CN108673134A - The automatic mounting production line of fire extinguisher handle - Google Patents

The automatic mounting production line of fire extinguisher handle Download PDF

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Publication number
CN108673134A
CN108673134A CN201810667506.6A CN201810667506A CN108673134A CN 108673134 A CN108673134 A CN 108673134A CN 201810667506 A CN201810667506 A CN 201810667506A CN 108673134 A CN108673134 A CN 108673134A
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plate
arm
fire extinguisher
pressure gauge
production line
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CN108673134B (en
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牛鸿泽
孙保定
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Xinzheng Donghai Fire Technology Co ltd
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LUBO ENERGY RESOURCES APPARATUS CO Ltd HENAN
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Clamps And Clips (AREA)

Abstract

本发明公开了一种灭火器把手自动安装生产线,包括电机驱动的链条输送机和与其配合设置的压力表拧紧机构、导料管安装机构;链条输送机包括两条平行设置的环形输送链,环形输送链上顺次设置有用于卡固灭火器手压柄的治板,治板上开设有定位孔;与压力表拧紧机构和导料管安装机构相配合的相邻两块治板下方设置有承托板,承托板下方设置有升降板,升降板上设置有穿过承托板并与定位孔相配合的定位销;链条输送机上还设置有位置传感器。本发明大大减轻了工人劳动量,提高了生产效率,非常适应于灭火器自动化生产线的生产节拍。

The invention discloses a production line for automatic installation of fire extinguisher handles, which comprises a chain conveyor driven by a motor, a pressure gauge tightening mechanism and a material guide pipe installation mechanism arranged in conjunction with it; the chain conveyor includes two circular conveyor chains arranged in parallel to convey The chain is sequentially provided with a control plate for clamping the hand pressure handle of the fire extinguisher, and a positioning hole is opened on the control plate; there is a support under the two adjacent control plates that cooperate with the pressure gauge tightening mechanism and the guide tube installation mechanism. A lifting plate is arranged under the supporting plate, and a positioning pin passing through the supporting plate and matching with the positioning hole is arranged on the lifting plate; a position sensor is also arranged on the chain conveyor. The invention greatly reduces the labor load of workers, improves the production efficiency, and is very suitable for the production rhythm of the fire extinguisher automatic production line.

Description

灭火器把手自动安装生产线Fire extinguisher handle automatic installation production line

技术领域technical field

本发明涉及灭火器自动化生产技术领域,尤其是涉及一种灭火器把手自动安装生产线。The invention relates to the technical field of automatic production of fire extinguishers, in particular to a production line for automatic installation of fire extinguisher handles.

背景技术Background technique

灭火器用的把手包括手压柄和安装在手压柄上的压力表、导料管。现有生产中,通常采用人工将压力表、导料管旋拧在手压柄相应的位置处。上述操作费时费力,需要消耗大量的劳动力,且生产效率不高,不能适应灭火器自动化生产线的生产节拍。The handle used by the fire extinguisher includes a hand press handle, a pressure gauge and a feed pipe installed on the hand press handle. In the existing production, the pressure gauge and the feed pipe are usually manually screwed to the corresponding positions of the hand pressure handle. The above-mentioned operation is time-consuming and labor-intensive, requires a large amount of labor, and the production efficiency is not high, so it cannot adapt to the production tempo of the fire extinguisher automatic production line.

发明内容Contents of the invention

本发明提供一种灭火器把手自动安装生产线,目的在于解决现有灭火器把手采用人工装配时效率较低的问题。The invention provides an automatic installation production line for fire extinguisher handles, aiming to solve the problem of low efficiency when the existing fire extinguisher handles are manually assembled.

为实现上述目的,本发明可采取下述技术方案:To achieve the above object, the present invention can take the following technical solutions:

本发明所述的灭火器把手自动安装生产线,包括电机驱动的链条输送机和与其配合设置的压力表拧紧机构、导料管安装机构;所述链条输送机包括两条平行设置的环形输送链,所述环形输送链上顺次设置有用于卡固灭火器手压柄的治板,所述治板上开设有定位孔;与压力表拧紧机构和导料管安装机构相配合的相邻两块治板下方设置有位于环形输送链之间的承托板,所述承托板下方设置有通过定位气缸相连的升降板,所述升降板上设置有穿过承托板并与所述定位孔相配合的定位销;链条输送机上还设置有位置传感器,所述位置传感器的信号输出端与控制器的信号输入端相连,所述控制器的控制输出端与所述电机的控制输入端和所述定位气缸的控制输入端分别相连。The production line for automatic installation of fire extinguisher handles according to the present invention includes a chain conveyor driven by a motor and a pressure gauge tightening mechanism and a material guide pipe installation mechanism arranged in conjunction with it; the chain conveyor includes two ring-shaped conveyor chains arranged in parallel. The circular conveying chain is sequentially provided with a control plate for clamping the hand pressure handle of the fire extinguisher, and a positioning hole is opened on the control plate; two adjacent control plates matched with the pressure gauge tightening mechanism and the guide pipe installation mechanism There is a support plate located between the endless conveyor chains below, and a lifting plate connected by a positioning cylinder is provided below the support plate. positioning pin; the chain conveyor is also provided with a position sensor, the signal output end of the position sensor is connected with the signal input end of the controller, and the control output end of the controller is connected with the control input end of the motor and the positioning The control inputs of the cylinders are connected separately.

