CN108666361B - Through hole alignment-free power device and manufacturing method thereof - Google Patents

Through hole alignment-free power device and manufacturing method thereof Download PDF

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CN108666361B
CN108666361B CN201710211324.3A CN201710211324A CN108666361B CN 108666361 B CN108666361 B CN 108666361B CN 201710211324 A CN201710211324 A CN 201710211324A CN 108666361 B CN108666361 B CN 108666361B
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曾大杰
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Shenzhen Shangyangtong Technology Co ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D62/00Semiconductor bodies, or regions thereof, of devices having potential barriers
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
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    • H10D30/031Manufacture or treatment of FETs having insulated gates [IGFET] of thin-film transistors [TFT]
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Abstract

The invention is suitable for the field of semiconductors, and provides a through hole alignment-free power device and a preparation method thereof, wherein the device comprises a substrate, an epitaxial layer and a deep groove structure arranged on the epitaxial layer, wherein the deep groove structure sequentially comprises an insulating layer and a grid electrode from outside to inside, the insulating layer forms a hopper-shaped structure with the angle less than 60 degrees along the direction of the deep groove by oxidation of the deep groove structure, and the top of the deep groove structure is covered with an oxide layer; a source electrode and a channel are formed on the epitaxial layer outside the deep groove structure through ion implantation; and a through hole formed by etching the oxide layer, the through hole connecting the source electrode and the channel to form ohmic contact. The insulating layer of the power device is in a bucket-shaped structure along the direction of the deep groove through oxidation, so that the limitation of minimum photoetching line width and alignment precision during through hole etching is avoided, the density of the device is increased, and the on-resistance of the power device is reduced.

Description

一种通孔免对位的功率器件及其制造方法A power device with through-hole alignment-free and its manufacturing method

技术领域technical field

本发明属于半导体领域,尤其涉及一种通孔免对位的功率器件及其制造方法。The invention belongs to the field of semiconductors, and in particular relates to a power device with through-hole alignment-free and a manufacturing method thereof.

背景技术Background technique

功率半导体是进行电能(功率)处理的半导体产品,在强电与弱点之间的转换控制中起着十分重要的作用,自诞生以来一直备受工程师的喜爱和关注。经过了很长一段时间的发展,功率半导体在相关电源电路中的应用已经不可替代。Power semiconductors are semiconductor products that process electrical energy (power) and play a very important role in the conversion control between strong electricity and weak points. Since their birth, they have been loved and concerned by engineers. After a long period of development, the application of power semiconductors in related power circuits has become irreplaceable.

图1示出了一种常见的N型功率MOSFET(Metal-Oxide-Semiconductor Field-Effect Transistor,金属氧化物半导体场效晶体管)的结构,其中,1是高掺杂的衬底,其掺杂浓度通常在1e19以上,其电阻率通常是在0.5mΩ/cm-5mΩ/cm之间;2是衬底1上的外延层,器件的击穿电压主要取决于外延层的厚度和其掺杂浓度,对于击穿电压为100V的器件,其外延层的厚度通常需要大于8μm,器件的击穿电压越高,其对应的外延层掺杂浓度越低,外延层的厚度也越厚;3是栅氧层(Gate Oxide),其厚度影响器件的阈值电压及其栅的击穿电压;4是多晶硅,用来形成栅极;5是P型沟道(Pbody),其掺杂浓度决定了器件的阈值电压,并可以通过提高P型沟道的掺杂浓度来降低器件的寄生三极管导通;6是N型的源极;7是通孔,是用来连接源极6和P型沟道5。源极6是通过通孔7的侧壁跟重掺杂的P型沟道5相连,形成欧姆接触。为了保证通孔7跟P型沟道5有更好的欧姆接触,通常需要做一次CT Implant(Contact Implant,高掺杂的P型注入),其注入的剂量通常在1e15以上,能量通常为40-60keV之间。Figure 1 shows the structure of a common N-type power MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor, metal oxide semiconductor field effect transistor), wherein, 1 is a highly doped substrate, and its doping concentration Usually above 1e19, its resistivity is usually between 0.5mΩ/cm-5mΩ/cm; 2 is the epitaxial layer on substrate 1, the breakdown voltage of the device mainly depends on the thickness of the epitaxial layer and its doping concentration, For a device with a breakdown voltage of 100V, the thickness of the epitaxial layer usually needs to be greater than 8 μm. The higher the breakdown voltage of the device, the lower the corresponding epitaxial layer doping concentration and the thicker the epitaxial layer thickness; 3 is the gate oxide Layer (Gate Oxide), its thickness affects the threshold voltage of the device and the breakdown voltage of the gate; 4 is polysilicon, used to form the gate; 5 is the P-type channel (Pbody), whose doping concentration determines the threshold of the device voltage, and can reduce the parasitic transistor conduction of the device by increasing the doping concentration of the P-type channel; 6 is the N-type source; 7 is a through hole, which is used to connect the source 6 and the P-type channel 5. The source electrode 6 is connected to the heavily doped P-type channel 5 through the sidewall of the through hole 7 to form an ohmic contact. In order to ensure better ohmic contact between the through hole 7 and the P-type channel 5, a CT Implant (Contact Implant, highly doped P-type implantation) is usually required. The implantation dose is usually above 1e15, and the energy is usually 40 Between -60keV.

