CN108664001A - Birds product processes source tracing method and system - Google Patents
Birds product processes source tracing method and system Download PDFInfo
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- CN108664001A CN108664001A CN201810349681.0A CN201810349681A CN108664001A CN 108664001 A CN108664001 A CN 108664001A CN 201810349681 A CN201810349681 A CN 201810349681A CN 108664001 A CN108664001 A CN 108664001A
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- information
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- slave computer
- processor module
- computer terminal
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a kind of birds product processing source tracing method and systems, and the system comprises host computers and the multiple slave computer terminals for being respectively arranged at the different production phases.By the way that the whole process of birds product is divided into several stages, the acquisition of machining information data is distributed in each stage that finished product packing is received from live-bird, the information acquired includes live-bird source-information, the batch information in each process segment, temporal information and worker information, it further include transmission information of container, packaged information etc., so as to complete, it accurately grasps the information data of birds product whole process and generates the bar code for tracing to the source, and the control by host computer management software to processing flow and batch, management, realize the overall monitor to product processing, batch management and information tracing.
Description
Technical field
The invention belongs to food safety supervision technical field, more particularly to a kind of birds product processes source tracing method and is
System.
Background technology
A highly important part during birds product is lived as people's diet, safety problem is increasingly by people
Attention.And for enterprise, traditional production and processing pattern not only consumes a large amount of human resources, while when product occurs
When quality problems, enterprise administrator is difficult to be positioned to specific link and personnel, increases the management cost of enterprise, no
Conducive to solving the problems, such as from the root cause.Although thering is Partial Food traceability system to come into operation now, many food traceability systems
It is simply possible to use in retrospect food material source, process of the food inside processing enterprise then can not be traced precisely.
Additionally due to processing enterprise's internal signal interference strength is big, the stability communicated between host computer and slave computer is
Greatly challenge.And to realize the real time monitoring of product processing, it is necessary to keep logical in real time between host computer and slave computer
Letter.
Invention content
The technical problem to be solved by the present invention is to provide a kind of birds product processing source tracing method and system, be by tracing to the source
In the embedded existing production line of factory of system, realize that the information of product processing key link obtains in real time, by host computer with
The accurate retrospect to birds product processing is realized in the collaborative work of slave computer.
In order to solve the above technical problems, birds product processing traceability system provided by the invention includes host computer and sets respectively
It is placed in multiple slave computer terminals of different production phases；The multiple slave computer terminal includes at least：
Slave computer terminal -1, including processor module, first information acquisition module and real-time communication module, described first
Information acquisition module is for obtaining live-bird source-information and being transmitted to processor module；
Slave computer terminal -2, including processor module, the second information acquisition module, real-time communication module, second letter
Breath acquisition module is for obtaining preliminary working beginning and end information and being transmitted to processor module；
Slave computer terminal -3, including processor module, third information acquisition module, weight and quantity acquisition module, first
Signal conversion module, real-time communication module, the third information acquisition module is for obtaining grouping beginning and end information and passing
Transport to processor module；
Slave computer terminal -4, including processor module, the 4th information acquisition module, information of container acquisition module, packaging letter
Acquisition module, real-time communication module are ceased, the information of container acquisition module is for obtaining container id information and being transmitted to processor
Module, the packaged information is for obtaining product packaging information and being transmitted to processor module；
Slave computer terminal -5, including processor module, information of container acquisition module, bar code generation module and real-time Communication for Power
Module, for the information of container acquisition module for obtaining container id information and being transmitted to processor module, the bar code generates mould
Block is used to generate bar code of tracing to the source under the control of processor module；
Slave computer terminal -6, including processor module, the 5th information acquisition module module, automatic opening/closing door module and
Real-time communication module；5th information acquisition module is used to obtain the product information for entering warehouse and is transmitted to processor die
Block, the automatic opening/closing door module are used for the ON/OFF warehouse gate under the control of processor module；
In above-mentioned each slave computer terminal, the real-time communication module (belongs to one for realizing corresponding processor module
The processor module of a slave computer terminal, the similarly hereinafter) communication between host computer；The host computer is for receiving and handling down
The information that position machine terminal transmission is come.
In the above-mentioned technical solutions, each stage of the whole process of birds product is provided with the acquisition of slave computer terminal
Machining information, the acquisition of machining information data are distributed in each stage that finished product packing is received from live-bird, so as to it is complete,
It accurately grasps the information data of birds product whole process and generates the bar code for tracing to the source, enterprise, consumer and political affairs
Mansion department can not only trace birds product raw material sources using these information datas, can also trace the entire of birds product
Process.Since machining information is to acquire stage by stage, thus can specifically be positioned to process when being traced,
To be conducive to being managed to process promptly and accurately.The present invention be conducive to improve birds product processing transparency and
Product quality is also beneficial to ensure the informed equity of consumer, improves the degree of belief of consumer, increase product sales volume, also help
Government department supervises the process of each enterprise.The technical program be based on technology of Internet of things, host computer from it is different
Slave computer cooperates, and automation and intelligence degree are high, and provide a variety of machining information data acquisition modes, acquisition essence
Exactness and collecting efficiency are high.The host computer of the technical program and the next unit are combined closely with enterprise practical processing flow, for
The birds product processing enterprise of different situations can be applicable in.Enterprise easily can check and manage machining information number by host computer
According to, preliminary budget done to the income on the same day, while can be according to the excellent raw material sources of former years data decimation, it can also be according to being adopted
The machining information data of collection optimize production line and form unified processing criterion and technological process, to improve product quality,
Production cost is reduced, the performance of enterprises is improved.
It has used host computer to carry out comprehensive information processing in above-mentioned technical proposal, has avoided and rely solely on slave computer terminal
Or between slave computer terminal between communicate defect low with treatment effeciency, that accuracy is poor so that information processing is more
It is prompt, accurate to accelerate, treatment effeciency higher.
