CN108706539A - Efficient low-loss beer filling system - Google Patents
Efficient low-loss beer filling system Download PDFInfo
- Publication number
- CN108706539A CN108706539A CN201810366936.4A CN201810366936A CN108706539A CN 108706539 A CN108706539 A CN 108706539A CN 201810366936 A CN201810366936 A CN 201810366936A CN 108706539 A CN108706539 A CN 108706539A
- Authority
- CN
- China
- Prior art keywords
- nozzle
- guide rail
- baffle
- sliding block
- loss
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/007—Applications of control, warning or safety devices in filling machinery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/20—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups
- B67C3/202—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups by weighing
Abstract
The invention discloses efficient low-loss beer filling systems, it is moved on the first guide rail by driving mechanism driving sliding block, to drive nozzle to be moved to bottleneck center, to offset above-mentioned offset, realization positions bottleneck by nozzle, alignment bottleneck is gone by nozzle, and it is unconventional only by bottleneck go alignment nozzle caused by offset with it is crooked, the signal that the transmission line to conveying bottle is realized using baffle is sent and control, utilize image acquiring device, picture recognition module realizes the judgement and adjustment of full automation, compared to existing technologies, waste is shed when greatly reducing filling, greatly improve the accuracy of pouring process, the production cost of drinks drink enterprise can efficiently be reduced.
Description
Technical field
The present invention relates to filling liquid fields, and in particular to efficient low-loss beer filling system.
Background technology
Filling is common a kind of technology in liquid drinks beverage production process, is filled for the drinks beverage after producing well
Enter in bottle and be packaged, therefore bottle placer is widely used in the art.However existing bottle placer is all directly will
In liquid pumping to nozzle, nozzle is fixed on above production line, is transmitted below old soldi to nozzle by conveyer belt, then pass through nozzle
Liquid is input in old soldi.Although this mode speed is higher, due to the error of conveyer belt positioning, often spray
There is no the problem of face between mouth and bottleneck, largely sheds outside, caused very when the drinks beverage produced being caused to pour into bottle
Big waste.All it is to be regarded as in production process inevitably losing by this waste to treat in the prior art.
Invention content
The purpose of the present invention is to provide efficient low-loss beer filling systems, to solve beer filling in the prior art
When waste larger problem, realize and avoid leading to the purpose of waste since nozzle and bottleneck do not have face.
The present invention is achieved through the following technical solutions：
Efficient low-loss beer filling system, including transmission belt, nozzle, the top setting of the transmission belt it is horizontal the
The driving mechanism that one guide rail, the sliding block that can be moved on first guide rail, the driving sliding block move on the first guide rail,
Feed liquor runner up and down is set on the sliding block, and the lower end of the feed liquor runner sets up connecting rod, and the connecting rod is solid with sliding block
Fixed connection, the nozzle are fixed below connecting rod, and nozzle is connected to feed liquor runner, and the nozzle is hollow tube body；The spray
Head is internal to be arranged mounting post, and the mounting post and nozzle are coaxial, and mounting post is fixedly connected with connecting rod, the bottom end direction of mounting post
Image acquiring device is arranged in the bottom of the ejection end of nozzle, mounting post, and described image acquisition device is flushed with mounting post bottom end, also
Including picture recognition module, the processing module being arranged inside mounting post, input terminal and the image of described image identification module obtain
Device is taken to be connected, the output end of described image identification module is connected with the input terminal of processing module, the output of the processing module
End is connected to the driving mechanism；The opposite sides of the nozzle is respectively provided with the second guide rail, the line between two the second guide rails
It is parallel with first guide rail, the baffle that can be moved on corresponding second guide rail is both provided on each second guide rail, often
A baffle is driven by an electric pushrod, and the driving direction of the electric pushrod is parallel to the second guide rail, the electric pushrod
It is fixed on the sliding block；Bottle neck sensing device, two bottle neck senses are arranged in one side surface of another block baffle of baffle face
Device is answered to be connected to the input terminal of the processing module, the output end of the processing module is additionally coupled to two electric pushrods；
Y type bifurcated mouths are set in the transmission belt, and the Y types bifurcated mouth is located at the downstream direction of the transmission belt of the first guide rail face, Y types
Baffle is hinged by shaft at bifurcated mouth, the shaft is fixedly connected with baffle, and shaft is arranged in Y type bifurcated mouths far from transmission belt
One end of conveying direction, shaft are rotated by stepper motor driving, and the baffle is perpendicular to transmission belt；Further include being embedded in Y
Weighing sensor in the transmission belt of type bifurcated mouth upstream end, the weighing sensor are connected to the stepper motor.
