CN103257631A - Condiment industry fermentation cylinder area control and management system - Google Patents

Condiment industry fermentation cylinder area control and management system Download PDF

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Publication number
CN103257631A
CN103257631A CN2013100783187A CN201310078318A CN103257631A CN 103257631 A CN103257631 A CN 103257631A CN 2013100783187 A CN2013100783187 A CN 2013100783187A CN 201310078318 A CN201310078318 A CN 201310078318A CN 103257631 A CN103257631 A CN 103257631A
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China
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logical organization
information
fermentation
worker
order
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马增良
刘东坡
辛若家
何伟
赵昼辰
王学雷
魏书楷
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SANBO ZHONGZI TECH Co Ltd BEIJING
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SANBO ZHONGZI TECH Co Ltd BEIJING
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The invention discloses a condiment industry fermentation cylinder area control and management system and belongs to the condiment industry fermentation cylinder area control and management field. The condiment industry fermentation cylinder area control and management system beneficially solves the technical problems that errors easily occur and the process is troublesome when condiment industry fermentation cylinder area operators are orally informed of fermentation operation tasks and when paper forms are used for recording fermentation operation in tradition. The condiment industry fermentation cylinder area control and management system comprises a server, a human-computer interaction device, an information collecting device and a wireless communication device, wherein through the wireless communication device, the server can transmit fermentation operation task information to the human-computer interaction device, obtain fermentation operation feedback information from the human-computer interaction device, and further obtain tag information and operator information from the information collecting device; the server can also obtain the temperature in a fermentation cylinder from a temperature collecting device; each ground of fermentation operators, instruments and meters are equipped with the human-computer interaction device and the information collecting device, wherein the instruments and the meters are used for fermentation operation.

Description

Flavouring already ferment tank field control and management system
Technical field
The present invention relates to flavoring industry, particularly already ferment tank field control and management system of flavouring.
Background technology
The production control of fermentation tank field has very important effect with management for the product yield in the sweat, quality.Wherein, fermentation is a particularly very important operation of flavoring industry of food service industry; Sweat is the technological process of one-period, interim operation; Fermentation tank field/group is the important production of such industry, technology controlling and process and management area/workshop.
The fermentation tank field production control that flavoring industry is traditional and the shortcoming of way to manage are:
1) manually arrange fermentation operation untimely, easily make mistakes.In the fermentation procedure of enterprise practical, the fermentation operation complexity, jar quantity is big, personnel, equipment are many, only depend on that production management person manually arranges, manual writing task list, waste time and energy and very easily cause arrange to postpone, mistake, stay hidden danger for enterprises production efficiency, quality.
2) task is arranged exchange way inconvenience.The papery job order circulates between personnel, and inconvenient, open-air tank field operating environment is difficult takes care of, and loses easily, damages; Oral arrangement is very easily forgotten again and is omitted, and also is difficult for statistician's task amount, is difficult for tracing the accident relevant people, has greatly reduced production efficiency.
3) tank field move operation tables of equipment machine operation can't be monitored in real time.The tank field move control and management equipment comprise wireless receiving and dispatching from equipment, human-computer interaction device, be used for reading the handhold RFID card reader of tank field personnel and tank body rfid card, from CPU element (industrial PLC) and corresponding instrument and power-equipment.This has caused the tank field operation, maloperation, operation not up to standard very easily to occur leaking, and operation information is faked easily, and accident traces that rate is low, the blind area appears in production control and management.Further, can't realize strict control and management, can't transfer enthusiasm for production and realize lean production.
4) fermentation information recording method formula falls behind.After operating personnel's completion, fermentation information record adopts the mode of manually filling in the paper record table, and papery fermentation record sheet is difficult for preserving and safeguarding.
5) fermentation information inquiry, retrieval difficulty.The fermentation information integrated level of the papery of current manual record is low, and information inquiry, retrieval are all adopted and thumbed paper list manually.Collection and integrated level that yeastiness, material, order are followed the tracks of inconvenience, fermentation data are low, and fermented quality and process are analyzed in inconvenience, and the improvement, production efficiency, the overall yield that influence technology improve.
6) tank field operation and integrated control ﹠ management disconnect, and the centralized management personnel can't understand tank field production status and information in real time.
Current, domestic flavouring industry tank field production control and information of managing total solution also are blank.Therefore press for and set up one and can improve flavouring enterprise fermentation tank field production efficiency, systematicness, data intuitive, stability, the production control of fermentation tank field and management system that advanced IT application is integrated rapidly.
Summary of the invention
The objective of the invention is to solve and orally assign the fermentation operation task and easily make mistakes and the technical matters of trouble with paper list record fermentation operation to the flavouring tank field operating personnel of already fermenting, production control and the management system of a kind of flavoring industry fermentation tank field are provided, production control and the management system of this flavoring industry fermentation tank field can be timely, arrange fermentation operation exactly, arrangement task exchange way is convenient, monitor the tank field mobile device in real time, convenient record fermentation information, convenient inquiry, retrieval fermentation information, tank field operation and integrated control ﹠ management are closely connected.
Technical scheme of the present invention is as follows:
Flavouring already ferment tank field control and management system, the fermentation tank of fermentation tank field is provided with label and temperature collecting device, described label comprise the flavouring component fermentation information in the corresponding fermentation tank, the fermentation tank field is equipped with the instrument and meter for fermentation operation, it is characterized in that, comprise server, human-computer interaction device, information collecting device and wireless communication apparatus, pass through wireless communication apparatus, described server can transmit the fermentation operation mission bit stream to described human-computer interaction device, can obtain the fermentation operation feedback information from described man-machine switch, can also obtain described label information from information collecting device, operating personnel's information; Described server can also be known temperature in the fermentation tank from described temperature collecting device; Every group of fermentation operation personnel and the instrument and meter that is used for fermentation operation are equipped with human-computer interaction device and information collecting device.
Described server comprises the yeastiness logical organization, and the function of described yeastiness logical organization comprises statistics ferment tank status information and shows in real time on the server output device.
Described server also comprises the order logical organization, described order logical organization can be obtained ferment tank status information (12) from the yeastiness logical organization, described yeastiness logical organization can be obtained electronic order (13) from described order logical organization, and the information of described electronic order comprises order number, fermentation tank number, fermentation tank subregion, order status, the date that begins to ferment, finishes fermentation date and/or fermentation important indicator; The function of described order logical organization comprises works out electronic order and/or inquiry electronic order.
Described server also comprises the single logical organization of worker, the single logical organization of described worker can be obtained ferment tank status information (11) from the yeastiness logical organization, the yeastiness logical organization can be obtained electronic work order feedback information (10) from the single logical organization of worker, and the information of described electronic work order comprises action type, operator, fermentation tank logical partition, operation jar number, operation task amount, the single state of worker, formulates date and/or execution date; The function of the single logical organization of described worker comprises to be worked out electronic work order, adjust electronic work order, cancels electronic work order, checks electronic work order, follows the tracks of the demonstration electronic work order and/or checks the electronic work order feedback information.
Described server also comprises the form logical organization, described form logical organization can be obtained electronic work order feedback information (14) from the single logical organization of operative employee, can obtain ferment tank status information (15) from the yeastiness logical organization, can obtain electronic order (16) from the order logical organization; The function of described form logical organization comprises integrated arrangement electronic order, electronic work order and ferment tank status information, and described server output device can be exported the information of described integrated arrangement.
Described server also comprises the communication logical organization, described communication logical organization can be obtained electronic work order (7) from the single logical organization of worker, can know fermentation temperature (3) from the fermentation jar temperature harvester, can obtain the electronic work order feedback information and be used for the status information (4) of the instrument and meter of fermentation operation from human-computer interaction device, can obtain electronic work order feedback information (2) from information collecting device, can Query Information harvester state (1); The single logical organization of worker can be obtained electronic work order feedback information and fermentation temperature (8) from the communication logical organization, and human-computer interaction device can be downloaded electronic work order (5) from the communication logical organization; The function of described communication logical organization comprises the addressing address, and framing also transmits described information.
