portions of backing plate；Radiator is can be obtained after the completion of polishing
Finished product.
Beneficial effects of the present invention are：
Automation mechanized operation of the present invention, improves work efficiency and product quality, has saved cost.
Description of the drawings
Fig. 1 is the structure chart for the radiator that the present invention assembles.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is present invention assembly unit layout drawing.
Fig. 4 is assembled mechanism sectional view.
Fig. 5 is upper die upward view.
Fig. 6 is upper die, bearing plate, lower die explosive view.
Fig. 7 is stripper plate sectional view.
Fig. 8 is fixed ring structure chart.
Fig. 9 is welding mechanism welded condition sectional view.
Figure 10 is welding mechanism polishing state sectional view.
Figure 11 is the first braced frame vertical view.
Figure 12 is part A enlarged drawing in Fig. 6.
Reference numeral
Bottom plate 1, backing plate 2, inserting column 3, the first inserting groove 4, the first cylinder 5, the second cylinder 6, nut 7, the first groups of fins 8,
Second groups of fins 9, third groups of fins 10, limit push plate 11, assembled mechanism 12, transmission belt 13, welding mechanism 14,
Bearing plate 21, backing plate locating slot 22, limit channels 23, the first upper support frame 24, the first cylinder 25, upper die 26, evacuation
Slot 27, the first groove 28, the first protector 29, the second protector 210, third protector 211, crimping plate 212, interval inserted block
213, head rod 214, the first adjusting cavity 215, the first spring 216, the first fixed block 217, the first support column 218, first
Lower bracing frame 219, the second cylinder 220, lower die 221, the second support column 222, second spring 223, locating convex block 224, grafting
Column locating slot 225, inner support column 226, outer support column 227, third spring 228, stripper plate 229, lift plate 230, fixed ring 231,
Fixed latches 232, the 4th spring 233, locking opening 234, bolt grafting channel 235, the first spacing ring 236, the second spacing ring
237、
Welding bracing frame 31, jig 32, turntable 33, shaft 34, first gear 35, first motor 36, second gear 37,
Triple channel 38, crimping plate 39, crimp groove 310, the first braced frame 311, the first guide runner 312, the second sliding block 313, second
The linear guide 314, third sliding block 315, welding gun 316, the second braced frame 317, emery wheel 318, transfer block 319.
Specific implementation mode
Clear to make technical scheme of the present invention be more clear, the present invention is described further below in conjunction with the accompanying drawings,
Any technical characteristic to technical solution of the present invention carries out the scheme that equivalencing is obtained with conventional reasoning and each falls within guarantor of the present invention
Protect range.
As shown in Figure 1 and Figure 2, the Split type welded radiator of assembly unit of the invention for assembling, including bottom plate 1, pad
Plate 2 and inserting column 3, bottom plate are equipped with the first inserting groove 4, and the first inserting groove is interference fitted with backing plate, the plug-type fixation of backing plate
In the first inserting groove, the thickness of bottom plate is h1, and the depth of the first inserting groove is h2, and the thickness of backing plate is h3, h2：h1=1：3,
h1：h3=1：2；
The quantity of inserting column is at least four, and inserting column includes 5 and second cylinder 6 of integrally formed first cylinder, the first cylinder
It is that cylindrical structure and the two are coaxially disposed with the second cylinder, the outer diameter of the second cylinder is less than the outer diameter of the first cylinder, and second
Cylinder is equipped with external screw thread；
Backing plate is equipped with first passage, and first passage and the first cylinder are interference fitted, and bottom is equipped with second channel, second channel
With the second cylinder clearance fit, the first cylinder is plug-type to be arranged in first passage, and the second cylinder is made to pass through second channel simultaneously
It is locked by nut 7；
The first groups of fins 8, the second groups of fins 9, third heat dissipation are equipped in the one side opposite with the first inserting groove of bottom successively
Piece group 10, the second groups of fins and the first groups of fins；
First groups of fins and third groups of fins are distributed to be arranged by what multiple first cooling fins were mutually parallel, and second dissipates
Backing group is arranged by what multiple second cooling fins were mutually parallel, the thickness phase of the thickness of the first cooling fin and the second cooling fin
Together, the height of the first cooling fin is more than the height of the second cooling fin, and the length of the first cooling fin is more than the length of the second cooling fin.
