JP2003062672A - Method and equipment for welding - Google Patents

Method and equipment for welding

Info

Publication number
JP2003062672A
JP2003062672A JP2001257318A JP2001257318A JP2003062672A JP 2003062672 A JP2003062672 A JP 2003062672A JP 2001257318 A JP2001257318 A JP 2001257318A JP 2001257318 A JP2001257318 A JP 2001257318A JP 2003062672 A JP2003062672 A JP 2003062672A
Authority
JP
Japan
Prior art keywords
welding
heat dissipation
case
welded
peripheral wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001257318A
Other languages
Japanese (ja)
Inventor
Ryoda Sato
亮拿 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP2001257318A priority Critical patent/JP2003062672A/en
Publication of JP2003062672A publication Critical patent/JP2003062672A/en
Pending legal-status Critical Current

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  • Manufacture Of Motors, Generators (AREA)
  • Motor Or Generator Frames (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an equipment and a method for welding by which the distortion due to welding is suppressed and high precision welding is performed. SOLUTION: A plurality of members to be welded 13 is welded to the whole outer peripheral wall of a cylindrical welding base material 10 in the cylindrical axis direction. Following processes are repeated: a disposing process where a prescribed number of members to be welded 13, which is simultaneously welded, is abutted to the outer peripheral wall of the welding base material 10 and disposed thereon in the cylindrical axis direction in such a way that they are radially disposed at equal intervals; a welding process where each abutted portion of the member and the base material is welded by simultaneously applying a welding voltage thereto while pressing the abutted portions; and a turning process where the welded portions are turned around the cylindrical axis by a prescribed angle.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、溶接方法および溶
接装置に係り、更に詳しくは、モータケースなどの外周
壁に、歪みの発生を抑えつつ効率良く放熱部材などを溶
接するものに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a welding method and a welding apparatus, and more particularly, to a method for efficiently welding a heat radiating member or the like to an outer peripheral wall of a motor case or the like while suppressing distortion.

【0002】[0002]

【従来の技術】従来より、金属の溶接方法には、接合部
を溶融して接着する融接、接合部を加熱し軟化させた状
態で加圧する圧接、或いは、接合部に溶融した金属接合
剤を挟むように圧接するろう付などが知られている。こ
のような溶接方法は多種多様のものが実用化されている
が、融接としては、TIG溶接(Tungsten Inert-gas a
rc welding)、アーク溶接、スタッド溶接などがある。
また、圧接としては抵抗溶接や超音波溶接などが挙げら
れる。
2. Description of the Related Art Conventionally, metal welding methods include fusion welding for melting and adhering a joint portion, pressure welding for pressing the joint portion in a heated and softened state, or a metal bonding agent melted at the joint portion. Brazing is known in which pressure is applied so as to sandwich. A wide variety of such welding methods have been put to practical use, but as fusion welding, TIG welding (Tungsten Inert-gas a
rc welding), arc welding, stud welding, etc.
Moreover, resistance welding, ultrasonic welding, etc. are mentioned as pressure welding.

【0003】図8(a)は、モータや発電機の円筒形の
ケース部材100の外周壁に、放熱部材101を溶接す
る例を側面図で示したものである。この例では、放熱部
材101をケース部材100の外周壁に軸方向へ向けて
当接し、放熱部材101の内部に外部電極102を挿入
すると共に、外部電極102に対峙するように、内部電
極103をケース部材103の内周壁に当接させる。そ
して、外部電極102と内部電極103とを互いに近接
させる方向へ加圧しつつ、各電極に溶接電圧を印加して
プロジェクション溶接が行われる。この溶接を、ケース
部材100の外周壁に沿って所定の間隔毎に繰り返して
行うものである。
FIG. 8A is a side view showing an example of welding a heat radiating member 101 to an outer peripheral wall of a cylindrical case member 100 of a motor or a generator. In this example, the heat dissipation member 101 is brought into contact with the outer peripheral wall of the case member 100 in the axial direction, the external electrode 102 is inserted into the heat dissipation member 101, and the internal electrode 103 is provided so as to face the external electrode 102. It is brought into contact with the inner peripheral wall of the case member 103. Then, while applying pressure to the external electrode 102 and the internal electrode 103 in a direction in which they are close to each other, a welding voltage is applied to each electrode to perform projection welding. This welding is repeated along the outer peripheral wall of the case member 100 at predetermined intervals.

【発明が解決しようとする課題】[Problems to be Solved by the Invention]

【0004】ところが、溶接に際して、円筒形のケース
部材100に加圧力と入熱が印加されるため、図8
(b)に示すように、ケース部材100の外周壁に放熱
部材101を溶接するに連れてケース部材100が変形
し、真円度が損なわれていた。このように、従来技術の
溶接では、ケース部材100の真円度を維持しつつ溶接
を行うことが難しく、需要があるにも拘わらず真円度を
維持させた製造を行えないのが実情であった。このた
め、従来は、真円度の要求されるモータケースなどは、
ケース部材と放熱部材とを鋳物などで一体成形されるこ
とが多いが、鋳物は粒子が粗く割れやすい上に熱伝導率
が低く、重量、形状が増大し、コスト増を招いていた。
However, since pressure and heat input are applied to the cylindrical case member 100 during welding, as shown in FIG.
As shown in (b), the case member 100 was deformed as the heat dissipation member 101 was welded to the outer peripheral wall of the case member 100, and the roundness was impaired. As described above, in the conventional welding, it is difficult to perform the welding while maintaining the roundness of the case member 100, and it is not possible to perform the manufacturing in which the roundness is maintained despite the demand. there were. For this reason, conventionally, motor cases that require roundness are
In many cases, the case member and the heat dissipation member are integrally formed by casting, but the casting has coarse particles and is easily cracked and has low thermal conductivity, resulting in an increase in weight and shape, resulting in an increase in cost.

【0005】本発明は、このような事情に鑑みて提案さ
れるもので、円筒形の部材の真円度を維持しつつ、その
外周壁に効率良く被溶接物を溶接する溶接方法を開発す
ることを目的としている。また、同時に提案される本発
明は、この溶接方法を効果的に実施する溶接装置を開発
することを目的としている。
The present invention has been proposed in view of the above circumstances, and develops a welding method for efficiently welding an object to be welded to the outer peripheral wall of a cylindrical member while maintaining the circularity. Is intended. Moreover, the present invention proposed at the same time aims at developing a welding apparatus for effectively carrying out this welding method.