Described server also comprises the monitoring of tools logical organization, described monitoring of tools logical organization can be obtained real-time status information (6) for the instrument and meter of fermentation operation from the communication logical organization, and the single logical organization of described worker can be obtained status information (9) for the instrument and meter of fermentation operation from the monitoring of tools logical organization; The function of described monitoring of tools logical organization comprises that real-time monitoring is used for the state of the instrument and meter of fermentation operation.
Described server comprises the configuration logic structure, described configuration logic structure can dispose the electronic work order (18) in the single logical organization of worker, can dispose the ferment tank status information (17) in the fermentation tank state logic structure, the information (19) of the instrument and meter that is used for fermentation operation in can configuration device monitoring logic structure.
Described server comprises the data-interface logical organization, described server by described data-interface logical organization can with data acquisition with monitor control and management system, programmable logic controller (PLC) interactive information (21); Described server can be controlled and management system interactive information (20) with other tank fields of fermenting by described data-interface logical organization; Described order logical organization can be obtained the electronic order (22) of enterprise resource planning by described data-interface logical organization, and enterprise resource planning can be obtained the electronic order feedback information (22) of order logical organization by described data-interface logical organization.
Also comprise processor, described information collecting device is the RFID card reader, and described operating personnel have worn RFID worker's board, and described label is the RFID label, described human-computer interaction device is touch-screen, and described processor can obtain RFID label information and the described RFID worker's board information that the RFID card reader reads; Touch-screen can obtain electronic work order and show that described processor can obtain the electronic work order feedback information of operating personnel's input from described touch-screen from described processor; Described processor can obtain electronic work order from described communication logical organization, and described communication logical organization can be obtained the electronic work order feedback information from processor.
Technique effect of the present invention is as follows:
Flavouring already ferment tank field control and management system, the fermentation tank of fermentation tank field is provided with label and temperature collecting device, described label comprise the flavouring component fermentation information in the corresponding fermentation tank, the fermentation tank field is equipped with the instrument and meter for fermentation operation, it is characterized in that, comprise server, human-computer interaction device, information collecting device and wireless communication apparatus: pass through wireless communication apparatus, described server can transmit the fermentation operation mission bit stream to described human-computer interaction device, can obtain the fermentation operation feedback information from described man-machine switch, can also obtain described label information from information collecting device, operating personnel's information; Described server can also be known temperature in the fermentation tank from described temperature collecting device; Every group of fermentation operation personnel and the instrument and meter that is used for fermentation operation are equipped with human-computer interaction device and information collecting device.The technique effect of the technical program is, set up the unified control of fermentation tank field and management system, realized that the fermentation task is assigned, the fermentation operation feedback is with no paper, is convenient to monitoring, searches the fermentation operation record.
Described server comprises the yeastiness logical organization, and technique effect is that the function of described yeastiness logical organization comprises statistics ferment tank status information and demonstration in real time on the server output device.
Described server also comprises the order logical organization, described order logical organization can be obtained the ferment tank status information from the yeastiness logical organization, described yeastiness logical organization can be obtained electronic order from described order logical organization, and the information of described electronic order comprises order number, fermentation tank number, fermentation tank subregion, order status, the date that begins to ferment, finishes fermentation date and fermentation important indicator; Technique effect is that the function of described order logical organization comprises the formulation electronic order, the inquiry electronic order.
Described server also comprises the single logical organization of worker, the single logical organization of described worker can be obtained the ferment tank status information from the yeastiness logical organization, the yeastiness logical organization can be obtained electronic work order from the single logical organization of worker, and the information of described electronic work order comprises action type, operator, fermentation tank logical partition, operation jar number, operation task amount, the single state of worker, formulates date, execution date; Technique effect is that the function of the single logical organization of described worker comprises to be worked out electronic work order, adjust electronic work order, cancels electronic work order, checks electronic work order, follows the tracks of the demonstration electronic work order and check the electronic work order feedback information.
Described server also comprises the form logical organization, and described form logical organization can be obtained electronic work order from the single logical organization of operative employee, can obtain the ferment tank status information from the yeastiness logical organization, can obtain electronic order from the order logical organization; Technique effect is, the function of described form logical organization comprises integrated arrangement electronic order, electronic work order and ferment tank status information, and described server output device can be exported the information of described integrated arrangement.
Described server also comprises the communication logical organization: described communication logical organization can be obtained electronic work order from the single logical organization of worker, can know fermentation temperature from the fermentation jar temperature harvester, can obtain the electronic work order feedback information from human-computer interaction device and information collecting device, can obtain the status information for the instrument and meter of fermentation operation; The single logical organization of worker can be obtained electronic work order feedback information and fermentation temperature from the communication logical organization; Technique effect is, the function of described communication logical organization comprises the addressing address, and framing also transmits described information.
Described server also comprises the monitoring of tools logical organization, described monitoring of tools logical organization can be obtained real-time status information for the instrument and meter of fermentation operation from the communication logical organization, and the single logical organization of described worker can be obtained status information for the instrument and meter of fermentation operation from the monitoring of tools logical organization; Technique effect is that the function of described monitoring of tools logical organization comprises that real-time monitoring is used for the state of the instrument and meter of fermentation operation.
Described server comprises the configuration logic structure, technique effect is, described configuration logic structure can dispose the electronic work order in the single logical organization of worker, can dispose the ferment tank status information in the fermentation tank state logic structure, the information of the instrument and meter that is used for fermentation operation in can configuration device monitoring logic structure.
Described server comprises the data-interface logical organization: technique effect is, described server by described data-interface logical organization can with data acquisition with monitor control and management system, programmable logic controller (PLC) interactive information; Described server can be controlled and the management system interactive information with other tank fields of fermenting by described data-interface logical organization; Described order logical organization can be obtained the electronic order of enterprise resource planning by described data-interface logical organization, and enterprise resource planning can be obtained the electronic order feedback information of order logical organization by described data-interface logical organization.
Described processor can obtain the information that information collecting device is gathered; Human-computer interaction device can obtain electronic work order from described processor, and described processor can obtain the electronic work order feedback information from described human-computer interaction device; Described processor can obtain electronic work order from described communication logical organization, and described communication logical organization can be obtained the electronic work order feedback information from processor.The technique effect of the technical program is that the processor of setting is convenient to control and management information harvester and human-computer interaction device, is convenient to handle operating side information.
Description of drawings
Fig. 1 is system hardware structure synoptic diagram of the present invention.
Fig. 2 is system logic structure synoptic diagram of the present invention.
Fig. 3 divides synoptic diagram to any tank field according to function division and task child partition.
Fig. 4 is system relationship database data structure synoptic diagram of the present invention.
Reference numeral lists as follows: 1-Query Information harvester state, 2-uploads the electronic work order feedback information of information collecting device, 3-uploads the ferment tank temperature information, 4-uploads the electronic work order feedback information of human-computer interaction device, 5-extracts electronic work order, 6-extracts the real-time status information of the instrument and meter that is used for fermentation operation, 7-extracts electronic work order, 8-extracts the electronic work order feedback information, 9-extracts the real-time status information of the instrument and meter that is used for fermentation operation, and 10-extracts the electronic work order feedback information, and 11-extracts the ferment tank status information, 12-extracts the ferment tank status information, 13-extracts electronic order, and 14-extracts the electronic work order feedback information, and 15-extracts the ferment tank status information, 16-extracts electronic order, 17-configuration fermentation tank essential information, 18-configuration fermentation tank tank field logical partition information, zymotechnique information, personal information, the 19-configuration is used for the instrument and meter information of fermentation operation, the data-interface of 20-and other control and management system
The data-interface of 21-and other real-time data bases, the data-interface of 22-and ERP management system, 101-function division data structure, 102-task partitioned data organization, 103-fermentation tank data structure, 104-fermentation operation data structure, 105-zymotechnique data structure, 106-operating personnel's data structure, 107-operating equipment data structure, 108-yeastiness data structure, 109-task worker single data structure
110-order data structure.