The edge of backing plate and the first inserting groove carries out secondary fixation by welding.
First cylinder, which is equipped with, limits push plate 11, in the limit slot being arranged on backing plate for limiting push plate insertable.
Second channel is located at the both ends of the second groups of fins and between the first groups of fins and third groups of fins.
The quantity of first cooling fin of third groups of fins be more than the second groups of fins the second cooling fin quantity, second
The quantity of second cooling fin of groups of fins is more than the quantity of the first cooling fin of the first groups of fins.
First groups of fins, the second groups of fins, third groups of fins and bottom plate are integrally formed formula structure.
As shown in Fig. 3 to Figure 12, assembly unit of the invention includes assembled mechanism 12, transmission belt 13 and welding mechanism
14, transmission belt is arranged between assembled mechanism and welding mechanism；
Assembled mechanism includes bearing plate 21, and pressing assembly is equipped with above bearing plate, is equipped with below bearing plate and jacks up component；
Bearing plate is equipped with backing plate locating slot 22, and backing plate locating slot is equipped with multiple limit channels 23；
Pressing assembly includes the first upper support frame 24, the first cylinder 25 and upper die 26, and there are four keep away for vertical setting on upper die
Slot 27, the both ends of each second groups of fins is allowed to be correspondingly arranged an escape groove respectively；What the bottom of upper die was recessed upwards sets
Be equipped with successively there are one the first groove 28, on the first groove the first protector 29, the second protector 210, third protector 211,
Second protector and the first protector, the first protector, the second protector, third protector respectively with the first groups of fins,
Two groups of fins, third groups of fins clearance fit, the first protector, the second protector, third protector top respectively to
The formation of upper extension crimps cavity, crimps and is equipped with crimp assemblies in space, and crimp assemblies include crimping plate 212, crimp the bottom of plate
Portion is equipped with multiple interval inserted blocks 213, and inserted block plug-type be arranged in interval is radiated in two adjacent the first cooling fins or second
Between piece, the top for crimping plate is equipped with multiple head rods 214, and head rod is movably disposed at the of crimping cavity
In one adjusting cavity 215, the first spring 216 is arranged on first connecting rod, the first spring is pressed on the roof for crimping plate and crimping space
On；
The outer wall of upper die is equipped with multiple first fixed blocks 217, passes through the first support column between the first fixed block and bearing plate
218 are connected, and multiple first cylinders are fixed on the first upper support frame, the push rod of the first cylinder pass through the first upper support frame with
Upper die is connected, and the first cylinder pushes upper die to be moved up and down above bearing plate；
It includes that the first lower bracing frame 219, the second cylinder 220 and lower die 221, the first lower bracing frame are fixed on pressure-bearing to jack up component
The lower section of plate is connected between lower die and bearing plate by the second support column 222, and the setting of lower die level is under first
Between supporting rack and bearing plate, and the second support column passes through lower die, makes lower die that can be moved up and down along the second support column,
Second spring 223 is arranged on second support column, second spring is pressed between the first lower bracing frame and lower die；It is set on lower die
Have multiple locating convex blocks 224, locating convex block is equipped with inserting column locating slot 225, locating convex block be correspondingly arranged with limit channels and
Clearance fit；
First support column includes inner support column 226 and outer support column 227, and inner support column is movably disposed in outer support column,
Third spring 228 is arranged on inner support column；
By be integrated with the first groups of fins, the second groups of fins, third groups of fins bottom plate be screwed in upper die
In, backing plate is fixed in backing plate locating slot, inserting column is placed in inserting column locating slot, starts the first cylinder and the second gas
Cylinder squeezes upper die and lower die to backing plate simultaneously, to make backing plate be embedded in the first inserting groove, makes the of inserting column
One cylinder is plug-type to be arranged in backing plate first passage, and the second cylinder of inserting column passes through bottom second channel and passes through nut
It is locked；
Stripper plate 229 is additionally provided on bearing plate, stripper plate is frame structure, and stripper plate is equipped with lift plate 230, and lift plate corresponds to evacuation
Slot is arranged, and is additionally provided with fixed mechanism on stripper plate, and fixed mechanism includes fixed ring 231, Fixed latches 232 and the 4th spring 233,