所述压力表拧紧机构包括支撑板,所述支撑板上方设置有夹紧气缸,所述夹紧气缸通过浮动接头连接有推杆;支撑板下方设置有与所述推杆同轴的由电机驱动的转轮,所述转轮下方固连有底部带有横向滑竿的门形框,所述横向滑竿上穿设有末端带有水平夹合板的纵向夹臂;推杆穿过支撑板和转轮后与位于所述门形框上方的U形连杆相连,所述U形连杆两端的竖直压杆从门形框顶部穿入后分别通过推臂与所述纵向夹臂铰接相连。The pressure gauge tightening mechanism includes a support plate, a clamping cylinder is arranged above the support plate, and the clamping cylinder is connected with a push rod through a floating joint; The running wheel is fixed below the running wheel with a door-shaped frame with a horizontal sliding rod at the bottom, and the vertical clamping arm with a horizontal plywood at the end is pierced on the horizontal sliding rod; the push rod passes through the support plate and the running wheel Afterwards, it is connected with the U-shaped connecting rod located above the door-shaped frame, and the vertical pressure rods at both ends of the U-shaped connecting rod penetrate through the top of the door-shaped frame and are hingedly connected with the longitudinal clamping arms through push arms respectively.

或者,所述压力表拧紧机构包括支撑板,所述支撑板上方设置有水平转轴,所述水平转轴两端分别设置有传动齿轮和主动锥齿轮,所述传动齿轮与转动气缸驱动的竖直齿条相啮合,所述主动锥齿轮与设置在支撑板上的从动锥齿轮相啮合;所述从动锥齿轮上固连有位于支撑板下方的转轮,所述转轮下方固连有门形框,所述门形框底部的横向导竿上穿设有顶部外侧设置有坡面结构的纵向夹臂,所述纵向夹臂的末端设置有水平夹合板,纵向夹臂之间设置有回位弹簧;从动锥齿轮和转轮内穿设有推杆,所述推杆顶部通过浮动接头与夹紧气缸相连,推杆末端与位于所述门形框上方的U形连杆相连,所述U形连杆两端的竖直压杆穿设在门形框内,且所述竖直压杆末端设置有与纵向夹臂坡面结构相配合的推轮。Alternatively, the pressure gauge tightening mechanism includes a support plate, a horizontal shaft is arranged above the support plate, a transmission gear and a driving bevel gear are respectively provided at both ends of the horizontal shaft, and the transmission gear and the vertical gear driven by the rotating cylinder The driving bevel gear is meshed with the driven bevel gear arranged on the support plate; the driven bevel gear is fixedly connected with a running wheel located under the supporting plate, and a door is fixedly connected below the running wheel Shaped frame, the horizontal guide rod at the bottom of the door-shaped frame is pierced with longitudinal clamping arms with a slope structure on the outside of the top, horizontal clamping plates are provided at the ends of the longitudinal clamping arms, and return bars are provided between the longitudinal clamping arms. position spring; the driven bevel gear and the runner are pierced with a push rod, the top of the push rod is connected with the clamping cylinder through a floating joint, and the end of the push rod is connected with the U-shaped connecting rod located above the door-shaped frame. The vertical pressing rods at both ends of the U-shaped connecting rod are installed in the door-shaped frame, and the ends of the vertical pressing rods are provided with push wheels that match the slope structure of the longitudinal clamping arm.

所述水平夹合板为结构相同的F形板,所述F形板均包括在夹合面上延伸设置的限位臂和矫正臂,所述限位臂和矫正臂的间距为压力表六角连接螺母内接圆直径和所述矫正臂宽度之和,限位臂和矫正臂之间形成一侧开口的方形矫正夹槽,矫正臂外侧形成L形咬合槽;位于左侧的F形板正向设置,位于右侧的F形板倒向设置,拧紧工作状态下,左右两侧的所述方形矫正夹槽交错咬合,每个矫正臂内侧均与压力表六角连接螺母外缘相接,每个矫正臂外侧均与对侧F形板的限位臂内侧相接触。The horizontal plywood is an F-shaped plate with the same structure, and each of the F-shaped plates includes a limiting arm and a correcting arm extending on the clamping surface, and the distance between the limiting arm and the correcting arm is a pressure gauge hexagonal connection. The sum of the diameter of the inscribed circle of the nut and the width of the correction arm, a square correction clip groove with one side open is formed between the limit arm and the correction arm, and an L-shaped occlusal groove is formed on the outside of the correction arm; the F-shaped plate on the left is positive Setting, the F-shaped plate on the right side is set upside down, under the tightened working state, the square correction clip grooves on the left and right sides are staggered and occluded, and the inner side of each correction arm is connected with the outer edge of the hexagonal connection nut of the pressure gauge. The outside of the correcting arm is in contact with the inside of the limit arm of the contralateral F-shaped plate.

所述导料管安装机构包括设置有料仓的工作台,所述料仓包括底部为坡面结构的储料槽和竖向连接在坡面最低处的单管导料槽,所述单管导料槽后侧设置有水平气缸驱动的与导料管直接接触的推料板,单管导料槽的前面板底部铰接有单管送料挡板,所述单管送料挡板前侧间隔设置有竖直气缸驱动的升降式限位板,所述升降式限位板和单管送料挡板之间形成拧管区,所述拧管区一端设置有与推拉气缸相连的拧管电机,所述拧管电机上连接有与导料管套接相连的拧管轴,所述拧管轴包括锥形头和设置在轴身上的限位凸起。The feed pipe installation mechanism includes a workbench provided with a silo, the feed bin includes a storage trough with a slope structure at the bottom and a single-pipe feed trough vertically connected at the lowest point of the slope, the single-pipe guide The rear side of the trough is provided with a pusher plate driven by a horizontal cylinder that is in direct contact with the material guide pipe. The bottom of the front panel of the single-pipe material guide chute is hinged with a single-tube feeding baffle, and the front side of the single-tube feeding baffle is provided at intervals. A lift-type limit plate driven by a vertical cylinder, a twisting tube area is formed between the lift-type limit plate and the single-tube feeding baffle, and a tube twisting motor connected to a push-pull cylinder is arranged at one end of the tube twisting area, and the tube twisting area The motor is connected with a pipe twisting shaft connected with the socket of the material guide tube, and the pipe twisting shaft includes a conical head and a limit protrusion arranged on the shaft body.