As being further improved for technical solution of the present invention, it further includes slave computer terminal which, which processes traceability system,
Fixing device, the slave computer terminal fixer include include pedestal and setting telescopic rod on the base, it is described
Terminal end anchorage is provided on telescopic rod.Slave computer terminal can be easily disposed by slave computer terminal fixer, is arranged
Telescopic rod is convenient for adjusting the height of slave computer terminal.
As being further improved for technical solution of the present invention, pedestal includes table upper bed-plate and/or ground upper bed-plate, on the table
Pedestal has card slot, and edge or other proper sites convenient for being stuck in the devices such as operation console are fixed.Described ground upper bed-plate with
The contact surface on ground is provided with anti-skid structure, improves safety when slave computer terminal fixer uses on the ground and consolidates
Property.
Further include the supporting rod for being used to support the terminal end anchorage as being further improved for technical solution of the present invention,
Improve the placement stability of slave computer terminal.
In order to solve the above technical problems, birds product processing source tracing method provided by the invention includes the following steps：
S101：For any batch live-bird, the first information acquisition module of slave computer terminal -1 obtains the batch live-bird
Source-information is simultaneously transmitted to processor module, and processor module will include live-bird source-information and slave computer end message, employee
It is transmitted to host computer after information processing including information；
S102：The batch birds pass through each preliminary working stage of production line successively, and each preliminary working stage is provided with down
Position machine terminal -2；For any preliminary working stage, the second information acquisition module mould of its slave computer terminal -2 when preliminary working starts
Block obtains preliminary working start information, including present lot information, current preliminary working time started, work at present personal information, and
It is transmitted to processor module；The second information acquisition module module of its slave computer terminal -2 obtains preliminary working knot at the end of preliminary working
Beam information, including current preliminary working end time, and it is transmitted to processor module；Processor module will receive in this step
Host computer is transmitted to after information processing；
S103：The batch birds enter grouping point after each preliminary working stage, are grouped slave computer terminal -3 a little
Third information acquisition module obtains current group start information, including present lot information, grouping time started and current work
Make personal information, and is transmitted to processor module；The quantity and weight acquisition module of slave computer terminal -3 obtains the batch birds
Number of elements and net weight data and be transmitted to processor module；After grouping, the third information acquisition module of slave computer terminal -3
Grouping ending message, including grouping end time are obtained, and is transmitted to processor module；Processor module will receive in this step
To information processing after be transmitted to host computer；After this step, which is divided into several preliminary working in batches
Product is simultaneously sent to several lines；
S104：Respectively preliminary working product reaches corresponding reprocessing point, the slave computer terminal -4 of each reprocessing point in batches
Obtain the reprocessing start information of current reprocessing point by the 4th information acquisition module, including currently in batches information, again plus
Work time started and work at present personal information, and it is transmitted to processor module；It is being reprocessed and is being packed into transmission
The product type of transmission container id information and Qi Nei is obtained by information of container acquisition module after container and is transmitted to processor die
Block；Being obtained by the 4th information acquisition module for slave computer terminal -4 reprocesses ending message after reprocessing, including adds again
The work end time, and it is transmitted to processor module；If product needs to be initially charged in specific inner wrapping before being packed into container, under
Position machine terminal -4 obtains packaged information by packaged information acquisition module, and then obtaining transmission by information of container acquisition module holds
The product type of device id information and Qi Nei, each information are transmitted to processor module；Processor module will receive in this step
Host computer is transmitted to after information processing；
S105：Each transmission container uniformly transports freezer storage to, and the information of container acquisition module of slave computer terminal -4 obtains
Into freezer transmission container id information and be transmitted to processor module, processor module processing after be transmitted to host computer；
S106：Transmission container goes out freezer arrival bagging area and is packed, the information of container of the slave computer terminal -5 of bagging area
Acquisition module obtains out the transmission container id information of freezer and is transmitted to processor module, is transmitted to after processor module processing
Position machine, host computer judges that its content is corrected errors after receiving information, and will go out freezer transmission container id information corresponding product it is upper
The information for stating each step acquisition feeds back to slave computer terminal -5, and bar code is given birth under the control of the processor module of slave computer terminal -5
Bar code of tracing to the source is generated at module, and the bar code is attached in the outer packing of product；
S107：Product after packaging is sent to warehouse, and the 5th information acquisition module of slave computer terminal -6 is obtained into putting in storage
The product information in library, including warehouse number, product quantity and action type, and it is transmitted to processor module, processor module
It controls automatic opening/closing door module and opens warehouse gate, product enters automatic door-closing behind warehouse；Processor module will receive in this step
To information processing after be transmitted to host computer.
In the above-mentioned technical solutions, the whole process of birds product is divided into several stages, machining information data
Acquisition is distributed in each stage that finished product packing is received from live-bird, and the information acquired includes live-bird source-information, each processing
Batch information, temporal information and the worker information in stage further include transmitting information of container, packaged information etc., so as to
Enough completely, it accurately grasps the information data of birds product whole process and generates the bar code for tracing to the source, enterprise, consumer
And government department can not only trace birds product raw material sources using these information datas, can also trace birds product
Whole process.Since machining information is to acquire stage by stage, thus can have to process when being traced
Body positions, to be conducive to being managed to process promptly and accurately.The present invention is conducive to improve the processing of birds product
Transparency and product quality are also beneficial to ensure the informed equity of consumer, improve the degree of belief of consumer, increase product sales volume,
Government department is also helped to supervise the process of each enterprise.The technical program is based on technology of Internet of things, host computer
It cooperates from different slave computers, automation and intelligence degree are high, and provide a variety of machining information data acquisition side
Formula, acquires accuracy and collecting efficiency is high.The host computer of the technical program and the next unit and enterprise practical processing flow are close
In conjunction with can be applicable in for the birds product processing enterprise of different situations.Enterprise can easily be checked and be managed by host computer
Machining information data do preliminary budget to the income on the same day, while can may be used also according to the excellent raw material sources of former years data decimation
To optimize production line according to the machining information data acquired and form unified processing criterion and technological process, to improve
Product quality reduces production cost, improves the performance of enterprises.