Fixed ring is equipped with locking opening 234, and fixed ring is fixed on the side wall of stripper plate, corresponding with fixed ring on stripper plate to be equipped with
The insertion end in bolt grafting channel 235, the Fixed latches of L-shaped structure is equipped with the first spacing ring 236, the insertion end of Fixed latches
Across the plug-type setting of fixed ring in bolt grafting channel, the second spacing ring 237, the 4th bullet are equipped in bolt grafting channel
Spring is set in the insertion end of Fixed latches, is pressed between the first spacing ring and the second spacing ring；
Stripper plate is set in the outside of backing plate, and the insertion end grafting of Fixed latches is arranged on backing plate, directly logical after the completion of assembled
It crosses lift plate radiator can integrally to be taken out, when needing to remove stripper plate, Fixed latches is pulled out, by the another of Fixed latches
Side pressure, which is located in fixed ring, to unlock, and remove stripper plate；
Welding mechanism includes welding bracing frame 31, is equipped with jig 32 in welding bracing frame, the both sides of jig are set respectively
There are one turntable 33, turntable is rotatably fixed on supporting rack by shaft 34, and one of shaft is equipped with first gear
35, first gear is meshed with the second gear 37 being arranged in first motor 36, and first motor control jig is supporting
It is rotated in frame；
Jig is equipped with third channel 38, meanwhile, a crimping plate 39 is removably fixed on jig by bolt,
Crimping plate is square frame structure, and the inner wall for crimping plate is equipped with a circle crimp groove 310；
The top of shaft is equipped with weld assembly, and the lower section of shaft is equipped with sanding component；
Weld assembly includes the first braced frame 311, and two are respectively equipped on one group of side wall that the first braced frame is oppositely arranged
First guide runner 312, on the first leading screw of the first guide runner screw-thread fit being set in welding bracing frame, the first leading screw
It is controlled and is rotated by the second motor, the rotation of the second motor is to drive the first braced frame to move up and down；
Another group of side wall that first braced frame is oppositely arranged is respectively arranged below with a first straight line guide rail, and first straight line is led
Rail is equipped with the second sliding block 313, and what first straight line guide rail was vertical in the first braced frame sets there are two second straight line guide rail 314,
Second straight line guide rail is equipped with third sliding block 315, fixes a welding gun 316 on the second sliding block and third sliding block respectively, and second slides
Block or third sliding block are respectively moved by the control of third motor on first straight line guide rail or second straight line guide rail；
Sanding component include the second braced frame 317, the structure of the second braced frame it is identical as the structure of the first braced frame and
Mirror image be arranged, the second braced frame it is moving up and down be arranged in welding bracing frame, the second sliding block of the second braced frame and
It is rotatably set respectively on third sliding block there are one emery wheel 318, emery wheel is arranged by the way that emery wheel fixed frame is inclined in transfer block 319
On, emery wheel controls rotation by the third motor being arranged in transfer block；
When not operating, the first braced frame is moved to the top of welding bracing frame, the second braced frame is moved to welding bracing frame
Bottom；
It will be placed on jig into the product after excessively assembled mechanism locking, and make the first groups of fins, the second groups of fins, the
Three groups of fins pass through third channel and bottom plate is pressed on jig, crimping plate are pressed on bottom plate, bottom plate plug-in type
Setting in crimp groove, by bolt by crimp plate be locked on jig；
First moving down the first braced frame makes welding gun be moved to welding position, and welding gun is controlled respectively in movement by third motor
During four sides of backing plate are welded；After the completion of welding, the first braced frame resets upwards, passes through the second motor
It controls jig and overturns 180 °, moving up the second braced frame makes emery wheel be moved to polishing position, passes through third motor control
Emery wheel processed respectively in the process of moving polishes to four welding portions of backing plate；Radiator is can be obtained after the completion of polishing
Finished product.
Further, the assembly method of bottom plate and backing plate is：
（1）Backing plate is pressed into the first inserting groove by assembled mechanism, and is subject to backing plate and bottom plate by inserting column and nut
Once it is locked；
（2）Product after being once locked is delivered to by transmission belt at welding mechanism；
（3）The edge of backing plate and the first inserting groove is welded by welding mechanism, is ground by sanding component after welding
It is flat.
