CN108656509B - Corrugated pipe forming machine - Google Patents
Corrugated pipe forming machine Download PDFInfo
- Publication number
- CN108656509B CN108656509B CN201810340925.9A CN201810340925A CN108656509B CN 108656509 B CN108656509 B CN 108656509B CN 201810340925 A CN201810340925 A CN 201810340925A CN 108656509 B CN108656509 B CN 108656509B
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- CN
- China
- Prior art keywords
- steel wire
- fixed
- module
- plate
- lifting
- Prior art date
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 94
- 239000010959 steel Substances 0.000 claims abstract description 94
- 238000002844 melting Methods 0.000 claims abstract description 27
- 230000008018 melting Effects 0.000 claims abstract description 27
- 239000012943 hotmelt Substances 0.000 claims description 16
- 238000000465 moulding Methods 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/56—Winding and joining, e.g. winding spirally
- B29C53/58—Winding and joining, e.g. winding spirally helically
- B29C53/583—Winding and joining, e.g. winding spirally helically for making tubular articles with particular features
- B29C53/585—Winding and joining, e.g. winding spirally helically for making tubular articles with particular features the cross-section varying along their axis, e.g. tapered, with ribs, or threads, with socket-ends
- B29C53/586—Winding and joining, e.g. winding spirally helically for making tubular articles with particular features the cross-section varying along their axis, e.g. tapered, with ribs, or threads, with socket-ends having corrugations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/56—Winding and joining, e.g. winding spirally
- B29C53/58—Winding and joining, e.g. winding spirally helically
- B29C53/60—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/56—Winding and joining, e.g. winding spirally
- B29C53/58—Winding and joining, e.g. winding spirally helically
- B29C53/78—Winding and joining, e.g. winding spirally helically using profiled sheets or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/8008—Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/8008—Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
- B29C53/8016—Storing, feeding or applying winding materials, e.g. reels, thread guides, tensioners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/82—Cores or mandrels
- B29C53/821—Mandrels especially adapted for winding and joining
- B29C53/825—Mandrels especially adapted for winding and joining for continuous winding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/84—Heating or cooling
- B29C53/845—Heating or cooling especially adapted for winding and joining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/18—Pleated or corrugated hoses
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention discloses a corrugated pipe forming machine, which comprises a driving machine table, wherein the right half part of the driving machine table is a forming area, a lifting seat is arranged on the forming area, the top of the lifting seat is a forming module, the front side of the forming module is provided with a hot melting module, and a lifting steel wire guide-in module is arranged right above the forming module.
Description
Technical Field
The invention relates to the technical field of corrugated pipe production, in particular to a corrugated pipe forming machine.
Background
It is known that when the corrugated pipe is produced, the steel wire is wrapped by the melted strip-shaped glue, and then the corrugated pipe is formed by spiral driving of equipment, and the production process and technology are the general modes in the prior art.
As a technical person in the industry, how to design and develop a corrugated pipe forming device based on the existing production process, and improve the inner wall forming of the corrugated pipe by improving the device, so as to improve the production strength of the corrugated pipe from the production source is a technical problem to be solved by the technical person in the industry.
Disclosure of Invention
The invention aims to provide a corrugated pipe forming machine, so that the defects in the prior art are overcome.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: the corrugated pipe forming machine comprises a driving machine table, wherein a power output end is arranged on the right side of the driving machine table, the right half part of the driving machine table is sunk to be designed into a forming area, a left side support and a right side support are arranged on the forming area, a top beam is jointly erected on the tops of the left side support and the right side support, and a cross beam is jointly erected on the front parts of the left side support and the right side support; the forming area is provided with a lifting seat, the front side of the lifting seat is provided with a height limiting module, the bottom of the lifting seat is provided with a lifter, the top of the lifting seat is fixedly provided with a forming module through bolts, the front side of the forming module is provided with a hot melting module, and a lifting steel wire guide die is arranged right above the forming module; a film guide opening is formed in the upper top beam of the forming area in a penetrating manner, and the film guide opening is formed in the front side of the forming module; the right side of the forming area is provided with a forming tube driving table, and the rear side of the forming tube driving table is provided with a finished product placing rack; the forming tube driving table is a frame body with a high left end and a low right end, a plurality of supporting seats are arranged at the top of the frame body at intervals, a feeding shaft and a fixing shaft are respectively fixed on each two left and right adjacent supporting seats from the left end, spiral bulges are spirally wound on the surfaces of the feeding shafts, each two left and right adjacent feeding shafts are coaxially connected and rotate at the top of the supporting seats, a driving disc is arranged at the right end of the rightmost feeding shaft, and the driving disc is connected with a conveying driving motor through a chain; the finished product rack is gradually lowered from left to right, and a plurality of material conveying rollers are arranged on the top surface of the finished product rack at intervals from left to right.