Embodiment
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail:
Fig. 1 is system hardware structure principle schematic of the present invention.Below Fig. 1 is done brief description.
In Fig. 1, flavouring already ferments, and the tank field is controlled and management system comprises that wireless receiving and dispatching is from equipment, human-computer interaction device, handhold RFID card reader for RFID worker's board and the fermentation tank tank body RFID label of reading the tank field personnel, reach instrument and meter and the mobile power-equipment that is used for fermentation operation from CPU element (industrial programmable logic controller (PLC)), temperature collecting device, host CPU (industrial programmable logic controller (PLC)) and wireless receiving and dispatching main equipment, the real time data Platform Server, master server and the control of fermentation tank field and management logic structure, relational database and data-interface logical organization.
In Fig. 1, wireless receiving and dispatching from equipment, human-computer interaction device, be used for reading the handhold RFID card reader of tank field personnel RFID worker board and tank body RFID label and from having electronic communication channel between the CPU element respectively; Described wireless receiving and dispatching together constitutes move operation equipment from instrument and meter and the mobile power-equipment that equipment, human-computer interaction device, the handhold RFID card reader that is used for reading tank field personnel RFID worker board and tank body RFID label, CPU element constitute, are used for fermentation operation; Have electronic communication channel between temperature collecting device and the main CPU unit, described temperature collecting device is arranged on fermentation tank and sends out the fermentation temperature that is used on the tank body measuring in the fermentation tank; Has electronic communication channel between wireless receiving and dispatching main equipment and the main CPU unit; Wireless receiving and dispatching adopts wireless mode to link to each other with the wireless receiving and dispatching main equipment is wireless from equipment; Has electronic communication channel between main CPU unit and the real time data Platform Server; Has electronic communication channel between real-time data base server and the master server.
Wireless receiving and dispatching arranges quantity according to fermentation tank field actual needs from equipment, human-computer interaction device, handhold RFID card reader, be several from CPU element, temperature collecting device, wireless receiving and dispatching main equipment.
Fig. 2 is system logic structure synoptic diagram of the present invention.Below Fig. 2 is done brief description.
1, configuration logic structure:
In Fig. 2, the present invention the use initial stage finish hardware interconnected after, need carry out initial stage configuration to system, mainly be configuration tank field logical partition information, fermentation tank information, zymotechnique information, personal information, facility information.Wherein, the monitoring of tools logical organization comprises facility information, the facility information (19) under the original state in the configuration logic structure configuration device monitoring logic structure; The single logical organization of worker comprises tank field logical partition information, zymotechnique information and personal information, tank field logical partition information, zymotechnique information and the personal information (18) of the electronic work order under the original state in the single logical organization of configuration logic structure configuration worker; The yeastiness logical organization comprises the ferment tank status information, the ferment tank status information (17) under the original state in the configuration logic structure configuration yeastiness logical organization.
System need not to be configured again the modification of information when no process modifications, personnel's change, equipment change.System keeps configuration feature flexibly: the personnel with this configuration feature authority can carry out increase, modification, the deletion in zone, tank field in production control and management information software as required; Zymotechnique is revised, increases, is deleted; The replacing of the RFID label of fermentation tank, newly-built jar; Personnel increase newly, revise, delete; The increase of move operation equipment, modification, deletion.
1) preparation tank field logical partition information:
The present invention is directed to large-scale tank field and carried out subregion division flexibly according to technology type, raw material type, physical layout.The sub-logical organization of the zone configuration of configuration logic structure can be carried out first logical partition according to raw material, technology and layout with the tank field.
At first carry out function division.Function division is data structure the most basic in the relational database, other data, such as: task subregion, technology, personnel, equipment, fermentation tank, state, worker's list, order all comprise the attribute of function division.The data structure of function division comprises: title, code name, environment temperature item and remarks.Function division title and code name generally adopt to fit and produce and actual title and the code name with sign implication that use of technology.Function division environment temperature item is for worker's item of the measures ambient temperature of tank field configuration, is used for gathering environment temperature, and adopts data integration mode analysis environments temperature to the influence of processing quality.The subregion remarks can record some about other subregion characterization information in the rule of subregion and the subregion.The function division operation comprises: increase newly, revise, delete.The deletion of function division has constrained, and the function division that comprises child partition can't be deleted.
Secondly under function division, divide the task child partition.For similar function division, can exist subregion still very big, comprise still a lot of situation of jar number.The present invention divides function division with the angle of management again from production, personnel and equipment control, resolves into several task child partitions.Comprise this subregion personnel, task, equipment under the child partition, be convenient to produce subregion arrangement flexibly, enhance productivity.The task partitioned data organization comprises: partition name, divisional symble, affiliated function division and remarks.Any one task subregion must be under a function division.The title of task subregion and code name should adopt the rule of applying actual production differentiation, use to have title and the code name that characterizes implication.The task division operation comprises: increase newly, revise, delete.The deletion of task subregion has constrained, and the task subregion that comprises fermentation tank can't be deleted.
System can realize the flexible change of subregion, and simple several configurations can be finished thorough, brand-new tank field differentiation.However, should carry out according to the principle of stabilization process, steady production for the setting of subregion, and the modification of subregion follows constrained in deletion, can not arbitrarily delete.Zone configuration can realize Region control and the management of technology, production by division number, the division degree of refinement of function division, task child partition flexibly to the tank field of various range size, thereby improves the control of whole tank field and dirigibility and the efficient of managing.
The division effect according to function division and task child partition for any tank field is seen Fig. 3.Wherein three function divisions of the Regional Representative of label X, Y, Z, the zone of label X-A, X-B, X-C is three task child partitions of X function division, label Y-A, the zone of Y-B is two task child partitions of Y function division, and the zone of label Z-1, Z-2, Z-3 is three task child partitions of Z function division.
2) configuration fermentation tank information:
Fermentation tank is the minimum unit of flavoring industry fermentation tank field production, technology controlling and process and management.Only in system, dispose fermentation tank, just can carry out the arrangement of fermentation tank status surveillance, worker's list, row's product of order, tracking, the recording of information of fermentation flow process.
According to the Physical Extents configuration, all fermentation tanks of tank field all need be assigned among the specific tasks child partition of a concrete function subregion.Fermentation tank also comprises RFID label information, the temperature collecting device item information that the present invention is equipped with except comprising partition information own.
RFID label number, the temperature collecting device number that each tank body is equipped with is that the needs according to the needs of actual operational position, mode of operation, temperature collecting device position carry out flexible design.If each operation can't then be installed the RFID label in the corresponding position of each operation all in the operation of unified place in the technological process, in system, need to dispose accordingly the RFID label of respective amount; If arts demand is measured multi-point temp, then need fermentation tank is installed the multi-point temp transmitter, in system, answer the temperature collecting device item point of corresponding configuration correspondence.
The fermentation tank data structure comprises: jar number, affiliated logical partition, label ID, temperature acquisition point ID and remarks.The configuration of fermentation tank label is the position and the quantity of being accustomed to determining the fermentation tank rfid card according to the actual production operation, can arrange 1 to a plurality of.Label after the configuration is installed in the tank body relevant position, and system determines according to the corresponding relation of fermentation tank configuration information which jar the tank field has operated, and can avoid the tank field maloperation, leak operation, improves production operation accuracy and production control and management severity.The quantity of fermentation jar temperature collection point is identical with the number of tags principle.
The operation of fermentation tank comprises: increase newly, revise, remove.The modification of fermentation tank and remove and have constrained: the fermentation tank of operating is forbidden the information operating of making amendment; The fermentation tank that is in the fermentation flow process forbids removing operation.