It is that the batch live-bird is configured with beginning as being further improved for technical solution of the present invention, in above-mentioned steps S101
Include batch information and live-bird source-information in label and end-tag, the beginning label and end-tag.By label into
Row information stores, and occupied space is few while storing abundant information, is conducive to the information for further increasing product processing
Data acquisition efficiency reduces the cost that enterprise is processed information data acquisition.
Reading is passed through for each preliminary working stage and/or grouping stage as being further improved for technical solution of the present invention
The beginning label is taken to obtain preliminary working start information and/or grouping start information, is obtained by reading the end-tag
Take preliminary working ending message and/or grouping ending message.It is adopted by way of directly reading label to be processed information data
Collection is conducive to further increase the automation of machining information data acquisition and intelligent and collecting efficiency, reduces enterprise and added
The cost of work information data acquisition.
As being further improved for technical solution of the present invention, generates several branch lines in the grouping stage and start label and branch knot
Beam label starts label and branch line end-tag per preliminary working products configuration a pair of branch line in batches.Start label by branch line
It is convenient for the machining information data for processing branch line to each product to be acquired respectively with branch line end-tag, to each product
It processes branch line and carries out all standing, acquisition integrity degree has been ensured while improving machining information data acquisition efficiency.
As being further improved for technical solution of the present invention, slave computer terminal sends verification information to host computer first, on
Position machine judges whether verification information source and the information content are correct, and sends feedback information, institute to corresponding slave computer terminal
It includes correct, mistake to state feedback information；Slave computer terminal receives feedback information and is made accordingly according to feedback information item
Operation：If feedback information is correct, each module of slave computer terminal works on；It needs to send out again if feedback information is mistake
Send verification information.It can judge work normally between slave computer terminal and slave computer terminal and host computer by verification,
To ensure being smoothed out for information collection in whole process.
Description of the drawings
Fig. 1 is the block schematic illustration that traceability system is processed in the specific embodiment of the invention.
Fig. 2 is the structural schematic diagram of the slave computer terminal fixer in the specific embodiment of the invention.
Fig. 3 is the work flow diagram of host computer and slave computer in the specific embodiment of the invention.
In figure：1, table upper bed-plate；2, ground upper bed-plate；3, telescopic rod；4, terminal end anchorage；5, supporting rod；6, cable hole.
Specific implementation mode
Below in conjunction with the attached drawing of the present invention, the technical solution in embodiment of the present invention is clearly and completely retouched
It states.
With reference to figure 1, the birds product processing traceability system in embodiment given herein includes host computer and divides
It is not set to multiple slave computer terminals of different production phases；Multiple slave computer terminals include at least：
Slave computer terminal -1, including processor module, first information acquisition module and real-time communication module, the first information
Acquisition module is for obtaining live-bird source-information and being transmitted to processor module；
Slave computer terminal -2, including processor module, the second information acquisition module, real-time communication module, the second information are adopted
Collection module is for obtaining preliminary working beginning and end information and being transmitted to processor module；
Slave computer terminal -3, including processor module, third information acquisition module, weight and quantity acquisition module, first
Signal conversion module, real-time communication module, third information acquisition module is for obtaining grouping beginning and end information and being transmitted to
Processor module；
Slave computer terminal -4, including processor module, the 4th information acquisition module, information of container acquisition module, packaging letter
Acquisition module, real-time communication module are ceased, information of container acquisition module is used to obtain container id information and is transmitted to processor module,
Packaged information is for obtaining product packaging information and being transmitted to processor module；
Slave computer terminal -5, including processor module, information of container acquisition module, bar code generation module and real-time Communication for Power
Module, for obtaining container id information and being transmitted to processor module, bar code generation module is used for information of container acquisition module
Bar code of tracing to the source is generated under the control of processor module；
Slave computer terminal -6, including processor module, the 5th information acquisition module module, automatic opening/closing door module and
Real-time communication module；5th information acquisition module is used to obtain the product information for entering warehouse and is transmitted to processor module, from
Dynamic opening-closing door module is used for the ON/OFF warehouse gate under the control of processor module；
In above-mentioned each slave computer terminal, real-time communication module is for realizing the communication between processor module and host computer；
Host computer is used to receive and handle the information that slave computer terminal transmission is come.
Touch screen can also be arranged in above-mentioned each slave computer terminal.
Processor module mainly uses MSP430f5438 microcontrollers, and as optimum decision system, which includes preferable voltage stabilizing
Module can bear the DC voltage of 12V-24V, in addition, the control module for also all having high pin enabled on microcontroller.Touch screen is logical
USART3 serial ports is crossed to be connected directly with corresponding processor module.
In addition, corresponding signal conversion module can also be arranged in each slave computer terminal, real-time communication module then passes through signal
Conversion module is connected with the USART1 serial ports of corresponding processor module.
First information acquisition module is connected with the USART2 serial ports of corresponding processor module, and the two passes through TTL information number
Direct communication.First information acquisition module uses non-contact type radio frequency identification equipment, is operated by employee and reads peasant household's identity knowledge
Other card information.
Second information acquisition module and third information acquisition module respectively with the USART2 serial ports of corresponding processor module
It is connected directly.Second information acquisition module and third information acquisition module use trigger-type radio frequency identification equipment, once there is RFID
It, can automatic card information into read range.