The lifting seat comprises a bottom plate, the bottom plate is supported by four guide posts at four corners, the guide posts penetrate to the bottom of a forming area, transverse tracks are arranged on the top surface of the bottom plate left and right, a supporting thread block is vertically fixed on the right side of the top of the bottom plate, a transverse screw rod is arranged on the supporting thread block, the top of the transverse screw rod is connected with the bottom end of a transverse moving plate, and the transverse moving plate moves left and right on the transverse tracks; the top surface of the transverse moving plate is provided with a longitudinal rail in a front-back manner, the rear side of the top of the transverse moving plate is vertically fixed with a supporting threaded block, a longitudinal screw rod is fixed on the supporting threaded block in a front-back manner, the top of the longitudinal screw rod is fixed with the longitudinal moving plate, and the longitudinal moving plate moves back and forth on the longitudinal rail; a locking piece is fixed on the rear side surface of the transverse moving plate and the right side surface of the longitudinal moving plate through bolts respectively.
The lifting seat is arranged right below the lifting seat, the lifting screw on the lifting seat is fixed with the bottom surface of the bottom plate through bolts, and the driving shaft at the front side of the lifting seat is connected with the lifting driving motor through a belt.
The module bottom plate bolt fastening of shaping module bottom on indulge the top of moving the board, vertical welding has a riser on the module bottom plate, is provided with a rotation seat on the riser, the right side annular of rotating the seat is provided with round screw post, looks left from screw post right side, the length of a plurality of screw posts be clockwise spiral and increase gradually and set up, every screw post on the interval be provided with twice wire groove respectively, the wire groove on the many screw posts is the heliciform and arranges, the left side of rotating the seat is provided with round drive shaft, drive shaft and screw post correspond the setting, every drive shaft is connected with a screw post respectively.
The lifting steel wire guiding-in die comprises a driving cylinder fixed at the bottom of a top beam, a lifting frame is fixed at the bottom of the driving cylinder, a steel wire guiding-in wheel is fixed at the bottom of the lifting frame, a steel wire guiding-in groove is formed in the steel wire guiding-in wheel, the steel wire guiding-in groove corresponds to a steel wire groove on the left side of a topmost spiral column, the diameter of the right side of the steel wire guiding-in wheel is thinned, and the diameter changing position corresponds to a steel wire groove on the right side of the topmost spiral column.
The vertical plate on the shaping module on, the bolt fastening has a vertical adjusting block on its leading-in face, the right side welding of vertical adjusting block has the level adjusting block, the level adjusting block on run through around and be provided with the adjustment hole, the bolt fastening has a steel wire leading-in frame in the adjustment hole, the leading-in frame of steel wire front side about be fixed with a steel wire guide pulley respectively, two steel wire guide pulley center department processing respectively has the steel wire patchhole, two steel wire patchholes combination use, the center department processing of steel wire leading-in frame has a front and back penetrating pan feeding steel wire groove, pan feeding steel wire groove and two steel wire patchholes around relative setting.
The hot melt die comprises a cross beam, wherein a long strip hole is formed in the cross beam in a penetrating manner in the left-right direction, a hot melt die block is fixed in the long strip hole through a bolt, the hot melt die block comprises an inverted L-shaped adjusting plate, the top of the adjusting plate extends towards a forming module, a guide rail is arranged on the top surface of the adjusting plate, a hot melt base is arranged above the guide rail and moves back and forth on the guide rail, a hot melt machine is fixed on the hot melt base through a bolt, and an air outlet pipe at the rear side of the hot melt machine is arranged towards the joint of a spiral column and a steel wire guide wheel; the left side of the adjusting plate is provided with a hot melting pushing cylinder, and the pushing end of the hot melting pushing cylinder is fixed on the hot melting base.
