CN108655397A - A kind of compacting of powder and automatic blanking production line - Google Patents
A kind of compacting of powder and automatic blanking production line Download PDFInfo
- Publication number
- CN108655397A CN108655397A CN201810585956.0A CN201810585956A CN108655397A CN 108655397 A CN108655397 A CN 108655397A CN 201810585956 A CN201810585956 A CN 201810585956A CN 108655397 A CN108655397 A CN 108655397A
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- Prior art keywords
- powder
- funnel
- cylinder
- output end
- blanking pipeline
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- 239000000843 powder Substances 0.000 title claims abstract description 98
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 239000002699 waste material Substances 0.000 claims description 16
- 238000011084 recovery Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 8
- 230000002950 deficient Effects 0.000 claims description 7
- 238000005303 weighing Methods 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims description 3
- 238000004381 surface treatment Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 208000003464 asthenopia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/02—Compacting only
- B22F3/03—Press-moulding apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/003—Apparatus, e.g. furnaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/004—Filling molds with powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/005—Loading or unloading powder metal objects
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
A kind of compacting of powder and automatic blanking production line, belong to powder compacting technical field of automation equipment, including blanking pipeline, cutting agency and the identical powder press unit of several structures, the identical powder press unit of several structures is set gradually along the direction of motion of blanking pipeline, the output end in blanking pipeline is arranged in cutting agency, powder press unit includes powder splitting machine, connect powder feed mechanism and special press machine, powder feed mechanism is connect to be arranged between powder splitting machine and special press machine, powder feed mechanism is connect for the powder in powder splitting machine to be transported in special press machine, first slideway is set between special press machine and blanking pipeline, the output end in blanking pipeline is arranged in pallet, cutting agency is used to carry presswork from blanking pipeline and be transported in pallet.The device can improve the degree of automation of powder compacting, further increase product quality and production efficiency.
Description
Technical field
The invention belongs to powder to suppress technical field of automation equipment, and in particular to a kind of compacting of powder and automatic blanking life
Producing line.
Background technology
The degree of automation of existing powder pressing production line is relatively low, the full automatic special press machine of generally use, manually
Metal powder is distributed into more parts of powder to be punched on rushing heavy equipment, is then put into a stamping of powder machine to be punched special
With in the feeding bin of press machine.By in the powder input partial pressure mold in feeding bin, special press machine is rushed special press machine
Pressure, after the completion of punching press, presswork is output on slideway by special press machine, then manually carries out presswork inspection.
Artificial degree of participation is higher in existing powder pressing production line, in the link of feeder finished product detection, to work
The operation of people is horizontal and focus aspect is more demanding.In conventional production in 8 hours or 12 hours, it is manually engaged in repeatability
Heavy labor, easily generate visual fatigue, to easy to produce mistake, influence product quality, reduce production efficiency.
Invention content
The present invention in view of the defects existing in the prior art, provides a kind of compacting of powder and automatic blanking production line, the device
The degree of automation that powder compacting can be improved, further increases product quality and production efficiency.
The technical solution adopted by the present invention is as follows：A kind of compacting of powder and automatic blanking production line, including blanking pipeline,
Cutting agency and the identical powder press unit of several structures, the identical powder press unit of several structures are conveyed along blanking
The direction of motion of line is set gradually, and the output end in blanking pipeline is arranged in cutting agency, and powder press unit includes powder point
Bag machine connects powder feed mechanism and special press machine, connects powder feed mechanism and is arranged between powder splitting machine and special press machine, connects
Powder feed mechanism for the powder in powder splitting machine to be transported in special press machine, special press machine and blanking pipeline it
Between the first slideway is set, the output end in blanking pipeline is arranged in pallet, and cutting agency is used to carry from blanking pipeline and suppress
Finished product is transported in pallet.