Larger problem is wasted when for beer filling in the prior art, the present invention proposes efficiently low-loss beer filling
System, transmission belt is used for transmission bottle, nozzle and unconventional fixed structure, but is fixedly connected with a slide block by connecting rod, by
It can be moved along the first guide rail under the driving of driving mechanism in sliding block, therefore nozzle can also be moved along the first guide rail.
The present invention in use, setting the first guide rail be parallel to immediately below transmission belt conveying direction, liquid by hose be connected into
The top in liquid stream road, then flowed into nozzle from feed liquor runner.Since the connecting rod below feed liquor runner is set up, simultaneously
Feed liquor runner lower end will not be blocked, therefore will not be resulted in blockage to the proper flow of liquid.When work, corresponding electronic push away was listened
The baffle in bar driving old soldi supplied materials direction downstream is moved down along the second guide rail so that and the baffle is displaced downwardly to below nozzle,
When old soldi movement is at the baffle, sensing device senses old soldi, sends out signal to processing module, processing module is controlled again
Making another electric pushrod drives corresponding baffle to move down so that old soldi is between two block baffles, by two block baffles to sky
Bottle carries out a degree of clamping, keeps its stabilization.Since two block baffles are located at the opposite sides of nozzle, two block baffles
The distance between inconvenience, therefore the image acquiring device flushed with nozzle bottom end is always positioned at the centre bit of two block baffle vertical lines
It sets, image acquiring device carries out image acquisition to the bottleneck of lower section and such as takes pictures, image transmitting to picture recognition module, by image
Identification module identifies bottle outlet.For on a production line, mating empty bottle is fixed, therefore passes through the prior art
Corresponding bottleneck is quickly recognized by picture recognition module.Since image collection module is relatively fixed, the image model of acquisition
It is fixed to enclose, so after picture recognition module identifies position of bottleneck, in the picture by processing module calculating bottle outlet
Left and right position, to calculate the offset at two block baffle center of bottle outlet distance, to again by driving mechanism driving sliding block the
It is moved on one guide rail, to drive nozzle to be moved to bottleneck center, to offset above-mentioned offset, realizes and pass through nozzle pair
Bottleneck is positioned, by nozzle go alignment bottleneck, and it is unconventional only by bottleneck go alignment nozzle caused by offset with it is crooked,
The signal that the transmission line to conveying bottle is realized using baffle is sent and control, utilizes image acquiring device, image recognition mould
Block realizes the judgement and adjustment of full automation, compared to existing technologies, wave is shed when greatly reducing filling
Take, greatly improve the accuracy of pouring process, can efficiently reduce the production cost of drinks drink enterprise.It completes filling
Afterwards, continue to drive bottle to move forward by transmission belt, be claimed by weighing sensor when being moved to weighing sensor present position
Weight, since its density is known for the specific drinks beverage of correspondence, the weight of dead soldier is also known, therefore passes through title
The weight that is obtained of sensor is retransmitted it may determine that whether go out the liquid that is poured into bottle suitable.Weight is measured by weighing sensor
Amount to judge that the mode of liquid volume did not occur in the art, it can avoid the modes such as traditional infrared acquisition without
The problem of foam that method generates pouring process is identified.Two track switches that Y type bifurcated mouths are separated are respectively enough, insufficient
The bottle of amount is provided.Specifically, when the weight that weighing sensor obtains is enough, step motor control shaft drives baffle to turn
To side so that enough track switches are connected to, insufficient amount of track switch is insulated；Conversely, when the weight that weighing sensor obtains is insufficient
When, step motor control shaft drives baffle to turn to the other side so that insufficient amount of track switch connection, enough track switches are insulated.
Bottle into track switch in shortage can rap around to the lower section of the first guide rail and carries out filling again again, can also enter special
Supplementary irrigation line carries out the addition of drinks beverage.