Weight is connected with quantity acquisition module with corresponding processor module by USART0 serial ports, and weight and quantity obtain
Module essence is an Information acquisition equipment, it can directly be connected with original counting equipment of weighing in enterprise, obtain
Interior data is taken, the data that processor module can be understood are converted it into.
The information of container acquisition module of slave computer terminal -4 and slave computer terminal -5 is logical with corresponding processor module
It crosses USART2 serial ports to be connected, information of container obtains acquisition module and uses super high frequency radio frequency read-write equipment.Meanwhile passing through preferred day
Line does not influence the terminal device on other workbench while signal covers entire workbench.
The USART0 serial ports of 4th information acquisition module and corresponding processor module passes through the indirect phase of signal conversion module
Even, the 4th information acquisition module uses Quick Response Code barcode scanning equipment, and sensitive performance is high, reaction speed is fast.
Bar code generation module is indirectly connected by signal conversion module with the USART0 serial ports of corresponding processor module, place
It manages device module and generates bar code printing order, and order is transferred to by bar code generation module by signal conversion module, generate and beat
Print bar code.
The automatic opening/closing door module of slave computer terminal -6 passes through the enabled control module of high pin and corresponding processor die
Block is connected.
Above-mentioned signal conversion module may be used TTL and turn 485 signal conversion modules or TTL turns of 232 information moduluss of conversion
Block or other appropriate signals conversion modules.
Each slave computer terminal follows stringent time sequencing regulation at work, i.e., follow-up whole in identical product batch
Will not be prior to preamble terminal at the beginning of end, but not such time restriction between same type terminal.In addition,
The end time of batch is upper, and there is no regulations stringent in this way.
But relying solely on the communication of the data between slave computer terminal batch, not only efficiency is low, and accuracy is poor, as an improvement,
Host computer data management and analytic function is incorporated herein.
Host computer operation have host computer management software, database and displaying software.Host computer management software use
JAVA language is write, and mainly receiving display module, message processing module, feedback information by warning module, information generates mould
Block is constituted, for production batch management, machine process monitoring, the interaction of slave computer end message, raw information management and analysis.On
Position machine management software is to connect the main tie of host computer and slave computer terminal, is the basis for realizing data communication.
Database refers to then oracle database, is stored in the database comprising product information, employee information, peasant household's letter
Breath, machining information, feedback information, end message etc. more than ten plants data information, for storing and managing huge basic number of tracing to the source
According to.
Displaying software refers mainly to the ends Web software, information of tracing to the source, machine process information, daily life for showing product
Production plan, warehouse current condition information, in addition, the ends Web that administrator uses also have the function of fundamentals of management data, it is e.g., raw
Produce planning management, employee information management, peasant household's information management etc..Specifically, mainly the function is divided into three parts.
First, the impression window to satisfy the needs of consumers：Consumer is only capable of checking the letter of tracing to the source of displaying product by scanning the two-dimensional code
Breath；Second is that the impression window towards enterprise administrator：The information inquiry page that internal staff is entered by logging in website,
The information such as machining information, processing progress, the personnel assignment of product can be checked on this page；Third, system-oriented administrative staff
Manage window：Administrative staff can enter administrator interfaces by website log website, can not only be looked into this boundary surface upper management person
It sees all information, while the parts of basic information of employee, peasant household and terminal can also be changed.
Host computer management software is the basis realized information source tracing, data management and data and shown, displaying software is then exhibition
Show the important window of system achievement.
It is extremely wide to dabble range for data in birds product product processing, wherein including employee information, batch information, product
A variety of effective informations such as technique information, host computer can carry out pipe to the huge data acquired in birds product processing
Reason, to for birds product processing management and trace to the source support be provided.Host computer is with vdiverse in function, ease for use is good
Feature disclosure satisfy that the utilization demand of enterprises and external staff to birds product machining information data.
Host computer can be communicated with terminal outside system, and either in enterprise or personnel can pass through terminal outside enterprise
Host computer is accessed under respective permission, personnel inside and outside enterprise is facilitated to utilize product machining information data
The function of slave computer terminal -1 includes the source-information for being responsible for obtaining batch；The function of slave computer terminal -2 includes obtaining
Take the information collection during preliminary working；The function of slave computer terminal -3 is including acquisition grouping information and birds number of elements and again
Amount, the latter can be used for and peasant household's settlement of account；The function of slave computer terminal -4 includes obtaining reprocessing information and the entrance of product
The information of freezer；Terminal -5 is mainly responsible for generation and traces to the source bar code；Terminal -6 is mainly responsible for management warehouse information.And it is above all
Terminal all directly receives the management and control of host computer.
With reference to figure 2, it further includes slave computer terminal fixer which, which processes traceability system, and slave computer terminal is fixed
Device include include pedestal and the telescopic rod being vertically arranged on pedestal 3, be provided with terminal end anchorage 4 on telescopic rod 3.It is the next
Machine terminal fixer can be divided into two kinds according to the difference of its fixed form：Fixing device (as shown in b) and ground are solid on table
Determine device (as shown in a).The pedestal of fixing device is table upper bed-plate 1 on table, this kind of pedestal has card slot, such as U-typed card slot,
Edge etc. so as to be stuck in the devices such as operation console, which is partly realized, to be fixed.The ground upper bed-plate 2 of ground fixing device is crosswise,
Bottom increases the frictional force between bottom surface using devices such as rubber, and especially there are a large amount of greases on ground in birds product processing factory
In the case of.The collapsing length of telescopic rod 3 can be adjusted as needed.Slave computer terminal fixer further includes for branch
The supporting rod 5 of terminal end anchorage 4 is supportted, one end and the installation of telescopic rod 3 of supporting rod 5 connect, and the other end is installed with terminal end anchorage 4
Connection.Cable hole 6 is additionally provided on telescopic rod 3, power cord and signal transmssion line etc. are entered by cable hole 6 inside telescopic rod 3
Cabling is completed, line security is greatly protected.