为了满足大电流的功率器件设计需求,要求不断降低器件的导通电阻,从图1中可知,功率MOSFET的导通电阻由Rsub、Rdrift和Rch组成,对于不同击穿电压,Rsub、Rdrift和Rch的设计比例也不同。在低压器件中,如击穿电压小于80V的器件,沟道电阻Rch占总电阻的比例会超过20%,甚至会达到40%以上。因此,在器件击穿电压比较低的情况下,降低沟道电阻Rch对于降低器件的导通电阻尤为关键。In order to meet the design requirements of high-current power devices, it is required to continuously reduce the on-resistance of the device. It can be seen from Figure 1 that the on-resistance of the power MOSFET is composed of R sub , R drift and R ch . For different breakdown voltages, R sub The design ratios of , R drift and R ch are also different. In a low-voltage device, such as a device with a breakdown voltage of less than 80V, the channel resistance R ch accounts for more than 20% of the total resistance, or even more than 40%. Therefore, when the breakdown voltage of the device is relatively low, reducing the channel resistance R ch is particularly critical for reducing the on-resistance of the device.

目前,通常是通过提高器件的密度降低沟道电阻Rch,而提高器件密度需要降低通孔WM的宽度,也就是降低图1中

Figure BDA0001259900010000021
的宽度,该WM的宽度是指Mesa的宽度包括通孔的宽度,以及为了考虑到一定的工艺偏差,通孔跟栅氧层3需要一定的距离,防止通孔跟栅连在一起。其中工艺偏差包括栅极的工艺偏差,也包括通孔的工艺偏差。此外,通孔还需要跟栅有一个最小的距离,这个最小的距离是因为通孔有一个高浓度的P型注入,这个注入会有一定的衡阔,如果跟栅离的太近,会增加沟通的P型杂质的掺杂浓度,从而会影响阈值电压,会增加阈值电压。At present, the channel resistance R ch is usually reduced by increasing the density of the device, and increasing the density of the device requires reducing the width of the through hole W M , that is, reducing the width of the through hole W M in FIG. 1 .
Figure BDA0001259900010000021
The width of the W M refers to the width of the Mesa including the width of the through hole, and in order to take into account certain process deviations, a certain distance is required between the through hole and the gate oxide layer 3 to prevent the through hole and the gate from being connected together. The process deviation includes the process deviation of the gate, and also includes the process deviation of the through hole. In addition, the through hole also needs to have a minimum distance from the gate. This minimum distance is because the through hole has a high concentration of P-type injection. This injection will have a certain width. If it is too close to the gate, it will increase The doping concentration of the communicated P-type impurities, which will affect the threshold voltage, will increase the threshold voltage.

然而,在现有设计中,通孔的宽度通常是由光刻板的宽度决定的,由于受限于光刻的最小尺寸的限制,通孔的宽度很难做的很小。此外,也需要考虑到光刻板的对准精度,因此,目前功率MOSFET的Mesa宽度都无法做小,导致无法有效降低低压功率器件的导通电阻,进而成为大电流功率器件的设计难题。However, in the existing design, the width of the through hole is usually determined by the width of the lithography plate. Due to the limitation of the minimum size of the lithography, it is difficult to make the width of the through hole very small. In addition, the alignment accuracy of the lithography plate also needs to be considered. Therefore, the Mesa width of the power MOSFET cannot be made small at present, which leads to the inability to effectively reduce the on-resistance of low-voltage power devices, and thus becomes a design problem for high-current power devices.

发明内容SUMMARY OF THE INVENTION

本发明实施例的目的在于提供一种通孔免对位的功率器件,旨在解决现有功率器件的通孔宽度受限于光刻最小尺寸,无法进一步降低,导致功率器件导通电阻较大的问题。The purpose of the embodiments of the present invention is to provide a power device with through-hole alignment-free, aiming to solve the problem that the width of the through-hole of the existing power device is limited by the minimum size of lithography, which cannot be further reduced, resulting in a large on-resistance of the power device. The problem.

本发明实施例是这样实现的,一种通孔免对位的功率器件,所述功率器件包括衬底和外延层,所述功率器件在所述外延层上具有一深槽结构,所述深槽结构中从外向内依次包括绝缘层和栅极,所述深槽结构通过氧化使绝缘层沿深槽方向形成小于60度的斗状结构,所述深槽结构的顶部覆盖有氧化层;The embodiments of the present invention are implemented as follows: a power device with a through-hole alignment-free, the power device includes a substrate and an epitaxial layer, the power device has a deep groove structure on the epitaxial layer, and the deep The trench structure includes an insulating layer and a gate in sequence from the outside to the inside, the deep trench structure is oxidized to form a bucket-shaped structure of less than 60 degrees in the insulating layer along the direction of the deep trench, and the top of the deep trench structure is covered with an oxide layer;

所述功率器件还包括:在深槽结构外的外延层通过离子注入形成的源极和沟道;以及The power device further includes: a source electrode and a channel formed by ion implantation in the epitaxial layer outside the deep trench structure; and

通过刻蚀氧化层形成的通孔,所述通孔连接源极和沟道形成欧姆接触。A through hole is formed by etching the oxide layer, and the through hole connects the source electrode and the channel to form an ohmic contact.

本发明实施例的另一目的在于,提供一种通孔免对位的功率器件的制作方法,所述方法包括制作衬底和外延层,所述方法在制作外延层之后还包括下述步骤:Another object of the embodiments of the present invention is to provide a method for fabricating a power device with through-hole alignment-free, the method includes fabricating a substrate and an epitaxial layer, and the method further includes the following steps after fabricating the epitaxial layer:

在所述外延层上制作深槽结构;making a deep trench structure on the epitaxial layer;

在所述深槽结构中依次形成绝缘层和栅极;forming an insulating layer and a gate sequentially in the deep trench structure;

对深槽结构外的外延层通过离子注入形成源极和沟道;The source electrode and the channel are formed by ion implantation on the epitaxial layer outside the deep trench structure;

通过氧化使深槽结构中的绝缘层沿深槽方向形成小于60度的斗状结构,并使顶层覆盖一氧化层;The insulating layer in the deep trench structure is formed into a bucket-shaped structure with a degree of less than 60 degrees along the direction of the deep trench by oxidation, and the top layer is covered with an oxide layer;

刻蚀氧化层形成通孔,以连接源极和沟道形成欧姆接触。The oxide layer is etched to form through holes to connect the source and the channel to form ohmic contacts.

