CN108684916A - The production equipment and production technology of moisture-proof ice cream sandwich - Google Patents

The production equipment and production technology of moisture-proof ice cream sandwich Download PDF

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Publication number
CN108684916A
CN108684916A CN201710219731.9A CN201710219731A CN108684916A CN 108684916 A CN108684916 A CN 108684916A CN 201710219731 A CN201710219731 A CN 201710219731A CN 108684916 A CN108684916 A CN 108684916A
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CN
China
Prior art keywords
ice cream
biscuit
chocolate
cream
piece
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Granted
Application number
CN201710219731.9A
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Chinese (zh)
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CN108684916B (en
Inventor
谷晓青
温红瑞
张冲
宋文斌
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Inner Mongolia Yili Industrial Group Co Ltd
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Inner Mongolia Yili Industrial Group Co Ltd
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Priority to CN201710219731.9A priority Critical patent/CN108684916B/en
Publication of CN108684916A publication Critical patent/CN108684916A/en
Application granted granted Critical
Publication of CN108684916B publication Critical patent/CN108684916B/en
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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/04Production of frozen sweets, e.g. ice-cream
    • A23G9/22Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups
    • A23G9/24Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups for coating or filling the products
    • A23G9/245Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups for coating or filling the products for coating the products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/04Production of frozen sweets, e.g. ice-cream
    • A23G9/14Continuous production
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/04Production of frozen sweets, e.g. ice-cream
    • A23G9/22Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

Abstract

The present invention proposes a kind of production equipment and production technology of moisture-proof ice cream sandwich, it is related to a kind of icecream production field, the production equipment of the moisture-proof ice cream sandwich includes the multiple pallets of conveyer belt and setting on the conveyor belt, multiple pallets are arranged along the traffic direction interval of conveyer belt, and production equipment further includes installation above conveyer belt and along the preposition biscuit dispenser of the traffic direction of conveyer belt sequence setting, the biscuit dispenser of the first chocolate cream extrusion device, ice cream dispenser, the second chocolate cream extrusion device, postposition.The production equipment and production technology of the moisture-proof ice cream sandwich can prevent the biscuit moisture absorption in ice cream sandwich from softening.

Description

The production equipment and production technology of moisture-proof ice cream sandwich
Technical field
The present invention relates to a kind of icecream production field, more particularly to the production equipment of a kind of moisture-proof ice cream sandwich and Production technology.
Background technology
There are many kinds of classes for commercial sandwich ice cream, but its shape is substantially upper layer and lower layer biscuit, centre folder ice cream Milk material;Ideally, when consumer eats ice cream sandwich, biscuit therein is crisp, dry and comfortable, very agreeable to the taste;But by In the equipment and technique the problem of, many sandwich product biscuits are in direct contact with ice cream on the market, and biscuit is easy to The moisture absorption softens, and leads to taste bad.
The process equipment of conventional ice cream sandwich is broadly divided into belt-type sandwich production equipment and rotating disc type sandwich Production equipment.
Belt-type sandwich equipment uses ordinary crossing production line, ice cream to be configured to strip, and biscuit is comparison rule Shape, no gap is arranged in order between biscuit and biscuit.Ice cream milk material is horizontal to be extruded into strip, and upper and lower surface is manually pasted Close biscuit, it is artificial rub with the hands it is disconnected, fitting, rub disconnected with the hands during biscuit be displaced, the possibility of fragmentation it is larger because will be in biscuit table Face applies active force.Its production process carries out on belt conveyor, and ice cream former produces ice cream milk material, ice cream milk Material is fallen after the outlet of ice cream former output on the belt of belt conveyor, and is operated forward with belt, and backplate makes cake It is dry to be attached on ice cream milk material.After by the range of backplate, ice river in Henan Province can be cut off by way of artificial or push plate Leaching material, in the product shaping after freezing.Since manual type or push plate mode are required to apply active force on biscuit surface, into And the biscuit for comparing hard is selected, the mouthfeel of ice cream sandwich is influenced, also, due in the production process and after forming In product, ice cream and biscuit are in direct contact, and are also resulted in biscuit to be easy the moisture absorption and are softened, taste bad.
Rotating disc type sandwich equipment, is that biscuit is placed in chute, has the tendency that slide downward, plate push biscuit downward Sliding, it is Nian Jie with ice cream milk material, it falls in the U-lag of interval turntable;Later, interval turntable starts 45 degree of rotation.Drive cake Capable person's ice cream milk material is cut off;In this way, a sandwich product shapes, is carried on plate and prepare next action.By above-mentioned production Process is it is recognized that while rotating disc type sandwich equipment substitutes artificial fitting biscuit using machine, but biscuit is also direct with ice cream Contact, it can still cause the biscuit moisture absorption to soften, taste bad.
In consideration of it, the present inventor develops one kind according to the production design experience for being engaged in this field and related field for many years The production equipment and production technology of moisture-proof ice cream sandwich, it is of the existing technology to solve the problems, such as.
Invention content
The object of the present invention is to provide a kind of production equipments and production technology of moisture-proof ice cream sandwich, can prevent three The biscuit moisture absorption softens in Mingzhi's ice cream.