【0006】[0006]

【課題を解決するための手段】前記目的を達成するため
に提案される請求項1に記載の本発明の溶接方法は、円
筒形状を有する溶接母材に、外周壁の全周に渡って円筒
軸方向へ向けて複数の被溶接部材を溶接する溶接方法で
あって、同時に溶接する所定数の被溶接部材を、溶接母
材の外周壁に放射状に等間隔となるように円筒軸方向へ
向けて当接させて配する配置工程と、被溶接部材と溶接
母材との各当接部位を加圧しつつ、各当接部位に溶接電
圧を同時に印加して溶接する溶接工程と、溶接位置を円
筒軸の回りに所定角度だけ回転させる回転工程とを繰り
返して行う構成とされている。
A welding method according to the present invention, which is proposed to achieve the above object, is a welding base material having a cylindrical shape, which is a cylinder over the entire circumference of an outer peripheral wall. A welding method for welding a plurality of members to be welded in the axial direction, in which a predetermined number of members to be welded at the same time are directed in the cylindrical axis direction radially at equal intervals on the outer peripheral wall of the welding base material. A welding step in which the welding voltage is simultaneously applied to each abutting portion while pressing each abutting portion between the member to be welded and the welding base material, and the welding position. It is configured to repeatedly perform a rotating step of rotating around a cylindrical axis by a predetermined angle.

【0007】円筒形の溶接母材の外周面に、被溶接部材
を所定間隔毎に順次溶接すると、溶接時の加圧力と入熱
によって溶接母材に変形が生じる。本発明は、従来のよ
うに、溶接母材の外周面に被溶接部材を所定間隔毎に順
次溶接するものではない。則ち、本発明によれば、同時
に溶接を行う所定数の被溶接部材を溶接母材の外周壁に
放射状に等間隔となるように配置し、これらの所定数の
被溶接部材と溶接母材との各当接部位を同時に溶接する
工程を、溶接位置を移動させながら繰り返して行う。こ
れにより、溶接母材に掛かる加圧力を放射状にバランス
させ、入熱に伴う変形を抑制した溶接を溶接母材の外周
方向に沿って繰り返すことで、溶接に伴う偏った変形を
抑えて溶接母材の真円度を維持するものである。
When the members to be welded are sequentially welded to the outer peripheral surface of the cylindrical welding base metal at predetermined intervals, the welding base metal is deformed due to the pressing force and heat input during welding. The present invention does not sequentially weld the members to be welded to the outer peripheral surface of the welding base metal at predetermined intervals as in the prior art. That is, according to the present invention, a predetermined number of members to be welded at the same time are arranged at equal intervals radially on the outer peripheral wall of the welding base material, and the predetermined number of the members to be welded and the welding base material are arranged. The step of simultaneously welding the contacting portions with and is repeatedly performed while moving the welding position. As a result, the welding pressure applied to the welding base metal is radially balanced, and the welding that suppresses the deformation due to heat input is repeated along the outer peripheral direction of the welding base metal, thereby suppressing the uneven deformation associated with the welding. This is to maintain the roundness of the material.

【0008】一度に溶接する被溶接部材の数は2以上の
複数個とすることができるが、例えば、三相交流電源を
用いる場合は、3個の被溶接部材を同時に溶接する構成
が好適である。本発明の溶接方法は、モータ、発電機、
円形トランス、コンプレッサ、高温ポンプ、高温ガス排
気タンクなどの種々のケース部材(溶接母材)に放熱部
材(被溶接部材)などを溶接する場合に好適に採用でき
る。
The number of members to be welded at one time may be two or more. For example, when a three-phase AC power source is used, it is preferable to weld three members to be welded at the same time. is there. The welding method of the present invention includes a motor, a generator,
It can be suitably used when welding a heat dissipation member (welded member) to various case members (welding base material) such as a circular transformer, a compressor, a high temperature pump, and a high temperature gas exhaust tank.

【0009】請求項2に記載の本発明は、請求項1に記
載の溶接方法において、溶接母材は、円筒形状のモータ
ケースまたは発電機ケースであると共に、被溶接部材は
放熱部材であり、配置工程では、同時に溶接する3つの
放熱部材を、ケースの外周壁に放射状に等間隔となるよ
うにモータ軸方向へ向けて当接させて配し、溶接工程で
は、放熱部材とケースとの各当接部位を加圧しつつ、各
当接部位に三相交流電圧を各相の負荷が平衡するように
印加して同時に溶接する構成とされている。
According to a second aspect of the present invention, in the welding method according to the first aspect, the welding base material is a cylindrical motor case or a generator case, and the member to be welded is a heat dissipation member, In the arranging step, three heat radiating members to be welded at the same time are arranged so as to be in contact with the outer peripheral wall of the case in the radial direction at equal intervals in the axial direction of the motor. In the welding step, each of the heat radiating member and the case is arranged. While pressurizing the abutting portions, a three-phase AC voltage is applied to the abutting portions so that the loads of the respective phases are balanced, and the welding is performed simultaneously.

【0010】本発明によれば、ケースの外周壁に、放熱
部材を3個ずつ放射状に等間隔に配し、三相交流電圧に
よって同時溶接する。これにより、ケースに加わる加圧
力がケースの回りに放射状にバランスし、入熱によって
変形し易い状態となっているモータケースの変形を効果
的に抑制することができる。また、モータケースと放熱
部材との3カ所の当接部位には、三相交流電圧を各相の
負荷が平衡となるように通電する。これにより、通電電
流が平衡し、不平衡通電に伴って生じるフリッカ雑音な
どの発生が抑えられ、雑音によって制御コンピュータな
どが誤動作するような不具合が生じない。
According to the present invention, three heat radiation members are radially arranged at equal intervals on the outer peripheral wall of the case, and are simultaneously welded by a three-phase AC voltage. As a result, the pressure applied to the case is radially balanced around the case, and it is possible to effectively suppress the deformation of the motor case that is easily deformed by heat input. Further, a three-phase AC voltage is applied to the three contact portions of the motor case and the heat dissipation member so that the loads of the respective phases are balanced. As a result, the energized currents are balanced, and the occurrence of flicker noise or the like that accompanies unbalanced energization is suppressed, and the problem that the control computer or the like malfunctions due to noise does not occur.

【0011】前記したように、本発明では、ケースの真
円度を維持するために、放熱部材をケースの外周に沿っ
て放射状に等間隔に配置して同時溶接を行う工程を繰り
返す。言い換えれば、ケースの真円度を維持するために
は、ケースの外周壁に放熱部材以外の部材を溶接しない
ことが望ましい。従って、モータケースや発電機ケース
を躯体に固定するための固定部材や吊下するための吊下
部材、あるいは、機器の名称や定格などを示すネームプ
レート(銘板)などは、ケースに直接溶接するのではな
く、溶接固定された放熱部材に溶接するのが良い。ま
た、機器から外部に導出されるリード線などは、放熱部
材同士の間に設けた開口を介して外部に引き出す構成を
採ることができる。
As described above, in the present invention, in order to maintain the roundness of the case, the steps of performing simultaneous welding by arranging the heat radiating members radially at equal intervals along the outer circumference of the case are repeated. In other words, in order to maintain the roundness of the case, it is desirable that no member other than the heat dissipation member is welded to the outer peripheral wall of the case. Therefore, the fixing member for fixing the motor case or generator case to the body, the hanging member for hanging, or the name plate (name plate) indicating the name and rating of the equipment, etc. are directly welded to the case. Instead of welding, it is better to weld to a heat radiation member fixed by welding. Further, a lead wire or the like led out from the device can be taken out to the outside through an opening provided between the heat dissipation members.