The height limiting module comprises a vertical plate vertically welded at the top of the forming area, the right side surface of the vertical plate is provided with a supporting block at the top and the bottom respectively, a vertical guide rod is vertically connected between the two supporting blocks, a moving block is slidingly connected on the vertical guide rod, and the rear end of the moving block is fixedly welded with the front side surface of the bottom plate on the lifting seat; and a limit inductor is welded and fixed on the top and the bottom of the front side surface of the vertical plate respectively.
The beneficial effects of the invention are as follows: according to the invention, through the design, the cooled rubber sheet is used for coating the steel wire, and the hot melting machine is adopted for hot melting and bonding the surface of the rubber sheet at the joint of the rubber sheet and the steel wire, so that the steel wire is coated into the rubber sheet, and the hot melting molding of the corrugated pipe is realized through the spiral rotation of the spiral column.
Drawings
FIG. 1 is a schematic view of the front side perspective of the present invention;
FIG. 2 is a schematic view of the rear side perspective of the present invention;
FIG. 3 is a schematic diagram of an assembled structure of the lifting seat of the present invention;
FIG. 4 is a schematic diagram of an assembly structure of a molding module according to the present invention;
FIG. 5 is a schematic diagram of an assembled structure of a height limiting module and a thermal fuse module according to the present invention;
FIG. 6 is an enlarged schematic view of the A-direction structure of FIG. 5;
FIG. 7 is a schematic view of an assembled structure of a feed shaft and a stationary shaft of the present invention;
FIG. 8 is a schematic view of the working state of the forming section of the present invention;
reference numerals: 1. a driving machine table, 10, a finished product placing rack, 11, a power output end, 12, a forming area, 13, a right side bracket, 14, a left side bracket, 15, a top beam, 16, a guide wheel, 17, a cross beam, 18, a film inlet, 19, a feeding roller, 2, a forming module, 21, a module bottom plate, 22, a vertical plate, 23, a rotating seat, 24, a driving shaft, 25, a spiral column, 26, a wire groove, 3, a height limiting module, 31, a supporting block, 32, a limiting sensor, 33, a vertical guide rod, 34, a moving block, 35, a vertical plate, 4, a lifting seat, 40, a guide post, 41, a bottom plate, 42, a locking piece, 43, a supporting thread block, 44, a transverse screw, 45, a transverse track, 46, a transverse moving plate, 47, a longitudinal track, 48, a longitudinal screw, 49, a longitudinal moving plate, 5, a forming tube driving table, 51, a feeding shaft, 52, a driving disc, 53, a feeding driving motor, 54, a fixed shaft, 55, a supporting seat, 6, an elevator, 61, a lifting screw, 62, a driving shaft, 63, a lifting driving motor, 7, a lifting steel wire guiding module, 70, a driving cylinder, 71, a lifting frame, 72, a steel wire guiding wheel, 73, a steel wire guiding groove, 8, a hot melting module, 81, a hot melting pushing cylinder, 82, a hot melting machine, 83, an air outlet pipe, 84, a hot melting base, 85, a guiding rail, 86, an adjusting plate, 9, a vertical adjusting block, 91, a horizontal adjusting block, 92, a steel wire guiding wheel, 93, a feeding steel wire groove, 94, a steel wire guiding frame, 95, a steel wire inserting hole, 96, a rubber sheet, 97 and a steel wire.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the detailed description is presented by way of example only and is not intended to limit the invention.