所述推料板上方设置有振料推板,所述储料槽底部设置有水平转轴,所述水平转轴上固连有与所述振料推板相配合的传动板和用于扰动导料管的振料块,所述振料块上还设置有与所述单管导料槽外壁相连的复位弹簧。A vibrating material pushing plate is arranged above the pushing plate, and a horizontal rotating shaft is arranged at the bottom of the storage tank. The vibrating material block of the tube is also provided with a return spring connected to the outer wall of the single tube material guide groove.

本发明提供的灭火器把手自动安装生产线,结构简单,使用方便,通过链条输送机和压力表拧紧机构、导料管安装机构的配合,实现了压力表拧紧和导料管旋拧的自动化作业,大大减轻了工人劳动量,提高了生产效率,非常适应于灭火器自动化生产线的生产节拍。The fire extinguisher handle automatic installation production line provided by the present invention has a simple structure and is convenient to use. Through the cooperation of the chain conveyor, the pressure gauge tightening mechanism and the material guide tube installation mechanism, the automatic operation of pressure gauge tightening and material guide tube screwing is realized. The labor load of workers is reduced, the production efficiency is improved, and it is very suitable for the production rhythm of the automatic production line of fire extinguishers.

附图说明Description of drawings

图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2是图1中链条输送机的结构示意图。Fig. 2 is a schematic structural diagram of the chain conveyor in Fig. 1 .

图3是图2中承托板部分的结构示意图。Fig. 3 is a schematic structural view of the supporting plate part in Fig. 2 .

图4是图1中压力表拧紧机构的结构示意图一。Fig. 4 is a first structural schematic diagram of the tightening mechanism of the pressure gauge in Fig. 1 .

图5是图4的纵剖图。Fig. 5 is a longitudinal sectional view of Fig. 4 .

图6是图5中水平夹合板的结构示意图一。Fig. 6 is a first schematic diagram of the structure of the horizontal plywood in Fig. 5 .

图7是图5中水平夹合板的结构示意图二。Fig. 7 is the second structural diagram of the horizontal plywood in Fig. 5 .

图8是图5中水平夹合板的结构示意图二(咬合状态)。Fig. 8 is a schematic diagram of the second structure of the horizontal plywood in Fig. 5 (occlusal state).

图9是图1中导料管安装机构的结构示意图。Fig. 9 is a schematic structural view of the installation mechanism of the material guide tube in Fig. 1 .

图10是图9的纵剖图。Fig. 10 is a longitudinal sectional view of Fig. 9 .

图11是图10的右视图。Fig. 11 is a right side view of Fig. 10 .

图12是图1中压力表拧紧机构的结构示意图二。Fig. 12 is a second structural schematic diagram of the pressure gauge tightening mechanism in Fig. 1 .

图13是图12的纵剖图。Fig. 13 is a longitudinal sectional view of Fig. 12 .

具体实施方式Detailed ways

实施例1:Example 1:

如图1所示,本发明所述的灭火器把手自动安装生产线,包括电机驱动的链条输送机1和与其配合设置的压力表拧紧机构2、导料管安装机构3。一般地,压力表拧紧机构2安装在导料管安装机构3的上游位置。As shown in FIG. 1 , the production line for automatic installation of fire extinguisher handles according to the present invention includes a motor-driven chain conveyor 1 and a pressure gauge tightening mechanism 2 and a guide pipe installation mechanism 3 arranged in conjunction with it. Generally, the pressure gauge tightening mechanism 2 is installed upstream of the material guide tube installation mechanism 3 .

如图2所示,链条输送机1包括两条平行设置的环形输送链1.1,环形输送链1.1上顺次螺接有用于卡固灭火器手压柄的治板1.2,治板1.2上开设有两个或两个以上的定位孔1.3;与压力表拧紧机构2和导料管安装机构3相配合的相邻两块治板1.2下方设置有位于环形输送链1.1之间的承托板1.4。如图3所示,承托板1.4下方设置有通过定位气缸1.5相连的升降板1.6,升降板1.6上设置有穿过承托板1.4并与治板定位孔1.3相配合的定位销1.7。为了使定位销1.7准确插入定位孔1.3中,承托板1.4和升降板1.6之间安装有开设了定位销导向孔的导向板1.8。链条输送机1上还安装有位置传感器,位置传感器的信号输出端与控制器的信号输入端相连,控制器的控制输出端与链条输送机1的电机控制输入端和定位气缸1.5的控制输入端分别相连。如图2所示,上述位置传感器包括第一传感器1.8和位于其后的第二传感器1.9。第一传感器1.8发出的信号,用于使链条输送机1的电机减速运行;第二传感器1.9为到位传感器,链条输送机1收到其发出的信号时,电机停止运行,同时,升降板1.6在定位气缸1.5的作用下上移,使定位销1.7插入定位孔1.3中对治板定位。As shown in Figure 2, the chain conveyor 1 includes two parallel ring conveyor chains 1.1, the ring conveyor chain 1.1 is sequentially screwed with a control plate 1.2 for clamping the hand pressure handle of the fire extinguisher, and the control plate 1.2 is provided with two One or more than two positioning holes 1.3; the supporting plate 1.4 between the endless conveyor chains 1.1 is arranged below the two adjacent treatment plates 1.2 matched with the pressure gauge tightening mechanism 2 and the guide pipe installation mechanism 3. As shown in Figure 3, a lifting plate 1.6 connected by a positioning cylinder 1.5 is provided below the supporting plate 1.4, and a positioning pin 1.7 that passes through the supporting plate 1.4 and matches with the positioning hole 1.3 of the treatment plate is provided on the lifting plate 1.6. In order to accurately insert the positioning pin 1.7 into the positioning hole 1.3, a guide plate 1.8 with a positioning pin guide hole is installed between the supporting plate 1.4 and the lifting plate 1.6. A position sensor is also installed on the chain conveyor 1, the signal output end of the position sensor is connected with the signal input end of the controller, and the control output end of the controller is connected with the motor control input end of the chain conveyor 1 and the control input end of the positioning cylinder 1.5 connected separately. As shown in FIG. 2, the position sensor includes a first sensor 1.8 and a second sensor 1.9 behind it. The signal sent by the first sensor 1.8 is used to slow down the motor of the chain conveyor 1; the second sensor 1.9 is an in-position sensor, and when the chain conveyor 1 receives the signal sent by it, the motor stops running, and at the same time, the lifting plate 1.6 is in position The effect of the positioning cylinder 1.5 moves up and down, so that the positioning pin 1.7 is inserted into the positioning hole 1.3 for the positioning of the opposing plate.