3) configuration zymotechnique information:
The container that same fermentation tank can ferment as different material at different times; Adjacent fermentation tank also can be at the round of synchronization as different material or different process flow process.Therefore if realize that yeastiness is followed the tracks of and the arrangement of worker's single task needs operation, the flow process of fermentation tank carrying are carried out unified configuration.
Though zymotechnique is not quite similar, for each fermentation operation type relative fixed of stablizing in the zymotechnique flow process.Fermentation operation is the component of configuration fermentation flow process, has also stipulated the requirement of each operation.Identical operations is different at interval according to schedule, and the difference of operational ton is just formed various technological processes.
For example, as shown in the table, be fermentation operation data structure (function division data structure):
Sequence number Action name Workload Required number The RFID label position Remarks
1 Operation 1 1 1 Ka1Chu ...
2 Operation 2 2 2 Ka1Chu ...
3 Operation 3 0.5 1 Ka2Chu ?
4 ... ... ... ... ?
Wherein, the fermentation operation task amount is the time of carrying out this type of action need of fermentation tank, is the single calculating basis to operating personnel's task amount of formulation task worker; The required number of fermentation operation is to carry out operating personnel's quantity of this type of action need of fermentation tank, is the single constraint condition to operating personnel of formulation task worker; The RFID label position is the position of carrying out this generic operation mobile control device, this position is corresponding with the RFID label physical location of fermentation tank, and this position also is production control and the basis for estimation that downloads to mobile control device during management software is how single with each worker for the corresponding electronics ID of each jar number.
The operation of fermentation operation configuration comprises: increase newly, revise, delete.Can satisfy new arts demand to the new fermentation operation of increase in the technology by newly-increased fermentation operation; Revise fermentation operation and can revise control and the management that information such as relevant work amount, number and RFID label position better realize operation task; The deletion fermentation operation is rejected technology and need do not operated.The deletion of fermentation operation has constrained, and the discharging of fermentation and pan feeding are forbidden deletion.
The zymotechnique flow process is the core of flavoring industry and food service industry technology.Be provided with technological process configuration mode flexibly at different subregion the present invention.Under the same function division kinds of processes scheme can be set, each process program can add deletion fermentation operation, retouching operation technology schedule and technological parameter flexibly, and flexible adaptation enterprise needs.
Process program must be under a definite function division, and the technology title should be selected the title that can accurately characterize such technology for use; Remark information can this technology of mark main information, as main technique.
The operation of process program comprises: increase newly, revise, delete.
Technological process is the complete sweat table that each operation of fermentation is operated schedule, required service data to form according to technological requirement.
The process program action name is the operation of selecting in all operations in fermentation operation; The operating procedure date refers to the corresponding date of each operation (with first operation (pan feeding) calculating that is as the criterion); The technological parameter name is this operation corresponding parameters title; Process parameter value is the concrete operations amount of this action need operation.The operation schedule is the base interval date that system carries out status tracking and fermentation time calculating; Process parameter value is to download to this generic operation corresponding technological parameters value that the tank field is checked for operating personnel.
The operation of technological process comprises: increase newly, revise, delete.The modify feature of technological process can be tackled the situation that technology is significantly revised flexibly, such as: the operation 3 that all current needs of technological requirement carry out, all postponed 3 days, and then can revise to realize (can adjust function by the yeastiness logical organization for the modification of single test tank body realizes) by the integral body of technological process.System can carry out the automatic time ordering according to the technology schedule of the operation after newly-increased; Modification process (schedule, parameter value) can not influence current each jar that is in flow process, and is influential to the new fermentation flow process that will begin from now on.The flow process remarks can be tackled flexibly needs other attaching operations of carrying out in the technological process, such as: sampling etc., these remarks can show when production management person formulates task, and the attaching operation that can in time remind keeper and operating personnel to operate guarantees the accuracy of producing.
Subregion, operation and flow process configuration flexibly can realize that multizone is divided, the same district multiplex (MUX) plants, repeatedly adjusts configuration with technology, thereby satisfies the needs of technology, production flexibly.This collocation method is conducive to test, the expansion of adopting information-based mode to realize new technology, improves the core competitiveness of enterprise.
4) configuration personal information
The tank field operating personnel are main body personnel that the tank field production task is carried out.The present invention carries out unified management for the tank field personnel, distributes everyone respective operations post and has distributed personnel RFID worker board, and can carry out job position management flexibly.
The data structure of tank field personnel's data comprises: name, RFID number, affiliated subregion, post.
Wherein, RFID worker's board is the electronic tag that distributes for each operating personnel, is equivalent to " I.D. " of tank field.Operating personnel must be assigned under the task subregion in the definite function division.Operating personnel distribute a key post, a plurality of operating posts of taking into account.To be the keeper formulating the standard that the worker carries out personnel's screening when single to this operating post: each operates corresponding fermentation tank operation only can be by operating personnel's operation of having disposed this generic operation, and main operation is given priority in arranging for for the operating personnel of this operation.
The operation that personnel dispose sub-logical organization comprises: newly-increased, modification, deletion personnel.Newly-increased, deletion personnel can effectively manage tank field personnel's registration, leaving office, distribute fast tank field RFID worker's board, zone and corresponding mainly and hold a concurrent post the post; Revise that personal information can tackle that worker's board is lost, the situations such as change in the change of perform region, post.Wherein job position is divided into key post and less important post, can break up by managerial personnel are unified according to staff training experience and ability; Personnel RFID worker board be personnel in the tank field intrasystem unique identification, operating personnel adopt the mode application that scans own RFID worker's board, and the operation task worker is single separately in the tank field, what production control and management software obtained is this RFID number, finds the corresponding personnel that are competent at this operation of corresponding operating personnel's name by the corresponding relation in the configuration information.Personal information also is to formulate the Back ground Information of production operation task worker list.5) configuration device information
The tank field mobile control device is the major equipment that carries out the tank field production operation.Because the tank field area is bigger, be not suitable for being equipped with one group of operating equipment respectively for each fermentation tank, thereby adopt move operation equipment (locomotive) task operating that ferments, drop into thereby reduce unnecessary extensive hardware device.The move operation equipment that different operating is corresponding dissimilar.Move operation equipment is controlled by mobile control device.Each mobile control device includes from CPU element, rfid interrogator, human-computer interaction device, wireless receiving and dispatching from equipment.The difference of each mobile control device is: distribute the address difference, be used for instrument and meter difference, mobile power-equipment difference and the equipment scale of fermentation operation and vary in size.
The present invention unifies control and management to the tank field mobile control device, is every group of mobile control device share out the work zone and corresponding operating type configuration, guarantees the correctness of tank field equipment operation.Carry out the task application if the personnel of non-equipment respective operations occur, system will be shown to managerial personnel to the unification of matching error information, thereby guarantee the correctness that tank field equipment uses.
The data structure of fermentation mobile control device comprises: mobile control device title and mobile control device numbering, and mobile control device title and mobile control device numbering should adopt title and the numbering of the feature that can characterize this operating equipment; Each mobile device is configured to a concrete task child partition under the function division; Similar with personnel, each mobile control device has distributed corresponding main operation and has taken into account operation; Each mobile control device also needs to carry out the configuration of each mobile control device communication item, with information correspondence, download and the feedback that realizes each mobile control device electronic work order.
The information of the personnel RFID worker board in the configuration logic structure and the RFID label of tank body is to be configured in the system by the USB type RFID card reader scanning RFID worker board/label information that is equipped with for master server.According to actual needs, each RFID worker's board/label information can carry out UID length to be handled, and is arranged to less than 8 byte lengths.The mode that the flow process of using the rfid card of personnel and tank body adopts configuration earlier, back to use.
The configuration logic structure has stronger fault tolerance judgment ability, is provided with the correctness stability of different constraint condition assurance operations for the operation (increase, delete, change) of function division, task subregion, fermentation tank, operating personnel, operating equipment.