As shown in fig. 1 and 2, a bellows forming machine comprises a driving machine 1, wherein a power output end 11 is arranged on the driving machine 1, the right half part of the driving machine 1 is sunk to form a forming area 12, a left side support 14 and a right side support 13 are arranged on the forming area 12, a top beam 15 is jointly erected on the tops of the left side support 14 and the right side support 13, and a cross beam 17 is jointly erected on the front parts of the left side support 14 and the right side support 13; the forming area 12 is provided with a lifting seat 4, the front side of the lifting seat 4 is provided with a height limiting module 3, the bottom of the lifting seat 4 is provided with a lifter 6, the top bolt of the lifting seat 4 is fixedly provided with a forming module 2, the front side of the forming module 2 is provided with a heat melting mold block 8, and a lifting steel wire guiding mold 7 is arranged right above the forming module 2; a guide wheel 16 is respectively arranged on the front and rear parts of the top beam 15 above the forming area 12, a film inlet 18 is arranged on the rear side of the rear guide wheel 16 in a penetrating way up and down of the top beam 15, and the film inlet 18 is arranged on the front side of the forming module 2 and is used for guiding films 96 into the forming module 2; the right side of the forming area 12 is provided with a forming tube driving table 5, and the rear side of the forming tube driving table 5 is provided with a finished product placing frame 10; the forming tube driving table 5 is a frame body with a high left end and a low right end, a plurality of supporting seats 55 are arranged at the top of the frame body at intervals, a feeding shaft 51 and a fixing shaft 54 are respectively fixed on each two left and right adjacent supporting seats 55 from the left end, spiral bulges are spirally wound on the surface of each feeding shaft 51, each two left and right adjacent feeding shafts 51 are coaxially connected and rotate at the top of the supporting seat 55, a driving disc 52 is arranged at the right end of the rightmost feeding shaft 51, and the driving disc 52 is connected with a feeding driving motor 53 through a chain; the finished product rack 10 is gradually lowered from left to right, a plurality of material conveying rollers 19 are arranged on the top surface of the finished product rack at intervals from left to right, corrugated pipes produced by the forming module 2 fall on the forming pipe driving table 5 during operation, the corrugated pipes and the fixed shaft 54 drive the corrugated pipes to move rightwards through rotation of the feeding shaft 51, and when the set length is reached, the corrugated pipes are moved to the finished product rack 10 from the forming pipe driving table 5, and the finished product corrugated pipes are conveyed to external packing equipment through the material conveying rollers 19 on the finished product rack 10.
As shown in fig. 3, the lifting seat 4 comprises a bottom plate 41, the bottom plate 41 is supported by four guide posts 40 at four corners, the guide posts 40 penetrate to the bottom of the forming area 12 and are fixed by bolts, a transverse rail 45 is arranged left and right on the top surface of the bottom plate 41, a supporting thread block 43 is vertically fixed on the right side of the top of the bottom plate 41, a transverse screw 44 is arranged on the supporting thread block 43, the top of the transverse screw 44 is connected with the bottom end of a transverse moving plate 46, and the transverse moving plate 46 can move left and right on the transverse rail 45 under the driving of the transverse screw 44 to realize the transverse fine adjustment when the forming module 2 is mounted; the top surface of the transverse moving plate 46 is provided with a longitudinal rail 47 back and forth, the back side of the top of the transverse moving plate 46 is also vertically fixed with a supporting thread block 43, a longitudinal screw rod 48 is fixed on the supporting thread block 43 back and forth, the top of the longitudinal screw rod 48 is fixed with a longitudinal moving plate 49, and the longitudinal moving plate 49 moves back and forth on the longitudinal rail 47 to realize fine adjustment in the longitudinal direction when the forming module 2 is installed; a locking piece 42 is fixed on the rear side of the traversing plate 46 and the right side of the longitudinal moving plate 49 by bolts, and when the forming module 2 is installed and positioned, the locking piece 42 can be used for locking and positioning.
As shown in fig. 3 and 5, a lifter 6 is disposed directly below the lifter base 4, a lifting screw 61 on the lifter 6 is fixed to the bottom surface of the bottom plate 41 by bolts, a driving shaft 62 on the front side of the lifter 6 is connected to a lifting driving motor 63 by a belt, and when the forming module 2 is fixed in installation, the lifter base 4 can be vertically adjusted by the lifter 6, so that the up-down adjustment of the forming module 2 is realized. When the vertical position of the forming module 2 is actually adjusted, in order to prevent excessive adjustment, a height limiting module 3 is specially arranged on the front side of the lifting seat 4 and comprises a vertical plate 35 vertically welded at the top of the forming area 12, the top and the bottom of the right side surface of the vertical plate 35 are respectively provided with a supporting block 31, a vertical guide rod 33 is vertically connected between the two supporting blocks 31, a moving block 34 is slidingly connected on the vertical guide rod 33, and the rear end of the moving block 34 and the front side surface of a bottom plate 41 on the lifting seat 4 are welded and fixed; on the front side of the vertical plate 35, a limit sensor 32 is welded and fixed at the top and bottom of the vertical plate, and the limit sensor 32 is connected with a lifting driving motor 63 to realize control connection, so as to prevent the lifting seat 4 from being excessively adjusted vertically.