【0012】請求項3に記載の本発明は、円筒形状を有
するケース部材に、当該ケース部材の外周壁の全周に渡
って円筒軸方向へ向けて複数の放熱部材を溶接する溶接
装置であって、同時に溶接する所定数の放熱部材を、ケ
ース部材の外周壁に放射状に等間隔となるように円筒軸
方向へ向けて当接させて保持する保持部と、放熱部材と
ケース部材との各当接部位を加圧しつつ、各当接部位に
溶接電圧を印加する通電加圧部と、溶接に必要な溶接電
圧を通電加圧部へ供給する電源部とを備えた構成とされ
ている。
The present invention according to claim 3 is a welding device for welding a plurality of heat radiating members to a cylindrical case member in the axial direction of the cylinder over the entire circumference of the outer peripheral wall of the case member. Then, a predetermined number of heat radiation members to be welded at the same time are held in contact with the outer peripheral wall of the case member in the radial direction at equal intervals in the axial direction of the cylinder to hold the heat radiation member, and the heat radiation member and the case member. It is configured to include an energizing and pressing unit that applies a welding voltage to each of the abutting parts while pressurizing the abutting parts, and a power supply part that supplies a welding voltage required for welding to the energizing and pressing part.

【0013】本発明の溶接装置によれば、前記請求項1
または2に記載の溶接方法を効果的に実施することがで
きる。特に、電源部に用いられる変圧器のインピーダン
ス(一次側および二次側のコイルのインダクタンス)を
低減させた構造を採ることにより、力率が改善されると
共に、変圧器の二次側から各当接部位に対して短時間に
大電流を印加することができる。これにより、各当接部
位に充分な入熱を加えて溶融させることができ、良好な
溶接を行うことが可能となる。
According to the welding apparatus of the present invention, the above-mentioned claim 1
Alternatively, the welding method described in 2 can be effectively implemented. In particular, by adopting a structure in which the impedance of the transformer used in the power supply section (the inductance of the primary and secondary side coils) is reduced, the power factor is improved and the transformer from the secondary side is A large current can be applied to the contact portion in a short time. As a result, sufficient heat input can be applied to each abutting portion to melt it, and good welding can be performed.

【0014】請求項4に記載の本発明は、通電加圧部
は、放熱部材に当接配置されて当該放熱部材をケース部
材の外周壁へ向けて加圧しつつ溶接電圧を印加する外部
電極と、当該外部電極と対向させてケース部材の内周壁
に当接配置されて、外部電極の加圧力に対向させて当該
ケース部材の内周壁を支持しつつ溶接電圧を印加する内
部電極とを備えた構成とされている。
According to a fourth aspect of the present invention, the energizing and pressurizing section is disposed in contact with the heat radiating member, and an external electrode for applying a welding voltage while pressing the heat radiating member toward the outer peripheral wall of the case member. An inner electrode that is disposed in contact with the inner peripheral wall of the case member so as to face the outer electrode, and that applies a welding voltage while supporting the inner peripheral wall of the case member so as to face the applied pressure of the outer electrode. It is configured.

【0015】本発明によれば、内部電極には加圧力を加
えず、外部電極を内部電極へ向けて加圧する。則ち、外
部電極によって放熱部材をケース部材の外周壁に押圧
し、ケース部材の内周壁を内部電極で固定支持すること
により、放熱部材をケース部材の外周壁へ押圧する加圧
力を生成している。この構成により、内部電極および外
部電極の双方を互いに近接させるように加圧する構成に
比べて加圧機構を簡略化することができ、しかも、加圧
力を均等にすることが容易となる。
According to the present invention, the external electrode is pressed toward the internal electrode without applying pressure to the internal electrode. In other words, the external electrode presses the heat dissipation member against the outer peripheral wall of the case member, and the inner peripheral wall of the case member is fixedly supported by the inner electrode to generate a pressing force for pressing the heat dissipation member against the outer peripheral wall of the case member. There is. With this configuration, the pressurizing mechanism can be simplified as compared with the configuration in which both the internal electrode and the external electrode are pressed so as to be close to each other, and moreover, the pressing force can be made uniform.

【0016】外部電極および内部電極の構造は、抵抗溶
接に用いる電極を変形させたプロジェクション溶接用の
電極構造とすることができる。則ち、外部電極および内
部電極を、ケース部材の外周壁に沿って円筒軸方向へ向
けて直線上に伸びる構造とすることにより、外部電極と
内部電極との間の全長に渡って溶融を発生させたプロジ
ェクション溶接を行うことができる。これにより、放熱
部材をケース部材に均等に溶接することが可能である。
The structure of the external electrode and the internal electrode may be an electrode structure for projection welding in which the electrode used for resistance welding is deformed. In other words, by structuring the external and internal electrodes to extend linearly along the outer peripheral wall of the case member in the direction of the cylinder axis, melting occurs over the entire length between the external and internal electrodes. The projection welding can be performed. As a result, the heat dissipation member can be evenly welded to the case member.

【0017】本発明において、放熱部材は、板材を断面
が略U字状となるように折曲して形成された溝状部を有
し、溝状部の底面部がケース部材の外周壁へ溶接され、
当該溝状部の両側面はケース部材の外周壁から突出して
放熱を行う構成とすることができる。この構成によれ
ば、板材を折曲した簡単な構造の放熱部材をケース部材
へ溶接するだけで、ケース部材の等価的な表面積を拡大
してケース部材の熱を効果的に空気中に放出することが
できる。これにより、鋳物などを用いてケース部材と放
熱部材とを一体的に成形したものに比べて放熱効果が向
上し、機器の小型化、軽量化、省コスト化が図れる。
In the present invention, the heat radiating member has a groove portion formed by bending a plate material so that its cross section has a substantially U shape, and the bottom portion of the groove portion is directed to the outer peripheral wall of the case member. Welded,
Both side surfaces of the groove portion may be configured to project from the outer peripheral wall of the case member to radiate heat. According to this structure, the equivalent surface area of the case member is expanded and the heat of the case member is effectively released into the air only by welding the heat dissipation member having a simple structure in which the plate member is bent to the case member. be able to. As a result, the heat radiation effect is improved as compared with the case in which the case member and the heat radiation member are integrally molded using a casting or the like, and the size, weight and cost of the device can be reduced.

【0018】また、放熱部材は、溝状部の両側面に、放
熱面積を拡大する放熱促進加工が施されるか、または、
放熱面積を拡大する放熱促進部材が取り付けられる構成
とすることができる。前記請求項3、4に記載した本発
明は、ケースとは別体の放熱部材をケースの真円度を維
持しつつ溶接可能にしたものであり、従来のように、放
熱部材をケース部材に一体化して成形したものではな
い。これにより、放熱部材に放熱効果を促進させる構造
を容易に採用することができる。
Further, the heat dissipation member is provided with heat dissipation promoting processing for enlarging a heat dissipation area on both side surfaces of the groove-like portion, or
A heat dissipation promoting member that expands the heat dissipation area can be attached. According to the present invention as set forth in claims 3 and 4, a heat dissipating member separate from the case can be welded while maintaining the roundness of the case. It is not integrally molded. This makes it possible to easily adopt a structure for promoting the heat dissipation effect in the heat dissipation member.