Can realize the multizone of various range size, the division of many subregions, control and the management promptly and accurately of the flexible configuration of region operation, technological process, personnel placement flexibly, equipment by each sub-logical organization of configuration logic structure.Essential information configuration mode of the present invention has extremely strong versatility, but the change of the modification of the enlarging in the reply zone of fast and flexible, technology, personnel, equipment.Essential information configuration logic structure also is the information basis of other logical organizations.
2, yeastiness logical organization
The yeastiness logical organization imports electronic order (13) from the order logical organization, and the yeastiness logical organization reads up-to-date each jar of electronic work order operational feedback information (10) from the single logical organization of worker.
Tank field control is all fermentation tanks with the main body of management.After each fermentation tank enters the fermentation flow process, along with the increase on fermentation date, arrive different times and need carry out corresponding operating, so the fermentation tank state is to carry out the basis that production task is formulated.
Yeastiness logical organization of the present invention provides fast query and the statistics of the up-to-date production status tracking of fermentation tank state, automatic renewal, yeastiness.The status tracking function not only can be controlled and manage all tank body yeastiness of current tank field, show with the various states tracking mode, can also pass through the state of the true-time operation real-time update fermentation tank of bottom real-time data base and tank field mobile control device, need not to upgrade manually fermentation fate, next mode of operation, ferment and finish information, and can add up each operation amount, make things convenient for the formulation of the long-term production Order Scheduling of Enterprise Resources Plan logical organization.
All fermentation information that the status tracking function can be followed the tracks of all fermentation tanks comprise: jar number, affiliated subregion, current order number, from date, duration, next action name, date, residue date, next operation task worker singly arrange state, this jar operation executing state.
Fermentation tank status information data structure comprises: jar number, function division, task subregion, order number, from date, duration, next action name, next date of operation, residue date, the single state of worker, mode of operation.Jar number, function division, task subregion be from fermentation tank configuration logic structure; The production Order Scheduling that order number, from date obtain since the Enterprise Resources Plan logical organization decomposes to each fermentation tank, represent this flow process, this batch the fermentation correspondence the order number and enter the flow process date of fermenting accordingly; Duration, next action name, next date of operation, residue date be what the fate that ferments, next nearest action name that system is calculated at interval automatically according to the most up-to-date techniques flow process schedule of from date and this flow process correspondence of this jar automatically be, the residue fate of next nearest operation planning date of operation, next nearest operating distance today; The single state of worker refers to whether the task arrangement is carried out in next operation of this jar, the state of corresponding worker's list; Mode of operation refers to whether next operation of this jar is carried out.Wherein, the operation to yeastiness comprises: the adjustment of technological operation date, technological parameter adjustment, fermentation information inspection, technology are checked, locking and release, status poll and statistics.The adjustment of technological operation date can shift to an earlier date or postpone adjustment to the technology date of single fermentation tank, the technological parameter adjustment can be adjusted the technological operation amount of single fermentation tank; Thereby the locking and unlocking function can lock eliminating outside available jar of scope at damaging the ullage jar that maybe need safeguard, the arrangement of being convenient to produce, and the locking slack tank can carry out corresponding release, in order to satisfy burst and the change conditions of technology, production flexibly.Fermentation information inspection function can check that all fermentation information (comprising the corresponding practical operation information of each operation in this jar technological process: practical operation people, practical operation date, practical operation time, duration, practical operation amount, index, temperature, remarks etc., and can record the operation of this jar correspondence and whether pass through date, parameter adjustment), the technology of the fermentation flow process correspondence that this jar finished checks the most up-to-date techniques flow process that can check the current technology correspondence of current jar in the mode of overall flow.
The immediate status that can manage all fermentation tanks fast by the status tracking function has an omnibearing assurance thereby whole tank field produced.This external system adopts relational database technology, can realize the screening statistics of each attribute flexibly, realize fuzzy search, carry out the combined sorting inquiry of different condition by subregion, operation, date by jar number, improved greatly for the control power of producing, guarantee stable the carrying out that produces.
The status tracking function can be carried out the automatic renewal (comprising next action name, date, residue fate, mode of operation etc.) of yeastiness by the single feedback information of real-time worker that the single logical organization of worker is obtained automatically.Such as: if the operation of a fermentation tank has been finished in the tank field, workform management obtain this jar operation upload confirmation after, the State tracking logic structure is updated to next action name next operation of the operation of just having finished, and corresponding date of next operation, residue fate, the single state of worker, mode of operation are upgraded.If status tracking to this flow process at last with when operation, after this operation was finished, fermentation tank was automatically updated into the beginning that the slack tank state is waited for fermentation next time flow process.The state update functions is updated to last state in real time, timely with yeastiness, guarantees promptness, accuracy and the stability of producing.
3, the single logical organization of worker:
The single logical organization of worker reads the operational feedback information (8) that the worker singly finishes by the real time data platform from the communication control logic structure, the single logical organization of worker is extracted equipment real-time information (9) and the equipment real-time information is converted to respective data structures from the monitoring of tools logical organization, and the single logical organization of worker is downloaded ferment tank status information (11) and formulated the next period task according to the up-to-date tracking mode of fermentation tank from the yeastiness logical organization.
The worker is single, it is the task list, be the job order that the tank field production operation is arranged: the fermentation operation of each jar that needs are carried out is according to the operating personnel that how much are assigned to such post, tank field of task amount, operating personnel are according to the task of worker's list of arranging, finish each jar fermentation operation successively, the process of record and feedback operation information.The single logical organization of worker comprises: formulate worker's list logical organization, today worker's list logical organization, the sub-logical organization of workform management, the sub-logical organization of worker's single-pass news management.
1) formulates worker's list logical organization
Formulate worker's list logical organization the task formulation is carried out in all fermentation tank operations in the current system tank field.By formulating all kinds of operating personnel and the corresponding task amount that has that worker's list logical organization filters out following each the self-corresponding fermentation operation quantity of all fermentation operation of time period of appointment, corresponding jar tabulation, correspondence.Keeper's fermentation tank operation that each operation is corresponding is assigned to corresponding operating personnel by system, thus the formulation process of the formulation worker list of finishing.
Give the user sufficient aid decision making function in the formulation process of formulation worker list logical organization, comprising: formulate task amount prompting, formulation upper limit prompting, of the same type with the merging of personnel's task, prompting non-productive operation (as: sampling, censorship etc.) etc.The single process of formulating of worker is reduced to: the process that corresponding all jars operation task of certain operation is assigned to such post personnel.
The single information of worker comprises: action type, operator, function division, work subregion, operation jar number, operation task amount, the single state of worker, formulation date, execution date.
Worker's single data structure comprises: action type refers to the fermentation operation type (not allowing different operating to formulate is a task list) of this task correspondence; The single member of operative employee refers to that the keeper is the single operating personnel that distribute of this worker; The area principle because fermentation tank operation, personnel all follow logic, thereby the single logical partition information that also comprises of the worker who generates; Operational ton is that system is calculated according to the fermentation tank quantity oneself that the keeper formulates, and calculates the general assignment amount of this worker's list according to the task amount of single jar of operation; The single state of worker shows this task executions state, comprising: in formulating, carrying out, finish, cancel; Formulating date and execution date is respectively system's formulation date of this task and the execution date of plan.
By the single function of the formulation worker who formulates worker's list logical organization, the production task formulation process of need task screening consuming time originally, manually formulating, manually transcribing is reduced to simple mouse clicking operation, has improved accuracy, the efficient of management greatly.
2) the sub-logical organization of workform management
The sub-logical organization of workform management is carried out unified management for all workers of system single (history trouble ticket, single, the following worker of worker's today single), comprises checking of the single details of worker, the cancelling of worker's list, the checking and adjusting of the single feedback information of worker.The detailed content that can check all worker's lists of system by the sub-logical organization of workform management.
Worker's list information also comprises the single main body of worker except comprising the single essential information of worker (operator, type, formulation date, execution date, jar number, task amount): each fermentation tank of each fermentation tank tabulation of download and corresponding fermentation tank information, wait tank field feedback is uploaded the real attenuation operation information.
