CN108655157B - It is a kind of for changing the detoxification treatment process of blacklead - Google Patents

It is a kind of for changing the detoxification treatment process of blacklead Download PDF

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Publication number
CN108655157B
CN108655157B CN201810440900.6A CN201810440900A CN108655157B CN 108655157 B CN108655157 B CN 108655157B CN 201810440900 A CN201810440900 A CN 201810440900A CN 108655157 B CN108655157 B CN 108655157B
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level
liquid
solid
blacklead
sent
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CN108655157A (en
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刘宗宽
顾兆林
李进
牛加新
尹晓虎
张余清
孙贵之
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72465 Troops Of Ji'nan Military Region Of Chinese People's Liberation Army
Xian Jiaotong University
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72465 Troops Of Ji'nan Military Region Of Chinese People's Liberation Army
Xian Jiaotong University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fertilizers (AREA)

Abstract

It is a kind of for changing the detoxification treatment process of blacklead, the blacklead that changes scrapped is sent into liquid-solid reactor through the lock hopper at the top of lock hopper formula liquid-solid reactor, deenergize hydrolysis with the KOH solution counter current contacting ejected in lye injection pipe, reaction solution enters level-one from the discharge port of reactor and pond is mixed, and aluminium removal KH is added2PO4Reaction, reaction solution pass through level-one cyclone hydraulic separators for the Al (OH) of generation3Sedimentation removal;Supernatant enters back into second level mixing pond and deleading agent potassium ferrate is added to be reacted, and reaction solution passes through second level cyclone hydraulic separators for the Fe (OH) of generation3And PbO2Sedimentation removal;The supernatant of second level cyclone hydraulic separators enters stripper, the organic matters such as benzene homologues are carried away by water vapour, tower reactor discharging is by being concentrated by evaporation, concentrate enters preparing pool and mixes with flushed residue, humic acid and phosphorus acid for adjusting pH is added, the discharging of preparing pool is used for industrial production directly as liquid fertilizer;The present invention, which realizes, scraps deenergize detoxification and the recycling environmental protection utilization that change blacklead.