As shown in fig. 3 and 4, the module bottom plate 21 at the bottom of the forming module 2 is bolted to the top of the longitudinal moving plate, a vertical plate 22 is vertically welded on the module bottom plate 21, a rotating seat 23 is fixed on the vertical plate 22, a circle of spiral columns 25 are annularly arranged on the right side of the rotating seat 23, and the spiral columns 25 are characterized in that: the length of the plurality of spiral columns 25 is clockwise and spirally increased when seen from the right side of the spiral column 25, two steel wire grooves 26 are respectively arranged on each spiral column 25 at intervals, the steel wire grooves 26 on the plurality of spiral columns 25 are clockwise and spirally arranged, a circle of driving shafts 24 are arranged on the left side of the rotating seat 23, the driving shafts 24 and the spiral columns 25 are correspondingly arranged, each driving shaft 24 is respectively connected with one spiral column 25, and when the device works, the driving shafts 24 are connected with the power output end 11 on the right side of the driving machine 1 by using the driving connecting rod, and the plurality of spiral columns 25 rotate clockwise and spirally, as shown in fig. 8, the driving film 96 and the steel wires 97 are combined into a whole and are formed and moved by right bolts; the connection between the driving shaft 24 and the power output end 11 is conventional in the industry, and therefore is not specifically shown in the drawings, and the description is omitted.
The lifting steel wire guide-in die 7 comprises a driving cylinder 70 fixed at the bottom of the top beam 15, a lifting frame 71 is fixed at the bottom of the driving cylinder 70, a steel wire guide-in wheel 72 is fixed at the bottom of the lifting frame 71, a steel wire guide-in groove 73 is arranged on the steel wire guide-in wheel 72, the steel wire guide-in groove 73 corresponds to a left steel wire groove 26 on the topmost spiral column 25, the diameter of the right side of the steel wire guide-in wheel 72 is reduced, the diameter changing position corresponds to the right steel wire groove 26 on the topmost spiral column 25, the action principle is that the steel wire guide-in groove 73 and the left steel wire groove 26 on the spiral column 25 drive steel wires, the steel wires move clockwise around a plurality of spiral columns 25 which are annularly arranged, all the spiral columns 25 are in spiral increasing arrangement, when the steel wires walk around the steel wire grooves 26 on all the spiral columns 25, namely, one pitch of a corrugated pipe is formed, and the diameter of the right side of the steel wire guide-in wheel 72 is reduced to avoid the spiral steel wire 97.
In order to make the steel wire leading-in direction accurate, riser 22 on the shaping module 2 on its leading-in face bolt fastening have a vertical adjusting block 9, the right side welding of vertical adjusting block 9 has horizontal adjusting block 91, horizontal adjusting block 91 on run through around and be provided with the pilot hole, the pilot hole internal bolt fastening have a steel wire leading-in frame 94, the leading-in frame 94 on the front side about be fixed with a steel wire guide pulley 92 respectively, two steel wire guide pulley 92 center department processing respectively have steel wire inserting hole 95, this device is during the use, its in shaping module 2 front side setting, two steel wire inserting hole 95 combination use, the center department processing of steel wire leading-in frame 94 has a penetrating pan feeding steel wire groove 93 around, pan feeding steel wire groove 93 and two steel wire inserting hole 95 back-to-forth relative setting, insert steel wire 97 to steel wire inserting hole 95 after, the steel wire enters into the clearance of steel wire leading-in groove 73 and the steel wire 26 of the left side on the screw 25 at the top in groove 93.
The above structure can realize the winding action of the film and the steel wire, but the film is solid at this time, and the fusion of the film into the corrugated pipe must be realized by the following mechanical structure.