The worker singly downloads the information content and comprises in the single content of worker: jar number, operating parameter title, corresponding RFID label, operating parameter amount, mode of operation.Jar number be that managerial personnel select to determine when formulating; Corresponding jar of RFID label is the electronic tag judged automatically according to each RFID label and the respective operations position system of this jar number; Operating parameter title and operating parameter amount are the process parameter value of this flow process of this jar configuration and the end value of this jar being carried out the technological parameter adjustment; Mode of operation shows the mode of operation of current this this operation of jar of system, comprising: in not carrying out, carrying out, finish respectively corresponding states word 00H, 01H, 02H.Wherein: jar number, jar RFID label, operational ton, mode of operation all need download on the human-computer interaction device (touch-screen) of tank field mobile control device, and the confession operating personnel check and operate.
Uploading information in the workform management is to obtain from tank field practical operation correspondence automatically, is used for recording the practical operation personnel for the practical operation situation of this this operation of flow process of this jar, thereby the flow process of fermentation is had an informationalized recording process.Worker's single upload information comprised in the worker was single: jar number, practical operation people, actual execution date, operation start time, operate duration, mode of operation, practical operation amount, other indexs, remarks.Jar number, practical operation people, actual execution date, beginning running time, duration, practical operation amount, index, mode of operation (do not carry out 00H, carry out in 01H, finish 02H) all need to enter system and corresponding preservation from the tank field mobile device through real-time data base.Practical operation time, duration, practical operation amount are to obtain through the tank field metering instrument; The organoleptic indicator uses graphic control panel to select the back to obtain automatically and preservation, practical operation people are to be read and had system to obtain according to personnel's configuration information correspondence by the RFID card reader from CPU element by the operating personnel tank field.This information passes to yeastiness management control and management logic structure through the single logical organization of worker, and yeastiness management logic structure is upgraded corresponding jar state automatically, and upgrades corresponding fermentation process recording information.
The sub-logical organization of workform management comprises the operation of worker's list: formulate, cancel, check, inquire about, report the worker.The formulation worker singly finishes the formulation process of worker's list.The sub-logical organization of workform management can singly be cancelled the worker who formulates, so that the operation of the production of reply keeper's formulation mistake, burst is revised, the respective operations after cancelling can be rearranged the operating personnel that are assigned to a certain date.Cancel and need follow constraint condition: the single worker irrevocable, that carrying out of completed worker is single irrevocable.The feedback system of worker's list comprises two kinds of automatic feedback information, manual feedback information, is called " reporting the worker " in the system.The information feedback system of worker's list acquiescence adopts the mode of feedback automatically, then needs manually to report worker's mode for the operation of no tank field mobile control device correspondence, fills in corresponding operation information.Single for the operation task of automatic feedback in addition, the keeper can check feedback information, comprise and adjust operator, running time, operational ton, index, remarks etc., take the artificial mode of adjusting and recording better to record the fermentation flow process on the basis of automatic recorded information, such as: if certain jar of running time is long, can in remarks, record corresponding reason and points for attention.
The sub-logical organization of workform management can be managed all history trouble ticket, by the single date of enterprise of operating personnel, action type, worker can filter out history fast, current, following appointment worker is single; By checking the single detailed formulation content that can check this worker's list in detail of worker, comprise the single information of worker and download information.For finishing adjustment and the modification that the workform management personnel can carry out information.
3) today worker's list logical organization
Today worker's list logical organization to the worker's list that should carry out today and before today uncompleted worker singly carry out independent tracing management.Today, the worker singly was that broad sense " today " worker is single, comprised that not only the worker that needs that expire today carry out is single, also comprise carried out before today, uncompleted all kinds of workers' lists.And the sequencing priority of disposing order of execution date according to schedule, plan execution date, more forward priority was more high, needed preferentially to carry out.Today, worker's list logical organization can singly be carried out independent tracking, feedback adjusting in order to better hold production status today to worker's today.
Today, the operation of worker's list logical organization comprised: check, inquire about, report the worker.The main oriented manipulation personnel of worker's list logical organization today, right assignment is few, and that only can carry out worker's list today checks, reports the worker, for the modification of worker's list in the past with adjust and then only distribute to managerial personnel, thereby guarantees the severity of management.
4, order logical organization
The order logical organization is downloaded ferment tank status information (12) from the yeastiness logical organization, and upgrades material fermentation order according to the yeastiness of upgrading.
Order is that the driving that each slack tank begins to ferment has only the existence of order, just can make fermentation tank enter the fermentation flow process, finishes a series of fermentation operation from a series of productions of enterprise's production planning management number.
The order logical organization mainly receives the production Order Scheduling from the Enterprise Resources Plan logical organization, and Order Scheduling is decomposed, and is assigned on the available slack tank, specifies corresponding this batch zymotechnique.The integrated workform management of order logical organization and condition managing information in addition from the real-time status of the inner circulation of the angle-tracking system order of order, and manage historical, current, following order, are convenient to reviewing of order, the investigation of problem.
Sequence information comprises: order number, fermentation tank number, function division, order status, the date that begins to ferment, finish fermentation date, important indicator.Producing order number and import from the Enterprise Resources Plan logical organization, is the order number that enterprise formulates for the production schedule, the mode that can adopt artificial importing or import automatically; Fermentation tank number is that managerial personnel will produce order and manually be assigned on the available slack tank and obtain number, the also concrete zymotechnique flow process of this jar of this flow process of corresponding formulation, this order correspondence during appointment; Order status characterizes the state of this order in system, comprise do not carry out, ferment in, finish; Start time and concluding time represent that respectively this order enters the date of this fermentation flow process and this fermentation of end flow process correspondence; Important indicator is a certain important indicator of this order.
Operation to order comprises: import order, bind order, inquire about order, check order contents.Importing order can be loaded into the order number that obtains from the Enterprise Resources Plan logical organization the system.It is corresponding that the binding order is that order number and the system current available slack tank of the sky that will import bound, and specify corresponding zymotechnique flow process.The storage of sequence information is the process of an accumulation, and the order logical organization comprises all orders: import in binding, that binding is not arranged, the fermentation, completed order carries out unified management.Can carry out fuzzy query, can screen corresponding order number by start time and concluding time by order number, the fermentation information of inquiry order, the information that realizes is fast reviewed, material inquiry, operation note inquiry.
5, form logical organization
The form logical organization is extracted sequence information (16) from the order logical organization, the form logical organization is extracted ferment tank status information (15) from the yeastiness logical organization, and the form logical organization is extracted electronic work order operational feedback information (14) from the single logical organization of worker.
Trend and form logical organization are integrated each phase service data, temperature data, analysis data, adopt informationization, multimode (forms such as form, trend, curve, histogram, pie chart) to represent, greatly reduce the process of data acquisition, arrangement, drafting, more be conducive to the relation that enterprise excavates fermentation operation, fermentation information and fermented quality, be convenient to improve technology, improve the quality of products.
6, monitoring of tools logical organization
The monitoring of tools logical organization is extracted facility information (6) by the real time data platform from the communication logical organization, and corresponding device monitoring logic structure is display device information in real time.
7, communication logical organization
The communication logical organization is downloaded the operative employee single (7) that expires by real-time data base from the single logical organization of operative employee.The communication logical organization is uploaded fermentation temperature information (3) from temperature Centralized acquisition logic structure, the communication logical organization is extracted electronic work order information (2) from information collecting device, the communication logical organization can Query Information harvester state (1), and the communication logical organization can be obtained the electronic work order feedback information and be used for the status information (4) of the instrument and meter of fermentation operation from human-computer interaction device.Described server comprises the data-interface logical organization: described server by described data-interface logical organization can with data acquisition with monitor control and management system, programmable logic controller (PLC) interactive information (21); Described server can be controlled and management system interactive information (20) with other tank fields of fermenting by described data-interface logical organization; Described order logical organization can be obtained the electronic order (22) of enterprise resource planning by described data-interface logical organization, and enterprise resource planning can be obtained the electronic order feedback information (22) of order logical organization by described data-interface logical organization.