Further, the driving mechanism includes the motor being arranged in sliding block, controller, is connected with the output end of motor
Shaft, the concave channel-shaped of the first guide rail, the open end of baltimore groove is towards sliding block direction, setting rolling in baltimore groove
Wheel, the idler wheel are fixedly connected with shaft, and the idler wheel can roll in baltimore groove；The input terminal of the controller and processing
The output end of module is connected, and the output end of the controller is connected to the motor.This programme is defined driving mechanism, control
After device receives the instruction of processing module, control motor carries out corresponding forward or reverse, and motor drives shaft rotation, shaft band
Dynamic idler wheel rolls in baltimore groove, to realize linear motion of the sliding block along the first guide rail.Motor per revolution idler wheel institute
The displacement of the lines of rolling is known, therefore this programme is not only simple in structure, and also helps realization to the high-precision of sliding block displacement distance
Degree control, it is ensured that the precise fine-adjustment of nozzle position, further increase the operating accuracy of the present invention.
Preferably, the feed liquor runner is in up-small and down-big taper.Liquid flows from top to bottom, by it is up-small and down-big into
Liquid stream road enables to free flow, and will not be squeezed by space causes pressure to increase, so that it is guaranteed that fluid pressure is in
Enter in nozzle compared with low state, avoids that the fluid pressure that nozzle sprays is excessively high, generates excessive bubble after entering bottle and influences
Filling efficiency.
Preferably, the latus rectum of the head of the nozzle is gradually reduced.So that finally entering the liquid in bottleneck from head of the nozzle
In the trend for gradually tending to concentrate, the sputtering for more avoiding liquid outside or scattered excessive further decreases the proportion of goods damageds.
Preferably, the bottle neck sensing device is distance measuring sensor.Bottle outlet can be accurately measured by distance measuring sensor
Distance of the mouth apart from baffle, senses contact of the baffle with bottleneck.Further, it is also possible to use pressure sensor, contact induction dress
It sets etc. and to be replaced.
Compared with prior art, the present invention having the following advantages and advantages：
1, the efficient low-loss beer filling system of the present invention is moved by driving mechanism driving sliding block on the first guide rail,
To drive nozzle to be moved to bottleneck center, to offset above-mentioned offset, realization positions bottleneck by nozzle,
By nozzle go alignment bottleneck, and it is unconventional only by bottleneck go alignment nozzle caused by offset with it is crooked, realized using baffle
The signal of transmission line to conveying bottle is sent and control, is realized completely using image acquiring device, picture recognition module
The judgement and adjustment of automation shed waste when greatly reducing filling compared to existing technologies, greatly improve
The accuracy of pouring process, can efficiently reduce the production cost of drinks drink enterprise.
2, the efficient low-loss beer filling system of the present invention, when the weight that weighing sensor obtains is enough, stepping electricity
Machine controls shaft and baffle is driven to turn to side so that enough track switches are connected to, insufficient amount of track switch is insulated；Conversely, when weighing
When the weight deficiency that sensor obtains, step motor control shaft drives baffle to turn to the other side so that insufficient amount of track switch connects
Logical, enough track switches are insulated.Bottle into track switch in shortage can rap around to the lower section progress of the first guide rail again again
It is filling, the addition that special supplementary irrigation line carries out drinks beverage can also be entered.
Description of the drawings
Attached drawing described herein is used for providing further understanding the embodiment of the present invention, constitutes one of the application
Point, do not constitute the restriction to the embodiment of the present invention.In the accompanying drawings：
Fig. 1 is the structural schematic diagram of the specific embodiment of the invention；
Fig. 2 is the connection diagram of sliding block and nozzle in the specific embodiment of the invention；
Fig. 3 is the side view of sliding block in the specific embodiment of the invention；
Fig. 4 is the vertical view of Y type bifurcated mouths in the specific embodiment of the invention；
Fig. 5 is the vertical view of Y type bifurcated mouths in the specific embodiment of the invention.
Label and corresponding parts title in attached drawing：
1- nozzles, the first guide rails of 2-, 3- sliding blocks, 4- feed liquor runners, 5- connecting rods, 6- mounting posts, 7- image acquiring devices, 8-
Picture recognition module, 9- processing modules, the second guide rails of 10-, 11- baffles, 12- electric pushrods, 13- bottle neck sensing devices, 14- electricity
Machine, 15- shafts, 16- idler wheels, 17- controllers, 18- transmission belts, 19- shafts, 20- baffles, 21- weighing sensors.