The beam 17 is provided with a long strip hole in a penetrating manner in the left-right direction, a heat melting die block 8 is fixed in the long strip hole through a bolt, the heat melting die block 8 comprises an inverted L-shaped adjusting plate 86, the top of the adjusting plate 86 extends towards the forming die set 2, a guide rail 85 is arranged on the top surface of the adjusting plate 86, a heat melting base 84 is arranged above the guide rail 85, the heat melting base 84 moves back and forth on the guide rail 85, a heat melting machine 82 is fixed on the heat melting base 84 through a bolt, and an air outlet pipe 83 at the rear side of the heat melting machine 82 is arranged towards the joint of the spiral column 25 and the steel wire guide wheel 72; when the corrugated pipe molding machine works, the hot melt pushing cylinder 81 pushes the hot melt base 84 backwards along with the combination of the rubber sheet and the steel wire, so that the air outlet pipe 83 is close to the rubber sheet 96, and the surface of the rubber sheet 96 is melted, thereby realizing the gluing in the corrugated pipe molding process.
In summary, the invention adopts the design that the cooled rubber sheet 96 is used for coating the steel wire 97, and the hot melting machine 82 is adopted for hot melting and bonding the surface of the rubber sheet 96 and the steel wire 97 at the joint, so that the steel wire is coated into the rubber sheet, and the hot melting molding of the corrugated pipe is realized through the spiral rotation of the spiral column 25.
Claims (6)
1. The utility model provides a bellows make-up machine, its includes a drive board, and the right side of drive board is provided with power take off end, its characterized in that: the right half part of the driving machine table is sunk to be designed into a forming area, a left side bracket and a right side bracket are arranged on the forming area, a top beam is jointly erected at the top parts of the left side bracket and the right side bracket, and a cross beam is jointly erected at the front parts of the left side bracket and the right side bracket; the forming area is provided with a lifting seat, the front side of the lifting seat is provided with a height limiting module, the bottom of the lifting seat is provided with a lifter, the top of the lifting seat is fixedly provided with a forming module through bolts, the front side of the forming module is provided with a hot melting module, and a lifting steel wire guide die is arranged right above the forming module; a film guide opening is formed in the upper top beam of the forming area in a penetrating manner, and the film guide opening is formed in the front side of the forming module; the right side of the forming area is provided with a forming tube driving table, and the rear side of the forming tube driving table is provided with a finished product placing rack; the forming tube driving table is a frame body with a high left end and a low right end, a plurality of supporting seats are arranged at the top of the frame body at intervals, a feeding shaft and a fixing shaft are respectively fixed on each two left and right adjacent supporting seats from the left end, spiral bulges are spirally wound on the surfaces of the feeding shafts, each two left and right adjacent feeding shafts are coaxially connected and rotate at the top of the supporting seats, a driving disc is arranged at the right end of the rightmost feeding shaft, and the driving disc is connected with a conveying driving motor through a chain; the finished product placing rack is gradually lowered from left to right, and a plurality of material conveying rollers are arranged on the top surface of the finished product placing rack at intervals from left to right; the lifting seat comprises a bottom plate, the bottom plate is supported by four guide posts at four corners, the guide posts penetrate to the bottom of a forming area, transverse tracks are arranged on the top surface of the bottom plate left and right, a supporting thread block is vertically fixed on the right side of the top of the bottom plate, a transverse screw rod is arranged on the supporting thread block, the top of the transverse screw rod is connected with the bottom end of a transverse moving plate, and the transverse moving plate moves left and right on the transverse tracks; the top surface of the transverse moving plate is provided with a longitudinal rail in a front-back manner, the rear side of the top of the transverse moving plate is vertically fixed with a supporting threaded block, a longitudinal screw rod is fixed on the supporting threaded block in a front-back manner, the top of the longitudinal screw rod is fixed with the longitudinal moving plate, and the longitudinal moving plate moves back and forth on the longitudinal rail; a locking piece is fixed on the rear side surface of the transverse moving plate and the right side surface of the longitudinal moving plate through bolts respectively; the lifting seat is arranged right below the lifting seat, the lifting screw on the lifting seat is fixed with the bottom surface of the bottom plate through bolts, and the driving shaft at the front side of the lifting seat is connected with the lifting driving motor through a belt.