如图4、5所示,压力表拧紧机构2包括支撑板2.1,支撑板2.1上方设置有夹紧气缸2.2,夹紧气缸2.2通过浮动接头2.3(品牌:亚德客,规格型号:F-M6x080F)连接有推杆2.4;支撑板2.1下方设置有与推杆2.4同轴的转轮2.5,转轮2.5由位于夹紧气缸2.2一侧的电机2.6驱动。具体地,电机2.6驱动的主动轮通过带轮与转轮2.5相连。转轮2.5下方固连有底部带有横向滑竿2.7的门形框2.8,横向滑竿2.7上穿设有一对末端带有水平夹合板2.9的纵向夹臂2.10;推杆2.4穿过支撑板2.1和转轮2.5后与位于门形框2.8上方的U形连杆2.11相连,U形连杆2.11两端的竖直压杆从门形框2.8顶部穿入后分别通过推臂2.12与纵向夹臂2.10铰接相连。As shown in Figures 4 and 5, the pressure gauge tightening mechanism 2 includes a support plate 2.1, and a clamping cylinder 2.2 is arranged above the support plate 2.1, and the clamping cylinder 2.2 passes through the floating joint 2.3 (brand: AirTAC, specification model: F-M6x080F ) is connected with a push rod 2.4; a runner 2.5 coaxial with the push rod 2.4 is arranged under the support plate 2.1, and the runner 2.5 is driven by a motor 2.6 located on one side of the clamping cylinder 2.2. Specifically, the driving wheel driven by the motor 2.6 is connected with the running wheel 2.5 through a belt pulley. The bottom of the runner 2.5 is fixedly connected with a door-shaped frame 2.8 with a horizontal sliding rod 2.7 on the bottom, and a pair of longitudinal clamping arms 2.10 with a horizontal splint plate 2.9 at the end are pierced on the horizontal sliding rod 2.7; the push rod 2.4 passes through the support plate 2.1 and the rotating After the wheel 2.5 is connected with the U-shaped connecting rod 2.11 located above the door-shaped frame 2.8, the vertical pressure rods at both ends of the U-shaped connecting rod 2.11 penetrate from the top of the door-shaped frame 2.8 and are hingedly connected with the longitudinal clamping arm 2.10 respectively through the push arm 2.12 .

如图6所示,位于左右两侧的水平夹合板2.9的夹合面上对称开设有与压力表六角连接螺母平行边相配合的方形卡框。使用时,将压力表六角连接螺母的一对对边按照平行于方形卡框的方向进行摆放,然后夹合、旋拧,由于上述操作对六角连接螺母的摆放位置有要求,因此,增加了工人劳动量,降低了生产速度。As shown in FIG. 6 , square clamping frames matching the parallel sides of the hexagonal connection nut of the pressure gauge are arranged symmetrically on the clamping surfaces of the horizontal clamping plates 2.9 located on the left and right sides. When in use, place a pair of opposite sides of the hexagonal connection nut of the pressure gauge in a direction parallel to the square card frame, and then clamp and screw it. Since the above operations have requirements for the placement of the hexagonal connection nut, add The workload of workers is reduced, and the production speed is reduced.

如图7所示,对水平夹合板2.9进行优化。具体地,位于左右两侧的水平夹合板2.9为结构相同的F形板,所述F形板均包括在夹合面上延伸设置的限位臂L1和矫正臂L2,限位臂L1和矫正臂L2的间距为压力表六角连接螺母内接圆直径和矫正臂L2宽度之和,限位臂L1和矫正臂L2之间形成一侧开口的方形矫正夹槽K1,矫正臂L2外侧形成L形咬合槽K2;位于左侧的F形板正向设置,位于右侧的F形板倒向设置。进行夹合时,假如六角连接螺母的任意一对对边均不与矫正臂L2相平行,当其边缘与左右矫正臂L2相接触后,会在矫正臂L2的推动作用下发生旋转,直至一对对边与左右矫正臂L2相互平行。此时,如图8所示,左右两侧的方形矫正夹槽K1交错咬合,每个矫正臂L2内侧均与压力表六角连接螺母外缘相接,每个矫正臂L2外侧均与对侧F形板的限位臂L1内侧相接触,即达到夹合终点,准备进行下一步的拧紧操作。As shown in Figure 7, the horizontal plywood 2.9 is optimized. Specifically, the horizontal clamping plates 2.9 on the left and right sides are F-shaped plates with the same structure, and each of the F-shaped plates includes a limiting arm L1 and a correcting arm L2 extending on the clamping surface, and the limiting arm L1 and the correcting arm The distance between the arm L2 is the sum of the diameter of the inscribed circle of the hexagonal connecting nut of the pressure gauge and the width of the correction arm L2. A square correction clip groove K1 with one side opening is formed between the limit arm L1 and the correction arm L2, and the outside of the correction arm L2 forms an L shape. The occlusal groove K2; the F-shaped plate on the left is set forward, and the F-shaped plate on the right is set backward. When clamping, if any pair of opposite sides of the hexagonal connecting nut is not parallel to the straightening arm L2, when its edge touches the left and right straightening arms L2, it will rotate under the push of the straightening arm L2 until a The opposite sides are parallel to the left and right correction arms L2. At this time, as shown in Figure 8, the square correction clip grooves K1 on the left and right sides are interlaced, the inner side of each correction arm L2 is in contact with the outer edge of the hexagonal connection nut of the pressure gauge, and the outside of each correction arm L2 is connected to the opposite side F The inner side of the limit arm L1 of the shaped plate is in contact with each other, that is, the clamping end point is reached, and the next step of tightening operation is ready.