【0019】放熱促進加工としては、例えば、溝状部の
両側面に、開口、突起あるいは切り起こしを設けたり、
バーリング形状の開口を設けることができる。また、溝
状部の両側面を波形形状として放熱面積を拡大した構造
とすることもできる。また、放熱促進部材としては、例
えば、金属網などを用いることができ、金属網を溝状部
の両側面に取り付けることにより、放熱部材の放熱面積
を効果的に拡大することができる。この構成によれば、
放熱部材の放熱効果が向上するので、放熱部材を小型化
することができ、これによって、機器の小型化、軽量化
を図ることが可能となる。
As the heat radiation promoting processing, for example, openings, protrusions or cut and raised portions are provided on both side surfaces of the groove-like portion,
A burring-shaped opening can be provided. Further, both sides of the groove portion may be formed in a corrugated shape so that the heat dissipation area is enlarged. As the heat dissipation promoting member, for example, a metal net or the like can be used, and by mounting the metal net on both side surfaces of the groove-like portion, the heat dissipation area of the heat dissipation member can be effectively expanded. According to this configuration,
Since the heat dissipation effect of the heat dissipation member is improved, it is possible to reduce the size of the heat dissipation member, and thereby to reduce the size and weight of the device.

【0020】また、放熱部材は、溝状部の両側面に、冷
却パイプが取り付けられており、当該冷却パイプに冷媒
を通して冷却を行う構成とすることができる。この構成
によれば、放熱部材の放熱面積が少ない場合でも、冷却
パイプを流れる冷媒を介してケース部材の熱を効果的に
放熱することができ、機器を一層小型化することが可能
となる。冷却パイプの冷媒としては、例えば、水や油を
用いることができる。
The heat dissipating member may have cooling pipes attached to both side surfaces of the groove, and a cooling medium may be passed through the cooling pipe for cooling. According to this configuration, even if the heat dissipation area of the heat dissipation member is small, the heat of the case member can be effectively dissipated through the refrigerant flowing through the cooling pipe, and the device can be further downsized. As the cooling medium for the cooling pipe, for example, water or oil can be used.

【0021】[0021]

【発明の実施の形態】以下に、図面を参照して本発明に
係る実施形態を説明する。図1〜図3は、本発明に係る
実施形態の溶接方法の工程を示す斜視図、図4は本実施
形態の溶接方法を実施する溶接装置の側面図である。本
実施形態の溶接方法は、円筒形のモータケースの外周壁
に、ケースの真円度を維持しつつ放熱部材を溶接するも
のである。
DETAILED DESCRIPTION OF THE INVENTION Embodiments of the present invention will be described below with reference to the drawings. 1 to 3 are perspective views showing the steps of the welding method of the embodiment according to the present invention, and FIG. 4 is a side view of a welding apparatus for carrying out the welding method of the present embodiment. The welding method of the present embodiment is to weld a heat dissipation member to the outer peripheral wall of a cylindrical motor case while maintaining the roundness of the case.

【0022】以下に、本実施形態の溶接方法を溶接工程
順に詳述する。 最初の工程は配置工程である。この工程では、モータ
ケースの外周壁に放熱部材13を当接させて配置すると
共に、溶接電極の配置が行われる。図1(a)に示すよ
うに、モータケース10の内部に内部電極12を挿入す
る。モータケース10は、金属で製された円筒形を有し
ている。内部電極12は、絶縁体で製された円筒形の芯
部材11の外周壁に、放射状に等間隔となるように3組
の内部電極12を円筒軸方向へ向けて固定したものであ
る。内部電極12は断面が略方形であり、円筒軸方向の
中央部で分割されて、1組の内部電極12を形成し、こ
れらの内部電極12が3組設けられている。内部電極1
2の長さはモータケース10の長さと略同一である。内
部電極12をモータケース10の内部に挿入すると、各
電極12はモータケース10の内周壁に放射状に当接す
る。
The welding method of this embodiment will be described below in the order of welding steps. The first step is the placement step. In this step, the heat dissipation member 13 is placed in contact with the outer peripheral wall of the motor case, and the welding electrode is placed. As shown in FIG. 1A, the internal electrode 12 is inserted inside the motor case 10. The motor case 10 has a cylindrical shape made of metal. The internal electrodes 12 are three sets of internal electrodes 12 fixed to the outer peripheral wall of a cylindrical core member 11 made of an insulating material in the radial direction at equal intervals in the cylindrical axial direction. The internal electrode 12 has a substantially rectangular cross section, is divided at the central portion in the cylinder axial direction to form one set of internal electrodes 12, and three sets of these internal electrodes 12 are provided. Internal electrode 1
The length of 2 is substantially the same as the length of the motor case 10. When the internal electrodes 12 are inserted into the motor case 10, the electrodes 12 radially contact the inner peripheral wall of the motor case 10.

【0023】次いで、図1(b)に示すように、モータ
ケース10の外周壁に3本の放熱部材13を配し、各放
熱部材13に外部電極14を当接させてモータケース1
0の外周壁に押圧する。放熱部材13は、金属板を折曲
して形成され、断面が略U字形状を有する溝状の部材
で、モータケース10と略同一の長さである。また、外
部電極14は、断面が略方形の棒状の電極で、円筒軸方
向の中央部で2分割されて1組の外部電極14を形成
し、放熱部材13の溝部分に嵌入する形状である。放熱
部材13は、内部電極12と対峙するモータケース10
の外周壁に円筒軸方向へ向けて配される。則ち、図2
(a)に示すように、放熱部材13を内部電極12と対
峙させることにより、放熱部材13はモータケース10
の外周壁に放射状に等間隔となるように配される。そし
て、放熱部材13の溝部分に外部電極14が嵌入され
る。
Next, as shown in FIG. 1B, three heat radiating members 13 are arranged on the outer peripheral wall of the motor case 10, and the external electrodes 14 are brought into contact with each of the heat radiating members 13 to make the motor case 1
Press on the outer peripheral wall of 0. The heat dissipation member 13 is a groove-shaped member formed by bending a metal plate and having a substantially U-shaped cross section, and has substantially the same length as the motor case 10. The external electrode 14 is a rod-shaped electrode having a substantially rectangular cross section, and has a shape in which the external electrode 14 is divided into two at the central portion in the axial direction of the cylinder to form a set of external electrodes 14 and is fitted into the groove portion of the heat dissipation member 13. . The heat dissipation member 13 faces the internal electrode 12, and the motor case 10
Is arranged on the outer peripheral wall of the cylinder in the axial direction of the cylinder. In other words, Figure 2
As shown in (a), the heat dissipation member 13 faces the internal electrode 12 so that the heat dissipation member 13 is removed from the motor case 10.
Are radially arranged on the outer peripheral wall at equal intervals. Then, the external electrode 14 is fitted into the groove portion of the heat dissipation member 13.