In order to achieve the above objectives, the present invention proposes a kind of production equipment of moisture-proof ice cream sandwich, wherein the production Equipment includes conveyer belt and multiple pallets for being arranged on the conveyer belt, and multiple pallets are along the operation side of the conveyer belt It is arranged to interval, the production equipment further includes being mounted on above the conveyer belt and along the traffic direction of conveyer belt sequence It is arranged:
Preposition biscuit dispenser distributes first piece of biscuit to the pallet;
First chocolate cream extrusion device squeezes out the first chocolate cream to the upper surface of first piece of biscuit;
Ice cream dispenser distributes ice cream piece to first piece of biscuit;
Second chocolate cream extrusion device squeezes out the second chocolate cream to the upper surface of the ice cream piece;
The biscuit dispenser of postposition distributes second piece of biscuit to the ice cream on piece.
The production equipment of moisture-proof ice cream sandwich as described above, wherein the biscuit dispenser includes sleeve, blanking Slot and cylinder, the sleeve are the cylindrical body of inner cavity up and down, and the charging conduit is arranged in the bottom end of the sleeve, described to fall The open-top of hopper is connected with the inner cavity, and the charging conduit is equipped with the bottom plate that can be opened and closed, and the cylinder pushes away The direction of motion that the charging conduit is moved along the conveyer belt moves back and forth.
The production equipment of moisture-proof ice cream sandwich as described above, wherein the ice cream dispenser includes accommodating cylinder With separation blanking mechanism, the accommodating cylinder is vertically arranged and has inner cavity up and down, the separation blanking mechanism include by Up to two blanking components of the setting of lower sequence and alternating movement, there is interval between two blanking components, be located above The blanking component be mounted on the accommodating cylinder bottom end.
The production equipment of moisture-proof ice cream sandwich as described above, wherein the blanking component includes actuator and two The horizontally disposed barrier plate of block, two pieces of barrier plates are separately positioned on the opposite both sides of the accommodating cylinder and can be in the drivings It is stretched to simultaneously below the accommodating cylinder under the driving of part and closes the bottom end of the accommodating cylinder.Moisture-proof sandwich as described above The production equipment of ice cream, wherein the bottom of the first chocolate cream extrusion device is equipped with the first chocolate cream discharging gate, institute The shape for stating the first chocolate cream discharging gate is similar to the shape of the biscuit, and the area of the first chocolate cream discharging gate is / to eight/10th of the biscuit area.
The production equipment of moisture-proof ice cream sandwich as described above, wherein the second chocolate cream extrusion device Bottom is equipped with the second chocolate cream discharging gate, and the shape of the second chocolate cream discharging gate is similar to the shape of the biscuit, The area of the second chocolate cream discharging gate is less than 1/10th of the biscuit area.
The production equipment of moisture-proof ice cream sandwich as described above, wherein the production equipment further includes ice cream piece Process units, the ice cream piece process units include ice cream conveyer belt and above the ice cream conveyer belt and edge The traffic direction sequence setting of the ice cream conveyer belt:
Ice cream former, bottom are equipped with ice cream discharging gate and cutting arch wire mechanism, the cutting arch wire mechanism setting It is cut off in the lower section of the discharging gate and by the ice cream milk material squeezed out by the discharging gate, the ice cream milk after being cut off Material is sliced as ice cream and falls on the ice cream conveyer belt;
Chocolate coating machine, the surface that chocolate is coated on to the ice cream slice form the institute with chocolate coating State ice cream piece.
The present invention also proposes a kind of production technology of moisture-proof ice cream sandwich, wherein by such as claim 1 to 7 The production equipment of moisture-proof ice cream sandwich described in any one produces ice cream sandwich, and the production technology includes:
Step 1, first piece of biscuit is placed on described in the conveyer belt by the preposition biscuit dispenser In pallet;
Step 2, by the first chocolate cream extrusion device first is squeezed out to the upper surface of first piece of biscuit ingeniously Gram force sauce, first chocolate cream form the first chocolate cream layer in the upper surface of first piece of biscuit;
Step 3, the ice cream piece is distributed to first piece of biscuit by the ice cream dispenser, the ice River in Henan Province leaching piece is covered in the upper surface of the first chocolate cream layer;
Step 4, the second chalk is squeezed out to the upper surface of the ice cream piece by the second chocolate cream extrusion device Power sauce, second chocolate cream form the second chocolate cream layer in the upper surface of the ice cream piece;
Step 5, second piece of biscuit is placed on by the ice cream on piece shape by the biscuit dispenser of postposition At the ice cream sandwich.
The production technology of moisture-proof ice cream sandwich as described above, wherein the viscosity of first chocolate cream is 800cp-1000cp, first chocolate cream being extruded contact in 2~5 seconds with the ice cream piece.
The production technology of moisture-proof ice cream sandwich as described above, wherein the viscosity of second chocolate cream is 1000cp-1200cp, second chocolate cream being extruded contact in 2~5 seconds with second piece of biscuit.
The production technology of moisture-proof ice cream sandwich as described above, wherein the production technology further includes:
Step 6, the ice cream milk material is made to become ice ice cream milk material cutting forming by the ice cream former River in Henan Province leaching slice, the surface that chocolate is coated on to the ice cream slice by the chocolate coating machine are formed with chocolate The ice cream piece of coating.