2. The bellows molding machine according to claim 1, wherein: the module bottom plate bolt fastening of shaping module bottom on indulge the top of moving the board, vertical welding has a riser on the module bottom plate, is provided with a rotation seat on the riser, the right side annular of rotating the seat is provided with round screw post, looks left from screw post right side, the length of a plurality of screw posts be clockwise spiral and increase gradually and set up, every screw post on the interval be provided with twice wire groove respectively, the wire groove on the many screw posts is the heliciform and arranges, the left side of rotating the seat is provided with round drive shaft, drive shaft and screw post correspond the setting, every drive shaft is connected with a screw post respectively.
3. The bellows molding machine according to claim 1, wherein: the lifting steel wire guiding-in die comprises a driving cylinder fixed at the bottom of a top beam, a lifting frame is fixed at the bottom of the driving cylinder, a steel wire guiding-in wheel is fixed at the bottom of the lifting frame, a steel wire guiding-in groove is formed in the steel wire guiding-in wheel, the steel wire guiding-in groove corresponds to a steel wire groove on the left side of a topmost spiral column, the diameter of the right side of the steel wire guiding-in wheel is thinned, and the diameter changing position corresponds to a steel wire groove on the right side of the topmost spiral column.
4. The bellows molding machine according to claim 1, wherein: the vertical plate on the shaping module on, the bolt fastening has a vertical adjusting block on its leading-in face, the right side welding of vertical adjusting block has the level adjusting block, the level adjusting block on run through around and be provided with the adjustment hole, the bolt fastening has a steel wire leading-in frame in the adjustment hole, the leading-in frame of steel wire front side about be fixed with a steel wire guide pulley respectively, two steel wire guide pulley center department processing respectively has the steel wire patchhole, two steel wire patchholes combination use, the center department processing of steel wire leading-in frame has a front and back penetrating pan feeding steel wire groove, pan feeding steel wire groove and two steel wire patchholes around relative setting.
5. The bellows molding machine according to claim 1, wherein: the hot melt die comprises a cross beam, wherein a long strip hole is formed in the cross beam in a penetrating manner in the left-right direction, a hot melt die block is fixed in the long strip hole through a bolt, the hot melt die block comprises an inverted L-shaped adjusting plate, the top of the adjusting plate extends towards a forming module, a guide rail is arranged on the top surface of the adjusting plate, a hot melt base is arranged above the guide rail and moves back and forth on the guide rail, a hot melt machine is fixed on the hot melt base through a bolt, and an air outlet pipe at the rear side of the hot melt machine is arranged towards the joint of a spiral column and a steel wire guide wheel; the left side of the adjusting plate is provided with a hot melting pushing cylinder, and the pushing end of the hot melting pushing cylinder is fixed on the hot melting base.
6. The bellows molding machine according to claim 1, wherein: the height limiting module comprises a vertical plate vertically welded at the top of the forming area, the right side surface of the vertical plate is provided with a supporting block at the top and the bottom respectively, a vertical guide rod is vertically connected between the two supporting blocks, a moving block is slidingly connected on the vertical guide rod, and the rear end of the moving block is fixedly welded with the front side surface of the bottom plate on the lifting seat; and a limit inductor is welded and fixed on the top and the bottom of the front side surface of the vertical plate respectively.
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| CN201810340925.9A CN108656509B (en) | 2018-04-10 | 2018-04-10 | Corrugated pipe forming machine |
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| CN201810340925.9A CN108656509B (en) | 2018-04-10 | 2018-04-10 | Corrugated pipe forming machine |
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| CN108656509B true CN108656509B (en) | 2023-08-01 |
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| CN114643613B (en) * | 2022-05-19 | 2022-08-16 | 南通大名模塑科技有限公司 | Easily maintain reform transform polypropylene power cable protection pipe conveying mechanism |
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| CN108656509A (en) | 2018-10-16 |
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Effective date of registration: 20240411 Address after: 253400 North of Dongshou Road, Huanghe Street, Ningjin County, Dezhou City, Shandong Province Patentee after: Ningjin Pengsheng Pipe Industry Co.,Ltd. Country or region after: China Address before: Room 202, Unit 3, Building 1, No. 583, Funing Street, Ningjin County, Shandong, 253400 Patentee before: Yang Xinmin Country or region before: China |