Description

It is a kind of for changing the detoxification treatment process of blacklead
Technical field
The present invention relates to scrap propellant powder safe disposal and application technology as the second resource field, and in particular to one kind is black for changing The detoxification treatment process of lead.
Background technique
Changing blacklead is one kind based on cellulose and nitroglycerine, and RDX is the propellant of high energy additive, both be can guarantee Propellant energy with higher, and it is able to achieve the smokeless emission of propellant.Other than nitrocellulose, nitroglycerine and RDX, Change and also added aluminium powder, dimethyl acardite and o-amino benzoyl lead plumbate in blacklead.Change blacklead using basic hydrolysis for what is scrapped Method, replaced with hydroxyl scrap nitro or nitroso on ammunition at a certain temperature, reach the purpose deenergized.Buck The substances such as the potassium nitrate, potassium nitrite and the potassium carbonate that generate in solution preocess can be used as nitrogenous fertilizer and potash fertilizer is used for agricultural production, with The resource utilization of deenergizing for changing blacklead is scrapped in realization.
In addition, that scraps changes blacklead alkaline hydrolysis process also and can generate that potassium metaaluminate, plumbous acid potassium and benzene homologues etc. are toxic to be had Evil substance is enriched in metal ion in crops if crops can directly be polluted by functioning as fertilizer without processing, so that Threaten the health of the mankind.
Currently, being mainly the precipitation method, coacervation, absorption method and ion-exchange for the removal of lead ion.In recent years, About the method using magnetic iron ore absorption, work well, but in natural troilite magnetic iron ore and pyrite separation Process is comparatively laborious, heavy workload, limits its practical application.Industrially sulfide solution is mostly used to react generation with lead ion Vulcanized lead precipitating, but sulfide inherently noxious material, such as vulcanized sodium can decompose in acid and generates toxic gas vulcanization Hydrogen, being stained on skin can cause to burn, and have high toxicity to aquatile.Operation can be required so relatively high, be easy to draw Send out peril.In addition, preferably being gone for the potassium metaaluminate and benzene homologues proposition that change the generation of blacklead alkaline hydrolysis process not yet Except method.
Summary of the invention
In order to overcome the disadvantages of the above prior art, the object of the present invention is to provide a kind of for changing the detoxification of blacklead Treatment process, realization scrap change blacklead propellant deenergize, detoxification, recycling environmental protection utilize.
In order to achieve the above object, the technical scheme adopted by the invention is as follows:
It is a kind of for changing the detoxification treatment process of blacklead, comprising the following steps:
The first step, to be processed scrapping change the top that blacklead is sent to lock hopper formula solid-liquid reaction device 2 via belt conveyor 1, It is flowed into lock hopper formula solid-liquid reaction device 2 by level-one lock hopper, is 20% with the mass concentration ejected from lye injection pipe 23 KOH solution counter current contacting complete macromolecule alkali for hydrolysis, control lock hopper formula solid-liquid reaction device 2 in temperature be 90 DEG C, KOH solution adds Enter amount and controlled with the mass ratio for changing blacklead additional amount in 5-7:1, the heat that macromolecule alkali for hydrolysis process releases passes through in collet Heat transferring medium water is taken away;
Second step, macromolecule alkali for hydrolysis liquid are flowed out from 2 top export mouth of lock hopper formula solid-liquid reaction device, are sent into via the first pump 4 Pond 8 is mixed to level-one and remove reactive aluminum, macromolecule alkali for hydrolysis residual residue and part reaction solution from lock hopper formula solid-liquid reaction The bottom discharge port of device 2 discharges, and is sent into solid-liquid separator 5 via screw conveyor 3, by 40 mesh in solid-liquid separator 5 Sieve 51 solid residue and reaction solution are separated, solid residue flows into washer 7, rushes via the vibration of vibrating screen panel 71 It washes, the solid residue after flushing flows into preparing pool 22;Flushing liquor in solid-liquid separator 5 in clear liquid and washer 7 passes through respectively It is sent to level-one by the second pump 6 and third pump 12 and is mixed in pond 8;
Third step is mixed in pond 8 toward level-one and aluminium removal KH is added2PO4, operating condition is that every cubic metre of clear liquid is added 10g KH2PO4, temperature is 50 DEG C, stirring intensity 0.8kW/m3Liquid;Level-one be mixed pond 8 in reaction residual liquor via 4th pump 9 is sent to the top of level-one cyclone hydraulic separators 10, by settling Al (OH)3It precipitates from the bottom of level-one cyclone hydraulic separators 10 Portion's discharging, and supernatant is overflowed from the top of level-one cyclone hydraulic separators 10, is sent into second level via the 5th pump 11 and is mixed Pond 13 removes the lead ion in reaction solution;
The feed inlet in pond 13 is mixed in second level with 30g/cm in 4th step2Ratio be added potassium ferrate (K2FeO4), PH is controlled in 8-10, stirring intensity 0.9-1.2kW/m3Liquid;The reaction residual liquor in pond 13 is mixed via the in second level Six pumps 14 are sent to the top of second level cyclone hydraulic separators 15, by flocculating setting Fe (OH)3And PbO2Sediment divides from second level spinning liquid From 15 bottom discharge of device, and supernatant overflows at the top of second level cyclone hydraulic separators 15, is sent into stripper via the 7th pump 16 17 upper feed inlets;
5th step, the stripping fluid that stripper 17 uses is water vapour, and the water vapour that temperature is 240-250 DEG C is with 1.5m3/ The rate of min enters the feed liquid counter current contacting entered with tower top from the tower bottom of stripper 17, there is 99% benzene homologues with other Machine object is enriched in the gas phase from the top discharge of stripper 17, is then stored in after condensation process in organic matter storage tank 18, The discharging 50% of 17 tower bottom of stripper flows back into 17 tower top of stripper, and remaining 50% is sent to evaporation and concentration via the 8th pump 19 In tower 20;
6th step is concentrated by evaporation tower 20 using 140-150 DEG C of steam heating, and 60% moisture is steamed from tower top, so After carry out condensation process;Evaporation concentrated solution discharges from tower bottom, is sent into preparing pool 22 via the 9th pump 21;It is pressed in preparing pool 22 Volume ratio is that humic acid is added in 7-8%, and phosphoric acid is added by pH value of solution and is adjusted to 7-7.5, and the solid residue flowed into washer 7 is mixed It closes;The discharging of preparing pool 22 uses in agricultural production directly as liquid fertilizer.