Compared with prior art, the invention has the characteristics that and advantage:
The present invention forms the first chocolate cream layer by the first chocolate cream extrusion device in the upper surface of first piece of biscuit, By the second chocolate cream extrusion device the second chocolate cream layer is formed in the upper surface of ice cream piece so that first piece of biscuit, Second piece of biscuit is separated by the first chocolate cream layer and the second chocolate cream layer with ice cream piece respectively, avoids first piece Biscuit, second piece of biscuit and ice cream piece are in direct contact so that first piece of biscuit, second piece of biscuit can not be directly from ice cream pieces Locate the moisture absorption, ensure that first piece of biscuit, second piece of biscuit can continue to keep crisp, solve commercial sandwich ice cream biscuit The case where easy moisture absorption softens, taste bad
Description of the drawings
Attached drawing described here is only used for task of explanation, and is not intended to limit model disclosed by the invention in any way It encloses.In addition, the shape and proportional sizes etc. of each component in figure are only schematical, it is used to help the understanding of the present invention, and It is not the specific shape and proportional sizes for limiting each component of the present invention.Those skilled in the art under the teachings of the present invention, can Implement the present invention to select various possible shapes and proportional sizes as the case may be.
Fig. 1 is the structural schematic diagram of the production equipment of moisture-proof ice cream sandwich proposed by the present invention;
Fig. 2 is the structural schematic diagram (one) of ice cream dispenser in the present invention;
Fig. 3 is the structural schematic diagram (two) of ice cream dispenser in the present invention;
Fig. 4 is the structural schematic diagram (three) of ice cream dispenser in the present invention;
Fig. 5 is the structural schematic diagram (four) of ice cream dispenser in the present invention;
Fig. 6 is the structural schematic diagram of ice cream piece process units in the present invention;
Fig. 7 is the structural schematic diagram of ice cream sandwich in the present invention.
Reference sign:
100 production equipments;110 conveyer belts;
120 pallets;130 preposition biscuit dispensers;
140 first chocolate cream extrusion devices;150 ice cream dispensers;
151 accommodating cylinders;152 separation blanking mechanisms;
153 blanking components;154 blanking components;
160 second chocolate cream extrusion devices;The biscuit dispenser of 170 postpositions;
180 icecream production devices;181 ice cream conveyer belts;
182 ice cream formers;1821 ice cream discharging gates;
1822 cutting arch wire mechanisms
183 chocolate coating machines;10 sleeves;
20 charging conduits;30 cylinders;
40 pushing blocks;80 barrier plates;
90 barrier plates;200 biscuits;
201 first chocolate cream layers;300 ice cream pieces;
301 second chocolate cream layers;310 ice creams are sliced;
320 chocolate coatings;400 biscuits.
Specific implementation mode
With reference to the drawings and the description of the specific embodiments of the present invention, the details of the present invention can clearly be understood.But It is the specific implementation mode of invention described herein, is only used for explaining the purpose of the present invention, and cannot understands in any way At being limitation of the present invention.Under the teachings of the present invention, technical staff is contemplated that the arbitrary possible change based on the present invention Shape, these are regarded as belonging to the scope of the present invention.
It please refers to Fig.1, Fig. 7, the production equipment 100 of moisture-proof ice cream sandwich proposed by the present invention includes conveyer belt 110 With the multiple pallets 120 being arranged on conveyer belt 110, multiple pallets 120 are arranged along the traffic direction interval of conveyer belt 110, raw Production equipment 100 further includes being mounted on 110 top of conveyer belt and along the preposition biscuit of the traffic direction of conveyer belt 110 sequence setting Distributor 130, the first chocolate cream extrusion device 140, ice cream dispenser 150, the second chocolate cream extrusion device 160 and after The biscuit dispenser 170 set.Wherein, preposition biscuit dispenser 130 will be in first piece of distribution to pallet 120 of biscuit 200;First Chocolate cream extrusion device 140 distributes the first chocolate cream to the upper surface of first piece of biscuit 200;Ice cream dispenser 150 will In the distribution to first piece of biscuit 200 of ice cream piece 300;Second chocolate cream extrusion device 160 is to the upper surface of ice cream piece 300 Distribute the second chocolate cream;The biscuit dispenser 170 of postposition will be in second piece of distribution to ice cream piece 300 of biscuit 400.
The invention also provides a kind of production technologies of moisture-proof sandwich, and sandwich ice river in Henan Province is produced by production equipment 100 Leaching, the production technology include:
Step 1, first piece of biscuit 200 is placed on to the pallet 120 of conveyer belt 110 by preposition biscuit dispenser 130 It is interior;
Step 2, by the first chocolate cream extrusion device 140 the first chalk is distributed to the upper surface of first piece of biscuit 200 Power sauce, the first chocolate cream form the first chocolate cream layer 201 in the upper surface of first piece of biscuit 200;
Step 3, ice cream piece 300 is distributed to first piece of biscuit 200 by ice cream dispenser 150, ice cream piece 300 are covered in the upper surface of the first chocolate cream layer 201;
Step 4, by the second chocolate cream extrusion device 160 the second chocolate is distributed to the upper surface of ice cream piece 300 Sauce, the second chocolate cream form the second chocolate cream layer 301 in the upper surface of ice cream piece 300;
Step 5, second piece of biscuit 400 is placed on ice cream piece 300 by the biscuit dispenser of postposition 170 and forms three Mingzhi's ice cream.