Include the first cylinder, the second cylinder and funnel into powder feed mechanism once, is connect, the first cylinder is horizontally set on powder
Between last splitting machine and special press machine, one end of funnel mounting plate is mounted on the output end of the first cylinder, funnel mounting plate
The other end is fixedly connected with funnel, and funnel pallet is mounted on funnel mounting plate, the corresponding position of funnel pallet and funnel bottom
It is provided with perforative through-hole, in the top of funnel pallet, funnel is nested on funnel pallet funnel baffle plate setting, and funnel pallet is used for
Funnel, the second cylinder is supported to be mounted on funnel, funnel baffle is mounted on the output end of the second cylinder, and funnel baffle is located at funnel
Lower section, the upper surface of funnel baffle contacts with the bottom of funnel, and the lower face of funnel baffle is contacted with funnel pallet, funnel gear
Plate is used to control the discharging of funnel.
Into once, the input terminal of the first slideway is higher than the output end of the first slideway, the input terminal of the first slideway with it is special
The output end of press machine is connected, and presswork is input to through the first slideway in blanking pipeline from special press machine.
Into once, planing bottom and the side shield of first slideway are all made of mirror surface treatment.
Into once, the both sides of the pipeline of blanking pipeline are respectively provided with baffle, a side shield is continuously arranged, another side block
Plate interval is arranged, and the output end of the first slideway accesses in the interval of another side shield.
Into once, the output end setting of blanking pipeline is weighed rejecting mechanism, and rejecting mechanism of weighing includes weigher, pushes away
Supply gas cylinder, reject cylinder and waste recovery box, weigher is arranged in the side of blanking pipeline, and it is defeated that push cylinder is mounted on blanking
In the rack of line sending, push cylinder is used to presswork being pushed to weigher from blanking pipeline, rejects cylinder, waste material returns
The both ends that box is separately positioned on weigher are received, cylinder is rejected and is mounted in the rack of blanking pipeline, rejecting cylinder is used for will not
Certified products are pushed to waste recovery box.
Into the second slideway once, is arranged between waste recovery box and weigher, the input terminal of second slideway is higher than second
The output end of slideway.
Into once, cutting agency includes that two-dimentional Cartesian robot ontology and end handgrip, end handgrip are fixed on
The output end of two-dimentional Cartesian robot, end handgrip include slider cylinder, pneumatic-finger and clamping jaw, the cylinder body of slider cylinder
Mounted on the output end of two-dimentional Cartesian robot, pneumatic-finger is mounted on the output end of slider cylinder, and clamping jaw is mounted on gas
Start refer to output end.
Beneficial effects of the present invention are as follows：The identical powder press unit of several structures is arranged along blanking pipeline, can
To reduce the quantity of blanking pipeline, reduction equipment takes up space and cost；Powder splitting machine is quantitative by several times to put into powder
It is more efficiently accurate compared to artificial loading in the funnel for connecing powder feed mechanism；Rejecting of weighing is arranged in the output end of blanking pipeline
Mechanism is detected presswork, and defective work and certified products are distinguished, this kind of detection mode is more compared to artificial detection
Add stability and high efficiency；Cutting agency is using two-dimentional Cartesian robot ontology and corresponding end handgrip, two-dimentional rectangular co-ordinate machine
The working space of device human body is big, and accuracy is high and at low cost；Special press machine during the device suppresses powder carries out automatically
Sub-material, feeding and presswork is detected and is put in pallet.
Description of the drawings
Fig. 1 is overlooking structure diagram in apparatus of the present invention.
Fig. 2 is the first structure schematic diagram that powder feed mechanism is connect in apparatus of the present invention.
Fig. 3 is the second structural schematic diagram that powder feed mechanism is connect in apparatus of the present invention.
Fig. 4 is the structural schematic diagram of rejecting mechanism of weighing in apparatus of the present invention.
Fig. 5 is the structural scheme of mechanism of cutting agency in the present invention.
Fig. 6 is the structural schematic diagram of end handgrip in apparatus of the present invention.
In figure：1. feeding ladder；2. powder splitting machine；3. special press machine；4. the first slideway；5. blanking pipeline；6.
It weighs rejecting mechanism；601. waste recovery boxes；602. second slideways；603. guide plate；604. push cylinder；605. reject gas
Cylinder；606. weigher；7. cutting agency；701. two-dimentional Cartesian robot ontologies；702. end handgrips；7021. slide unit gas
Cylinder；7022. pneumatic gripping finger；7023. clamping jaw；8. connecing powder feed mechanism；801. first cylinders；802. funnel baffles；803. funnel；
804. second cylinders；805. funnel mounting plates；806. funnel pallets；9. pallet.