如图9、10所示,导料管安装机构3包括设置有料仓的工作台,所述料仓包括底部为坡面结构的储料槽3.1和竖向连接在坡面最低处的单管导料槽3.2,单管导料槽3.2后侧设置有水平气缸驱动的与导料管直接接触的推料板3.3,单管导料槽3.2的前面板底部铰接有单管送料挡板3.4,单管送料挡板3.4前侧间隔设置有竖直气缸驱动的升降式限位板3.5,升降式限位板3.5和单管送料挡板3.4之间的工作台形成拧管区。为了便于对导料管进行定位,推料板3.3前部设置有倒L形推头,升降式限位板3.5上设置有高度限位块。拧管区一端设置有与推拉气缸相连的拧管电机3.6,拧管电机3.6上连接有与导料管套接相连的拧管轴3.7,拧管轴3.7包括锥形头和设置在轴身上的限位凸起3.8。为了方便推料板3.3与导料管的接触,如图9、11所示,料仓为分体式结构,包括相对间隔设置的左储料槽和右储料槽,以及连接在左储料槽下部的左单管导料槽和连接在右储料槽下部的右单管导料槽;相应地,左单管导料槽的前面板底部铰接有左单管送料挡板,右单管导料槽的前面板底部铰接有右单管送料挡板。为了防止导料管在单管导料槽3.2的入口处发生堵塞,料仓上还设置有振打机构。具体地,如图9-11所示,推料板3.3上方设置有振料推板3.9,储料槽3.1底部设置有水平转轴3.10,水平转轴3.10上固连有与振料推板3.9相配合的传动板3.11和用于扰动导料管的振料块3.12,振料块3.12上还设置有与单管导料槽3.2外壁相连的复位弹簧3.13。As shown in Figures 9 and 10, the guide tube installation mechanism 3 includes a workbench provided with a silo, which includes a storage tank 3.1 with a slope structure at the bottom and a single-pipe guide vertically connected at the lowest point of the slope. Feed chute 3.2, the rear side of single-pipe feed trough 3.2 is provided with a pusher plate 3.3 driven by a horizontal cylinder and in direct contact with the feed pipe. Tube feeding baffle plate 3.4 front side intervals are provided with vertical cylinder-driven lifting type limiting plate 3.5, and the workbench between lifting type limiting plate 3.5 and single tube feeding baffle plate 3.4 forms a tube twisting area. In order to facilitate the positioning of the material guide tube, an inverted L-shaped push head is provided at the front of the pusher plate 3.3, and a height limiter is provided on the lift-type limiter plate 3.5. One end of the tube twisting area is provided with a tube twisting motor 3.6 connected to the push-pull cylinder. The tube twisting motor 3.6 is connected with a tube twisting shaft 3.7 connected to the socket of the feed tube. Bit raised 3.8. In order to facilitate the contact between the pusher plate 3.3 and the material guide pipe, as shown in Figures 9 and 11, the silo is a split structure, including a left storage tank and a right storage tank arranged at relative intervals, and a storage tank connected to the left storage tank. The lower left single-tube feeding trough and the right single-tube feeding trough connected to the lower part of the right storage tank; correspondingly, the left single-tube feeding baffle is hinged at the bottom of the front panel of the left single-tube feeding The bottom of the front panel of the chute is hinged with a right single-pipe feeding baffle. In order to prevent the feed pipe from being blocked at the entrance of the single pipe feed chute 3.2, a rapping mechanism is also provided on the feed bin. Specifically, as shown in Figure 9-11, a vibrating material pushing plate 3.9 is arranged above the pushing material plate 3.3, a horizontal rotating shaft 3.10 is arranged at the bottom of the material storage tank 3.1, and the horizontal rotating shaft 3.10 is fixedly connected with a vibrating material pushing plate 3.9. The driving plate 3.11 and the vibrating material block 3.12 for disturbing the feed pipe, the vibrating material block 3.12 is also provided with a return spring 3.13 connected to the outer wall of the single tube feed trough 3.2.

使用时,将预拧有压力表的灭火器手压柄卡固在治板1.2上,使其沿环形输送链1.1先后移动到压力表拧紧机构2下方和导料管安装机构3一侧,同时对两块治板1.2上的灭火器手压柄分别进行压力表拧紧操作和导料管安装操作。具体地,当目标治板1.2运行至预设位置时,第一传感器1.8发出信号使环形输送链1.1减速运行;当行进到安装位置时,第二传感器1.9使环形输送链1.1停止运行。然后,升降板1.6在定位气缸1.5的作用下上移,使定位销1.7插入定位孔1.3中对治板定位,避免灭火器手压柄在安装过程中发生位置偏移。When in use, fasten the hand pressure handle of the fire extinguisher with the pre-tightened pressure gauge on the control plate 1.2, so that it moves successively along the circular conveyor chain 1.1 to the bottom of the pressure gauge tightening mechanism 2 and the side of the guide pipe installation mechanism 3, and at the same time The hand pressure handles of the fire extinguisher on the two control boards 1.2 perform the pressure gauge tightening operation and the feed pipe installation operation respectively. Specifically, when the target plate 1.2 moves to a preset position, the first sensor 1.8 sends a signal to slow down the endless conveyor chain 1.1; when it reaches the installation position, the second sensor 1.9 stops the endless conveyor chain 1.1. Then, the lifting plate 1.6 moves up under the effect of the positioning cylinder 1.5, so that the positioning pin 1.7 is inserted into the positioning hole 1.3 to locate the opposing plate, so as to avoid the positional deviation of the hand pressure handle of the fire extinguisher during installation.