In the present invention, by the first chocolate cream extrusion device 140 first is formed in the upper surface of first piece of biscuit 200 Chocolate cream layer 201 forms the second chocolate by the second chocolate cream extrusion device 160 in the upper surface of ice cream piece 300 Sauce layer 301 so that first piece of biscuit, 200, second pieces of biscuits 400 pass through the first chocolate cream layer 201 and the second chocolate respectively Sauce layer 301 is separated with ice cream piece 300, and it is direct with ice cream piece 300 to avoid first piece of biscuit, 200, second pieces of biscuits 400 Contact so that first piece of biscuit, 200, second pieces of biscuits 400 can not ensure that first piece directly from the moisture absorption from ice cream piece 300 200, second pieces of biscuits 400 of biscuit can continue to keep crisp, solve commercial sandwich ice cream biscuit and be easy moisture absorption softening, The case where taste bad;Also, in the ice cream sandwich product made in this way, the biscuit for being located at outside is crisp, is located at centre Chocolate it is crisp, it is soft to be located at the inside ice cream, the mouthfeel very abundant of product.Meanwhile biscuit can use waffle, cake piece It is made etc. crisp frangible auxiliary material, chocolate cream can also select a variety of different tastes, and then produce the three of a variety of mouthfeels Mingzhi's ice cream considerably increases alternatively, it is also possible to the chocolate creams that are different and selecting different colours according to the category of chocolate The pattern of ice cream sandwich.
In the present invention, pass through preposition biscuit dispenser 130, the biscuit dispenser of ice cream dispenser 150 and postposition 170 stack first piece of biscuit 200, ice cream piece 300 and second piece of 400 sequence of biscuit the form to form sandwich, rather than First apply external force to biscuit in the prior art again to cut off ice cream milk material by biscuit;It just greatly reduces and was producing in this way The stress of biscuit in journey, avoids the fragmentation of biscuit, reduces the defect ware rate of product, greatly improve product quality and Yield.Simultaneously as biscuit stress is smaller in process of production so that biscuit can use waffle, cake piece etc. crisp frangible Auxiliary material, the mouthfeel of biscuit more soft technique can also be chosen so that during making biscuit, to increase biscuit Palatability, rather than the hard prior art of biscuit must be used, be greatly enriched the pattern and pattern of product.
In an optional example of the invention, as shown in Figure 1, the biscuit of preposition biscuit dispenser 130 and postposition point The structure of orchestration 170 is identical, includes sleeve 10, charging conduit 20 and cylinder 30, and sleeve 10 is cylindrical body up and down, With the inner cavity that can accommodate biscuit, the cross-sectional shape of the inner cavity can be identical as the shape of biscuit;The setting of charging conduit 20 is covering The bottom end of cylinder 10, the open-top of charging conduit 20 is connected with the inner cavity of sleeve 10, by polylith biscuit by the inner cavity of sleeve 10 Top is sequentially placed into, and polylith biscuit sequence is laminated into pile, and the biscuit for being located at bottom is in charging conduit 20;Charging conduit 20 is equipped with The side wall of the bottom plate that can be opened and closed, charging conduit 20 is installed with pushing block 40 outside, and cylinder 30 passes through pushing block 40 and blanking Slot 20 is connected, and cylinder 30 pushes charging conduit 20 to be moved to precalculated position along the direction of motion of conveyer belt 110.The promotion of cylinder 30 is fallen When hopper 20, the biscuit in charging conduit 20 is taken out of together, after charging conduit 20 reaches precalculated position (open position), falls The bottom plate of hopper 20 is opened, and the designated position immediately below precalculated position is fallen under biscuit (i.e. at the position of pallet 120).Charging conduit The upper limb of 20 side walls is equipped with the packing plate extended backwards to running direction of conveyor belt, and after charging conduit 20 is pushed out, packing plate is located at Biscuit in the underlying barrier sleeve 10 of sleeve 10 continues to fall.
In an optional example, the distance between bottom plate and pallet 120 of charging conduit 20 are less than 5cm, ensure blanking It will not be chipping because of shock when being fallen under the biscuit in slot 20 on pallet 120.
In an optional example, the bottom plate of charging conduit 20 is turnover panel;Or bottom plate can also be pull plate;Certainly, Other forms well known to those skilled in the art may be used in bottom plate, as long as it can be opened and closed.
In an optional example, bottom plate is turnover panel, and bottom plate includes two flap bodies, and two flap bodies distinguish energy It is rotatably mounted on 20 liang of side walls being oppositely arranged of charging conduit, specifically, flap body can rotationally be pacified by rotary components Mounted in the bottom end of side wall, rotary components include two rotary sleeves and a rotation axis, and the axis of rotation axis is parallel to side wall, and two A rotary sleeve compartment of terrain is installed on the bottom surface of side wall, and the both ends of rotation axis can rotationally be inserted into two rotary sleeves respectively It is interior, flap body it is horizontally disposed and it is affixed on the rotating shaft.One end of rotation axis stretches out rotary axle box and is connected with driving device, Driving device drives rotation axis around own axis.Driving device is electrically connected with control system, when driving device receives control After the opening electric signal that system processed is sent out, driving device starts, and rotation axis drives flap body around the axis of rotation axis to the bottom Dynamic, the biscuit being placed in flap body loses support and falls;Later, when driving device receives the reset that control system is sent out After electric signal, driving device is again started up and rotation axis is driven to reset, rotation axis drive flap body around rotation axis axis to Upper swing, turnover panel come back to horizontal position, accept next piece of biscuit.