Slave computer terminal fixer it is height-adjustable, this is not only embodied on telescopic rod 3, is also embodied in supporting rod 5
On.It is adjusted when independent when independent adjustable telescopic rod 3 cannot be satisfied the demand of operating personnel, it can be by adjusting supporting rod 5
Position and support angle on telescopic rod 3 adjust the height of terminal end anchorage 4.
Whole terminal end anchorage 4 is in U-typed, including two side plates and an intermediate plate.Slave computer terminal can be from two
It is put into, and can be fixed slave computer terminal by two side plates between side plate.In addition, being provided with shorter block on side plate
Plate protects slave computer terminal, avoids head-on crash while not influencing slave computer terminal data and checking and operate.If terminal
Fixed seat 4 is metal material, then a rectangular cavity is opened up among intermediate plate, while playing a protective role, is reduced close
Influence of the metal to radio-frequency information number is closed, ensures information reading rate.
Further, each slave computer terminal is respectively mounted or is connected with acousto-optic hint module, can be to read data laggard
Row acousto-optic hint, convenient for the orderly progress of birds product processing.
In embodiment given herein, which processes source tracing method by the whole process of birds product
(from live-bird source to finished product packing) is divided into several stages, including several preliminary working stages, the grouping stage, the reprocessing stage, enters
Freezer stage, packing stage and outbound stage, each phase acquisition machining information are simultaneously handled and are stored for tracing to the source,
Specifically include following steps：
S101：For any batch live-bird, the first information acquisition module of slave computer terminal -1 obtains the batch live-bird
Source-information is simultaneously transmitted to processor module, and processor module will include live-bird source-information and slave computer end message, employee
It is transmitted to host computer after information processing including information.
It can be that different raisers is equipped with different identity labels, when receiving the live-bird of a certain raiser, directly read
The identity label of raiser is taken, and two labels are equipped with for this batch live-bird, raiser's information (i.e. live-bird is written in label
Source information) and live-bird batch information, one is used as beginning label, and one is used as end-tag.
S102：The batch birds pass through each preliminary working stage of production line successively, including lose hair or feathers, hang wax, dewaxing etc..If
Start label and end-tag as being before equipped with, then starts label and end-tag and just add by each successively with this batch birds
The work stage.Each preliminary working stage is provided with slave computer terminal -2；For any preliminary working stage, it is the next when preliminary working starts
Second information acquisition module module of machine terminal -2 obtains preliminary working start information, including present lot information, current preliminary working
Time started, work at present personal information, and it is transmitted to processor module.If as aforementioned be equipped with starts label and end mark
Label then read and start label first, start label by reading to obtain present lot information and source-information, read access time is made
For the current preliminary working time started.Work at present personal information is obtained by reading personnel identity label or the modes such as being manually entered
It takes.Obtain preliminary working start information represent read batch start the current preliminary working stage by work at present personnel into
Row preliminary working.
The second information acquisition module module of its slave computer terminal -2 obtains preliminary working ending message, packet at the end of preliminary working
The current preliminary working end time is included, and is transmitted to processor module.If as aforementioned be equipped with starts label and end-tag, directly
Reading end-tag is connect, obtains present lot information and source-information by reading end-tag, read access time is as current
The preliminary working end time obtains the read batch of preliminary working ending message representative and terminates at the beginning of the current preliminary working stage
Processing.
Processor module will be transmitted to host computer after the information processing received in this step.
Present lot birds pass through each preliminary working stage successively, execute the above process in each preliminary working stage, each
The preliminary working start information and preliminary working ending message that the preliminary working stage gets are transmitted to host computer and are handled and stored.
S103：The batch birds enter grouping point after each preliminary working stage, are grouped slave computer terminal -3 a little
Third information acquisition module obtains current group start information, including present lot information, grouping time started and current work
Make personal information, and is transmitted to processor module.If as aforementioned be equipped with starts label and end-tag, reads start first
Label starts label to obtain present lot information and source-information by reading, and read access time is as the grouping time started.When
Preceding worker information is obtained by reading personnel identity label or the modes such as being manually entered.
The quantity and weight acquisition module of slave computer terminal -3 obtains the batch fowl by external weighing with counting machine
The number of elements and net weight data of class are simultaneously transmitted to processor module.
After grouping, the third information acquisition module of slave computer terminal -3 obtains grouping ending message, including grouping knot
The beam time, and it is transmitted to processor module.If as aforementioned be equipped with starts label and end-tag, end mark is directly read
Label obtain present lot information and live-bird source-information by reading end-tag, and read access time is used as the grouping end time,
It obtains grouping ending message and represents read batch and be grouped and terminate.Several branch lines can also be generated after reading end-tag
Start label, branch line end-tag starts label one-to-one correspondence with branch line.It is corresponding per preliminary working products configuration a pair in batches
Branch line start label and branch line end-tag, where each pair of corresponding branch line starts label and branch line end-tag included
Information in batches and live-bird source-information.
Processor module will be transmitted to host computer after the information processing received in this step；After this step, the batch
Preliminary working product is divided into several products of preliminary working in batches and sends to several lines.
S104：Preliminary working product on each branch line reprocessed be made it is identical or it is different types of again plus
Chemical product.Every branch line is corresponding with reprocessing point, and respectively preliminary working product reaches corresponding reprocessing point in batches, each to reprocess
The slave computer terminal -4 of point obtains the reprocessing start information of current reprocessing point by the 4th information acquisition module, including current
Information, reprocessing time started and work at present personal information in batches, and it is transmitted to processor module.If such as aforementioned outfit
Branch line starts label and branch line end-tag, then read branch line first and start label, and starting label by reading branch line obtains
Current information and source-information in batches, read access time is taken to be used as and currently reprocess the time started in batches.Work at present personnel
Information is obtained by reading personnel identity label or the modes such as being manually entered.