【0024】配置工程に続いて溶接工程が行われる。
溶接工程では、放熱部材13とモータケース10との当
接部位を加圧しつつ、溶接電圧を同時に印加して溶接が
行われる。図2(a)に示すように、放熱部材13をモ
ータケース10の外周壁に当接させた状態で、3本の外
部電極14を内部電極12へ向けて加圧する。これによ
り、放熱部材13はモータケース10の外周壁へ加圧さ
れる。放熱部材13をモータケース10の外周壁へ加圧
した状態で、対峙する外部電極14と内部電極12との
間に三相交流電圧を同時に印加して溶接を行う。三相交
流電圧は、図2(a)に示すように、相間電圧a−b,
b−c,c−aが各々内部電極12と外部電極14との
間に、各相の負荷が平衡するように同時に加わるように
接続されている。
A welding process is performed subsequent to the placing process.
In the welding process, welding is performed by applying a welding voltage at the same time while pressurizing a contact portion between the heat dissipation member 13 and the motor case 10. As shown in FIG. 2A, in a state where the heat dissipation member 13 is in contact with the outer peripheral wall of the motor case 10, the three outer electrodes 14 are pressed toward the inner electrodes 12. As a result, the heat dissipation member 13 is pressed against the outer peripheral wall of the motor case 10. With the heat radiating member 13 pressed against the outer peripheral wall of the motor case 10, welding is performed by simultaneously applying a three-phase AC voltage between the facing outer electrode 14 and the facing inner electrode 12. As shown in FIG. 2 (a), the three-phase AC voltage is the interphase voltage a−b,
b-c and c-a are respectively connected between the internal electrode 12 and the external electrode 14 so that the loads of the respective phases are simultaneously applied so as to be balanced.

【0025】図2(b)に示すように、溶接工程で
は、3本の放熱部材13がモータケース10の外周壁に
溶接される。この後、外部電極14の加圧を解除して、
一旦、放熱部材13から離脱させる。溶接工程に続いて
回転工程が行われる。回転工程では、溶接位置を円筒軸
に対して所定角度だけ回転する。溶接位置を回転させる
場合、放熱部材13を含むモータケース10を回転させ
る構成と、内部電極12および外部電極14を回転させ
る構成とがあるが、本実施形態では前者を採用して構造
の簡略化を図っている。回転工程では、図2(b)、図
3(a)に示すように、モータケース10を円筒軸の回
りに所定角度だけ回転させて次の溶接位置に移動する。
As shown in FIG. 2B, in the welding process, the three heat radiation members 13 are welded to the outer peripheral wall of the motor case 10. After that, the pressure on the external electrode 14 is released,
Once dissipated from the heat dissipation member 13. The rotating process is performed following the welding process. In the rotating step, the welding position is rotated by a predetermined angle with respect to the cylindrical axis. When rotating the welding position, there are a configuration in which the motor case 10 including the heat dissipation member 13 is rotated and a configuration in which the internal electrode 12 and the external electrode 14 are rotated. In the present embodiment, the former is adopted to simplify the structure. I am trying to In the rotating step, as shown in FIGS. 2B and 3A, the motor case 10 is rotated around the cylindrical axis by a predetermined angle and moved to the next welding position.

【0026】この後は、前記した配置工程、溶接工程お
よび回転工程を繰り返して行うことにより、図3(b)
に示すように、モータケース10の外周壁に所定間隔で
放熱部材13が溶接される。そして、全ての放熱部材1
3の溶接が終了すると、モータケース10から内部電極
12を取り出して一連の作業工程を終了する。
After that, the arrangement step, the welding step, and the rotating step described above are repeated to obtain the structure shown in FIG.
As shown in, the heat dissipation member 13 is welded to the outer peripheral wall of the motor case 10 at predetermined intervals. And all the heat dissipation members 1
When the welding of No. 3 is completed, the internal electrode 12 is taken out from the motor case 10, and a series of working steps is completed.

【0027】このように、本実施形態の溶接方法によれ
ば、三相交流電圧を用いて、放射状に配された放熱部材
13を3個ずつ同時にモータケース10に溶接する工程
を繰り返して行う。これにより、各溶接工程においてモ
ータケース10に加わる加圧力を円筒軸の回りに放射状
にバランスさせ、入熱によって変形し易い状態となって
いるモータケース10の変形を効果的に抑制している。
また、溶接によってモータケース10に僅かな変形が生
じた場合でも、変形部分がモータケース10の外周に放
射状に位置するため、モータケース10の外周壁の全周
に渡って放熱部材13を溶接することにより、真円度を
確保することが可能である。
As described above, according to the welding method of the present embodiment, the step of simultaneously welding three radially arranged heat radiation members 13 to the motor case 10 by using a three-phase AC voltage is repeated. As a result, the pressure applied to the motor case 10 in each welding process is radially balanced around the cylindrical shaft, and the deformation of the motor case 10 that is easily deformed by heat input is effectively suppressed.
Further, even if the motor case 10 is slightly deformed by welding, the deformed portion is located radially on the outer periphery of the motor case 10, so that the heat dissipation member 13 is welded over the entire outer peripheral wall of the motor case 10. As a result, it is possible to secure the roundness.

【0028】また、モータケースと放熱部材との3カ所
の当接部位には、三相交流電圧を各相の負荷が平衡とな
るように通電する。これにより、通電電流が平衡し、不
平衡通電に伴って生じるフリッカ雑音などの発生が抑え
られ、制御コンピュータなどへの雑音の影響もなくな
る。
A three-phase AC voltage is applied to the three contact portions of the motor case and the heat radiation member so that the loads of the respective phases are balanced. As a result, the energization currents are balanced, and the occurrence of flicker noise or the like caused by unbalanced energization is suppressed, and the influence of noise on the control computer and the like is also eliminated.

【0029】図4は、本実施形態の溶接方法を実施する
溶接装置1を側面図を用いて示したものである。図4
(a)に示すように、溶接装置1の略中央部には、内部
電極12が取り付けられており、モータケース10を内
部電極12に被せて挿入することにより、モータケース
10は溶接装置1の略中央部に保持される。また、内部
電極12と対峙させてシリンダ15に固定された外部電
極14が放射状に3個配置されている。また、溶接装置
1の左右下部には、外部電極14および内部電極12へ
溶接電圧を通電するための変圧器16,16を含んで構
成される電源部Pが配置されている。
FIG. 4 is a side view showing a welding apparatus 1 for carrying out the welding method of this embodiment. Figure 4
As shown in (a), an internal electrode 12 is attached to a substantially central portion of the welding device 1. By inserting the motor case 10 over the internal electrode 12, the motor case 10 is attached to the welding device 1. It is held in the approximate center. Further, three external electrodes 14 fixed to the cylinder 15 so as to face the internal electrodes 12 are radially arranged. Further, on the left and right lower parts of the welding device 1, there is arranged a power source section P including transformers 16 for supplying a welding voltage to the external electrode 14 and the internal electrode 12.