本发明实施例通过氧化使功率器件的绝缘层沿深槽方向呈斗状结构,从而保证在刻蚀通孔时不受光刻最小线宽和对位精度的限制,有利于增加器件密度,降低功率器件的导通电阻。In the embodiment of the present invention, the insulating layer of the power device is formed into a bucket-shaped structure along the direction of the deep groove through oxidation, so as to ensure that the minimum line width and alignment accuracy of lithography are not limited during the etching of the through hole, which is beneficial to increase the device density and reduce the On-resistance of power devices.

附图说明Description of drawings

图1为现有N型功率MOSFET的剖面结构图;1 is a cross-sectional structural diagram of an existing N-type power MOSFET;

图2-a至图2-i为本发明实施例提供的通孔免对位的功率器件的制作方法分解步骤示意图;2-a to 2-i are schematic diagrams of decomposition steps of a method for manufacturing a power device with a through-hole alignment-free according to an embodiment of the present invention;

图3为本发明实施例提供的通孔免对位的功率器件的超结结构剖面图;3 is a cross-sectional view of a superjunction structure of a power device with a through hole alignment-free provided according to an embodiment of the present invention;

图4为本发明实施例提供的通孔免对位的功率器件的厚氧结构剖面图;4 is a cross-sectional view of a thick oxygen structure of a power device with a through hole alignment-free according to an embodiment of the present invention;

图5为本发明实施例提供的通孔免对位的功率器件的多层外延层的结构剖面图。FIG. 5 is a structural cross-sectional view of a multi-layer epitaxial layer of a power device with a through hole alignment-free according to an embodiment of the present invention.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

本发明实施例通过氧化使功率器件的绝缘层沿深槽方向呈斗状结构,从而保证在刻蚀通孔时不受光刻最小线宽和对位精度的限制,有利于增加器件密度,降低功率器件的导通电阻。In the embodiment of the present invention, the insulating layer of the power device is formed into a bucket-shaped structure along the direction of the deep groove through oxidation, so as to ensure that the minimum line width and alignment accuracy of lithography are not limited during the etching of the through hole, which is beneficial to increase the device density and reduce the On-resistance of power devices.

作为本发明一实施例,该通孔免对位的功率器件包括衬底和外延层,功率器件在外延层上具有一深槽结构,深槽结构中从外向内依次包括绝缘层和栅极,深槽结构通过氧化使绝缘层沿深槽方向形成小于60度的斗状结构,深槽结构的顶部覆盖有氧化层;As an embodiment of the present invention, the through-hole alignment-free power device includes a substrate and an epitaxial layer, the power device has a deep groove structure on the epitaxial layer, and the deep groove structure sequentially includes an insulating layer and a gate from the outside to the inside, The deep groove structure makes the insulating layer form a bucket-shaped structure with a degree of less than 60 degrees along the direction of the deep groove through oxidation, and the top of the deep groove structure is covered with an oxide layer;

该功率器件还包括:在深槽结构外的外延层通过离子注入形成的源极和沟道;以及The power device further includes: a source electrode and a channel formed by ion implantation in the epitaxial layer outside the deep trench structure; and

通过刻蚀氧化层形成的通孔,通孔连接源极和沟道形成欧姆接触。Through holes formed by etching the oxide layer, the through holes connect the source electrode and the channel to form an ohmic contact.

以下本发明实施例以硅基N型功率MOSFET为例进行说明,值得说明的是,本发明实施例同样可以适用于其它半导体材料,如SiC、IGBT材料等等,当然,硅基功率MOSFET也可以是P型。The following embodiments of the present invention are described by taking a silicon-based N-type power MOSFET as an example. It is worth noting that the embodiments of the present invention can also be applied to other semiconductor materials, such as SiC, IGBT materials, etc. Of course, silicon-based power MOSFETs can also be is the P type.

图2-a至2-i可以看出本发明实施例提供的通孔免对位的功率器件的剖面结构,为了便于说明,仅示出了与本发明相关的部分。Figures 2-a to 2-i show the cross-sectional structure of the power device with the through-hole alignment-free provided by the embodiment of the present invention. For the convenience of description, only parts related to the present invention are shown.

作为本发明一实施例,通孔免对位的硅基N型功率MOSFET包括衬底11和外延层12,其中衬底11优选高掺杂N型衬底,外延层优选N型外延层,N型功率MOSFET在外延层12上具有一深槽结构,深槽结构中从外向内依次包括栅氧14和多晶硅15,深槽结构通过氧化使栅氧14沿深槽方向形成小于60度的斗状结构,深槽结构的顶部覆盖有氧化层17;As an embodiment of the present invention, the through-hole alignment-free silicon-based N-type power MOSFET includes a substrate 11 and an epitaxial layer 12, wherein the substrate 11 is preferably a highly doped N-type substrate, the epitaxial layer is preferably an N-type epitaxial layer, and the N-type epitaxial layer is preferred. The type power MOSFET has a deep trench structure on the epitaxial layer 12. The deep trench structure includes gate oxide 14 and polysilicon 15 in turn from the outside to the inside. structure, the top of the deep trench structure is covered with an oxide layer 17;

该通孔免对位的硅基N型功率MOSFET还包括:在深槽结构外的外延层12通过离子注入形成的源极和沟道;以及The through-hole alignment-free silicon-based N-type power MOSFET further includes: a source electrode and a channel formed by ion implantation in the epitaxial layer 12 outside the deep trench structure; and

通过刻蚀氧化层形成的通孔,通孔连接源极和沟道形成欧姆接触。Through holes formed by etching the oxide layer, the through holes connect the source electrode and the channel to form an ohmic contact.