Transmission Container ID letter is obtained by information of container acquisition module after being reprocessed to it and being packed into transmission container
Breath and its in product type and be transmitted to processor module.If product needs to be initially charged with specific inner wrapping before being packed into container
Interior, then slave computer terminal -4 obtains packaged information by packaged information acquisition module, is then obtained by information of container acquisition module
The product type of transmission container id information and Qi Nei, each information is taken to be transmitted to processor module.
Being obtained by the 4th information acquisition module for slave computer terminal -4 reprocesses ending message after reprocessing, including
The end time is reprocessed, and is transmitted to processor module.If as the aforementioned branch line that is equipped with starts label and branch line end-tag,
Branch line end-tag is read again, present lot information and live-bird source-information are obtained by reading branch line end-tag, is read
Time is as the reprocessing end time.The reprocessing in batches that reprocessing ending message representative is read is obtained to finish.
Processor module will be transmitted to host computer after the information processing received in this step.
S105：Each transmission container uniformly transports freezer storage to, and the information of container acquisition module of slave computer terminal -4 obtains
Into freezer transmission container id information and be transmitted to processor module, processor module processing after be transmitted to host computer.
S106：When there is product to need freezer, the transmission container taking-up freezer that will be loaded with needs outbound product enters packet
The dress stage.Transmission container goes out freezer arrival bagging area and is packed, and the information of container of the slave computer terminal -5 of bagging area obtains mould
Block obtains out the transmission container id information of freezer and is transmitted to processor module, and host computer is transmitted to after processor module processing,
Host computer judges that its content is corrected errors after receiving information, and will go out above-mentioned each step of the transmission container id information corresponding product of freezer
Suddenly the information acquired feeds back to slave computer terminal -5, the bar code generation module under the control of the processor module of slave computer terminal -5
Generation is traced to the source bar code, and bar code is attached in the outer packing of product, such as is printed or be pasted onto in outer packing.Pass through item of tracing to the source
Code can obtain information of tracing to the source.
S107：Product after packaging is sent to warehouse, and the 5th information acquisition module of slave computer terminal -6 is obtained into putting in storage
The product information in library, including warehouse number, product quantity and action type, and it is transmitted to processor module, processor module
It controls automatic opening/closing door module and opens warehouse gate, product enters automatic door-closing behind warehouse；Processor module will receive in this step
To information processing after be transmitted to host computer.After the good cargo of the placement of employee, brush employee job card leaves warehouse.
In above steps, each stage of the whole process of product warehouse-out is received from live-bird can all be added
Work information data acquires, and complete number can be all formed in host computer hence for every batch of and the every product in batches divided
According to chain, realization traces the process of birds product.
In above-mentioned steps, if not configuring various labels, human machine's input or other modes class can also be passed through
The information needed in each step is obtained, to carry out manual batch management.
Further, the information of host computer management software receives display module and judges whether to receive the information of slave computer upload.
If receiving, enters next link, otherwise continue waiting for.
The message processing module of host computer management software handles the information received, and according to the letter deposited in database
Breath content judges the information type that slave computer uploads, if information, there are mistake, misjudgment information category ultimately generates and sentences
Disconnected result.
The feedback information generation module of host computer management software meets communication protocols according to the judgement of processing module as a result, generating
The feedback information of view.And corresponding slave computer terminal is given by bus transfer with regard to feedback information.
All information can be all stored in data by host computer management software, and no matter whether information is wrong can store
Come.
After slave computer receives feedback information, different operations can be made according to the content of feedback information.If feedback information
Content is " can start/terminate this batch ", then slave computer starts or terminate present lot；If feedback information item is " xxx
Information errors/illegal ", then employee need to check the information content again, modification mistake or invalid information, upload information again；If
The content of feedback information is certain a batch of specific machining information, then slave computer is traced to the source according to machining information generation and bar code and beaten
Print.
It is the communication process of host computer and slave computer above, by above step, the information for realizing full process obtains
It takes and handles, provide the foundation data for the displaying for information of tracing to the source.
In the above process, for slave computer actively to host computer transmission data, host computer then sends feedback command to slave computer,
Every single stepping that slave computer executes improves the information between host computer and slave computer all by the management of host computer and constraint
Interaction while, ensured data source it is reliable with it is safe.
Further, someone enters Web displayings interface, judges mode of entrance, if it is consumer, then enters consumer and shows
Interface；Otherwise enter next judgement link.Into consumer show interface after, consumer can check product process,
The Key Qualities information such as quality testing report.
Judge user right, administrator interfaces are put into if it is administrator, otherwise enters common user interface.It is common to use
In the interface of family other than it can check the information having in customer interface, current machine process progress and personnel are can also look at
Distribution condition, further, it is also possible to check the machining information of the previous moon.Exist with the difference of ordinary user in administrator interfaces
In other than he can consult all Message Records, he can also change part basis data, as employee information, product are whole
Client information, peasant household's information etc..
Particularly, following working method is used with reference to figure 3, host computer and slave computer：
S201：After system starts, all hardware devices can first carry out self-test.
This operation ensure that hardware device itself various functions work normally, at this point, if there is event occurs for that module
Barrier, will be reflected as host computer by problem, staff is facilitated to replace in time.
S202：Slave computer terminal judges whether to get machining information, since slave computer terminal kinds are various, so respectively
The information type and method of acquisition are also different, and criterion is also had nothing in common with each other.
If getting machining information, it is put into next link, otherwise continues to judge.
S203：Processor module is by the employee of the machining information received and employee's typing (can pass through touch screen typing)
The much informations such as information and temporal information, end message are integrated into packet.
S204：The packet of generation enters bus by real-time communication module, transfers data to host computer.