Specific implementation mode
As shown in Figure 1, the compacting of this powder and automatic blanking production line, including blanking pipeline 5, cutting agency 7 and several
The identical powder press unit of a structure, the direction of motion of the identical powder press unit of several structures along blanking pipeline 5
It sets gradually, the quantity of preferred powder press unit is 4 in the present embodiment, and cutting agency 7 is arranged in blanking pipeline 5
Output end, powder press unit include powder splitting machine 2, connect powder feed mechanism 8 and special press machine 3, connect powder feed mechanism 8 and set
It sets between powder splitting machine 2 and special press machine 3, connects powder feed mechanism 8 for the powder in powder splitting machine 2 to be transported to
In special press machine 3, the first slideway 4 is set, pallet 9 is arranged in blanking pipeline between special press machine 3 and blanking pipeline 5
5 output end, cutting agency 7 are used to carry presswork from blanking pipeline 5 and be transported in pallet 9.
Feeding ladder 1 is arranged in the side of powder splitting machine 4, manually climbs up feeding ladder 1 and powder is poured into powder point
In bag machine 2, powder splitting machine 2 launches the powder of predetermined weight to connecing in powder feed mechanism 8 every time.
As shown in Fig. 2, it includes the first cylinder 801, the second cylinder 804 and funnel 803, the first cylinder to connect powder feed mechanism 8
801 are horizontally set between powder splitting machine 2 and special press machine 3, and the first cylinder 801, which drives, to be mounted on the first cylinder 801
Component moved between powder splitting machine 2 and special press machine 3, one end of funnel mounting plate 805 is mounted on the first cylinder 801
Output end, the other end of funnel mounting plate 805 is fixedly connected with funnel 803, and funnel 803 is provided with through-hole, and funnel pallet 806 is pacified
On funnel mounting plate 805, funnel pallet 806 and the corresponding position of 803 bottom of funnel are provided with perforative through-hole, funnel baffle
802 are arranged in the top of funnel pallet 806, and funnel 803 is nested on funnel pallet 806, and funnel pallet 806 is used to support funnel
803, the second cylinder 804 is mounted on funnel mounting plate 805, and funnel baffle 802 is mounted on the output end of the second cylinder 804, leakage
Bucket baffle 804 is located at the lower section of funnel 803, and funnel baffle 803 is used to control the discharge process of funnel 803.
As shown in figure 3, when splicing, the second cylinder 804 drives funnel baffle 802 to stretch out, funnel 803 and funnel pallet 806
Between through-hole be not connected to, the first cylinder 801 drives funnel 803 to move to filling position, and powder splitting machine 2 supplies funnel 803
Material, after the completion of splicing；First cylinder 801 drives funnel 8/03 to move to discharge position, and the second cylinder 804 drives funnel baffle
802 returns, the through-hole between funnel 803 and funnel pallet 806 is together with powder enters in the feeding bin of special press machine 3.
The input terminal of first slideway 4 is higher than the output end of the first slideway 4, input terminal and the special press machine 3 of the first slideway 4
Output end be connected, presswork is input to through the first slideway 4 in blanking pipeline 5 from special press machine 3, utilizes the first slideway
The difference in height at 4 both ends can easily carry out the transport of presswork.
In order to improve the flow degree that presswork slides, planing bottom and the side shield of the first slideway 4 are all made of minute surface
Processing.
The both sides of the conveyer belt of blanking pipeline 5 are respectively provided with baffle, and a side shield is continuously arranged, and other side baffle interval is set
It sets, the output end of the first slideway accesses in the interval of another side shield, and blanking pipeline 5 is carried out defeated using synchronous belt type conveyer belt
It send, blanking pipeline 5 is driven by motor.