Specific implementation mode
To make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiment and attached drawing, to this
Invention is described in further detail, and exemplary embodiment of the invention and its explanation are only used for explaining the present invention, do not make
For limitation of the invention.
Embodiment 1：
Efficient low-loss beer filling system as shown in Figures 1 to 5, including transmission belt 18, nozzle 1, the transmission
With the first horizontal guide rail 2 of 18 top setting, the sliding block 3 that can be moved on first guide rail 2, drive the sliding block 3
Feed liquor runner 4 up and down, the feed liquor runner 4 are arranged on the sliding block 3 for the driving mechanism moved on the first guide rail 2
Lower end set up connecting rod 5, the connecting rod 5 is fixedly connected with sliding block 3, and the nozzle 1 is fixed below connecting rod 5, nozzle 1 and feed liquor
Runner 4 is connected to, and the nozzle 1 is hollow tube body；Mounting post 6 is arranged in 1 inside of the nozzle, and the mounting post 6 is same with nozzle 1
Axis, and mounting post 6 is fixedly connected with connecting rod 5, towards the ejection end of nozzle 1, the bottom of mounting post 6 is arranged for the bottom end of mounting post 6
Image acquiring device 7, described image acquisition device 7 are flushed with 6 bottom end of mounting post, further include the figure being arranged inside mounting post 6
As identification module 8, processing module 9, the input terminal of described image identification module 8 is connected with image acquiring device 7, and described image is known
The output end of other module 8 is connected with the input terminal of processing module 9, and the output end of the processing module 9 is connected to the driving machine
Structure；The opposite sides of the nozzle 1 is respectively provided with the second guide rail 10, the line between two the second guide rails 10 and first guide rail
2 is parallel, and the baffle 11 that can be moved on corresponding second guide rail 10, each baffle 11 are both provided on each second guide rail 10
It is driven by an electric pushrod 12, the driving direction of the electric pushrod 12 is parallel to the second guide rail 10, the electric pushrod
12 are fixed on the sliding block 3；The side surface setting bottle neck sensing device 13 of another block baffle of 11 face of the baffle 11, two
A bottle neck sensing device 13 is connected to the input terminal of the processing module 9, and the output end of the processing module 9 is additionally coupled to two
A electric pushrod 12；Y type bifurcated mouths are set in the transmission belt 18, and the Y types bifurcated mouth is located at the transmission of 2 face of the first guide rail
With 18 downstream direction, baffle 20 is hinged by shaft 19 at Y type bifurcated mouths, the shaft 19 is fixedly connected with baffle 20, is turned
Axis 19 is arranged in the one end of Y type bifurcated mouths far from 18 conveying direction of transmission belt, and shaft 19 is rotated by stepper motor driving, institute
Baffle 20 is stated perpendicular to transmission belt 18；Further include the weighing sensor 21 being embedded in Y type bifurcated mouths upstream end transmission belt 18, institute
It states weighing sensor 21 and is connected to the stepper motor.The driving mechanism includes motor 14, the controller being arranged in sliding block 3
17, the open end direction of the shaft 15 being connected with the output end of motor 14, first guide rail, 2 concave channel-shaped, baltimore groove is sliding
3 direction of block, baltimore groove is interior to be arranged idler wheel 16, and the idler wheel 16 is fixedly connected with shaft 15, and the idler wheel 16 can be recessed
It is rolled in shape slot；The input terminal of the controller 17 is connected with the output end of processing module 9, the output end of the controller 17 with
Motor 14 is connected.The feed liquor runner 4 is in up-small and down-big taper.The latus rectum of 1 bottom of the nozzle is gradually reduced.The bottle neck
Sensing device 13 is distance measuring sensor.
Above-described specific implementation mode has carried out further the purpose of the present invention, technical solution and advantageous effect
It is described in detail, it should be understood that the foregoing is merely the specific implementation mode of the present invention, is not intended to limit the present invention
Protection domain, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should all include
Within protection scope of the present invention.