S205：After host computer receives packet, its content is analyzed, generates feedback information, slave computer terminal judges whether
Receive the feedback information of host computer.
If receiving, enter next link, it is on the contrary then continue waiting for feedback information.
S206：After slave computer terminal receives feedback information, host computer feedack content is analyzed.Due to slave computer end
Hold the data type uploaded different, purpose is also different, and slave computer obtains different lives by analyzing feedback information item
It enables, makes different operations.
S207：If the information result judged is agrees to start or terminate a certain batch, slave computer terminal starts or terminates
Present lot.
S208：If the information result judged is wrong as a certain information uploaded before, employee changes this information, again
Typing.
S209：If feedack content is the machining information of the product in step S106, generated according to the information content
Bar code.
Further, slave computer terminal first to host computer send verification information, host computer judge verification information source and
Whether the information content is correct, and sends feedback information to corresponding slave computer terminal, and feedback information includes correct, mistake；It is the next
Machine terminal receives feedback information and makes corresponding operation according to feedback information item：It is the next if feedback information is correct
Each module of machine terminal works on；It needs to retransmit verification information if feedback information is mistake.
Present embodiment additionally provides a kind of information acquisition process mode of quickly and effectively tracing to the source, specific as follows：
Slave computer terminal collects information of tracing to the source, whole by the information and basic information, such as employee information, end message
Host computer is transferred to by real-time communication module after conjunction；
After host computer receives information, it is handed over to the processing of host computer management software, software first judges the source of the information
Terminal, then judge whether the information content is legal, and corresponding feedback information is generated according to judgement result, feedback information is sent out thereafter
Corresponding slave computer terminal is given, meanwhile, by the information received and judge that information is stored in database；
After slave computer terminal receives feedback information, intelligent Information Collection processing module analyzes feedback information item, and root
Corresponding operation is made according to content, e.g., host computer feeds back " information is correct, can be obtained with start information ", at intelligent Information Collection
Reason module sends information to different information Perception acquisition modules, obtains various information, passes through real-time communication module after integration
It is sent to host computer；If information errors prompt user from new input relevant information；If feedack is certain products
Product information then generates Quick Response Code etc. of tracing to the source according to feedback information item.
The transmission of information starts from slave computer terminal, and slave computer terminal first gets effective information, then is wrapped into, and passes through
Real-time communication module is transferred to host computer；Host computer is analyzed and is judged to information after receiving information, and by analysis result
Corresponding slave computer terminal is fed back to, while this information being stored together together with operation information；Slave computer terminal is according to upper
Position machine feedack controls each module cooperative work, executes corresponding operating.
Second aspect, present system provides a kind of effective collecting methods, by the whole process of birds product
It is divided into several stages, each phase acquisition machining information is simultaneously handled and stored for tracing to the source.
The present invention can overcome to working environment harsh in factory, will be with higher automation and intelligentized trace to the source
System is cut into the production procedure of existing semi-automation, and in the case where not influencing employee's processing efficiency, fast accurate obtains
Take the detailed machining information of product；Personnel and the time of different production and processing link can be adjusted by analyzing creation data
Distribution planning, improves Business Economic Benefit.
The present invention in such a way that manual batch management is combined, has adapted to different in factory add using automatic batch management
The characteristics of work pattern, reduces the risk of loss of data, improves data accuracy.
The present invention improves the safety for data of tracing to the source in such a way that host computer analyzes data and controls slave computer work
And accuracy, avoid the generation of mistake and to system work and the influence for the Source Data Acquisition that traces back.
Further instruction carried out to the present invention above in conjunction with the drawings and specific embodiments, but the present invention is not limited to
Above-mentioned specific implementation mode can also not depart from the present invention within the knowledge of a person skilled in the art
It is made a variety of changes under the premise of objective.
Claims (10)
1. birds product processes traceability system, it is characterised in that：Including host computer and it is respectively arranged at the more of different production phases
A slave computer terminal；The multiple slave computer terminal includes at least：
Slave computer terminal -1, including processor module, first information acquisition module and real-time communication module, the first information
Acquisition module is for obtaining live-bird source-information and being transmitted to processor module；
Slave computer terminal -2, including processor module, the second information acquisition module, real-time communication module, second information are adopted
Collection module is for obtaining preliminary working beginning and end information and being transmitted to processor module；
Slave computer terminal -3, including processor module, third information acquisition module, weight and quantity acquisition module, the first signal
Conversion module, real-time communication module, the third information acquisition module is for obtaining grouping beginning and end information and being transmitted to
Processor module；
Slave computer terminal -4, including processor module, the 4th information acquisition module, information of container acquisition module, packaged information obtain
Modulus block, real-time communication module, the information of container acquisition module are used to obtain container id information and are transmitted to processor module,
The packaged information is for obtaining product packaging information and being transmitted to processor module；
Slave computer terminal -5, including processor module, information of container acquisition module, bar code generation module and real-time Communication for Power mould
Block, the information of container acquisition module is for obtaining container id information and being transmitted to processor module, the bar code generation module
For generating bar code of tracing to the source under the control of processor module；
Slave computer terminal -6, including processor module, the 5th information acquisition module module, automatic opening/closing door module and in real time
Communication module；5th information acquisition module is used to obtain the product information for entering warehouse and is transmitted to processor module, institute
Automatic opening/closing door module is stated for the ON/OFF warehouse gate under the control of processor module；
In above-mentioned each slave computer terminal, the real-time communication module is for realizing between the processor module and the host computer
Communication；
The host computer is used to receive and handle the information that slave computer terminal transmission is come.
2. birds product according to claim 1 processes traceability system, it is characterised in that：Further include that slave computer terminal is fixed
Device, the slave computer terminal fixer include include pedestal and setting telescopic rod on the base, it is described flexible
Terminal end anchorage is provided on bar.