在本发明实施例中,可以通过光刻胶形成的光刻图案6刻蚀通孔,通常刻蚀深度在3000A附近。该氧化层17全部覆盖深槽结构或者部分覆盖深槽结构取决于刻蚀通孔时的刻蚀尺寸,通孔的刻蚀尺寸应小于或等于深槽结构的径向剖面中两相对位置的斗状结构顶端外延间的最远距离AA'。当通孔的刻蚀尺寸应等于AA'时,氧化层17全部覆盖深槽结构;当通孔的刻蚀尺寸应小于AA'时,氧化层17部分覆盖深槽结构。In the embodiment of the present invention, the through hole can be etched through the photolithography pattern 6 formed by the photoresist, and the etching depth is usually around 3000A. The oxide layer 17 completely covers the deep groove structure or partially covers the deep groove structure depending on the etching size of the through hole, and the etching size of the through hole should be smaller than or equal to the two opposite positions in the radial section of the deep groove structure. The furthest distance AA' between the top epitaxy of the like structure. When the etching size of the through hole should be equal to AA', the oxide layer 17 completely covers the deep trench structure; when the etching size of the through hole should be smaller than AA', the oxide layer 17 partially covers the deep trench structure.

通过图2-d、图2-e可以看出,氧化层17可以包括湿氧氧化层和淀积氧化层,通过多步氧化过程逐渐形成。It can be seen from FIG. 2-d and FIG. 2-e that the oxide layer 17 may include a wet oxygen oxide layer and a deposited oxide layer, which are gradually formed through a multi-step oxidation process.

值得说明的是,外延层12可以是单层外延,也可以是多层外延,对于单层外延,外延层的掺杂浓度是固定不变的。对于多层外延,多个外延层的掺杂浓度是不一样的,结合图2-i,外延层12a和12b,在实际应用中为了提高击穿电压,通常让外延层12b的掺杂浓度比外延层12a低;如果为了降低导通电阻,通常让外延层12b的掺杂浓度比外延层12a高。It should be noted that the epitaxial layer 12 may be a single-layer epitaxy or a multi-layer epitaxy. For the single-layer epitaxy, the doping concentration of the epitaxial layer is fixed. For multi-layer epitaxy, the doping concentration of multiple epitaxial layers is different. Referring to Fig. 2-i, epitaxial layers 12a and 12b, in order to improve the breakdown voltage in practical applications, the doping concentration ratio of epitaxial layer 12b is usually The epitaxial layer 12a is low; in order to reduce the on-resistance, the doping concentration of the epitaxial layer 12b is usually higher than that of the epitaxial layer 12a.

本发明实施例通过氧化使功率器件的绝缘层沿深槽方向呈斗状结构,从而保证在刻蚀通孔时不受光刻最小线宽和对位精度的限制,有利于增加器件密度,降低功率器件的导通电阻。In the embodiment of the present invention, the insulating layer of the power device is formed into a bucket-shaped structure along the direction of the deep groove through oxidation, so as to ensure that the minimum line width and alignment accuracy of lithography are not limited during the etching of the through hole, which is beneficial to increase the device density and reduce the On-resistance of power devices.

图3为本发明实施例提供的通孔免对位的功率器件的超结结构剖面图,为了便于说明,仅示出了与本发明相关的部分。3 is a cross-sectional view of a superjunction structure of a power device with a through hole alignment-free according to an embodiment of the present invention. For convenience of description, only parts related to the present invention are shown.

作为本发明一优选实施例,外延层12形成漂移区,为了降低漂移区的导通电阻,可以在漂移区中加入P柱18形成超结结构,以硅基N型功率MOSFET为例,P型P柱18可以跟漂移区12产生横向耗尽,从而可以大幅降低漂移区的导通电阻。As a preferred embodiment of the present invention, the epitaxial layer 12 forms a drift region. In order to reduce the on-resistance of the drift region, a P-pillar 18 can be added to the drift region to form a superjunction structure. Taking a silicon-based N-type power MOSFET as an example, the P-type The P pillar 18 can generate lateral depletion with the drift region 12, so that the on-resistance of the drift region can be greatly reduced.

另外,漂移区可以有多层,通过在漂移区中加入源极场板19,使源极场板19跟硅片之间利用绝缘层隔离,参见图4。In addition, the drift region may have multiple layers. By adding a source field plate 19 in the drift region, the source field plate 19 and the silicon wafer are isolated by an insulating layer, see FIG. 4 .

图4为本发明实施例提供的通孔免对位的功率器件的超结结构剖面图,为了便于说明,仅示出了与本发明相关的部分。FIG. 4 is a cross-sectional view of a superjunction structure of a power device with a through hole alignment-free according to an embodiment of the present invention. For convenience of description, only parts related to the present invention are shown.

作为本发明一实施例,绝缘层可以采用厚氧结构(Field Oxide),其厚度通常取决于器件的击穿电压,对于击穿电压为100V的器件,10的厚度通常为6000A,对于击穿电压为60V的器件,10的厚度通常为3500A,器件的击穿电压越高,Field Oxide的厚度需要更厚。As an embodiment of the present invention, the insulating layer can adopt a thick oxide structure (Field Oxide), and its thickness usually depends on the breakdown voltage of the device. For a device with a breakdown voltage of 100V, the thickness of 10 is usually 6000A. For the breakdown voltage For a 60V device, the thickness of 10 is usually 3500A, the higher the breakdown voltage of the device, the thickness of the Field Oxide needs to be thicker.

