CN108687070A - A kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage - Google Patents
A kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage Download PDFInfo
- Publication number
- CN108687070A CN108687070A CN201810380287.3A CN201810380287A CN108687070A CN 108687070 A CN108687070 A CN 108687070A CN 201810380287 A CN201810380287 A CN 201810380287A CN 108687070 A CN108687070 A CN 108687070A
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- CN
- China
- Prior art keywords
- wall
- remote controllers
- pipe
- wax
- paraffin
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/049—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
- B08B9/0492—Heavy-type cleaning devices, e.g. crawlers with plural cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2209/00—Details of machines or methods for cleaning hollow articles
- B08B2209/02—Details of apparatuses or methods for cleaning pipes or tubes
- B08B2209/027—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
- B08B2209/04—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces using cleaning devices introduced into and moved along the pipes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriages, it include the wax storage positioned at the paraffin remover tank of trolley front end and positioned at trolley rear end, it is provided with remote controllers between paraffin remover tank and wax storage, remote controllers are connect with computer for realizing remote control, paraffin remover tank, telescopic support arm is respectively arranged at left and right sides of remote controllers and wax storage, the external part of each support arm is respectively arranged with crawler belt, support arm realizes that trolley is moved in inner wall of the pipe for driving crawler belt to be connect with inner wall of the pipe, by the battery compartment being arranged on remote controllers power is provided to crawler belt.The present invention improves the intelligence of inner wall of the pipe paraffin removal, reduces the maintenance cost of petroleum transportation pipeline, can effectively meet the paraffin removal demand of inner wall of long-distance pipe.
Description
Technical field
The invention belongs to petroleum works technical field of pipeline transport, and in particular to a kind of in-service petroleum pipeline inner wall paraffin removal intelligence
It can trolley.
Background technology
The main carriers that petroleum pipeline is transported as oil gas are connect upstream petroleum resources and downstream petroleum goods important
Approach.Therefore it works for entire Petroleum Industry the routine repairs and maintenance of petroleum transportation pipeline, has highly important
Meaning and effect.China generally uses at the pipeline of certain distance in processing petroleum pipeline inner wall wax deposition problem at present, if
Vertical pressurizing point and heating stand to improve the efficiency of oil gas transport.And pressurizing point and heating station operating technology are complicated, lack intelligence
Operation, construction cost is high, cannot be satisfied oil gas and transports for a long time.
Invention content
In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is that providing a kind of in-service oil
Inner wall of the pipe paraffin removal intelligent carriage, solves pipeline transportation pressurizing point and heating station operating technology is complicated, lacks intellectualized operation, builds
If with high costs, the problems such as inner wall of the pipe oil wax coheres can not be thoroughly removed.
The present invention uses following technical scheme:
A kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage, which is characterized in that include the paraffin remover positioned at trolley front end
Tank and wax storage positioned at trolley rear end are provided with remote controllers, remote controllers and meter between paraffin remover tank and wax storage
The connection of calculation machine is respectively arranged with and can be stretched at left and right sides of paraffin remover tank, remote controllers and wax storage for realizing remote control
The external part of the support arm of contracting, each support arm is respectively arranged with crawler belt, and support arm is for driving crawler belt to be connect with inner wall of the pipe
It realizes that trolley is moved in inner wall of the pipe, power is provided to crawler belt by the battery compartment being arranged on remote controllers.
Specifically, the both ends of remote controllers are connect with paraffin remover tank and wax storage respectively by universal joint, remote control
Motor is provided on device, remote controllers realize moving forward and backward for trolley for drive motor positive and negative rotation.
Further, wireless telecommunications system is provided on remote controllers, wireless telecommunications system is used for and computer radio
Connection, battery compartment are used to provide power to wireless telecommunications system and motor.
Specifically, the front end of paraffin remover tank is provided with high-pressure pump, high-pressure pump front end is provided with nozzle disc, and high-pressure pump is used for
Paraffin remover is sprayed from nozzle disc, the front end of nozzle disc is provided with ultrasonic probe, and ultrasonic probe is for detecting pipeline
The wax deposition position of inner wall.
Further, high-pressure pump, nozzle disc and ultrasonic probe are connect through remote controllers with computer respectively, are calculated
Machine controls high-pressure pump, nozzle disc and ultrasonic probe by remote controllers respectively.
Further, battery compartment is connect with nozzle disc and high-pressure pump respectively, for providing electric energy.
Specifically, the rear end of wax storage is provided with video camera, video camera is connect with remote controllers, the letter for that will acquire
Breath is sent to computer through remote controllers, and computer is for judging inner wall of the pipe wax removal effect and inner wall of the pipe condition in damaged.