Claims (5)
1. efficient low-loss beer filling system, including transmission belt (18), nozzle (1), which is characterized in that the transmission belt
(18) top is arranged described in the first guide rail (2), the sliding block (3) that can be moved on first guide rail (2), driving of level
Feed liquor runner (4) up and down is arranged on the sliding block (3) for the driving mechanism that sliding block (3) moves on the first guide rail (2),
The lower end of the feed liquor runner (4) sets up connecting rod (5), and the connecting rod (5) is fixedly connected with sliding block (3), and the nozzle (1) is fixed
Below connecting rod (5), nozzle (1) is connected to feed liquor runner (4), and the nozzle (1) is hollow tube body；In the nozzle (1)
Portion is arranged mounting post (6), and coaxially, and mounting post (6) is fixedly connected with connecting rod (5), is installed for the mounting post (6) and nozzle (1)
The bottom end of column (6) is towards the ejection end of nozzle (1), and the bottom setting image acquiring device (7) of mounting post (6), described image obtains
It takes device (7) to be flushed with mounting post (6) bottom end, further includes being arranged in the internal picture recognition module (8) of mounting post (6), processing
The input terminal of module (9), described image identification module (8) is connected with image acquiring device (7), described image identification module (8)
Output end be connected with the input terminal of processing module (9), the output end of the processing module (9) is connected to the driving mechanism；
The opposite sides of the nozzle (1) is respectively provided with the second guide rail (10), the line and described first between two the second guide rails (10)
Guide rail (2) is parallel, and the baffle that can be moved on corresponding second guide rail (10) is both provided on each second guide rail (10)
(11), each baffle (11) is driven by an electric pushrod (12), and the driving direction of the electric pushrod (12) is parallel to
Two guide rails (10), the electric pushrod (12) are fixed on the sliding block (3)；Another block baffle of baffle (11) face (11)
Side surface setting bottle neck sensing device (13), two bottle neck sensing devices (13) are connected to the processing module (9)
The output end of input terminal, the processing module (9) is additionally coupled to two electric pushrods (12)；Y is set on the transmission belt (18)
Type bifurcated mouth, the Y types bifurcated mouth are located at the downstream direction of the transmission belt (18) of the first guide rail (2) face, lead at Y type bifurcated mouths
It crosses shaft (19) and is hinged baffle (20), the shaft (19) is fixedly connected with baffle (20), and shaft (19) is arranged in Y type bifurcated mouths
One end far from transmission belt (18) conveying direction, shaft (19) are rotated by stepper motor driving, and the baffle (20) is vertical
In transmission belt (18)；Further include the weighing sensor (21) being embedded in Y type bifurcated mouth upstream end transmission belts (18), it is described to weigh
Sensor (21) is connected to the stepper motor.
2. efficiently low-loss beer filling system according to claim 1, which is characterized in that the driving mechanism includes
The motor (14) that is arranged in sliding block (3), controller (17), the shaft (15) being connected with the output end of motor (14), described
One guide rail (2) concave channel-shaped, towards sliding block (3) direction, baltimore groove is interior to be arranged idler wheel (16), institute for the open end of baltimore groove
It states idler wheel (16) to be fixedly connected with shaft (15), the idler wheel (16) can roll in baltimore groove；The controller (17)
Input terminal is connected with the output end of processing module (9), and the output end of the controller (17) is connected with motor (14).
3. efficiently low-loss beer filling system according to claim 1, which is characterized in that the feed liquor runner (4)
In up-small and down-big taper.
4. efficiently low-loss beer filling system according to claim 1, which is characterized in that nozzle (1) bottom
Latus rectum be gradually reduced.
5. efficiently low-loss beer filling system according to claim 1, which is characterized in that the bottle neck sensing device
(13) it is distance measuring sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810366936.4A CN108706539A (en) | 2018-04-23 | 2018-04-23 | Efficient low-loss beer filling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810366936.4A CN108706539A (en) | 2018-04-23 | 2018-04-23 | Efficient low-loss beer filling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108706539A true CN108706539A (en) | 2018-10-26 |
Family
ID=63866953
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810366936.4A Pending CN108706539A (en) | 2018-04-23 | 2018-04-23 | Efficient low-loss beer filling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108706539A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115285915A (en) * | 2022-10-08 | 2022-11-04 | 江苏兆恒机械科技有限公司 | Beer filling equipment capable of reducing foam generation |
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| CN115285915A (en) * | 2022-10-08 | 2022-11-04 | 江苏兆恒机械科技有限公司 | Beer filling equipment capable of reducing foam generation |
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Application publication date: 20181026 |
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| RJ01 | Rejection of invention patent application after publication |