在本发明实施例中源极场板19的作用是在横向耗尽漂移区,它可以在不牺牲击穿电压的情况下,大幅提高漂移区的掺杂浓度,从而可以降低漂移区的导通电阻。In the embodiment of the present invention, the function of the source field plate 19 is to deplete the drift region laterally, which can greatly increase the doping concentration of the drift region without sacrificing the breakdown voltage, thereby reducing the conduction of the drift region. resistance.

本发明实施例通过氧化使功率器件的绝缘层沿深槽方向呈斗状结构,从而保证在刻蚀通孔时不受光刻最小线宽和对位精度的限制,有利于增加器件密度,降低功率器件的导通电阻。In the embodiment of the present invention, the insulating layer of the power device is formed into a bucket-shaped structure along the direction of the deep groove through oxidation, so as to ensure that the minimum line width and alignment accuracy of lithography are not limited during the etching of the through hole, which is beneficial to increase the device density and reduce the On-resistance of power devices.

本发明实施例的另一目的在于,提供一种通孔免对位的功率器件的制作方法,方法包括制作衬底和外延层,方法在制作外延层之后还包括下述步骤:Another object of the embodiments of the present invention is to provide a method for fabricating a power device with through-hole alignment-free, the method includes fabricating a substrate and an epitaxial layer, and the method further includes the following steps after fabricating the epitaxial layer:

在外延层上制作深槽结构;Fabrication of deep trench structures on the epitaxial layer;

在深槽结构中依次形成绝缘层和栅极;forming an insulating layer and a gate sequentially in the deep trench structure;

对深槽结构外的外延层通过离子注入形成源极和沟道;The source electrode and the channel are formed by ion implantation on the epitaxial layer outside the deep trench structure;

通过氧化使深槽结构中的绝缘层沿深槽方向形成小于60度的斗状结构,并使顶层覆盖一氧化层;The insulating layer in the deep trench structure is formed into a bucket-shaped structure with a degree of less than 60 degrees along the direction of the deep trench by oxidation, and the top layer is covered with an oxide layer;

刻蚀氧化层形成通孔,以连接源极和沟道形成欧姆接触。The oxide layer is etched to form through holes to connect the source and the channel to form ohmic contacts.

以下本发明实施例以硅基N型功率MOSFET为例进行说明。The following embodiments of the present invention will be described by taking a silicon-based N-type power MOSFET as an example.

步骤S101,制作衬底11,结合图2-a,该衬底11可以采用高掺杂的N型衬底;In step S101, a substrate 11 is fabricated. Referring to FIG. 2-a, the substrate 11 can be a highly doped N-type substrate;

步骤S102,在衬底11上制作外延层12,该外延层12为N型外延层;Step S102, an epitaxial layer 12 is fabricated on the substrate 11, and the epitaxial layer 12 is an N-type epitaxial layer;

在本发明实施例中,外延层12可以是单层外延,也可以是多层外延,对于单层外延,外延层的掺杂浓度是固定不变的。对于多层外延,多个外延层的掺杂浓度是不一样的,结合图5,外延层12a和12b,在实际应用中为了提高击穿电压,通常让外延层12b的掺杂浓度比外延层12a低;如果为了降低导通电阻,通常让外延层12b的掺杂浓度比外延层12a高。In the embodiment of the present invention, the epitaxial layer 12 may be a single-layer epitaxy or a multi-layer epitaxy. For the single-layer epitaxy, the doping concentration of the epitaxial layer is fixed. For multi-layer epitaxy, the doping concentration of multiple epitaxial layers is different. Referring to Fig. 5, the epitaxial layers 12a and 12b, in order to improve the breakdown voltage in practical applications, the doping concentration of the epitaxial layer 12b is usually higher than that of the epitaxial layer. 12a is low; in order to reduce the on-resistance, the doping concentration of the epitaxial layer 12b is usually higher than that of the epitaxial layer 12a.

优选地,为了修补后续刻蚀工艺对硅片造成的损伤,可以增加步骤S103,做一次牺牲氧化,也就是生长一层氧化层(Oxide),然后刻蚀掉,也可以直接执行步骤S104。Preferably, in order to repair the damage to the silicon wafer caused by the subsequent etching process, step S103 may be added to perform a sacrificial oxidation, that is, an oxide layer (Oxide) is grown, and then etched away, or step S104 may be directly performed.

步骤S103,在外延层12上淀积氧化层(Oxide)13或氮化层(Nitride),结合图2-b,并在淀积的氧化层或氮化层上刻蚀出一槽口;Step S103, depositing an oxide layer (Oxide) 13 or a nitride layer (Nitride) on the epitaxial layer 12, referring to FIG. 2-b, and etching a notch on the deposited oxide layer or nitride layer;

在本发明实施例中,在N型外延层12上沉积一层氧化层(Oxide)或氮化层(Nitride)13,利用一张光掩模(Mask)在氧化层13上开一个槽口。In the embodiment of the present invention, an oxide layer (Oxide) or a nitride layer (Nitride) 13 is deposited on the N-type epitaxial layer 12, and a notch is formed on the oxide layer 13 by using a photomask (Mask).