In an optional example, locating part is equipped in charging conduit 20, which limits biscuit, ensures cake It is dry to be fallen into pallet 120 with fixed orientation.For example, the cross-sectional shape of charging conduit 20 can be designed to the shape with biscuit Unanimously, in this way, the side wall of charging conduit 20 becomes locating part realizes limit to biscuit.
In an optional example of the invention, ice cream dispenser 150 includes accommodating cylinder 151 and separation blanking mechanism 152, accommodating cylinder 151 is vertically arranged and with inner cavity up and down, separation blanking mechanism 152 includes capableing of the two of alternating movement A blanking component 153,154, two blanking components 153,154 are from top to bottom smoothly arranged in the lower section of accommodating cylinder 151, wherein position Blanking component 153 in top is mounted on the bottom end of accommodating cylinder 151, blanking component 154 be arranged the lower section of blanking component 153 simultaneously There is interval with blanking component 153, and the interval needs the thickness more than ice cream piece 300.
In an optional example of the invention, as shown in Figures 2 to 5, blanking component 153 including actuator (in figure not Show) and two pieces of horizontally disposed barrier plates 90, two pieces of barrier plates 90 are separately positioned on the opposite both sides of accommodating cylinder 151 and can be 151 lower section of accommodating cylinder is stretched under the driving of actuator simultaneously to close the bottom end of accommodating cylinder 151 and remove simultaneously and will house It opens the bottom end of cylinder 151.That is, two pieces of barrier plates 90 can be stretched in the projection of 151 vertical direction of accommodating cylinder simultaneously by accommodating cylinder 151 bottom end is closed, and can be moved out above-mentioned projection simultaneously and be opened the bottom end of accommodating cylinder 151;Specifically, when two pieces of resistances Baffle 90 stretches in the projection of 151 vertical direction of accommodating cylinder (151 lower section of accommodating cylinder), and blanking component 153 is in and closes shape afterwards State, barrier plate 90 stop that the ice cream piece 300 above it falls;When two pieces of barrier plates 90 move out 151 vertical direction of accommodating cylinder Projection after blanking component 153 it is in the open state, ice cream piece 300 loses the support of barrier plate 90 and falls.Blanking component 154 include actuator (not shown) and two pieces of horizontally disposed barrier plates 80, the structure and operation principle of blanking component 154 With blanking component 153 is essentially identical is no longer repeated herein.
In a working cycles, as shown in Figures 2 to 5, two blanking components 153,154 of blanking mechanism 152 are detached Alternating movement, detailed process are as follows:
Step A is wait state, as shown in Fig. 2, blanking component 153 is in the open state, blanking component 154, which is in, closes State is supported in the upper surface of two barrier plates 80 of blanking component 154 positioned at the ice cream piece of bottom.
Step B is preparation state, as shown in figure 3, blanking component 153 is closed at this time, barrier plate 90 is inserted into the ice of bottom River in Henan Province drenches between piece and ice cream piece adjacent above it, and blanking component 154 is still in closed state.
Step C is blanking state, as shown in figure 4, two pieces of barrier plates 80 are displaced outwardly, blanking component 154 is opened, bottom Ice cream piece fall, and its adjacent ice cream piece in top remains stationary as under the support of barrier plate 90.
Step D is completion status, as shown in figure 5, blanking component 154 is closed, ice cream piece is waited for fall.
Next working cycles are just to revert to step A, and blanking component 153 is opened, and the ice cream piece housed in cylinder 151 falls Onto the barrier plate 80 of blanking component 154.
In an optional example of the invention, as shown in fig. 6, the production equipment 100 of moisture-proof ice cream sandwich is also wrapped Ice cream piece process units 180 is included, ice cream piece process units 180 is defeated including ice cream conveyer belt 181 and mounted on ice cream It send 181 top of band and the ice cream former 182 and chocolate being arranged along the traffic direction of ice cream conveyer belt 181 sequence is coated with Machine 183,182 bottom of ice cream former are equipped with ice cream discharging gate 1821 and cutting arch wire mechanism 1822, cutting arch wire mechanism 1822 are set to the lower section of ice cream discharging gate 1821 and cut off the ice cream milk material squeezed out by ice cream discharging gate 1821, quilt Ice cream milk material after cut-out becomes ice cream slice 310 and falls on ice cream conveyer belt 181;Chocolate coating machine 183 The surface that chocolate is coated on to ice cream slice 310 forms the ice cream piece 300 with chocolate coating 320.Wherein, at least It is covered with chocolate coating 320 in the upper and lower surface of ice cream slice 310, it is preferable that as shown in Figure 6, Figure 7, ice river in Henan Province The outer surface of leaching slice 310 is all covered with chocolate coating 320.Chocolate coating 320 wraps ice cream slice 310 completely Wrap up in, the mouthfeel of ice cream softness can either be kept, and can prevent ice cream from directly being contacted with biscuit, further prevent biscuit by Tide.