【0030】本実施形態の溶接装置1では、内部電極1
2および外部電極14によってモータケース10に放熱
部材13を当接保持する保持部Hを形成すると共に、内
部電極12および外部電極14によって、通電加圧部T
を形成している。
In the welding apparatus 1 of this embodiment, the internal electrode 1
2 and the external electrode 14 form a holding portion H that abuts and holds the heat dissipation member 13 on the motor case 10, and the inner electrode 12 and the external electrode 14 form the energizing and pressing portion T.
Is formed.

【0031】この溶接装置1では、図4(b)に示すよ
うに、シリンダ15を駆動して外部電極14を放熱部材
13に当接させ、これによって、放熱部材13をモータ
ケース10の外周壁に押圧しつつ通電を行う構造であ
る。
In this welding device 1, as shown in FIG. 4 (b), the cylinder 15 is driven to bring the external electrode 14 into contact with the heat dissipation member 13, thereby causing the heat dissipation member 13 to move to the outer peripheral wall of the motor case 10. It is a structure that energizes while pressing.

【0032】ここで、本実施形態の溶接方法は、溶接時
においてモータケース10に加わる加圧力を円筒軸の回
りに放射状にバランスさせ、入熱によって変形し易い状
態となるモータケース10の変形を抑えるものであっ
た。従って、モータケース10の外周壁には、放熱部材
13以外の部材を溶接しない構成が好ましい。しかし、
モータケース10には、ケース10自体を躯体に固定す
るための固定部材や吊下するための吊下部材を設ける必
要がある。そこで、図5に示すように、固定部材17お
よび吊下部材18を直接モータケース10に溶接するの
ではなく、これらの部材を放熱部材13に溶接固定する
構成を採用している。
Here, in the welding method of this embodiment, the pressure applied to the motor case 10 at the time of welding is radially balanced around the cylindrical shaft so that the motor case 10 is easily deformed by heat input. It was a restraint. Therefore, it is preferable that no member other than the heat dissipation member 13 is welded to the outer peripheral wall of the motor case 10. But,
It is necessary to provide the motor case 10 with a fixing member for fixing the case 10 itself to the body and a hanging member for hanging. Therefore, as shown in FIG. 5, instead of welding the fixing member 17 and the hanging member 18 directly to the motor case 10, the members are fixed to the heat dissipation member 13 by welding.

【0033】固定部材17は、モータケース10の下部
の2個の放熱部材13に跨がるようにフィン13aに溶
接される。この固定部材17は、モータケース10の円
筒軸方向の両端部に、円筒軸に対して左右対称に合計4
個溶接固定される。固定部材17の下部には、開口(不
図示)が設けられ、開口にボルトBを挿入して躯体(モ
ータの固定場所)に固定される。また、吊下部材18は
モータケース10の上部の2個の放熱部材13に跨るよ
うにフィン13aに溶接される。吊下部材18は、断面
が略M字形状に折曲された部材で、上部に設けられた2
個の開口(不図示)に吊下金具18aが通されている。
この吊下部材18は、モータケース10の円筒軸方向の
両端部近傍に各々固定される。
The fixing member 17 is welded to the fin 13a so as to straddle the two heat radiating members 13 below the motor case 10. The fixing members 17 are provided on both ends of the motor case 10 in the cylindrical axis direction in a total of 4 symmetrically with respect to the cylindrical axis.
It is fixed by welding. An opening (not shown) is provided in the lower portion of the fixing member 17, and the bolt B is inserted into the opening to be fixed to the body (fixing place of the motor). Further, the hanging member 18 is welded to the fin 13a so as to straddle the two heat radiating members 13 on the upper portion of the motor case 10. The hanging member 18 is a member whose cross section is bent into a substantially M-shape, and is provided on the upper portion of the hanging member 18.
The hanging metal fitting 18a is passed through the individual openings (not shown).
The suspension members 18 are fixed near the both ends of the motor case 10 in the axial direction of the cylinder.

【0034】また、本実施形態では、モータケース10
の放熱部材13同士の間の外周壁に開口10aを開け、
この開口10aにブッシュ19が取り付けられている。
そして、このブッシュ19を介して、モータケース10
から導出されるリード線Lを外部に取り出している。ま
た、図には示していないが、モータMの銘板は、放熱部
材13に溶接したりあるいはネジで固定することが可能
である。
Further, in the present embodiment, the motor case 10
The opening 10a is opened in the outer peripheral wall between the heat dissipation members 13 of
A bush 19 is attached to this opening 10a.
Then, through the bush 19, the motor case 10
The lead wire L derived from is taken out to the outside. Although not shown in the drawing, the nameplate of the motor M can be welded to the heat dissipation member 13 or fixed with a screw.

【0035】このように、本実施形態では、モータケー
ス10の外周壁に放熱部材13を放射状に溶接する簡単
な方法によって、溶接に伴うモータケース10の変形を
抑えて真円度の維持を可能にしている。
As described above, in this embodiment, the circular shape can be maintained by suppressing the deformation of the motor case 10 due to welding by a simple method of radially welding the heat dissipation member 13 to the outer peripheral wall of the motor case 10. I have to.

【0036】ところで、本発明により、モータケース1
0に別部材である放熱部材13を溶接固定することが可
能になった。これにより、鋳物で製した場合のように放
熱部材をモータケースに一体的に成形するものとは異な
り、放熱部材13を、例えば、放熱効果を促進させるよ
うな構造とすることが容易になる。
By the way, according to the present invention, the motor case 1
It is now possible to fix the heat dissipation member 13, which is a separate member, by welding. Thereby, unlike the case where the heat dissipation member is integrally formed with the motor case as in the case of casting, the heat dissipation member 13 can be easily structured to promote the heat dissipation effect, for example.

【0037】図6は、放熱部材13に放熱効果を促進す
るための加工を施した例を示したものである。図6
(a)は、放熱部材13のフィン13a,13aに多数
の開口13bを設け、これによって、フィン13aの表
面積を拡大して放熱効果を向上させたものである。ま
た、図6(b)は、放熱部材13のフィン13a,13
aにスリット状の押し出し開口13bを多数配列して表
面積を拡大させたものである。
FIG. 6 shows an example in which the heat dissipation member 13 is processed to promote the heat dissipation effect. Figure 6
In (a), a large number of openings 13b are provided in the fins 13a, 13a of the heat dissipation member 13, whereby the surface area of the fins 13a is increased and the heat dissipation effect is improved. Further, FIG. 6B shows the fins 13 a and 13 a of the heat dissipation member 13.
A large number of slit-shaped extrusion openings 13b are arranged in a to increase the surface area.