Further, the side of wax storage is provided with dust catcher, and cleaning sieve is provided on dust catcher, cleans the external part of sieve
It is connect with inner wall of the pipe, dust catcher is connect with remote controllers, in the wax inspiration wax storage for will fall off in inner wall of the pipe.
Further, the other side of wax storage is provided with overflow-proof controller, and overflow-proof controller is connect with remote controllers.
Further, battery compartment is connect with dust catcher, overflow-proof controller and video camera respectively, for providing electric energy.
Compared with prior art, the present invention at least has the advantages that:
A kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage of the present invention, the paraffin remover tank of trolley front end and the storage wax of rear end
Tank is in close contact by support arm connecting band track and inner wall of the pipe respectively, can trolley be directly placed on work in petroleum pipeline
Make, realizes paraffin removal and collection work by the remote controllers between paraffin remover tank and wax storage, not only reduce oil gas traffic expense
With the maintenance cost with pipeline;The paraffin removal operation for applying also for long range in pipeline, improves the intelligence of pipeline transportation, is stone
The safety of oil, fast and effectively transport lays a solid foundation.
Further, it has been in saturation state when the solution of paraffin remover tank has consumed complete or wax storage capacity, this
When trolley inner wall of the pipe be in overwork;Universal joint should be controlled by remote controllers at this time and return to starting point, simultaneously
The operating valve of paraffin remover tank and wax storage is closed, mitigates the live load of trolley return on the way, improves the speed that trolley returns, keep away
Trolley is exempted from the case where continuing to work under overload state, while having also avoided trolley and returning on the way in work
The case where state, improves the working efficiency of trolley.
Further, the inner wall of the pipe cleared up in trolley carries out inner wall of the pipe using the video camera of trolley tail portion
The case where detecting, while being shot video camera using wireless telecommunications system, real-time Transmission return computer.Staff passes through calculating
The data of machine judge the damage situations of inner wall of the pipe, and reliable data branch is provided for the specific aim maintenance of inner wall of the pipe from now on
It holds.
Further, it using the wax deposition situation of ultrasonic listening pipeline inner wall, may be implemented quick to wax deposition position, accurate
Positioning.HIGH PRESSURE TREATMENT is carried out to paraffin remover using high-pressure pump simultaneously, paraffin remover can be made to obtain higher energy, accelerated the failure
Adhesion strength between oily wax and inner wall of the pipe.
Further, by installing overflow-proof controller on wax storage, the volume capacity in wax storage can be judged in time
Situation is avoided because paraffin removal tank is in the live load that hypersaturated state additionally increases trolley.
Further, inner wall of the pipe is judged by the photography to inner wall of the pipe in time in small vehicle tail end installation video camera
Paraffin removal situation and damage situations.
In conclusion the present invention improves the intelligence of inner wall of the pipe paraffin removal, reduce the maintenance expense of petroleum transportation pipeline
With can effectively meet the paraffin removal demand of inner wall of long-distance pipe.
Below by drawings and examples, technical scheme of the present invention will be described in further detail.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Wherein:1. inner wall of the pipe;2. ultrasonic probe;3. nozzle disc;4. position recorder;5. high-pressure pump;6. wax removal
Agent tank;7. remote controllers;8. crawler belt;9. wireless telecommunications system;10. battery compartment;11. cleaning sieve;12. dust catcher;13. anti-overflow
Controller;14. universal joint;15. computer;16. video camera;17. motor;18. wax storage;19. support arm.
Specific implementation mode
In the description of the present invention, it is to be understood that, term "front", "rear", "left", "right", "top", "bottom", "inner",
The orientation or positional relationship of the instructions such as "outside", " side ", " one end ", " one side " is that orientation based on ... shown in the drawings or position are closed
System, is merely for convenience of description of the present invention and simplification of the description, not indicating or implying the indicated device or element must have
Specific orientation, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.In addition, in the present invention
Description in, unless otherwise indicated, the meaning of " plurality " is two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
Can also be electrical connection to be mechanical connection;It can be directly connected, can also indirectly connected through an intermediary, Ke Yishi
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Referring to Fig. 1, a kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage of the present invention, including paraffin remover tank 6 and storage wax
Tank 18, paraffin remover tank 6 are located at the front end of trolley, and wax storage 18 is located at the rear end of trolley, is set between paraffin remover tank 6 and wax storage 18
Remote controllers 7 are equipped with, remote controllers 7 are used for and control, paraffin remover tank 6,7 and of remote controllers are realized in the connection of computer 15
The left and right sides of wax storage 18 is respectively arranged with telescopic support arm 19, and the external part of each support arm 19 is respectively arranged with shoe
Band 8 drives crawler belt 8 to be connect with inner wall of the pipe 1 by support arm 19, is moved in inner wall of the pipe for realizing trolley.