3. birds product according to claim 2 processes traceability system, it is characterised in that：The pedestal includes table upper bed-plate
And/or ground upper bed-plate, the table upper bed-plate have card slot.
4. birds product according to claim 2 processes traceability system, it is characterised in that：The pedestal includes table upper bed-plate
And/or ground upper bed-plate, the contact surface on described ground upper bed-plate and ground are provided with anti-skid structure.
5. birds product according to any one of claim 2 to 4 processes traceability system, it is characterised in that：Further include using
In the supporting rod for supporting the terminal end anchorage.
6. birds product processes source tracing method, include the following steps：
S101：For any batch live-bird, the first information acquisition module of slave computer terminal -1 obtains the source of the batch live-bird
Information is simultaneously transmitted to processor module, and processor module will include live-bird source-information and slave computer end message, employee information
It is transmitted to host computer after information processing inside；
S102：The batch birds pass through each preliminary working stage of production line successively, and each preliminary working stage is provided with slave computer
Terminal -2；For any preliminary working stage, the second information acquisition module module of its slave computer terminal -2 obtains when preliminary working starts
Preliminary working start information, including present lot information, current preliminary working time started, work at present personal information are taken, and is transmitted
To processor module；The second information acquisition module module acquisition preliminary working of its slave computer terminal -2 terminates letter at the end of preliminary working
Breath, including current preliminary working end time, and it is transmitted to processor module；The information that processor module will receive in this step
Host computer is transmitted to after processing；
S103：The batch birds enter grouping point after each preliminary working stage, are grouped the third of slave computer terminal -3 a little
Information acquisition module obtains current group start information, including present lot information, grouping time started and work at present people
Member's information, and it is transmitted to processor module；The quantity and weight acquisition module of slave computer terminal -3 obtains of the batch birds
Number and net weight data are simultaneously transmitted to processor module；After grouping, the third information acquisition module of slave computer terminal -3 obtains
It is grouped ending message, including grouping end time, and is transmitted to processor module；Processor module will receive in this step
Host computer is transmitted to after information processing；After this step, which is divided into several preliminary working products in batches
And it sends to several lines；
S104：Respectively preliminary working product reaches corresponding reprocessing point in batches, and the slave computer terminal -4 of each reprocessing point passes through
4th information acquisition module obtains the reprocessing start information of current reprocessing point, including currently information, reprocessing are opened in batches
Begin time and work at present personal information, and is transmitted to processor module；It is being reprocessed and is being packed into transmission container
The product type of transmission container id information and Qi Nei is obtained by information of container acquisition module afterwards and is transmitted to processor module；Again
Being obtained by the 4th information acquisition module for slave computer terminal -4 reprocesses ending message after process finishing, including reprocessing terminates
Time, and it is transmitted to processor module；If product needs to be initially charged in specific inner wrapping before being packed into container, slave computer is whole
End -4 obtains packaged information by packaged information acquisition module, then obtains transmission Container ID letter by information of container acquisition module
Breath and the product type in it, each information are transmitted to processor module；Processor module will be at the information that received in this step
Host computer is transmitted to after reason；
S105：Each transmission container uniformly transports freezer storage to, and the information of container acquisition module of slave computer terminal -4, which obtains, to be entered
The transmission container id information of freezer is simultaneously transmitted to processor module, and host computer is transmitted to after processor module processing；
S106：Transmission container goes out freezer arrival bagging area and is packed, and the information of container of the slave computer terminal -5 of bagging area obtains
Module obtains out the transmission container id information of freezer and is transmitted to processor module, is transmitted to after processor module processing upper
Machine, host computer judge that its content is corrected errors after receiving information, and will go out freezer transmission container id information corresponding product it is above-mentioned
The information of each step acquisition feeds back to slave computer terminal -5, and bar code generates under the control of the processor module of slave computer terminal -5
Module generates bar code of tracing to the source, and the bar code is attached in the outer packing of product；
S107：Product after packaging is sent to warehouse, and the 5th information acquisition module of slave computer terminal -6 is obtained into warehouse
Product information, including warehouse number, product quantity and action type, and it is transmitted to processor module, processor module control
Automatic opening/closing door module opens warehouse gate, and product enters automatic door-closing behind warehouse；Processor module will receive in this step
Host computer is transmitted to after information processing.
7. birds product according to claim 6 processes source tracing method, it is characterised in that：It is the batch in step S101
Live-bird is believed in the beginning label and end-tag comprising batch information and live-bird source configured with label and end-tag is started
Breath.
8. birds product according to claim 7 processes source tracing method, it is characterised in that：For each preliminary working stage
And/or the grouping stage, preliminary working start information and/or grouping start information are obtained by reading the beginning label, is passed through
The end-tag is read to obtain preliminary working ending message and/or grouping ending message.
9. birds product according to claim 9 processes source tracing method, it is characterised in that：It is generated in the grouping stage several
Line starts label and branch line end-tag, per preliminary working products configuration a pair of branch line starts label in batches and branch line terminates to mark
Label.
10. the birds product according to any one of claim 6 to 9 processes source tracing method, it is characterised in that：Slave computer is whole
End sends verification information to host computer first, and host computer judges whether verification information source and the information content are correct, and to right
The slave computer terminal answered sends feedback information, and the feedback information includes correct, mistake；Slave computer terminal receives feedback information
And corresponding operation is made according to feedback information item：If feedback information is correct, each module of slave computer terminal continues work
Make；It needs to retransmit verification information if feedback information is mistake.
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| CN201810349681.0A CN108664001A (en) | 2018-04-18 | 2018-04-18 | Birds product processes source tracing method and system |
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|---|---|---|---|
| CN201810349681.0A CN108664001A (en) | 2018-04-18 | 2018-04-18 | Birds product processes source tracing method and system |
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