【0038】また、図6(c)は、開口を設ける代わり
に、フィン13aを波形形状に成形し、表面積を拡大し
て放熱効果を向上させたものである。また、図に示した
ものの他にも、フィン13aに突起などを多数設けた構
成や、フィン13aに金属網などの別の放熱部材を固定
する構成など、種々の構成を採用して放熱効果を向上さ
せることが可能である。更に、図6(d)に示すよう
に、放熱部材13のフィン13a,13aにパイプPを
溶接し、パイプPに冷媒(水やオイル)を通すような冷
却構造とすることも可能である。
Further, in FIG. 6C, instead of providing the opening, the fin 13a is formed in a corrugated shape, and the surface area is enlarged to improve the heat radiation effect. In addition to the one shown in the drawing, various structures such as a structure in which a large number of protrusions or the like are provided on the fin 13a or a structure in which another heat dissipation member such as a metal net is fixed to the fin 13a are used to improve the heat dissipation effect. It is possible to improve. Further, as shown in FIG. 6D, a pipe P may be welded to the fins 13a, 13a of the heat dissipation member 13, and a cooling structure may be adopted in which a refrigerant (water or oil) is passed through the pipe P.

【0039】このように、本実施形態の溶接方法によれ
ば、モータや発電機の放熱部材13を、モータケース1
0の真円度を維持しつつ外周壁に溶接可能となる。これ
により、従来の鋳物を用いたケースに比べて、モータや
発電機を大幅に軽量化することができる。また、放熱部
材13の放熱効果を向上させることができるので、装置
自体の軽量化、小型化を図ることができ、省コスト化も
可能である。
As described above, according to the welding method of the present embodiment, the heat dissipation member 13 of the motor or the generator is attached to the motor case 1.
It is possible to weld to the outer peripheral wall while maintaining the roundness of 0. As a result, the weight of the motor and the generator can be significantly reduced as compared with the case using a conventional casting. Moreover, since the heat dissipation effect of the heat dissipation member 13 can be improved, the weight and size of the device itself can be reduced, and the cost can be reduced.

【0040】本実施形態の溶接方法は、モータや発電機
に限らず、例えば、円形トランス、コンプレッサ、高温
ポンプ、高温ガス排気タンクなどの高温円形容器に放熱
部材を溶接する場合にも適用することが可能である。
The welding method of the present embodiment is not limited to a motor or a generator, and can be applied to the case where a heat dissipation member is welded to a high temperature circular container such as a circular transformer, a compressor, a high temperature pump, a high temperature gas exhaust tank, or the like. Is possible.

【0041】ここで、放熱部材を溶接するケースが肉薄
材の場合は、放熱部材とケースの溶融が不均一になりや
すく安定した溶接が困難なことがある。例えば、図7
(a)に示すように、ケース10の厚さが略2mm以下
の場合は、溶融が不均一になり易い。そこで、ケース1
0へ放熱部材13を溶接する部位に、放熱部材13の長
手方向へ直交するように所定間隔をおいてスリット状の
突出部10bを設ける。これにより、突出部10bと放
熱部材13との当接部分が先行して溶融して安定した溶
接を得ることが可能である。
Here, when the case for welding the heat radiating member is a thin material, the heat radiating member and the case are likely to be non-uniformly melted, and stable welding may be difficult. For example, in FIG.
As shown in (a), when the thickness of the case 10 is approximately 2 mm or less, the melting tends to be non-uniform. So, case 1
At the portion where the heat dissipation member 13 is welded to 0, slit-like protrusions 10b are provided at predetermined intervals so as to be orthogonal to the longitudinal direction of the heat dissipation member 13. As a result, the contact portion between the protrusion 10b and the heat dissipation member 13 is melted in advance and stable welding can be obtained.

【0042】また、放熱部材は、前記図1に示した断面
がU字状のものに限らず、例えば、図7(b)に示すよ
うに、断面がU字状のものを2本平行に並べた形状の放
熱部材13’を用いても良い。この放熱部材13’を溶
接する場合は、電極12,12と電極14,14とを同
相に接続して同時溶接することが可能である。
The heat dissipation member is not limited to the U-shaped section shown in FIG. 1, but for example, as shown in FIG. 7B, two U-shaped sections are arranged in parallel. You may use the heat dissipation member 13 'of the side-by-side shape. When welding the heat dissipation member 13 ′, it is possible to connect the electrodes 12, 12 and the electrodes 14, 14 in the same phase and perform simultaneous welding.

【0043】[0043]

【発明の効果】請求項1に記載の本発明の溶接方法によ
れば、溶接母材の真円度を維持しつつ被溶接部材を溶接
することができ、寸法精度を向上させた製品を提供でき
る。請求項2に記載の本発明の溶接方法によれば、モー
タや発電機のケースの真円度を維持しつつ放熱部材を容
易に溶接可能となり、軽量化された機器を提供できる。
特に、放熱部材の放熱効果が向上するので、放熱部材自
体を小型化することができ、機器を一層軽量化、小型化
することが可能になる。請求項3に記載の本発明の溶接
装置によれば、前記請求項1または2に記載の溶接方法
を効果的に実施することが可能となる。請求項4に記載
の本発明によれば、簡単な構成によって加圧力を放射状
に均等に印加させることができ、ケース部材の真円度を
維持しつつ良好な溶接を行うことが可能となる。
According to the welding method of the present invention as set forth in claim 1, a member to be welded can be welded while maintaining the roundness of the welding base metal, and a product having improved dimensional accuracy is provided. it can. According to the welding method of the present invention as set forth in claim 2, it is possible to easily weld the heat dissipation member while maintaining the roundness of the case of the motor or the generator, and it is possible to provide a lightweight device.
In particular, since the heat dissipation effect of the heat dissipation member is improved, the heat dissipation member itself can be downsized, and the device can be further reduced in weight and size. According to the welding device of the present invention described in claim 3, it is possible to effectively carry out the welding method described in claim 1 or 2. According to the present invention described in claim 4, the pressing force can be uniformly applied radially with a simple configuration, and good welding can be performed while maintaining the roundness of the case member.

【図面の簡単な説明】[Brief description of drawings]

【図1】(a),(b)は、本発明に係る実施形態の溶
接工程を示す斜視図である。
1A and 1B are perspective views showing a welding process of an embodiment according to the present invention.

【図2】(a),(b)は、図1に続く溶接工程を示す
斜視図である。
2A and 2B are perspective views showing a welding process following FIG.

【図3】(a),(b)は、図2に続く溶接工程を示す
斜視図である。
3 (a) and 3 (b) are perspective views showing a welding process following FIG.

【図4】(a),(b)は、図1〜図3に示す溶接方法
を実施する溶接装置の断面図である。
4 (a) and 4 (b) are sectional views of a welding apparatus for carrying out the welding method shown in FIGS. 1 to 3.

【図5】図3(b)に示すモータケースの側面図であ
る。
5 is a side view of the motor case shown in FIG. 3 (b).

【図6】(a)〜(d)は、放熱部材の変形例を示す斜
視図および平面図である。
6A to 6D are a perspective view and a plan view showing a modified example of the heat dissipation member.

【図7】(a)は、ケースが薄肉の場合の溶接例を示す
斜視図、(b)は、放熱部材の変形例を採用して溶接を
行う場合の説明図である。
FIG. 7A is a perspective view showing an example of welding when the case has a thin wall, and FIG. 7B is an explanatory diagram when welding is performed using a modified example of the heat dissipation member.