Independent mobile control device can be finished the off-line single-set operation that the tank field produces, and control and management software logical organization can be finished information system management and the aid decision making of production task.If only this 2 part then is two subsystems that separate.Real time data platform and wireless communication technique that the present invention adopts effectively combine these several parts, have formed organic, indivisible total system.
The real time data platform technology has realized the communication of B/S server and industrial control unit (ICU) PLC-CPU, and wireless communication technique (wireless receiving and dispatching main equipment, each wireless receiving and dispatching are from equipment) has realized that each mobile control device of tank field incorporates the tank field key-course that can monitor into.Thereby realized the communication network of tank field mobile control device, host CPU, real time data Platform Server, tank field production control and management information software (MES), Enterprise Resources Plan logical organization (ERP).
For large-area flavoring industry fermentation tank field, numerous mobile control devices often have been equipped with, the present invention realizes unified Communication Control to numerous mobile devices to each wireless receiving and dispatching main equipment, wireless receiving and dispatching from the unique address of devices allocation, and the communication format of master-slave equipment is unified to define.Communication is according to following form:
Frame head Destination address Source address Frame length Command type Command context Verification Frame end
The communication format explanation
Figure BDA00002909468700161
Figure BDA00002909468700171
The communication logic:
Production control and management information software write main CPU unit with the download information in the relational database by the real time data Platform Server.
According to the number of mobile device, according to time period (fixing cycle) each mobile control device of poll, corresponding mobile control device of each time period comprises the address of mobile control device to host CPU in the frame information with the download information of standard format.
Information behind the framing of host CPU is sent to each mobile control device of tank field by the wireless receiving and dispatching main equipment, and all ambulatory transceivers all receive each polling message from equipment, will receive information with mobile CPU element and decompose, judges.If this frame information destination address is self fixed address, show that then this cycle is this equipment time period, processing is preserved, shown to download information accordingly, and reply to main equipment at once.
From CPU element feedback information is sent to wireless receiving and dispatching main equipment by wireless receiving and dispatching from equipment according to the standard format framing.The standard format feedback information that main CPU unit is accepted the wireless receiving and dispatching main equipment, decompose preservation, and being uploaded to production control and the management software of master server by the real time data Platform Server, production control and management software carry out matching judgment and determine to download next time the information content.
Tank field application task shop order:
The worker who formulates singly arrives after date, and operating personnel distribute to individual fermentation tank RFID label by employee RFID worker board in the scanning of tank field handhold RFID read write line, and it is single to click the application worker by touch-screen.
The single logical organization of worker according to today the worker single in state, whether mate this employee has that this generic operation worker's today is single, whether the single type of the worker of this employee's application corresponding with this equipment.Have only this employee of working as that worker's list today is arranged, and apply for that the type of worker's list conforms to this mobile device type, the single logical organization of worker writes the corresponding item point of main CPU unit with the download information of this worker's list through the real time data Platform Server.Except this situation, all do not carry out the worker and singly write, and in workform management, show corresponding application status, as: so-and-so employee does not have worker's list today, the single type of so-and-so equipment application worker and this device type and is not inconsistent etc.The keeper can hold the operational circumstances of tank field personnel and equipment by this type of information, thereby instructs the tank field to produce, and avoids faulty operation, improves promptness, accuracy and the efficient of producing.
Download information frame and send to the tank field mobile control device by the wireless receiving and dispatching main equipment.The tank field mobile control device is accepted single information from the worker of main CPU unit by wireless receiving from equipment, carries out frame information from CPU element equipment and judges, if judge that this frame is this unit information, then with information decomposition, preservation, and is presented on the terminal touch-screen.This moment, operating personnel can see each jar that need operate today and corresponding RFID label, operational ton information from screen.
The operation of worker's list and feedback:
The tank field operating personnel select operation according to actual needs after the tank field graphic control panel obtains worker's list.
After corresponding fermentation tank is selected in each operation, must carry out the scanning of fermentation tank body RFID label earlier, and can carry out other operations (controlled valve, start and stop power pump etc.) after the scanning correctly.
The electronic tag number that comprises the tank body correspondence in the singly download information of worker all needs corresponding tank body scanning electron label for each fermentation operation, then can't carry out mobile control device power, instrument operation if do not scan or scan mistake.
Because mobile network's polling cycle is very short for practical operation, no matter whether the tank field personnel operate, and all can receive real-time fermentation operation information, status information of equipment, scanning mode information by wireless receiving from equipment according to polling cycle from CPU element.
In the corresponding time period, send to the wireless receiving and dispatching main equipment by wireless receiving and dispatching from equipment from the information of CPU element after with framing.Main CPU unit is carried out feedback information the frame decomposition, is preserved, and is passed to production control and the management software of master server by the real-time data base server.The workform management function is implemented the monitoring logic structure with equipment real-time status in the feedback information through equipment and is shown, will feed back fermentation operation information and pass to workform management, and the jar information of carrying out that the single logical organization of worker changes mode of operation is preserved with state and upgraded.
Information is carried out and so forth, finishes until each operation, enters next application operating process.
The finishing, switch and withdraw from of worker's list
If the single all operations of current worker is all finished (corresponding upload in the information each jar mode of operation be finish) and production management software all obtains the information of uploading.
Mobile device judges that the worker is arranged is single, and download information is sky, then with the zero clearing of upload operation data, will download and preserve worker's single clear, and touch-screen does not have the single information demonstration of worker.Enter and wait for that the employee applies for the single state of worker.
If wish no longer to carry out the execution of this worker's list in operating process, the operator clicks touch-screen and withdraws from worker's button, and mobile CPU element is with single state (02H is withdrawed from the request) feedback information of worker.
Production control and management software by the real time data platform obtain withdraw from worker's single command after, the single logical organization of worker will be downloaded the information zero clearing, the single state of this worker is updated to not to be finished, and waits for next time and applying for again.
If when carrying out current worker's list, it is single that other similar workers need be carried out in the tank field, the operator is after finishing current single jar operation, click application worker Dan Zeke and carry out the switching of worker's list, the single logical organization of worker detects the application worker under current situation about having in the download building site single, then current worker singly being carried out preservation state is updated to: do not finish, and next priority worker is singly write the download area, enter the implementation of another worker's list.
Rfid interrogator with from the communication mechanism of CPU:
Send inquiry scan message command according to cycle timing (200ms) to the RFID card reader from CPU, send the message command form and follow standard frame format.
Read write line is to from CPU element echo reply signal format being.
The present invention is core with tank field production control and management information software, is to have gathered software, real-time data base, PLC, wireless telecommunications system, RFID card reader, tank field industrial human-computer interface equipment PLC touch-screen, DCS flavouring fermentation tank field production total solution.
Already ferment tank field production control and management system of flavouring accepted Order Scheduling from Enterprise Resources Plan logical organization system, to produce Order Scheduling in production control and management software system decomposes and assigns into each phase fermentation operation task, and assign to control and administration and supervision authorities such as tank field operating personnel and equipment through real time data platform, CPU element, radio path, after that adopt the tank field is wireless, RFID, hand touch screen mode operate, in real time production result, operational state etc. are fed back to production control and management software system dynamically again.Realized that already ferment tank field control and administration and supervision authorities various device, instrument, RFID equipment, PLC of flavouring waits until the bridge of Enterprise Resources Plan logical organization, remedied the tomography of off-line, control and administration and supervision authorities and the Enterprise Resources Plan logical organization of fermentation operation.
8, temperature collecting device
Described temperature collecting device is arranged on the fermentation tank tank body, for detection of fermentation temperature in the fermentation tank.Described server can be known the ferment tank temperature from described temperature collecting device.