Temperature control system is set in the lock hopper formula solid-liquid reaction device 2.
Sieve 51 in the solid-liquid separator 5 is to be obliquely installed, and inclination angle is 15 °, guarantees the solid being retained down Particle is flowed out from discharge port.
Vibrating screen panel 71 in the washer 7 is front and back vibration, so that solid residue moves forward with vibration.
Overflow weir is all arranged in the feed inlet of the level-one cyclone hydraulic separators 10 and second level cyclone hydraulic separators 15, so that feed liquid It can slowly flow into two cyclone hydraulic separators.
Compared with prior art, the invention has the benefit that
1, KH is utilized2PO4Aluminium ion is removed, not only adjustable solution ph, the PO added4 3-Phosphate fertilizer is also used as, Reduce the dosage of conditioning tank phosphoric acid.
2, lead ion is removed using potassium ferrate, avoids the use of sulfide, reduce dangerous generation in operating process A possibility that.
3, using organic matters such as steam stripping removal benzene homologues, so that thering is enough water to deposit always in stripper 17 It ensure that the safety of operating process.
4, lead element removal is placed on behind aluminium element removal, avoids and adjusts pH repeatedly, and in removal lead element During the potassium ferrate that adds can generate the Fe (OH) of Fe (III) and adsorption function with excellent flocculating function3, not only It can help PbO2Precipitating, complete Al (OH) will can not also be precipitated in the last stage3Further precipitating increases aluminium element Removal rate.
Detailed description of the invention
Fig. 1 is the flow diagram of present invention process.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
It is referring to Fig.1, a kind of for changing the detoxification treatment process of blacklead, comprising the following steps:
The first step, to be processed scrapping change the top that blacklead is sent to lock hopper formula solid-liquid reaction device 2 via belt conveyor 1, It is flowed into lock hopper formula solid-liquid reaction device 2 by level-one lock hopper, is 20% with the mass concentration ejected from lye injection pipe 23 KOH solution counter current contacting complete macromolecule alkali for hydrolysis, in order to reach basic hydrolysis purpose, control in lock hopper formula solid-liquid reaction device 2 Temperature is 90 DEG C, and KOH solution additional amount is controlled with the mass ratio for changing blacklead additional amount in 5-7:1, the release of macromolecule alkali for hydrolysis process Heat out is taken away by the heat transferring medium water in collet;
Second step, macromolecule alkali for hydrolysis liquid are flowed out from 2 top export mouth of lock hopper formula solid-liquid reaction device, are sent into via the first pump 4 Pond 8 is mixed to level-one and remove reactive aluminum, macromolecule alkali for hydrolysis residual residue and part reaction solution from lock hopper formula solid-liquid reaction The bottom discharge port of device 2 discharges, and is sent into solid-liquid separator 5 via screw conveyor 3, by 40 mesh in solid-liquid separator 5 Sieve 51 solid residue and reaction solution are separated, solid residue flows into washer 7, rushes via the vibration of vibrating screen panel 71 It washes, the solid residue after flushing flows into preparing pool 22;Flushing liquor in solid-liquid separator 5 in clear liquid and washer 7 passes through respectively It is sent to level-one by the second pump 6 and third pump 12 and is mixed in pond 8;
Third step is mixed in pond 8 toward level-one and aluminium removal KH is added2PO4, operating condition is that every cubic metre of clear liquid is added 10g KH2PO4, temperature is 50 DEG C, stirring intensity 0.8kW/m3Liquid;Level-one be mixed pond 8 in reaction residual liquor via 4th pump 9 is sent to the top of level-one cyclone hydraulic separators 10, by settling Al (OH)3It precipitates from the bottom of level-one cyclone hydraulic separators 10 Portion's discharging, and supernatant is overflowed from the top of level-one cyclone hydraulic separators 10, is sent into second level via the 5th pump 11 and is mixed Pond 13 removes the lead ion in reaction solution;
The feed inlet in pond 13 is mixed in second level with 30g/cm in 4th step2Ratio be added potassium ferrate (K2FeO4), PH is controlled in 8-10, stirring intensity 0.9-1.2kW/m3Liquid;The reaction residual liquor in pond 13 is mixed via the in second level Six pumps 14 are sent to the top of second level cyclone hydraulic separators 15, by flocculating setting Fe (OH)3And PbO2Sediment divides from second level spinning liquid From 15 bottom discharge of device, and supernatant overflows at the top of second level cyclone hydraulic separators 15, is sent into stripper via the 7th pump 16 17 upper feed inlets;
5th step, the stripping fluid that stripper 17 uses is water vapour, and the water vapour that temperature is 240-250 DEG C is with 1.5m3/ The rate of min enters the feed liquid counter current contacting entered with tower top from the tower bottom of stripper 17, there is 99% benzene homologues with other Machine object is enriched in the gas phase from the top discharge of stripper 17, is then stored in after condensation process in organic matter storage tank 18, The discharging 50% of 17 tower bottom of stripper flows back into 17 tower top of stripper, and remaining 50% is sent to evaporation and concentration via the 8th pump 19 In tower 20;
6th step is concentrated by evaporation tower 20 using 140-150 DEG C of steam heating, and 60% moisture is steamed from tower top, so After carry out condensation process;Evaporation concentrated solution discharges from tower bottom, is sent into preparing pool 22 via the 9th pump 21;It is pressed in preparing pool 22 Volume ratio is that humic acid is added in 7-8%, and phosphoric acid is added by pH value of solution and is adjusted to 7-7.5, and the solid residue flowed into washer 7 is mixed It closes;The discharging of preparing pool 22 uses in agricultural production directly as liquid fertilizer.
Temperature control system is set in the lock hopper formula solid-liquid reaction device 2, so that reaction temperature control is at 90 DEG C.
Sieve 51 in the solid-liquid separator 5 is to be obliquely installed, and inclination angle is 15 °, guarantees the solid being retained down Particle can be flowed out from discharge port.
Vibrating screen panel 71 in the washer 7 is front and back vibration, so that solid residue moves forward with vibration.
Overflow weir is all arranged in the feed inlet of the level-one cyclone hydraulic separators 10 and second level cyclone hydraulic separators 15, so that feed liquid It can slowly flow into two cyclone hydraulic separators.