Claims (5)
1. a kind of assembly unit for Split type welded radiator, it is characterized in that, including assembled mechanism, transmission belt and welding
Mechanism, transmission belt are arranged between assembled mechanism and welding mechanism；
Assembled mechanism includes bearing plate, and pressing assembly is equipped with above bearing plate, is equipped with below bearing plate and jacks up component；
Bearing plate is equipped with backing plate locating slot, and backing plate locating slot is equipped with multiple limit channels；
Pressing assembly includes the first upper support frame, the first cylinder and upper die, and there are four escape groove for vertical setting on upper die, often
The both ends of a second groups of fins are correspondingly arranged an escape groove respectively；What the bottom of upper die was recessed upwards set, and there are one first
Groove is equipped with the first protector, the second protector, third protector, the second protector and the first protection on the first groove successively
The respective upwardly extending formation in top of slot, the first protector, the second protector, third protector crimps cavity, crimps space
In be equipped with crimp assemblies, crimp assemblies include crimping plate, crimp plate bottom be equipped with multiple interval inserted blocks, crimp and set at the top of plate
There are multiple head rods, head rod to be movably disposed in the first adjusting cavity of crimping cavity, covered on first connecting rod
If the first spring, the first spring be pressed on crimping plate on the roof for crimping space；
The outer wall of upper die is equipped with multiple first fixed blocks, is subject to by the first support column between the first fixed block and bearing plate
Connection, multiple first cylinders are fixed on the first upper support frame, and the push rod of the first cylinder passes through the first upper support frame and upper die
It is connected, the first cylinder pushes upper die to be moved up and down above bearing plate；
It includes the first lower bracing frame, the second cylinder and lower die to jack up component, and the first lower bracing frame is fixed on the lower section of bearing plate,
It is connected by the second support column between lower die and bearing plate, the setting of lower die level is in the first lower bracing frame and pressure-bearing
Between plate, and the second support column passes through lower die, makes lower die that can be moved up and down along the second support column, on the second support column
It is arranged second spring, second spring is pressed between the first lower bracing frame and lower die；Lower die is equipped with multiple locating convex blocks,
Locating convex block is equipped with inserting column locating slot, and locating convex block is correspondingly arranged with limit channels and clearance fit；
First support column includes inner support column and outer support column, and inner support column is movably disposed in outer support column, inner support
Third spring is arranged on column；
Stripper plate is additionally provided on bearing plate, stripper plate is frame structure, and stripper plate is equipped with lift plate, and lift plate corresponds to escape groove and sets
It sets, fixed mechanism is additionally provided on stripper plate, fixed mechanism includes that fixed ring, Fixed latches and the 4th spring, fixed ring are equipped with
Locking opening, fixed ring are fixed on the side wall of stripper plate, corresponding with fixed ring on stripper plate to be equipped with bolt grafting channel, L
The insertion end of the Fixed latches of shape structure is equipped with the first spacing ring, and the insertion ends of Fixed latches passes through that fixed ring is plug-type to be set
It sets in bolt grafting channel, the second spacing ring is equipped in bolt grafting channel, the 4th spring is set in the insertion of Fixed latches
On end, it is pressed between the first spacing ring and the second spacing ring；
Welding mechanism includes welding bracing frame, is equipped with jig in welding bracing frame, the both sides of jig are respectively equipped with one
A turntable, turntable are rotatably fixed on supporting rack by shaft, and one of shaft is equipped with first gear, first gear
It is meshed with the second gear being arranged in first motor, first motor control jig is rotated in supporting rack；
Jig is equipped with third channel, meanwhile, a crimping plate, crimping are removably fixed on jig by bolt
Plate is square frame structure, and the inner wall for crimping plate is equipped with a circle crimp groove；
The top of shaft is equipped with weld assembly, and the lower section of shaft is equipped with sanding component；
Weld assembly includes the first braced frame, and two first are respectively equipped on one group of side wall that the first braced frame is oppositely arranged
Guide runner, on the first leading screw of the first guide runner screw-thread fit being set in welding bracing frame, the first leading screw passes through
The control rotation of two motors, the rotation of the second motor is to drive the first braced frame to move up and down；
Another group of side wall that first braced frame is oppositely arranged is respectively arranged below with a first straight line guide rail, and first straight line is led
Rail is equipped with the second sliding block, and what first straight line guide rail was vertical in the first braced frame set, and there are two second straight line guide rail, second is straight
Line guide rail is equipped with third sliding block, and a welding gun, the second sliding block or third sliding block are fixed respectively on the second sliding block and third sliding block
Respectively moved on first straight line guide rail or second straight line guide rail by the control of third motor；
Sanding component includes the second braced frame, and the structure of the second braced frame is identical as the structure of the first braced frame and mirror image
Setting, the second braced frame is moving up and down to be arranged in welding bracing frame, the second sliding block and third of the second braced frame
It is rotatably set respectively on sliding block there are one emery wheel, emery wheel is arranged by the way that emery wheel fixed frame is inclined in transfer block, and emery wheel is logical
Cross the third motor control rotation being arranged in transfer block.