压力表拧紧机构2对灭火器手压柄进行拧紧操作时,夹紧气缸2.2动作,推杆2.4下压使U形连杆2.11驱动推臂2.12发生转动,进而使左右纵向夹臂2.10向中间夹合,当纵向夹臂2.10的水平夹合板2.9牢固夹持压力表六角连接螺母后,电机2.6驱动转轮2.5发生旋转,同时带动门形框2.8、纵向夹臂2.10、推杆2.4和压力表六角连接螺母进行旋转,从而将压力表拧紧在灭火器手压柄上。When the pressure gauge tightening mechanism 2 tightens the hand pressure handle of the fire extinguisher, the clamping cylinder 2.2 moves, and the push rod 2.4 is pressed down so that the U-shaped connecting rod 2.11 drives the push arm 2.12 to rotate, and then the left and right longitudinal clamp arms 2.10 are clamped in the middle , when the horizontal clamping plate 2.9 of the longitudinal clamping arm 2.10 firmly clamps the hexagonal connection nut of the pressure gauge, the motor 2.6 drives the runner 2.5 to rotate, and at the same time drives the door frame 2.8, the longitudinal clamping arm 2.10, the push rod 2.4 and the hexagonal connection of the pressure gauge The nut is turned to tighten the pressure gauge to the fire extinguisher hand grip.

导料管安装机构3对灭火器手压柄进行导料管安装时,推料板3.3在水平气缸的驱动下将位于单管导料槽3.2最下端的单根导料管推出,经过单管送料挡板3.4后到达拧管区,之后,推料板3.3及单管送料挡板3.4回到原位,拧管电机3.6在推拉气缸的作用下向拧管区移动,将导料管推入灭火器手压柄的安装孔内,并使拧管轴3.7穿进导料管中,使限位凸起3.8卡接在导料管进口边缘以防止导料管发生转动,然后,拧管电机3.6工作,驱动导料管旋转,将导料管旋拧在灭火器手压柄上。最后,升降式限位板3.5在竖直气缸的作用下上移,以便已安装在灭火器手压柄上的导料管向前移动。由于振料推板3.9与推料板3.3同步运动,因此每次推料时,振料推板3.9均会推动传动板3.11发生转动,与之相连的水平转轴3.10也会带动振料块3.12发生旋转,从而对靠近单管导料槽3.2进口处的导料管进行扰动,防止堵塞不出料现象。When the material guide tube installation mechanism 3 installs the material guide tube on the hand pressure handle of the fire extinguisher, the push plate 3.3 pushes out the single material guide tube located at the bottom end of the single tube material guide groove 3.2 under the drive of the horizontal cylinder, and passes through the single tube feeding tube. After the baffle plate 3.4 reaches the tube twisting area, the pushing plate 3.3 and the single tube feeding baffle 3.4 return to their original positions, and the tube twisting motor 3.6 moves to the tube twisting area under the action of the push-pull cylinder, pushing the material guide tube into the fire extinguisher and pressing it by hand In the installation hole of the handle, and make the tube twisting shaft 3.7 penetrate into the material guide tube, make the limit protrusion 3.8 clip on the inlet edge of the material guide tube to prevent the material guide tube from rotating, then, the tube twisting motor 3.6 works, drives The material guide tube is rotated, and the material guide tube is screwed on the hand pressure handle of the fire extinguisher. At last, the lifting type limit plate 3.5 moves up under the effect of the vertical cylinder, so that the feed pipe installed on the hand pressure handle of the fire extinguisher moves forward. Because the vibrating material push plate 3.9 and the material pushing plate 3.3 move synchronously, each time the material is pushed, the vibrating material pushing plate 3.9 will push the transmission plate 3.11 to rotate, and the horizontal rotating shaft 3.10 connected to it will also drive the vibrating material block 3.12 to rotate. Rotate to disturb the feed pipe near the entrance of the single pipe feed chute 3.2 to prevent clogging and no discharge.

上述压力表拧紧操作和导料管安装操作完成后,升降板1.6下移,解除定位销1.7对治板的定位,并使环形输送链1.1继续运行,按照上述步骤对后续治板上的灭火器手压柄进行压力表、导料管安装。After the above-mentioned pressure gauge tightening operation and material guide pipe installation operation are completed, the lifting plate 1.6 moves down, the positioning pin 1.7 is released from the positioning of the opposing plate, and the endless conveyor chain 1.1 continues to run. Press the handle to install the pressure gauge and the guide tube.

实施例2:Example 2:

除压力表拧紧机构2外,其余均与实施例1相同。Except the pressure gauge tightening mechanism 2, the others are the same as the embodiment 1.