Claims (5)

1. a kind of for changing the detoxification treatment process of blacklead, which comprises the following steps:
The first step, to be processed scrapping change the top that blacklead is sent to lock hopper formula solid-liquid reaction device (2) via belt conveyor (1), It is flowed into lock hopper formula solid-liquid reaction device (2) by level-one lock hopper, is with the mass concentration ejected from lye injection pipe (23) 20% KOH solution counter current contacting completes macromolecule alkali for hydrolysis, and the temperature in control lock hopper formula solid-liquid reaction device (2) is 90 DEG C, KOH Solution additional amount is controlled with the mass ratio for changing blacklead additional amount in 5-7:1, and the heat that macromolecule alkali for hydrolysis process releases passes through folder Heat transferring medium water in set is taken away;
Second step, macromolecule alkali for hydrolysis liquid are sent into from export mouth outflow at the top of lock hopper formula solid-liquid reaction device (2) via the first pump (4) Pond (8) are mixed to level-one to carry out except reactive aluminum, macromolecule alkali for hydrolysis residual residue and part reaction solution are anti-from lock hopper formula solid-liquid It answers the bottom discharge port of device (2) to discharge, is sent into solid-liquid separator (5) via screw conveyor (3), by solid-liquid separator (5) sieve (51) of 40 mesh in separates solid residue and reaction solution, and solid residue flows into washer (7), via vibration The vibration of sieve (71) is rinsed, and the solid residue after flushing flows into preparing pool (22);The interior clear liquid of solid-liquid separator (5) and flushing Flushing liquor in machine (7) is sent to level-one via the second pump (6) and third pump (12) respectively and is mixed in pond (8);
Third step is mixed in pond (8) toward level-one and aluminium removal KH is added2PO4, operating condition is that 10g is added in every cubic metre of clear liquid KH2PO4, temperature is 50 DEG C, stirring intensity 0.8kW/m3Liquid;The reaction residual liquor in pond (8) is mixed via the in level-one Four pumps (9) are sent to the top of level-one cyclone hydraulic separators (10), by settling Al (OH)3It precipitates from level-one cyclone hydraulic separators (10) Bottom discharge, and supernatant overflows at the top of level-one cyclone hydraulic separators (10), is sent into second level via the 5th pump (11) The lead ion in pond (13) removal reaction solution is mixed;
The feed inlet of pond (13) is mixed in second level with 30g/cm in 4th step2Ratio be added potassium ferrate (K2FeO4), pH Control is in 8-10, stirring intensity 0.9-1.2kW/m3Liquid;The reaction residual liquor in pond (13) is mixed via the in second level Six pumps (14) are sent to the top of second level cyclone hydraulic separators (15), by flocculating setting Fe (OH)3And PbO2Sediment is revolved from second level Liquid/gas separator (15) bottom discharge, and supernatant overflows at the top of second level cyclone hydraulic separators (15), via the 7th pump (16) It is sent into stripper (17) upper feed inlet;
5th step, the stripping fluid that stripper (17) uses is water vapour, and the water vapour that temperature is 240-250 DEG C is with 1.5m3/min Rate enter the feed liquid counter current contacting that enters with tower top from the tower bottom of stripper (17), keep 99% benzene homologues organic with other Object is enriched in the gas phase from the top discharge of stripper (17), and organic matter storage tank (18) are then stored in after condensation process In, the discharging 50% of stripper (17) tower bottom flows back into stripper (17) tower top, and remaining 50% is sent into via the 8th pump (19) Into evaporation and concentration tower (20);
6th step is concentrated by evaporation the steam heating that tower (20) use 140-150 DEG C, and 60% moisture is steamed from tower top, then Carry out condensation process;Evaporation concentrated solution discharges from tower bottom, is sent into preparing pool (22) via the 9th pump (21);Toward preparing pool (22) Humic acid inside is added for 7-8% by volume, phosphoric acid is added by pH value of solution and is adjusted to 7-7.5, the solid flowed into washer (7) Residue mixing;The discharging of preparing pool (22) uses in agricultural production directly as liquid fertilizer.
2. according to claim 1 a kind of for changing the detoxification treatment process of blacklead, it is characterised in that: the lock hopper formula Temperature control system is set in solid-liquid reaction device (2).
3. according to claim 1 a kind of for changing the detoxification treatment process of blacklead, it is characterised in that: the solid-liquid point It is to be obliquely installed from the sieve (51) in device (5), inclination angle is 15 °, guarantees that the solid particle being retained down is flowed out from discharge port.
4. according to claim 1 a kind of for changing the detoxification treatment process of blacklead, it is characterised in that: the washer (7) vibrating screen panel (71) in is front and back vibration, so that solid residue moves forward with vibration.
5. according to claim 1 a kind of for changing the detoxification treatment process of blacklead, it is characterised in that: the level-one rotation Overflow weir is all arranged in the feed inlet of liquid/gas separator (10) and second level cyclone hydraulic separators (15), and feed liquid is enabled slowly to flow into two In a cyclone hydraulic separators.
CN201810440900.6A 2018-05-10 2018-05-10 It is a kind of for changing the detoxification treatment process of blacklead Active CN108655157B (en)