步骤S104,通过槽口向外延层刻蚀,制作深槽结构;In step S104, the epitaxial layer is etched through the groove to form a deep groove structure;

步骤S105,在深槽结构中依次形成栅氧14和多晶硅15,然后刻蚀掉氧化层或氮化层,合图2-c;Step S105, forming gate oxide 14 and polysilicon 15 in sequence in the deep trench structure, and then etching off the oxide layer or the nitride layer, see Fig. 2-c;

在本发明实施例中,通过槽口向外延层12刻蚀形成一个深槽,并在深槽结构中长栅氧(Gate Oxide)14,在栅氧中沉积多晶硅(Poly)15,然后进行Poly的回刻(Etch Back)。沉积完Poly,做回刻之前,可以先做一次CMP。沉积的Poly通常是高掺杂的,其掺杂浓度在1e21以上。In the embodiment of the present invention, a deep trench is formed by etching the epitaxial layer 12 through the notch, and a gate oxide (Gate Oxide) 14 is grown in the deep trench structure, polysilicon (Poly) 15 is deposited in the gate oxide, and then Poly Etch Back. After depositing the Poly, you can do a CMP first before doing the engraving. The deposited Poly is usually highly doped, with a doping concentration above 1e21.

步骤S106,对深槽结构外的外延层12通过离子注入形成源极和沟道;Step S106, forming a source electrode and a channel by ion implantation on the epitaxial layer 12 outside the deep trench structure;

在本发明实施例中,通过Arsenic注入形成源极,通过Boron注入形成沟道。在图2-c中多晶硅15的表面与外延层12的表面基本上平齐,但实际上可以使多晶硅15的表面比外延层12的表面略低一些。In the embodiment of the present invention, the source electrode is formed by Arsenic implantation, and the channel is formed by Boron implantation. In FIG. 2-c, the surface of the polysilicon 15 is substantially flush with the surface of the epitaxial layer 12, but in fact, the surface of the polysilicon 15 can be made slightly lower than the surface of the epitaxial layer 12.

步骤S107,通过氧化使深槽结构中的栅氧14沿深槽方向形成小于60度的斗状结构,并使顶层覆盖一氧化层17;Step S107, the gate oxide 14 in the deep trench structure is formed into a bucket-shaped structure of less than 60 degrees along the direction of the deep trench by oxidation, and the top layer is covered with an oxide layer 17;

在本发明实施例中,硅和多晶硅全部氧化,并且可以分多次氧化,为了提高氧化的速度,可以先增加水蒸气采用湿氧氧化,再通过淀积氧化。In the embodiment of the present invention, all silicon and polysilicon are oxidized, and can be oxidized in multiple times. In order to improve the oxidation speed, wet oxygen can be added to increase water vapor first, and then the oxidation can be carried out by deposition.

根据我们需要的ILD(栅极线宽)的厚度,可以在上面在淀积一层Oxide,然后基本BPSG(硼磷硅玻璃)的Reflow(回流焊),把表面Oxide的形貌变平。According to the thickness of the ILD (gate line width) we need, a layer of Oxide can be deposited on it, and then the basic BPSG (borophosphosilicate glass) Reflow (reflow) is used to flatten the surface Oxide.

在工艺的实际过程中,Poly和Silicon同时氧化,Poly的氧化速度会比Silicon更快一些,因此其对应的Oxide厚度会更厚,吃掉的Poly会更多,Silicon上面对应的Oxide厚度会薄一些。In the actual process of the process, Poly and Silicon are oxidized at the same time, and the oxidation speed of Poly will be faster than that of Silicon, so its corresponding Oxide thickness will be thicker, more Poly will be eaten, and the corresponding Oxide thickness on Silicon will be thinner. Some.

步骤S108,刻蚀氧化层形成通孔,以连接源极和沟道形成欧姆接触。In step S108, the oxide layer is etched to form a through hole, so as to connect the source electrode and the channel to form an ohmic contact.

在本发明实施例中,可以通过光刻胶形成的光刻图案(Photomask)6刻蚀通孔,该光刻图案通过对光掩模(Mask)光刻而成,通常通孔的刻蚀深度在3000A附近。该氧化层17全部覆盖深槽结构或者部分覆盖深槽结构取决于刻蚀通孔时的刻蚀尺寸,通孔的刻蚀尺寸应小于或等于深槽结构的径向剖面中两相对位置的斗状结构顶端外延间的最远距离AA'。当通孔的刻蚀尺寸应等于AA'时,氧化层17全部覆盖深槽结构;当通孔的刻蚀尺寸应小于AA'时,氧化层17部分覆盖深槽结构。In the embodiment of the present invention, the through hole can be etched through a photolithography pattern (Photomask) 6 formed by photoresist, and the photolithography pattern is formed by lithography on a photomask (Mask), usually the etching depth of the through hole is around 3000A. The oxide layer 17 completely covers the deep groove structure or partially covers the deep groove structure depending on the etching size of the through hole, and the etching size of the through hole should be smaller than or equal to the two opposite positions in the radial section of the deep groove structure. The furthest distance AA' between the top epitaxy of the like structure. When the etching size of the through hole should be equal to AA', the oxide layer 17 completely covers the deep trench structure; when the etching size of the through hole should be smaller than AA', the oxide layer 17 partially covers the deep trench structure.