2. a kind of assembly unit for Split type welded radiator as described in claim 1, it is characterized in that, bottom plate and backing plate
Assembly method be：
（1）Backing plate is pressed into the first inserting groove by assembled mechanism, and is subject to backing plate and bottom plate by inserting column and nut
Once it is locked；
（2）Product after being once locked is delivered to by transmission belt at welding mechanism；
（3）The edge of backing plate and the first inserting groove is welded by welding mechanism, is ground by sanding component after welding
It is flat.
3. a kind of assembly unit for Split type welded radiator as claimed in claim 2, it is characterized in that, in step（1）
In, assembled process is：
By be integrated with the first groups of fins, the second groups of fins, third groups of fins bottom plate be screwed in upper die
In, backing plate is fixed in backing plate locating slot, inserting column is placed in inserting column locating slot, starts the first cylinder and the second gas
Cylinder squeezes upper die and lower die to backing plate simultaneously, to make backing plate be embedded in the first inserting groove, makes the of inserting column
One cylinder is plug-type to be arranged in backing plate first passage, and the second cylinder of inserting column passes through bottom second channel and passes through nut
It is locked.
4. a kind of assembly unit for Split type welded radiator as claimed in claim 3, it is characterized in that, when primary locking
After the completion of fixation, demoulding operation is carried out by stripper plate, steps are as follows：
Stripper plate is set in the outside of backing plate, and the insertion end grafting of Fixed latches is arranged on backing plate, directly logical after the completion of assembled
It crosses lift plate radiator can integrally to be taken out, when needing to remove stripper plate, Fixed latches is pulled out, by the another of Fixed latches
Side pressure, which is located in fixed ring, to unlock, and remove stripper plate.
5. a kind of assembly unit for Split type welded radiator as claimed in claim 2, it is characterized in that, in step（3）
In, welding bruting process is：
When not operating, the first braced frame is moved to the top of welding bracing frame, the second braced frame is moved to welding bracing frame
Bottom；
Product after the locking of assembled mechanism is placed on jig, the first groups of fins, the second groups of fins, the are made
Three groups of fins pass through third channel and bottom plate is pressed on jig, crimping plate are pressed on bottom plate, bottom plate plug-in type
Setting in crimp groove, by bolt by crimp plate be locked on jig；
First moving down the first braced frame makes welding gun be moved to welding position, and welding gun is controlled respectively in movement by third motor
During four sides of backing plate are welded；After the completion of welding, the first braced frame resets upwards, passes through the second motor
It controls jig and overturns 180 °, moving up the second braced frame makes emery wheel be moved to polishing position, passes through third motor control
Emery wheel processed respectively in the process of moving polishes to four welding portions of backing plate；Radiator is can be obtained after the completion of polishing
Finished product.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810635073.6A CN108714784B (en) | 2018-06-20 | 2018-06-20 | Assembly unit of split welding type radiator |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810635073.6A CN108714784B (en) | 2018-06-20 | 2018-06-20 | Assembly unit of split welding type radiator |
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| CN108714784A true CN108714784A (en) | 2018-10-30 |
| CN108714784B CN108714784B (en) | 2024-05-14 |
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| CN111403298A (en) * | 2020-04-02 | 2020-07-10 | 思源电气股份有限公司 | Crimping and correcting method for three-column cascade interconnection structure |
| CN114749853A (en) * | 2022-05-11 | 2022-07-15 | 杭州技嘉精密机械有限公司 | Clamping tool for welding radiator fins and welding equipment thereof |
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| CN114749853A (en) * | 2022-05-11 | 2022-07-15 | 杭州技嘉精密机械有限公司 | Clamping tool for welding radiator fins and welding equipment thereof |
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