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Publication number Priority date Publication date Assignee Title
CN111072435B (en) * 2019-12-18 2021-06-04 湖北航天技术研究院总体设计所 Processing device and processing method for invalid propellant
CN111440050B (en) * 2020-05-14 2021-04-09 西安交通大学 Recovery process of high value-added medical intermediate of scrapped explosives and powders

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CN1279623A (en) * 1997-09-18 2001-01-10 联合讯号公司 Demilitarization of chemical munitions
CN103408341A (en) * 2013-08-14 2013-11-27 中国人民解放军济南军区72465部队 Energy-containing material safe disposal and resource utilization method and system
CN107827684A (en) * 2017-11-30 2018-03-23 西安交通大学 A kind of TNT basic hydrolysis handling process
CN107876548A (en) * 2017-11-30 2018-04-06 西安交通大学 A kind of vehicle-mounted integral is scrapped ammunition and deenergized disposal of resources system

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Publication number Priority date Publication date Assignee Title
JP3513226B2 (en) * 1994-06-06 2004-03-31 三菱重工業株式会社 How to handle explosives and explosives

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3778320A (en) * 1972-06-20 1973-12-11 Rockwell International Corp Non-polluting disposal of explosives and propellants
CN1279623A (en) * 1997-09-18 2001-01-10 联合讯号公司 Demilitarization of chemical munitions
CN103408341A (en) * 2013-08-14 2013-11-27 中国人民解放军济南军区72465部队 Energy-containing material safe disposal and resource utilization method and system
CN107827684A (en) * 2017-11-30 2018-03-23 西安交通大学 A kind of TNT basic hydrolysis handling process
CN107876548A (en) * 2017-11-30 2018-04-06 西安交通大学 A kind of vehicle-mounted integral is scrapped ammunition and deenergized disposal of resources system

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