如图12、13所示,本实施例中的压力表拧紧机构2包括支撑板2.1,支撑板2.1上方设置有水平转轴2.2,水平转轴2.2两端分别设置有传动齿轮2.3和主动锥齿轮2.4,传动齿轮2.3与转动气缸驱动的竖直齿条2.5相啮合,主动锥齿轮2.4与设置在支撑板2.1上的从动锥齿轮2.6相啮合;从动锥齿轮2.4上固连有位于支撑板2.1下方的转轮2.7,转轮2.7下方固连有门形框2.8,门形框2.8底部的横向导竿2.9上穿设有顶部外侧设置有坡面结构的纵向夹臂2.10,纵向夹臂2.10的末端设置有水平夹合板2.11,纵向夹臂2.10之间设置有回位弹簧2.12;从动锥齿轮2.6和转轮2.7内穿设有推杆2.13,推杆2.13顶部通过浮动接头2.14(品牌:亚德客,规格型号:F-M6x080F)与夹紧气缸相连,推杆2.13末端与位于门形框2.8上方的U形连杆2.15相连, U形连杆2.15两端的竖直压杆穿设在门形框2.8内,且竖直压杆末端设置有与纵向夹臂2.10坡面结构相配合的推轮2.16。As shown in Figures 12 and 13, the pressure gauge tightening mechanism 2 in this embodiment includes a support plate 2.1, a horizontal rotating shaft 2.2 is arranged above the supporting plate 2.1, and a transmission gear 2.3 and a driving bevel gear 2.4 are respectively arranged at both ends of the horizontal rotating shaft 2.2, The transmission gear 2.3 meshes with the vertical rack 2.5 driven by the rotary cylinder, and the driving bevel gear 2.4 meshes with the driven bevel gear 2.6 arranged on the support plate 2.1; The runner 2.7 of the runner 2.7 is fixedly connected with a door-shaped frame 2.8 under the runner 2.7, and the horizontal guide rod 2.9 at the bottom of the door-shaped frame 2.8 is pierced with a longitudinal clamping arm 2.10 with a slope structure on the outside of the top, and the end of the longitudinal clamping arm 2.10 A horizontal splint plate 2.11 is provided, and a return spring 2.12 is provided between the longitudinal clamp arms 2.10; a push rod 2.13 is provided inside the driven bevel gear 2.6 and the runner 2.7, and the top of the push rod 2.13 passes through a floating joint 2.14 (brand: Yade passenger, specification model: F-M6x080F) is connected with the clamping cylinder, the end of the push rod 2.13 is connected with the U-shaped connecting rod 2.15 located above the door-shaped frame 2.8, and the vertical pressure rods at both ends of the U-shaped connecting rod 2.15 are installed in the door-shaped Inside the frame 2.8, and the end of the vertical pressure bar is provided with a push wheel 2.16 that matches the slope structure of the longitudinal clamp arm 2.10.

使用时,夹紧气缸动作使推杆2.13下压,与推杆2.13相连的U形连杆2.15随之下移,其末端的推轮2.16推动左右纵向夹臂2.10向中间移动,当水平夹合板2.11牢固夹持压力表六角连接螺母后,转动气缸驱动竖直齿条2.5向下运动,与转动气缸驱动的竖直齿条2.5相啮合的传动齿轮2.3带动水平转轴2.2旋转,位于水平转轴2.2另一端的主动锥齿轮2.4带动从动锥齿轮2.6转动,与从动锥齿轮2.6固连的转轮2.7带动门形框2.8、纵向夹臂2.10、推杆2.13和压力表六角连接螺母进行旋转,从而将压力表拧紧在灭火器手压柄上。When in use, the action of the clamping cylinder makes the push rod 2.13 press down, and the U-shaped connecting rod 2.15 connected with the push rod 2.13 moves down accordingly, and the push wheel 2.16 at the end pushes the left and right longitudinal clamp arms 2.10 to move to the middle, when the horizontal clamping plate 2.11 After firmly clamping the hexagonal connection nut of the pressure gauge, the rotating cylinder drives the vertical rack 2.5 to move downward, and the transmission gear 2.3 meshed with the vertical rack 2.5 driven by the rotating cylinder drives the horizontal shaft 2.2 to rotate, which is located on the other side of the horizontal shaft 2.2 The driving bevel gear 2.4 at one end drives the driven bevel gear 2.6 to rotate, and the runner 2.7 fixedly connected with the driven bevel gear 2.6 drives the door frame 2.8, the longitudinal clamp arm 2.10, the push rod 2.13 and the hexagonal connection nut of the pressure gauge to rotate, thereby Screw the pressure gauge onto the fire extinguisher thumb handle.

Claims (6)