9, information collecting device
Described information collecting device can adopt the RFID card reader, described label is the RFID label, fermentation operation personnel wear RFID worker's board, can read RFID label and RFID worker's board information by the RFID card reader, described processor can obtain the information that the RFID card reader reads and the communication module that is uploaded to server.Described processor can also be inquired about the state of RFID card reader.
10, human-computer interaction device
Human-computer interaction device can be downloaded electronic work order (5) from the communication logical organization by wireless digital broadcasting station, described human-computer interaction device can adopt touch-screen, described processor obtains electronic work order and electronic work order is presented on the touch-screen from described server, fermentation operation personnel carry out fermentation operation according to the single content of the worker on the touch-screen, after finishing fermentation operation, fermentation operation personnel are at the corresponding electronic work order feedback information of touch-screen input, and processor is uploaded to server with described electronic work order feedback information.
Fig. 4 is relational database brief configuration synoptic diagram of the present invention.
As shown in Figure 4, data structure of the present invention comprises function division data structure 101, task partitioned data organization 102, fermentation tank data structure 103, fermentation operation data structure 104, zymotechnique data structure 105, operating personnel's data structure 106, operating equipment data structure 107, yeastiness data structure 108, task worker's single data structure 109 and order data structure 110.Described task partitioned data organization 102 can extract data from function division data structure 101, described fermentation tank data structure 103 can be extracted data from task partitioned data organization 102, described zymotechnique data structure 105 can be extracted data from described fermentation operation data structure 104 and function division data structure 101, described operating personnel's data structure 106 can be extracted data from task partitioned data organization 102, described operating equipment data structure 107 can be extracted data from described task partitioned data organization 102, described yeastiness data structure 108 can be from described fermentation tank data structure 103, zymotechnique data structure 105 and order data structure 110 are extracted data, and described task worker's single data structure 109 can be from task partitioned data organization 102, fermentation tank data structure 103, zymotechnique data structure 105, operating personnel's data structure 106, operating equipment data structure 107, yeastiness data structure 108 and order data structure 110 are extracted data.
Other technologies of the present invention can adopt prior art.
This instructions has been described in detail the invention one with reference to drawings and Examples; but; those skilled in the art are to be understood that; still can make amendment or be equal to replacement the invention; in a word, all technical schemes and improve that do not break away from the spirit and scope of the invention all should be encompassed among the protection domain of the invention patent.

Claims (10)

1. already ferment tank field control and management system of flavouring, the fermentation tank of fermentation tank field is provided with label and temperature collecting device, described label comprise the flavouring component fermentation information in the corresponding fermentation tank, the fermentation tank field is equipped with the instrument and meter for fermentation operation, it is characterized in that, comprise server, human-computer interaction device, information collecting device and wireless communication apparatus, pass through wireless communication apparatus, described server can transmit the fermentation operation mission bit stream to described human-computer interaction device, can obtain the fermentation operation feedback information from described man-machine switch, can also obtain described label information from information collecting device, operating personnel's information; Described server can also be known temperature in the fermentation tank from described temperature collecting device; Every group of fermentation operation personnel and the instrument and meter that is used for fermentation operation are equipped with human-computer interaction device and information collecting device.
2. already ferment tank field control and management system of flavouring according to claim 1, it is characterized in that, described server comprises the yeastiness logical organization, and the function of described yeastiness logical organization comprises statistics ferment tank status information and shows in real time on the server output device.
3. already ferment tank field control and management system of flavouring according to claim 2, it is characterized in that, described server also comprises the order logical organization, described order logical organization can be obtained ferment tank status information (12) from the yeastiness logical organization, described yeastiness logical organization can be obtained electronic order (13) from described order logical organization, and the information of described electronic order comprises order number, fermentation tank number, fermentation tank subregion, order status, the date that begins to ferment, finishes fermentation date and/or fermentation important indicator; The function of described order logical organization comprises works out electronic order and/or inquiry electronic order.
4. already ferment tank field control and management system of flavouring according to claim 3, it is characterized in that, described server also comprises the single logical organization of worker, the single logical organization of described worker can be obtained ferment tank status information (11) from the yeastiness logical organization, the yeastiness logical organization can be obtained electronic work order feedback information (10) from the single logical organization of worker, and the information of described electronic work order comprises action type, operator, fermentation tank logical partition, operation jar number, operation task amount, the single state of worker, formulates date and/or execution date; The function of the single logical organization of described worker comprises to be worked out electronic work order, adjust electronic work order, cancels electronic work order, checks electronic work order, follows the tracks of the demonstration electronic work order and/or checks the electronic work order feedback information.
5. already ferment tank field control and management system of flavouring according to claim 4, it is characterized in that, described server also comprises the form logical organization, described form logical organization can be obtained electronic work order feedback information (14) from the single logical organization of operative employee, can obtain ferment tank status information (15) from the yeastiness logical organization, can obtain electronic order (16) from the order logical organization; The function of described form logical organization comprises integrated arrangement electronic order, electronic work order and ferment tank status information, and described server output device can be exported the information of described integrated arrangement.
6. already ferment tank field control and management system of flavouring according to claim 5, it is characterized in that, described server also comprises the communication logical organization, described communication logical organization can be obtained electronic work order (7) from the single logical organization of worker, can know fermentation temperature (3) from the fermentation jar temperature harvester, can obtain the electronic work order feedback information and be used for the status information (4) of the instrument and meter of fermentation operation from human-computer interaction device, can obtain electronic work order feedback information (2) from information collecting device, can Query Information harvester state (1); The single logical organization of worker can be obtained electronic work order feedback information and fermentation temperature (8) from the communication logical organization, and human-computer interaction device can be downloaded electronic work order (5) from the communication logical organization; The function of described communication logical organization comprises the addressing address, and framing also transmits described information.
7. already ferment tank field control and management system of flavouring according to claim 6, it is characterized in that, described server also comprises the monitoring of tools logical organization, described monitoring of tools logical organization can be obtained real-time status information (6) for the instrument and meter of fermentation operation from the communication logical organization, and the single logical organization of described worker can be obtained status information (9) for the instrument and meter of fermentation operation from the monitoring of tools logical organization; The function of described monitoring of tools logical organization comprises that real-time monitoring is used for the state of the instrument and meter of fermentation operation.
8. already ferment tank field control and management system of flavouring according to claim 7, it is characterized in that, described server comprises the configuration logic structure, described configuration logic structure can dispose the electronic work order (18) in the single logical organization of worker, can dispose the ferment tank status information (17) in the fermentation tank state logic structure, the information (19) of the instrument and meter that is used for fermentation operation in can configuration device monitoring logic structure.
9. already ferment tank field control and management system of flavouring according to claim 8, it is characterized in that, described server comprises the data-interface logical organization, described server by described data-interface logical organization can with data acquisition with monitor control and management system, programmable logic controller (PLC) interactive information (21); Described server can be controlled and management system interactive information (20) with other tank fields of fermenting by described data-interface logical organization; Described order logical organization can be obtained the electronic order (22) of enterprise resource planning by described data-interface logical organization, and enterprise resource planning can be obtained the electronic order feedback information (22) of order logical organization by described data-interface logical organization.
10. already ferment tank field control and management system of flavouring according to claim 9, it is characterized in that, also comprise processor, described information collecting device is the RFID card reader, described operating personnel have worn RFID worker's board, described label is the RFID label, and described human-computer interaction device is touch-screen, and described processor can obtain RFID label information and the described RFID worker's board information that the RFID card reader reads; Touch-screen can obtain electronic work order and show that described processor can obtain the electronic work order feedback information of operating personnel's input from described touch-screen from described processor; Described processor can obtain electronic work order from described communication logical organization, and described communication logical organization can be obtained the electronic work order feedback information from processor.
CN2013100783187A 2013-03-12 2013-03-12 Condiment industry fermentation cylinder area control and management system Pending CN103257631A (en)

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Application publication date: 20130821