【図8】(a),(b)は、従来の溶接方法によって、
モータケースへ放熱部材を溶接する工程を示す側面図で
ある。
8 (a) and 8 (b) show a conventional welding method.
It is a side view which shows the process of welding a heat dissipation member to a motor case.

【符号の説明】[Explanation of symbols]

1 溶接装置 10 溶接母材(モータケース、発電機ケース、ケー
ス部材) 11 内部電極 13 被溶接部材(放熱部材) 14 外部電極 H 保持部 T 通電加圧部 P 電源部
DESCRIPTION OF SYMBOLS 1 Welding device 10 Welding base material (motor case, generator case, case member) 11 Internal electrode 13 Member to be welded (heat dissipating member) 14 External electrode H Holding part T Energizing pressurizing part P Power supply part

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 円筒形状を有する溶接母材に、外周壁の
全周に渡って円筒軸方向へ向けて複数の被溶接部材を溶
接する溶接方法であって、 同時に溶接する所定数の被溶接部材を、溶接母材の外周
壁に放射状に等間隔となるように円筒軸方向へ向けて当
接させて配する配置工程と、被溶接部材と溶接母材との
各当接部位を加圧しつつ、各当接部位に溶接電圧を同時
に印加して溶接する溶接工程と、溶接位置を円筒軸の回
りに所定角度だけ回転させる回転工程とを繰り返して行
うことを特徴とする溶接方法。
1. A welding method for welding a plurality of members to be welded to a cylindrical welding base material in the axial direction of a cylinder over the entire circumference of an outer peripheral wall, wherein a predetermined number of the members to be welded are welded at the same time. The member is placed on the outer peripheral wall of the welding base material so as to be radially abutted toward the cylindrical axial direction so as to be evenly spaced, and a pressure is applied to each contact portion of the welded member and the welding base material. Meanwhile, a welding method characterized in that a welding step of simultaneously applying a welding voltage to each abutting portion to perform welding and a rotating step of rotating a welding position around a cylindrical axis by a predetermined angle are repeatedly performed.
【請求項2】 前記溶接母材は、円筒形状のモータケー
スまたは発電機ケースであると共に、前記被溶接部材は
放熱部材であり、 前記配置工程では、同時に溶接する3つの放熱部材を、
ケースの外周壁に放射状に等間隔となるようにモータ軸
方向へ向けて当接させて配し、前記溶接工程では、放熱
部材とケースとの各当接部位を加圧しつつ、各当接部位
に三相交流電圧を各相の負荷が平衡するように印加して
同時に溶接することを特徴とする請求項1に記載の溶接
方法。
2. The welding base material is a cylindrical motor case or generator case, and the member to be welded is a heat radiating member, and in the arranging step, three heat radiating members to be welded at the same time are arranged.
The outer peripheral wall of the case is arranged so as to be radially abutted toward the motor axial direction so as to be evenly spaced, and in the welding step, each abutting portion is pressed while pressing each abutting portion between the heat dissipation member and the case. The welding method according to claim 1, wherein a three-phase alternating current voltage is applied to the wires so that the loads of the respective phases are balanced, and the welding is performed simultaneously.
【請求項3】 円筒形状を有するケース部材に、当該ケ
ース部材の外周壁の全周に渡って円筒軸方向へ向けて複
数の放熱部材を溶接する溶接装置であって、 同時に溶接する所定数の放熱部材を、ケース部材の外周
壁に放射状に等間隔となるように円筒軸方向へ向けて当
接させて保持する保持部と、 放熱部材とケース部材との各当接部位を加圧しつつ、各
当接部位に溶接電圧を印加する通電加圧部と、 溶接に必要な溶接電圧を前記通電加圧部へ供給する電源
部とを備えたことを特徴とする溶接装置。
3. A welding device for welding a plurality of heat dissipating members to a case member having a cylindrical shape along the entire circumference of an outer peripheral wall of the case member in the axial direction of the cylinder. While holding the heat dissipation member in contact with the outer peripheral wall of the case member in the radial direction at equal intervals in the cylindrical axial direction to hold the heat dissipation member, and pressing the contact parts of the heat dissipation member and the case member, A welding apparatus, comprising: an energizing / pressurizing unit that applies a welding voltage to each contact portion; and a power supply unit that supplies a welding voltage required for welding to the energizing / pressurizing unit.
【請求項4】 前記通電加圧部は、放熱部材に当接配置
されて当該放熱部材をケース部材の外周壁へ向けて加圧
しつつ溶接電圧を印加する外部電極と、当該外部電極と
対向させてケース部材の内周壁に当接配置されて、外部
電極の加圧力に対向させて当該ケース部材の内周壁を支
持しつつ溶接電圧を印加する内部電極とを備えて構成さ
れることを特徴とする請求項3に記載の溶接装置。
4. The external pressure applying section is disposed in contact with the heat dissipation member and applies a welding voltage while pressing the heat dissipation member toward the outer peripheral wall of the case member, and the external electrode is opposed to the external electrode. And an internal electrode that is disposed in contact with the inner peripheral wall of the case member to face the pressing force of the external electrode and supports the inner peripheral wall of the case member while applying a welding voltage. The welding device according to claim 3.
JP2001257318A 2001-08-28 2001-08-28 Method and equipment for welding Pending JP2003062672A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001257318A JP2003062672A (en) 2001-08-28 2001-08-28 Method and equipment for welding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001257318A JP2003062672A (en) 2001-08-28 2001-08-28 Method and equipment for welding

Publications (1)

Publication Number Publication Date
JP2003062672A true JP2003062672A (en) 2003-03-05

Family

ID=19085003

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001257318A Pending JP2003062672A (en) 2001-08-28 2001-08-28 Method and equipment for welding

Country Status (1)

Country Link
JP (1) JP2003062672A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010019469A (en) * 2008-07-09 2010-01-28 Daiichi Sogo Kikaku:Kk Method for mounting heat sink in heater
CN108714784A (en) * 2018-06-20 2018-10-30 江苏英杰电子器件有限公司 Assembly unit of split welding type radiator

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4510211B1 (en) * 1966-05-28 1970-04-13 Siemens Ag
JPS544231U (en) * 1977-06-13 1979-01-12
JPH02138073U (en) * 1989-04-18 1990-11-19

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4510211B1 (en) * 1966-05-28 1970-04-13 Siemens Ag
JPS544231U (en) * 1977-06-13 1979-01-12
JPH02138073U (en) * 1989-04-18 1990-11-19

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010019469A (en) * 2008-07-09 2010-01-28 Daiichi Sogo Kikaku:Kk Method for mounting heat sink in heater
CN108714784A (en) * 2018-06-20 2018-10-30 江苏英杰电子器件有限公司 Assembly unit of split welding type radiator
CN108714784B (en) * 2018-06-20 2024-05-14 江苏英杰电子器件有限公司 Assembly unit of split welding type radiator

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