1. a kind of automatic mounting production line of fire extinguisher handle, it is characterised in that:Including motor-driven chain transfer and and its Pressure gauge tightening mechanism, the passage installing mechanism being equipped with;The chain transfer includes two annulars disposed in parallel Carrier chain, be sequentially arranged on the ring-shaped conveying chain be useful for fixing fire extinguisher hand pressure handle control plate, described control offers on plate Location hole;It controls with matched adjacent two pieces of pressure gauge tightening mechanism and passage installing mechanism and is provided with positioned at annular below plate Supporting plate between carrier chain, is provided with the connected lifter plate of positioning cylinder below the supporting plate, on the lifter plate Be provided through supporting plate and with the matched positioning pin of the location hole;Position sensor is additionally provided on chain transfer, The signal output end of the position sensor is connected with the signal input part of controller, the control output end of the controller and institute The control signal of the control signal and the positioning cylinder of stating motor is respectively connected with.
2. the automatic mounting production line of fire extinguisher handle according to claim 1, it is characterised in that:The pressure gauge tightening machine Structure includes support plate, is provided with clamping cylinder above the support plate, the clamping cylinder is connected with push rod by floating junction; It is provided with below support plate coaxial by motor-driven runner with the push rod, the runner is fixedly connected below to have bottom with horizontal To the door shape frame of litter, longitudinal clamp arm that end carries horizontal sandwich panel is equipped on the transverse direction litter;Push rod passes through support It is connected with the U-shaped connecting rod above the door shape frame after plate and runner, the vertical compression bar of the U-shaped connecting rod two end is from door shape frame Top is hinged and connected by push arm and longitudinal clamp arm respectively after penetrating.
3. the automatic mounting production line of fire extinguisher handle according to claim 1, it is characterised in that:The pressure gauge tightening machine Structure includes support plate, is provided with horizontal rotating shaft above the support plate, the horizontal rotating shaft both ends are respectively arranged with transmission gear And drive bevel gear, the transmission gear are meshed with the vertical rack that rotation cylinder drives, the drive bevel gear and setting Driven wheel of differential on the supporting plate is meshed;The runner being fixed on the driven wheel of differential below support plate, it is described Runner is fixedly connected below a shape frame, and the transverse direction of the door shape frame bottom, which is led, to be equipped with top outer and be provided with slope structure on pole The end of longitudinal clamp arm, the longitudinal direction clamp arm is provided with horizontal sandwich panel, and return spring is provided between longitudinal clamp arm;From mantle Be equipped with push rod in gear and runner, be connected with clamping cylinder by floating junction at the top of the push rod, push rod end be located at U-shaped connecting rod above the door shape frame is connected, and the vertical compression bar of the U-shaped connecting rod two end is threaded through in a shape frame, and described perpendicular Vertical compression bar end is provided with and the matched push wheel of longitudinal clamp arm slope structure.
4. the automatic mounting production line of fire extinguisher handle according to claim 2 or 3, it is characterised in that:The horizontal clamping Plate is the identical F shapes plate of structure, and the F shapes plate is included in the position limit arm being extended on sandwich serface and correction arm, the limit Position arm and correction arm spacing be the sum of pressure gauge hexagon connecting nut inscribed circle diameter and the correction arm width, position limit arm with The rectangular correction clip slot of a side opening is formed between correction arm, and L-shaped occlusal crib is formed on the outside of correction arm;F shape plates positioned at left side Forward direction setting, the F shape plates positioned at right side are swung to setting, are tightened under working condition, and the rectangular correction clip slot of the left and right sides is handed over Error articulation, each correct connect with pressure gauge hexagon connecting nut outer rim on the inside of arm, it is each correct on the outside of arm with offside F shapes It is in contact on the inside of the position limit arm of plate.
5. the automatic mounting production line of fire extinguisher handle according to claim 1, it is characterised in that:The passage fitting machine Structure includes the workbench for being provided with feed bin, and the feed bin includes the stock chest and be vertically connected to slope surface most that bottom is slope structure The single tube deflector chute of lower, the single tube deflector chute rear side are provided with the pusher of horizontal air cylinder driving being in direct contact with passage The front panel bottom of plate, single tube deflector chute is hinged with single tube feeding baffle, is arranged at intervals on front side of the single tube feeding baffle perpendicular The lift limiting plate of straight cylinder driving, forms between the lift limiting plate and single tube feeding baffle and twists area under control, described to twist Area under control one end is provided with the stubborn pipe motor being connected with push-and-pull cylinder, is connected on the stubborn pipe motor and is connected with passage socket Twist pipe axis, the stubborn pipe axis includes conical head and the limit protrusion that is arranged on axle body.
6. the automatic mounting production line of fire extinguisher handle according to claim 5, it is characterised in that:It is set above the scraping wings It is equipped with material push plate of shaking, the storing trench bottom is provided with horizontal rotating shaft, is fixed on the horizontal rotating shaft and the material push plate of shaking Matched driver plate and for disturb passage shake material block, it is described shake material block on be additionally provided with outside the single tube deflector chute The connected resetting spring of wall.
CN201810667506.6A 2018-06-26 2018-06-26 Fire extinguisher handle automatic installation production line Active CN108673134B (en)

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CN109489416A (en) * 2018-11-16 2019-03-19 深圳东忠窑炉有限公司 Roller kilns disengaging transfer machine
CN110449892A (en) * 2019-09-18 2019-11-15 浙江忠华消防器材有限公司 The automatic assembly production chain of transportable fire extinguisher device head
CN112975394A (en) * 2021-03-25 2021-06-18 河南省绿博能源设备有限公司 Adjustable guide pipe installation device
CN114367799A (en) * 2022-01-19 2022-04-19 江苏日明消防设备股份有限公司 Handle intelligence erection equipment of fire extinguisher production line
CN114394403A (en) * 2021-12-31 2022-04-26 湖州金源莱金属制品有限公司 Hardware workpiece automatic feeding system
CN114683038A (en) * 2022-04-11 2022-07-01 张文霞 Fire extinguisher spray tube assembly device
CN120462900A (en) * 2025-06-06 2025-08-12 江苏金鼎消防科技有限公司 Intelligent packaging, transfer and transportation equipment for fire extinguisher production

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Publication number Priority date Publication date Assignee Title
CN109489416A (en) * 2018-11-16 2019-03-19 深圳东忠窑炉有限公司 Roller kilns disengaging transfer machine
CN109489416B (en) * 2018-11-16 2019-12-27 深圳东忠窑炉有限公司 In-out transfer machine for roller kiln
CN110449892A (en) * 2019-09-18 2019-11-15 浙江忠华消防器材有限公司 The automatic assembly production chain of transportable fire extinguisher device head
CN110449892B (en) * 2019-09-18 2024-05-17 浙江忠华消防器材有限公司 Automatic assembly line for cart type fire extinguisher heads
CN112975394A (en) * 2021-03-25 2021-06-18 河南省绿博能源设备有限公司 Adjustable guide pipe installation device
CN114394403A (en) * 2021-12-31 2022-04-26 湖州金源莱金属制品有限公司 Hardware workpiece automatic feeding system
CN114394403B (en) * 2021-12-31 2024-03-15 深圳市双越实业发展有限公司 Automatic feeding system for hardware workpieces
CN114367799A (en) * 2022-01-19 2022-04-19 江苏日明消防设备股份有限公司 Handle intelligence erection equipment of fire extinguisher production line
CN114367799B (en) * 2022-01-19 2022-12-30 江苏日明消防设备股份有限公司 Handle intelligence erection equipment of fire extinguisher production line
CN114683038A (en) * 2022-04-11 2022-07-01 张文霞 Fire extinguisher spray tube assembly device
CN120462900A (en) * 2025-06-06 2025-08-12 江苏金鼎消防科技有限公司 Intelligent packaging, transfer and transportation equipment for fire extinguisher production

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