重要的是,光掩模(Mask)6的宽度可以比实际需要的宽度更大,图2-h、图2-i分别示出了通孔的刻蚀尺寸在B-B'、C-C'对应的刻蚀效果,通过对氧化层(Oxide)17进行刻蚀,使得下面的外延层(Silicon)12被暴露出来,由于本发明实施例通过氧化使得栅氧形成了上宽下窄的斗状结构,在硅片表面Oxide的宽度宽,硅片体内Oxide的宽度窄,因此,不管光刻板的尺寸的开口大小,只要形成的Photomask小于A-A’所对应的宽度,其暴露的Silicon的宽度形状都是一样的。What is important is that the width of the photomask (Mask) 6 can be larger than the actual required width. Figure 2-h and Figure 2-i respectively show that the etching size of the through hole is at the corresponding etching size of B-B' and C-C'. The etching effect is obtained by etching the oxide layer (Oxide) 17, so that the underlying epitaxial layer (Silicon) 12 is exposed. Because the gate oxide forms a bucket-shaped structure with a wide upper and a narrow lower through oxidation in the embodiment of the present invention, The width of the Oxide on the surface of the silicon wafer is wide, and the width of the Oxide in the silicon wafer is narrow. Therefore, regardless of the size of the opening of the reticle, as long as the photomask formed is smaller than the width corresponding to A-A', the width and shape of the exposed Silicon will be the same. the same.

作为本发明一优选实施例,为了降低漂移区的导通电阻,可以在步骤S102之后,以外延层作为漂移区,在漂移区中加入P柱18形成超结结构,以硅基N型功率MOSFET为例,P型P柱18可以跟漂移区12产生横向耗尽,从而可以大幅降低漂移区的导通电阻。As a preferred embodiment of the present invention, in order to reduce the on-resistance of the drift region, after step S102, an epitaxial layer can be used as the drift region, and a P-pillar 18 is added to the drift region to form a superjunction structure, and a silicon-based N-type power MOSFET can be used. For example, the P-type P-pillar 18 can be laterally depleted with the drift region 12, so that the on-resistance of the drift region can be greatly reduced.

在超结结构中,漂移区可以有多层,通过在漂移区中加入源极场板19,使源极场板19跟硅片之间利用绝缘层隔离,结合图4。In the superjunction structure, the drift region can have multiple layers. By adding the source field plate 19 in the drift region, the source field plate 19 and the silicon wafer are isolated by an insulating layer, referring to FIG. 4 .

作为本发明另一优选实施例,绝缘层也可以采用厚氧结构(Field Oxide),结合图4,在步骤S105之后,进一步在多晶硅的底部制作厚氧结构(Field Oxide)10,从而提高器件的耐压值,对于击穿电压为100V的器件,10的厚度通常为6000A,对于击穿电压为60V的器件,10的厚度通常为3500A,器件的击穿电压越高,Field Oxide的厚度需要越厚。As another preferred embodiment of the present invention, the insulating layer can also adopt a thick oxygen structure (Field Oxide), with reference to FIG. 4, after step S105, a thick oxygen structure (Field Oxide) 10 is further fabricated on the bottom of the polysilicon, thereby improving the device's performance. Withstand voltage value, for a device with a breakdown voltage of 100V, the thickness of 10 is usually 6000A, and for a device with a breakdown voltage of 60V, the thickness of 10 is usually 3500A. The higher the breakdown voltage of the device, the thicker the Field Oxide needs to be. thick.

在本发明实施例中源极场板19的作用是在横向耗尽漂移区,它可以在不牺牲击穿电压的情况下,大幅提高漂移区的掺杂浓度,从而可以降低漂移区的导通电阻。In the embodiment of the present invention, the function of the source field plate 19 is to deplete the drift region laterally, which can greatly increase the doping concentration of the drift region without sacrificing the breakdown voltage, thereby reducing the conduction of the drift region. resistance.

本发明实施例通过氧化使功率器件的绝缘层沿深槽方向呈斗状结构,从而保证在刻蚀通孔时不受光刻最小线宽和对位精度的限制,有利于增加器件密度,降低功率器件的导通电阻。In the embodiment of the present invention, the insulating layer of the power device is formed into a bucket-shaped structure along the direction of the deep groove through oxidation, so as to ensure that the minimum line width and alignment accuracy of lithography are not limited during the etching of the through hole, which is beneficial to increase the device density and reduce the On-resistance of power devices.

以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention. Inside.

Claims (2)