Technique proposed by the present invention further includes step 6, is made ice cream milk material cutting forming by ice cream former 182 Ice cream milk material becomes ice cream and is sliced 310, and chocolate is coated on ice cream slice 310 by chocolate coating machine 183 Surface forms the ice cream piece 300 with chocolate coating 320.Manufactured ice cream piece 300 can be by manually or mechanically Mode is put into the accommodating cylinder 151 of ice cream dispenser 150 and is laminated in a pile, and ice cream piece 300 is placed into accommodating cylinder 151 Specific method be the prior art herein without repeating.
300 surface smoother of ice cream piece with chocolate coating 320, is not easy to be bonded in one with biscuit 200,400 Rise, and squeeze out first piece of 200 upper surface of biscuit the first chocolate cream, squeeze out in the second skilful of 300 upper surface of ice cream piece Gram force sauce all has certain mobility, can spread certain area in a small range, be applied convenient for biscuit 200,400 and chocolate Layer 320 is pasted.
In the present invention, the shape of the shape and biscuit of the cross section of the ice cream discharging gate 1821 of ice cream former 182 Shape is identical (under normal circumstances, to be clamped in the shape of first piece of biscuit 200 and second piece of biscuit 400 of 300 both sides of ice cream piece It is identical) so that the shape of ice cream piece 300 after molding and the shape of first piece of biscuit 200 and the shape of second piece of biscuit 400 It is identical so that more easily pairing is neat for first piece of biscuit 200, ice cream piece 300 and second piece of biscuit 400, reduces dislocation Phenomenon improves going out into for integral product.
In an optional example of the invention, the area of the cross section of ice cream discharging gate 1821 is less than biscuit upper surface Area, i.e. the size of ice cream discharging gate 1821 is smaller than biscuit edge, in this way, by ice cream discharging gate 1821 squeeze out and be molded Ice cream slice it is more smaller than biscuit, do not overflow biscuit, while again will not be smaller than biscuit too many, sense organ is relatively good. In one optional example, the size of ice cream discharging gate 1821 is smaller 4mm than biscuit edge to 6mm, i.e., when ice cream discharging gate When the central point of 1821 cross section is overlapped with the central point of biscuit, the edge of 1821 cross section of ice cream discharging gate and biscuit The distance between edge is 4mm to 6mm.
In the present invention, biscuit can be simple rectangle biscuit or square biscuit;Biscuit may be special-shaped cake It is dry.Abnormity can be ellipse, five-pointed star, heart, cartoon shape etc..For example, biscuit can oval or biscuit can be Pentalpha or biscuit can be with irregular shapes or for other any shapes.The shape of 1821 cross section of ice cream discharging gate It is identical as the shape of biscuit, or the shapes such as ellipse, five-pointed star, heart, cartoon, then it is right by cutting arch wire mechanism 1822 The ice cream milk material cut-out squeezed out by the ice cream discharging gate 1821, can excision forming go out ice river in Henan Province identical with biscuit shape Leaching slice, and then obtain ice cream piece identical with biscuit shape 300.In this way, diversified sandwich ice can be produced River in Henan Province drenches, and considerably increases the pattern of ice cream sandwich.
In an optional example of the invention, as shown in Figure 1, pallet 120 is is opened on conveyer belt 110 and to recessed Sunken groove, the shape of the cross section of the groove is identical as the shape of biscuit, in this way, can limit biscuit, ensures to divide Be assigned to first piece of biscuit 200 in pallet 120 is located at fixed position, subsequently to place ice cream piece 300 and second piece of cake Dry 400 can be with its accurate alignment.In an optional example of the invention, the inner wall of pallet 120 and setting are in the pallet 120 There is gap, the distance in the gap is 2mm, that is, pallet 120 (groove) is than the edge of biscuit between the edge of interior biscuit Big 2mm, in this way, being put into pallet 120 convenient for biscuit, meanwhile, and can be convenient for fixing the position of first piece of biscuit 200.
In an optional example of the invention, as shown in Figure 1, the depth (i.e. the depth of groove) of pallet 120 is less than the The thickness of one piece of biscuit 200 takes out convenient for freezing rear integral product.
In an optional example of the invention, the bottom of the first chocolate cream extrusion device 140 is equipped with the first chocolate The shape of sauce discharging gate, the first chocolate cream discharging gate is similar to the shape of biscuit, and the area of the first chocolate cream discharging gate is / to eight/10th of biscuit area.
In an optional example of the invention, the bottom of the second chocolate cream extrusion device 160 is equipped with the second chocolate The shape of sauce discharging gate, its cross section of the second chocolate cream discharging gate is similar to the shape of biscuit, the discharging of the second chocolate cream The area of mouth is less than 1/10th of biscuit area.Compared with the first chocolate cream, the second chocolate cream be extruded after first with The chocolate coating 320 on 300 surface of ice cream piece contacts, chocolate coating 320 with respect to biscuit want it is smooth very much so that second is skilful Gram force sauce is easier to flow, and then needs the appropriate area for reducing by the second chocolate cream discharging gate, avoids the second chalk squeezed out Power sauce is excessive and flows out the upper surface of ice cream piece 300.