The rejecting mechanism 6 as shown in figure 4, the output end setting of blanking pipeline 5 is weighed, rejecting mechanism 6 of weighing includes weighing
Machine 606, push cylinder 604, rejecting cylinder 605 and waste recovery box 601, weigher 606 are arranged the one of blanking pipeline 5
Side, push cylinder 604 are mounted in the rack of blanking pipeline 5, and push cylinder 604 is used for presswork from blanking pipeline
5 are pushed on weigher 606, and rejecting cylinder 605, waste recovery box 601 are separately positioned on the both ends of weigher 606, reject gas
Cylinder 605 is mounted in the rack of blanking pipeline 5, is rejected cylinder 605 and is used to defective work being pushed to waste recovery box 601.
In order to reduce the move distance of push cylinder, two pieces of guide plates are set between blanking pipeline and push cylinder
603, the acting surface of guide plate 603 is the inclined-plane being mutually parallel, and the acting surface of inclined-plane and side shield is angled, presswork
Reduce at a distance from weigher 606 after the effect of guide plate 603.
The impact in waste recovery box 601 is fallen on to reduce defective work from weigher 606, in waste recovery box 601
Second slideway 602 is set between weigher, and the input terminal of the second slideway 602 is higher than the output end of the second slideway 602, and second slides
Friction is discussed to lower the speed that defective work is fallen into waste recovery box 601 with defective work generation in road 602.
As shown in Figure 5,6, cutting agency 7 includes two-dimentional Cartesian robot ontology 701 and end handgrip 702, end
Handgrip 702 is mounted on the output end of two-dimentional Cartesian robot 701, and end handgrip 702 includes slider cylinder 7021, pneumatic hand
Refer to 7022 and clamping jaw 7023, the cylinder body of slider cylinder 7021 is mounted on the output end of two-dimentional Cartesian robot ontology 701, gas
It starts to refer to 7022 output ends for being mounted on slider cylinder 7021, clamping jaw 7023 is mounted on the output end of pneumatic-finger 7022.
The action process of the device is as follows：A. it manually climbs up feeding ladder 1 and more parts of powder is put into powder splitting machine 2
In；B. powder is put into 2 gradation of powder splitting machine connects in powder feed mechanism 8；C. powder feed mechanism 8 is connect to put into single part of powder
Into the feeding bin of special press machine 3；D. special press machine 3 carries out punching press to powder, and presswork is put into the first slideway 4
In；E. presswork enters blanking pipeline 5 along the first slideway 4；F. the push of push cylinder 604 presswork enters weigher
Material is detected, presswork is captured if it is certified products, cutting agency 7 in the presswork placement tray 9, if it is
Defective work, rejecting cylinder 605 push the presswork and enter waste recovery box 601 into 602 through the second slideway.
The present invention is exemplarily described above in conjunction with attached drawing, it is clear that the present invention implements not by aforesaid way
Limitation, as long as the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress is used, or without changing
Other occasions are directly applied to by the design of the present invention and technical solution, within protection scope of the present invention.
Claims (8)
1. a kind of powder compacting and automatic blanking production line, including blanking pipeline, cutting agency and several structures are identical
Powder press unit, the identical powder press unit of several structures are set gradually along the direction of motion of blanking pipeline, blanking
The output end in blanking pipeline is arranged in mechanism, and powder press unit includes powder splitting machine, connects powder feed mechanism and Special punching
Press connects powder feed mechanism and is arranged between powder splitting machine and special press machine, connects powder feed mechanism and is used for powder splitting
Powder in machine is transported in special press machine, and the first slideway, pallet is arranged between the special press machine and blanking pipeline
Output end in blanking pipeline is set, and cutting agency is used to carry presswork from blanking pipeline and be transported in pallet.
2. powder compacting according to claim 1 and automatic blanking production line, which is characterized in that described to connect powder feed mechanism
Including the first cylinder, the second cylinder and funnel, the first cylinder is horizontally set between powder splitting machine and special press machine, funnel
One end of mounting plate is mounted on the output end of the first cylinder, and the other end of funnel mounting plate is fixedly connected with funnel, funnel pallet
On funnel mounting plate, the corresponding position of funnel pallet and funnel bottom is provided with perforative through-hole, and funnel baffle plate setting exists
The top of funnel pallet, funnel are nested on funnel pallet, and funnel pallet is used to support funnel, and the second cylinder is mounted on funnel
On, funnel baffle is mounted on the output end of the second cylinder, and funnel baffle is located at the lower section of funnel, the upper surface of funnel baffle and leakage
The bottom of bucket contacts, and the lower face of funnel baffle is contacted with funnel pallet, and funnel baffle is used to control the discharging of funnel.