1.一种通孔免对位的功率器件,所述功率器件包括衬底和外延层,其特征在于,所述功率器件在所述外延层上具有一深槽结构,所述深槽结构中从外向内依次包括绝缘层和栅极,所述深槽结构通过氧化使绝缘层沿深槽方向形成小于60度的斗状结构,所述深槽结构的顶部覆盖有氧化层;1. A power device with through-hole alignment-free, the power device comprises a substrate and an epitaxial layer, wherein the power device has a deep groove structure on the epitaxial layer, and in the deep groove structure The insulating layer and the gate are sequentially included from the outside to the inside, the deep trench structure is oxidized so that the insulating layer forms a bucket-shaped structure with a degree of less than 60 degrees along the direction of the deep trench, and the top of the deep trench structure is covered with an oxide layer; 所述功率器件还包括:在深槽结构外的外延层通过离子注入形成的源极和沟道;以及The power device further includes: a source electrode and a channel formed by ion implantation in the epitaxial layer outside the deep trench structure; and 通过刻蚀氧化层形成的通孔,所述通孔连接源极和沟道形成欧姆接触;A through hole formed by etching the oxide layer, the through hole connects the source electrode and the channel to form an ohmic contact; 其中,所述外延层形成漂移区,在所述漂移区加入有P柱形成超结结构,所述P柱跟所述漂移区产生横向耗尽;Wherein, the epitaxial layer forms a drift region, a P pillar is added to the drift region to form a superjunction structure, and the P pillar and the drift region are laterally depleted; 所述漂移区有多层,通过在所述漂移区中加入源极场板,使所述源极场板跟所述漂移区之间利用绝缘层隔离,所述绝缘层采用厚氧结构,器件的击穿电压越高,所述厚氧结构的厚度越厚;The drift region has multiple layers. By adding a source field plate to the drift region, an insulating layer is used to isolate the source field plate from the drift region. The insulating layer adopts a thick oxygen structure. The higher the breakdown voltage of , the thicker the thickness of the thick oxygen structure; 所述氧化层包括湿氧氧化层和淀积氧化层;The oxide layer includes a wet oxygen oxide layer and a deposition oxide layer; 所述外延层是单层外延或者多层外延,对于所述单层外延,所述外延层的掺杂浓度是固定不变的,对于所述多层外延,多个外延层的掺杂浓度是不一样的;若为了提高击穿电压,则使靠近所述衬底的外延层的掺杂浓度比远离所述衬底的外延层低;若为了降低导通电阻,则使靠近所述衬底的外延层的掺杂浓度比远离所述衬底的外延层高;The epitaxial layer is single-layer epitaxy or multi-layer epitaxy. For the single-layer epitaxy, the doping concentration of the epitaxial layer is fixed. For the multi-layer epitaxy, the doping concentration of the multiple epitaxial layers is different; in order to increase the breakdown voltage, the doping concentration of the epitaxial layer close to the substrate is lower than that of the epitaxial layer far from the substrate; in order to reduce the on-resistance, the doping concentration of the epitaxial layer close to the substrate is made lower The doping concentration of the epitaxial layer is higher than that of the epitaxial layer away from the substrate; 其中,通孔的刻蚀尺寸等于所述深槽结构的径向剖面中两相对位置的斗状结构顶端外延间的最远距离
Figure 952053DEST_PATH_IMAGE001
,所述氧化层全部覆盖所述深槽结构。
Wherein, the etching size of the through hole is equal to the farthest distance between the top epitaxy of the bucket-shaped structure at two opposite positions in the radial section of the deep groove structure
Figure 952053DEST_PATH_IMAGE001
, the oxide layer completely covers the deep trench structure.
2.一种通孔免对位的功率器件的制作方法,所述方法包括制作衬底和外延层,其特征在于,所述方法在制作外延层之后还包括下述步骤:2. a method for making a power device with a through-hole alignment-free, the method comprises making a substrate and an epitaxial layer, and it is characterized in that, the method further comprises the following steps after making the epitaxial layer: 在所述外延层上制作深槽结构;making a deep trench structure on the epitaxial layer; 在所述深槽结构中依次形成绝缘层和栅极;forming an insulating layer and a gate sequentially in the deep trench structure; 对深槽结构外的外延层通过离子注入形成源极和沟道;The source electrode and the channel are formed by ion implantation on the epitaxial layer outside the deep trench structure; 通过多步氧化使深槽结构中的绝缘层沿深槽方向形成小于60度的斗状结构,并使顶层覆盖一氧化层;Through multi-step oxidation, the insulating layer in the deep groove structure is formed into a bucket-shaped structure with a degree of less than 60 degrees along the direction of the deep groove, and the top layer is covered with an oxide layer; 刻蚀氧化层形成通孔,以连接源极和沟道形成欧姆接触;Etching the oxide layer to form a through hole to connect the source and the channel to form an ohmic contact; 其中,所述外延层形成漂移区,在所述漂移区加入有P柱形成超结结构,所述P柱跟所述漂移区产生横向耗尽;Wherein, the epitaxial layer forms a drift region, a P pillar is added to the drift region to form a superjunction structure, and the P pillar and the drift region are laterally depleted; 所述漂移区有多层,通过在所述漂移区中加入源极场板,使所述源极场板跟所述漂移区之间利用绝缘层隔离,所述绝缘层采用厚氧结构,器件的击穿电压越高,所述厚氧结构的厚度越厚;The drift region has multiple layers. By adding a source field plate to the drift region, the source field plate and the drift region are isolated by an insulating layer. The insulating layer adopts a thick oxygen structure. The higher the breakdown voltage, the thicker the thickness of the thick oxygen structure; 所述多步氧化包括:湿氧氧化和淀积氧化;The multi-step oxidation includes: wet oxygen oxidation and deposition oxidation; 所述外延层是单层外延或者多层外延,对于所述单层外延,所述外延层的掺杂浓度是固定不变的,对于所述多层外延,多个外延层的掺杂浓度是不一样的;若为了提高击穿电压,则使靠近所述衬底的外延层的掺杂浓度比远离所述衬底的外延层低;若为了降低导通电阻,则使靠近所述衬底的外延层的掺杂浓度比远离所述衬底的外延层高;The epitaxial layer is single-layer epitaxy or multi-layer epitaxy. For the single-layer epitaxy, the doping concentration of the epitaxial layer is fixed. For the multi-layer epitaxy, the doping concentration of the multiple epitaxial layers is different; in order to increase the breakdown voltage, the doping concentration of the epitaxial layer close to the substrate is lower than that of the epitaxial layer far from the substrate; in order to reduce the on-resistance, the doping concentration of the epitaxial layer close to the substrate is made lower The doping concentration of the epitaxial layer is higher than that of the epitaxial layer away from the substrate; 其中,通孔的刻蚀尺寸等于所述深槽结构的径向剖面中两相对位置的斗状结构顶端外延间的最远距离
Figure 869194DEST_PATH_IMAGE001
,所述氧化层全部覆盖所述深槽结构。
Wherein, the etching size of the through hole is equal to the farthest distance between the top epitaxy of the bucket-shaped structure at two opposite positions in the radial section of the deep groove structure
Figure 869194DEST_PATH_IMAGE001
, the oxide layer completely covers the deep trench structure.
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