The shape and biscuit of the shape of first chocolate cream discharging gate cross section and the second chocolate cream discharging gate cross section Shape it is similar, convenient for the first chocolate cream being expressed on biscuit 200, the second chocolate being expressed on ice cream piece 300 Sauce forms sheet, is not only easy to paste in this way, but also is not easy to flow to outside biscuit.
In an optional example of the invention, the viscosity of the first chocolate cream is 800cp-1000cp, the be extruded One chocolate cream carries out contact moudling within 2~5 seconds with ice cream piece 300, and the time, which has grown the first chocolate cream, to be flow to The outside of first piece of biscuit 200, the time is too short, and the first chocolate cream has little time to spread, and adhering effect is bad, be formed simultaneously One chocolate cream layer is too thick also to influence product entirety mouthfeel.
In an optional example of the invention, the viscosity of the second chocolate cream is 1000cp-1200cp, the be extruded Two chocolate creams are contacted in 2~5 seconds with second piece of biscuit 400, are completed integral product and are made.
The production process of moisture-proof ice cream sandwich proposed by the present invention is as follows:
Pallet 120 is run together with conveyer belt 110, and along the traffic direction of conveyer belt 110, pallet 120 passes through first successively Operating position, the second operating position, third operating position, the 4th operating position and the 5th operating position, wherein the first working position The underface in the precalculated position of preposition its charging conduit 20 of biscuit dispenser 130 is set, it is skilful that the second operating position is located at first The underface of its the first chocolate cream discharging gate of gram force sauce extrusion device 140, third operating position are in ice cream dispenser 150 It detaches the underface of blanking mechanism 152, and the 4th operating position is in the second chocolate of the second chocolate cream extrusion device 160 The underface of sauce discharging gate, the 5th operating position are being in the precalculated position of the biscuit dispenser 170 of postposition its charging conduit 20 just Lower section.
Step 1, after the operation to the first operating position of pallet 120, conveyer belt 110 is out of service, and pallet 120 is static, at this point, The bottom plate of charging conduit 20 is opened, and first piece of biscuit 200 in charging conduit 20 is fallen in pallet 120;
Step 2, conveyer belt 110 continues to run with and drives the operation of pallet 120 to the second operating position, and pallet 120 is run extremely Behind second operating position, conveyer belt 110 is out of service again, and pallet 120 is static, and the first chocolate cream extrusion device 140 receives Signal turns on the switch, and squeezes out the first chocolate cream to the upper surface of first piece of biscuit 200, the first chocolate cream is in first piece of biscuit 200 upper surface forms the first chocolate cream layer 201;
Step 3, conveyer belt 110 continues to run with and drives the operation of pallet 120 to third operating position, and pallet 120 is run extremely Behind third operating position, conveyer belt 110 is out of service again, and pallet 120 is static, and ice cream dispenser 150 is by ice cream piece 300 On distribution to first piece of biscuit 200, ice cream piece 300 is covered in the upper surface of the first chocolate cream layer 201;
Step 4, conveyer belt 110 continues to run with and drives the operation of pallet 120 to the 4th operating position, and pallet 120 is run extremely Behind 4th operating position, conveyer belt 110 is out of service again, and pallet 120 is static, and the second chocolate cream extrusion device 160 receives Signal turns on the switch, and squeezes out the second chocolate cream to the upper surface of ice cream piece 300, the second chocolate cream is in ice cream piece 300 Upper surface formed the second chocolate cream layer 301;
Step 5, conveyer belt 110 continues to run with and drives the operation of pallet 120 to the 5th operating position;Pallet 120 is the 5th Operating position is static again, and second piece of biscuit 400 falls on ice cream piece 300 and be covered in the upper of the second chocolate cream layer 301 Entire production process is completed on surface.
By control system, in synchronization, the first operating position, the second operating position, third operating position, the 4th work Make there is pallet 120 to reach at position and the 5th operating position, preposition biscuit dispenser 130, the first chocolate cream squeeze out dress Set 140, ice cream dispenser 150, the second chocolate cream extrusion device 160 and postposition biscuit dispenser 170 and meanwhile act, with And it is existing known technology that the position of first piece of biscuit 200, ice cream piece 300 and second piece of biscuit 400, which is accurately positioned, Herein without repeating.
For explaining in detail for the respective embodiments described above, purpose, which is only that, explains the present invention, in order to be able to More fully understand the present invention, still, these descriptions cannot with any explanation at being limitation of the present invention, in particular, Each feature described in different embodiments mutually can also be combined arbitrarily, to form other embodiment, in addition to having Opposite description is specified, these features should be understood to can be applied in any one embodiment, and be not limited merely to Described embodiment.

Claims (11)

1. a kind of production equipment of moisture-proof ice cream sandwich, which is characterized in that the production equipment includes conveyer belt and setting Multiple pallets on the conveyer belt, multiple pallets are arranged along the traffic direction interval of the conveyer belt, the production Equipment further includes being mounted on above the conveyer belt and along the sequence setting of the traffic direction of the conveyer belt:
Preposition biscuit dispenser distributes first piece of biscuit to the pallet;
First chocolate cream extrusion device squeezes out the first chocolate cream to the upper surface of first piece of biscuit;
Ice cream dispenser distributes ice cream piece to first piece of biscuit;
Second chocolate cream extrusion device squeezes out the second chocolate cream to the upper surface of the ice cream piece;
The biscuit dispenser of postposition distributes second piece of biscuit to the ice cream on piece.