The front end of paraffin remover tank 6 is disposed with ultrasonic probe 2, nozzle disc 3 and high-pressure pump 5 from front to back, ultrasound
Wave probe 2, nozzle disc 3 and high-pressure pump 5 are connect with remote controllers 7 respectively, are provided on the crawler belt 8 that paraffin remover tank 6 connects
Automobile data recorder 4, ultrasonic probe 2 are used to detect the wax deposition position of inner wall of the pipe 1, and nozzle disc 3 adjusts nozzle by rotation
Spray angle, high-pressure pump 5 is for spraying paraffin remover from nozzle disc 3.
Wireless telecommunications system 9, battery compartment 10 and motor 17 are provided on remote controllers 7, wireless telecommunications system 9 uses
Wireless mode and the computer of distal end 15 connect, the both ends of remote controllers 7 by universal joint 14 respectively with paraffin remover tank 6 and storage
Wax tank 18 connects, and motor 17 realizes moving forward and backward for trolley by positive and negative rotation.
Battery compartment 10 respectively with nozzle disc 3, high-pressure pump 5, crawler belt 8, wireless telecommunications system 9, dust catcher 12, video camera 16
It is connected with motor 17, for providing electric energy.
The side of wax storage 18 is provided with overflow-proof controller 13, and overflow-proof controller 13 is for judging wax in wax storage 18
The volume of (liquid), the other side are provided with dust catcher 12, and cleaning sieve 11 is provided on dust catcher 12, cleans the external part and pipe of sieve 11
Road inner wall 1 connects, and cleans in the wax inspiration wax storage 18 that sieve 11 is used to fall off in inner wall of the pipe 1, the rear end of wax storage 18
It is provided with video camera 16, dust catcher 12, overflow-proof controller 13 and video camera 16 are connect with remote controllers 7 respectively.
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.The present invention being described and shown in usually here in attached drawing is real
Applying the component of example can be arranged and be designed by a variety of different configurations.Therefore, the present invention to providing in the accompanying drawings below
The detailed description of embodiment be not intended to limit the range of claimed invention, but be merely representative of the selected of the present invention
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without creative efforts
The every other embodiment obtained, shall fall within the protection scope of the present invention.
Specific work process is as follows:
It determines and has been stopped inside petroleum pipeline first, detect the temperature and pressure inside petroleum transportation pipeline, confirm
Whether the operating condition of intelligent carriage is met;
Reexamine in device battery storehouse 10 whether electricity is sufficient, can each component run well, and be controlled by computer 15
Vehicle arm lengths between trolley and crawler belt 8, it is ensured that trolley crawler belt 8 is closely attached to inner wall of the pipe 1;
It is to be prepared it is ready after, it is default into line program in ground controlling computer 15, trolley is positioned over from pipe joint
At inner wall of the pipe 1;Start motor 17, the wax deposition position of inner wall of the pipe 1 is detected using ultrasonic probe 2, and will be detected
Data by wireless telecommunications system 9 be transferred to computer 15 carry out comprehensive analysis.
After determining 1 wax deposition position of inner wall of the pipe, first starts high-pressure pump 5, restarts the rotary switch of nozzle disc 3,
And rotate the angle for adjusting nozzle disc 3;Engine 17 is controlled by remote controllers 7 to rotate forward, and pass through stroke recording simultaneously
Instrument 4 records the advance track of trolley;
18 valve of wax storage is opened, the switch of dust catcher 12, while the wax that will be fallen off on tube wall using sieve 11 is cleaned are started
Matter inspiration wax storage 18, the volume of wax in wax storage (liquid) is judged by overflow-proof controller 13;Again by remote controllers 7
Realize that engine 17 inverts, it is ensured that trolley can return safely.
In the way that trolley returns, the video camera 16 for starting trolley tail portion photographs to inner wall of the pipe, and using wirelessly
Communication apparatus 9 will photograph on transmission of video to computer 15, and the effect and inner wall of the pipe 1 of inner wall of the pipe wax removal are judged with this
Condition in damaged.
The above content is merely illustrative of the invention's technical idea, and protection scope of the present invention cannot be limited with this, every to press
According to technological thought proposed by the present invention, any change done on the basis of technical solution each falls within claims of the present invention
Protection domain within.
Claims (10)
1. a kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage, which is characterized in that include the paraffin remover tank positioned at trolley front end
(6) and the wax storage (18) positioned at trolley rear end remote controllers (7), are provided between paraffin remover tank (6) and wax storage (18),
Remote controllers (7) are connect with computer (15) for realizing remote control, paraffin remover tank (6), remote controllers (7) and storage wax
Telescopic support arm (19) is respectively arranged at left and right sides of tank (18), the external part of each support arm (19) is respectively arranged with
Crawler belt (8), support arm (19) realizes that trolley is moved in inner wall of the pipe for driving crawler belt (8) to be connect with inner wall of the pipe (1), by remote
The battery compartment (10) being arranged on range controller (7) provides power to crawler belt (8).