3. powder compacting according to claim 1 and automation discharging production line, which is characterized in that first slideway
Input terminal is higher than the output end of the first slideway, and the input terminal of the first slideway is connected with the output end of special press machine, presswork
It is input in blanking pipeline from special press machine through the first slideway.
4. powder compacting according to claim 3 and automation discharging production line, which is characterized in that first slideway
Planing bottom is all made of mirror surface treatment with side shield.
5. powder compacting according to claim 1 and automation discharging production line, which is characterized in that the blanking pipeline
The both sides of pipeline be respectively provided with baffle, a side shield is continuously arranged, the setting of other side baffle interval, the output end of the first slideway
It accesses in the interval of another side shield.
6. powder compacting according to claim 1 and automation discharging production line, which is characterized in that the blanking pipeline
Output end setting weigh rejecting mechanism, rejecting mechanism of weighing includes weigher, push cylinder, rejects cylinder and waste recovery
Box, weigher are arranged in the side of blanking pipeline, and push cylinder is mounted in the rack of blanking pipeline, and push cylinder is used for
Presswork is pushed to from blanking pipeline on weigher, rejects cylinder, waste recovery box is separately positioned on the two of weigher
End is rejected cylinder and is mounted in the rack of blanking pipeline, rejects cylinder and is used to defective work being pushed to waste recovery box.
7. powder compacting according to claim 1 and automation discharging production line, which is characterized in that the waste recovery box
Second slideway is set between weigher, and the input terminal of the second slideway is higher than the output end of the second slideway.
8. powder compacting according to claim 1 and automation discharging production line, which is characterized in that the cutting agency packet
Two-dimentional Cartesian robot ontology and end handgrip are included, end handgrip is fixed on the output end of two-dimentional Cartesian robot,
End handgrip includes slider cylinder, pneumatic-finger and clamping jaw, and the cylinder body of slider cylinder is mounted on two-dimentional Cartesian robot
Output end, pneumatic-finger are mounted on the output end of slider cylinder, and clamping jaw is mounted on the output end of pneumatic-finger.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810585956.0A CN108655397A (en) | 2018-06-08 | 2018-06-08 | A kind of compacting of powder and automatic blanking production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810585956.0A CN108655397A (en) | 2018-06-08 | 2018-06-08 | A kind of compacting of powder and automatic blanking production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108655397A true CN108655397A (en) | 2018-10-16 |
Family
ID=63775326
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810585956.0A Pending CN108655397A (en) | 2018-06-08 | 2018-06-08 | A kind of compacting of powder and automatic blanking production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108655397A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110523974A (en) * | 2019-09-04 | 2019-12-03 | 马鞍山市安工大智能装备技术研究院有限公司 | A kind of secondary suppression production device of granular material one-pass finished |
| CN110524939A (en) * | 2019-08-29 | 2019-12-03 | 马鞍山市安工大智能装备技术研究院有限公司 | A kind of conveying transloading equipment based on primary compacting lower stockline |
| CN115430835A (en) * | 2022-11-08 | 2022-12-06 | 长春黄金研究院有限公司 | Full-automatic industrial production line for gold powder forming |
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| CN208613733U (en) * | 2018-06-08 | 2019-03-19 | 马鞍山南马智能制造研究所有限公司 | A kind of compacting of powder and automatic blanking production line |
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| CN110524939A (en) * | 2019-08-29 | 2019-12-03 | 马鞍山市安工大智能装备技术研究院有限公司 | A kind of conveying transloading equipment based on primary compacting lower stockline |
| CN110523974A (en) * | 2019-09-04 | 2019-12-03 | 马鞍山市安工大智能装备技术研究院有限公司 | A kind of secondary suppression production device of granular material one-pass finished |
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| CN115430835A (en) * | 2022-11-08 | 2022-12-06 | 长春黄金研究院有限公司 | Full-automatic industrial production line for gold powder forming |
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