2. the production equipment of moisture-proof ice cream sandwich as described in claim 1, which is characterized in that the biscuit dispenser packet Sleeve, charging conduit and cylinder are included, the sleeve is the cylindrical body of inner cavity up and down, and the charging conduit is arranged in the sleeve Bottom end, the open-top of the charging conduit are connected with the inner cavity, and the charging conduit is equipped with the bottom plate that can be opened and closed, The cylinder pushes the charging conduit to be moved back and forth along the direction of motion of the conveyer belt.
3. the production equipment of moisture-proof ice cream sandwich as described in claim 1, which is characterized in that the ice cream dispenser Including accommodating cylinder and separation blanking mechanism, the accommodating cylinder is vertically arranged and has inner cavity up and down, the separation blanking Mechanism includes two blanking components of sequence setting from top to bottom and alternating movement, between having between two blanking components Every the blanking component being located above is mounted on the bottom end of the accommodating cylinder.
4. the production equipment of moisture-proof ice cream sandwich as claimed in claim 3, which is characterized in that the blanking component includes Actuator and two pieces of horizontally disposed barrier plates, two pieces of barrier plates are separately positioned on the opposite both sides of the accommodating cylinder and energy The bottom end below the accommodating cylinder by the accommodating cylinder is stretched to simultaneously under the driving of the actuator to close.
5. the production equipment of moisture-proof ice cream sandwich as described in claim 1, which is characterized in that first chocolate cream The bottom of extrusion device is equipped with the first chocolate cream discharging gate, shape and the biscuit of the first chocolate cream discharging gate Shape is similar, and the area of the first chocolate cream discharging gate is 1st/1st to eight/10th of the biscuit area.
6. the production equipment of moisture-proof ice cream sandwich as described in claim 1, which is characterized in that second chocolate cream The bottom of extrusion device is equipped with the second chocolate cream discharging gate, shape and the biscuit of the second chocolate cream discharging gate Shape is similar, and the area of the second chocolate cream discharging gate is less than 1/10th of the biscuit area.
7. the production equipment of moisture-proof ice cream sandwich as described in claim 1, which is characterized in that the production equipment is also wrapped Ice cream piece process units is included, the ice cream piece process units includes ice cream conveyer belt and conveyed mounted on the ice cream With top and along the sequence setting of the traffic direction of the ice cream conveyer belt:
Ice cream former, bottom are equipped with ice cream discharging gate and cutting arch wire mechanism, and the cutting arch wire mechanism is set to institute State the lower section of discharging gate and by the ice cream milk material squeezed out by the discharging gate cut off, be cut off after the ice cream milk material at It is sliced and is fallen on the ice cream conveyer belt for ice cream;
Chocolate coating machine, the surface that chocolate is coated on to the ice cream slice form the ice with chocolate coating River in Henan Province drenches piece.
8. a kind of production technology of moisture-proof ice cream sandwich, which is characterized in that pass through any one of such as claim 1 to 7 The production equipment of the moisture-proof ice cream sandwich produces ice cream sandwich, and the production technology includes:
Step 1, first piece of biscuit is placed on to the pallet of the conveyer belt by the preposition biscuit dispenser It is interior;
Step 2, the first chocolate is squeezed out to the upper surface of first piece of biscuit by the first chocolate cream extrusion device Sauce, first chocolate cream form the first chocolate cream layer in the upper surface of first piece of biscuit;
Step 3, the ice cream piece is distributed to first piece of biscuit by the ice cream dispenser, the ice cream Piece is covered in the upper surface of the first chocolate cream layer;
Step 4, the second chocolate cream is squeezed out to the upper surface of the ice cream piece by the second chocolate cream extrusion device, Second chocolate cream forms the second chocolate cream layer in the upper surface of the ice cream piece;
Step 5, second piece of biscuit is placed on by the ice cream on piece by the biscuit dispenser of postposition and forms institute State ice cream sandwich.
9. the production technology of moisture-proof ice cream sandwich as claimed in claim 8, which is characterized in that first chocolate cream Viscosity be 800cp-1000cp, first chocolate cream being extruded contacts in 2~5 seconds with the ice cream piece.
10. the production technology of moisture-proof ice cream sandwich as claimed in claim 8, which is characterized in that second chocolate The viscosity of sauce is 1000cp-1200cp, and second chocolate cream being extruded connects in 2~5 seconds with second piece of biscuit It touches.
11. the production technology of moisture-proof ice cream sandwich as claimed in claim 8, which is characterized in that the production technology is also Including:
Step 6, the ice cream milk material is made to become ice cream ice cream milk material cutting forming by the ice cream former Slice, the surface that chocolate is coated on to the ice cream slice by the chocolate coating machine are formed with chocolate coating The ice cream piece.
CN201710219731.9A 2017-04-06 2017-04-06 Production equipment and production process of dampproof sandwich ice cream Active CN108684916B (en)

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