2. a kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage according to claim 1, which is characterized in that remote control
The both ends of device (7) are connect with paraffin remover tank (6) and wax storage (18) respectively by universal joint (14), and remote controllers are set on (7)
It is equipped with motor (17), remote controllers (7) realize moving forward and backward for trolley for drive motor (17) positive and negative rotation.
3. a kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage according to claim 2, which is characterized in that remote control
Wireless telecommunications system (9) is provided on device (7), wireless telecommunications system (9) is used for and computer (15) is wirelessly connected, battery compartment
(10) it is used to provide power to wireless telecommunications system (9) and motor (17).
4. a kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage according to claim 1, which is characterized in that paraffin remover tank
(6) front end is provided with high-pressure pump (5), and high-pressure pump (5) front end is provided with nozzle disc (3), and high-pressure pump (5) is used for paraffin remover
It is sprayed from nozzle disc (3), the front end of nozzle disc (3) is provided with ultrasonic probe (2), and ultrasonic probe (2) is for detecting
The wax deposition position of inner wall of the pipe (1).
5. a kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage according to claim 4, which is characterized in that high-pressure pump
(5), nozzle disc (3) and ultrasonic probe (2) are connect through remote controllers (7) with computer (15) respectively, computer (15)
High-pressure pump (5), nozzle disc (3) and ultrasonic probe (2) are controlled respectively by remote controllers (7).
6. a kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage according to claim 5, which is characterized in that battery compartment
(10) it is connect respectively with nozzle disc (3) and high-pressure pump (5), for providing electric energy.
7. a kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage according to claim 1, which is characterized in that wax storage
(18) rear end is provided with video camera (16), and video camera (16) is connect with remote controllers (7), and the information for that will acquire is through remote
Range controller (7) is sent to computer (15), and computer (15) is for judging inner wall of the pipe (1) wax removal effect and inner wall of the pipe
(1) condition in damaged.
8. a kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage according to claim 7, which is characterized in that wax storage
(18) side is provided with dust catcher (12), be provided on dust catcher (12) cleaning sieve (11), clean sieve (11) external part with
Inner wall of the pipe (1) connects, and dust catcher (12) is connect with remote controllers (7), for inhaling the wax to fall off in inner wall of the pipe (1)
In into wax storage (18).
9. a kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage according to claim 8, which is characterized in that wax storage
(18) the other side is provided with overflow-proof controller (13), and overflow-proof controller (13) is connect with remote controllers (7).
10. a kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage according to claim 8, which is characterized in that battery compartment
(10) it is connect respectively with dust catcher (12), overflow-proof controller (13) and video camera (16), for providing electric energy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810380287.3A CN108687070A (en) | 2018-04-25 | 2018-04-25 | A kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810380287.3A CN108687070A (en) | 2018-04-25 | 2018-04-25 | A kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108687070A true CN108687070A (en) | 2018-10-23 |
Family
ID=63845759
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810380287.3A Pending CN108687070A (en) | 2018-04-25 | 2018-04-25 | A kind of in-service petroleum pipeline inner wall paraffin removal intelligent carriage |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108687070A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110695015A (en) * | 2019-10-28 | 2020-01-17 | 成秀东 | Intelligent pipeline dredging robot |
| CN110773522A (en) * | 2019-07-16 | 2020-02-11 | 中国石油大学(华东) | Paraffin cleaning operation pipeline robot |
| CN113289989A (en) * | 2021-07-27 | 2021-08-24 | 江苏瑞冠智能科技有限公司 | Robot for cleaning inside of equipment based on visual detection function |
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| CN206935954U (en) * | 2017-06-27 | 2018-01-30 | 成都聚深科技有限责任公司 | A kind of combination paraffin removal instrument of oil pipe inside and outside wall |
| CN107661889A (en) * | 2017-10-16 | 2018-02-06 | 南安市永腾技术咨询有限公司 | It is a kind of that the plant equipment that pipeline is derusted and rust bits are collected is used for based on Internet of Things |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113289989A (en) * | 2021-07-27 | 2021-08-24 | 江苏瑞冠智能科技有限公司 | Robot for cleaning inside of equipment based on visual detection function |
| CN113289989B (en) * | 2021-07-27 | 2021-10-01 | 江苏瑞冠智能科技有限公司 | Robot for cleaning inside of equipment based on visual detection function |
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