Blow clear from discharge apparatus to high viscosity capsule of making medicine
Technical Field
The invention relates to the technical field of capsule pharmaceutical cleaning auxiliary equipment, in particular to high-viscosity pharmaceutical capsule cleaning self-discharging equipment.
Background
The hard capsule health food has a large share in the market and has good market development prospect. The hard capsule is a health food prepared by directly filling a certain amount of raw material extract or raw material powder into an empty capsule, or uniformly mixing and subpackaging several raw material powders into the empty capsule.
The surface of the filled hard capsule is often adhered with a small amount of medicine or auxiliary material powder, and the hard capsule needs to be cleaned. However, it is clear that the error rate in the manual cleaning process is large and time consuming.
Aiming at the problems, various capsule cleaning tools or cleaning devices appear in the market;
as one of the prior art: the prior art discloses a conventional technology, CN201720240109.1 a device for cleaning capsule powder, which discloses the following technical content, a device for cleaning capsule powder (see fig. 1), comprising a powder suction device and a cleaning head, wherein the cleaning head comprises a support rod and a sleeve head made of elastic material, and the open end of the sleeve head is connected with two oppositely arranged rigid sheets; the outer wall of the sleeve head is provided with a plurality of scraping plates, and the scraping plates are provided with dust suction cavities communicated with the sleeve head; one end of the supporting rod is fixed in the sleeve head, and the supporting rod is connected with a supporting ring with a plurality of through holes on the surface in a sliding manner; the upper part of the support ring is positioned in the bottom of the sleeve head, and a bottom plate capable of sliding along the support rod is fixed on the lower surface of the support ring; the powder suction device is communicated with the bottom plate. Above-mentioned a device for clearing up capsule powder can be fast with the powder clean up in the capsule shell, does not produce the pollution at the in-process of clearance moreover, avoids inspection personnel's health to receive the threat.
As one of the prior art: the prior art has still disclosed a conventional technology, CN201620446830.1 a capsule tail preface cleaning device (see fig. 2), discloses following technical content, the utility model provides a capsule tail preface cleaning device, including casing, bent shape passageway, vibrating mass, control panel, suction fan, bent shape passageway arrange in the casing, bent shape passageway exit respectively on the upper and lower terminal surface of casing, bent shape passageway's outer wall is overlapped by the gauze that has soaked liquid paraffin and is formed, be equipped with soft filler between inside and the bent shape passageway of casing, in the soft filler, bent shape passageway is equipped with a plurality ofly all around the vibrating mass, the vibrating mass passes through the wire and connects the control panel of locating outside the casing, the exit of bent shape passageway is equipped with the device that induced drafts. The utility model provides a capsule endian cleaning device, its can be effectively quick clean remaining powder on the capsule surface, replace the artifical repetitive work who rubs one by one, the cost is reduced has improved the competitiveness of capsule in the market. However, it is obvious that the two prior art products have too single function and simple structure;
however, researchers find that the conventional capsule cleaning tools or cleaning devices cannot perform complex work operations such as self-cleaning, self-suction cleaning and powerful self-discharging for high-viscosity capsules in the capsule production line; aiming at capsule production enterprises, a large number of high-viscosity capsules (with more particle residues) are cleaned, the high-torque-output rotary cleaning is needed, the viscosity is high, the conventional equipment lacks a necessary strong unloading structure, and researches show that the unloading can not be finished only by an automatic falling mode (namely a free-falling body separation mode) (because the capsules can be stuck on the unloading structure). The above-mentioned cleaning tool of prior art can't implement at all and carry out cleaning process to high viscidity capsule, and simultaneously, the researcher still discovers traditional capsule cleaning tool or cleaning device, and its degree of automation is low, and the clearance effect is poor, and cleaning efficiency is very low, can't satisfy the automatic clearance under the high sanitary condition (without manual operation) of high accuracy of capsule.
In summary, a technical problem to be solved by those skilled in the art is how to overcome the above technical defects in the conventional capsule cleaning tool or cleaning device.
Disclosure of Invention
The invention aims to provide a self-discharging device for blowing off high-viscosity pharmaceutical capsules so as to solve the problems.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
the invention provides a blowing-cleaning self-discharging device for high-viscosity pharmaceutical capsules, which comprises a lower supporting seat, an upper supporting seat, a stand column positioned between the upper supporting seat and the lower supporting seat, a cleaning device, a base side plate, an operation table device, an air suction base buffering device and a trigger driving assembly, wherein the upper supporting seat is arranged on the upper supporting seat;
the cleaning device, the operation platform device and the air suction base buffer device are sequentially arranged from top to bottom;
the cleaning device is connected to the upper supporting seat; the cleaning device comprises a hydraulic telescopic system (a hydraulic seat, a hydraulic cylinder, a hydraulic driving rod and a fastening bolt), a bracket, a first driving motor and a rotating brush assembly; the top of the hydraulic telescopic system is connected with the upper supporting seat, the bottom of the hydraulic telescopic system is connected with the support, and the hydraulic telescopic system is used for driving the support to reciprocate along the vertical direction; the bracket is also provided with the first driving motor, the bracket is used for supporting and connecting the first driving motor (namely the bracket is equivalent to a mounting seat of the first driving motor), and the first driving motor is in running fit with the rotary brush component; the rotary brush assembly is used for directly carrying out rotary cleaning operation on the capsule on the operation platform device;
the workbench device comprises an air suction concave body, an air suction groove and a capsule support frame, wherein the air suction groove and the capsule support frame are arranged on the surface of the air suction concave body; a concave air cavity is arranged in the air suction concave surface, the air suction groove penetrates through the upper surface and the lower surface of the air suction concave surface to be communicated with the concave air cavity, and the capsule support frame is connected to the top of the edge of the air suction concave surface; the capsule supporting frame comprises a capsule supporting plate body, and a capsule placing hole and a vent hole which are arranged along the surface of the capsule supporting plate body;
the workbench device also comprises a blower and a cylindrical air blowing pipeline, wherein the blower is arranged in the concave air cavity; the bottom of the cylindrical air blowing pipeline is communicated with the air outlet of the blower, and the top of the cylindrical air blowing pipeline protrudes out of the upper surface of the air suction concave surface and is positioned at the bottom of the capsule support frame; the base side plate is vertically arranged on the lower supporting seat and is positioned on the side surface of the operation platform device; the base side plate is in free rotation hinged fit with the operation table device;
the air suction base buffer device is fixedly connected to the surface of the lower supporting seat; the air suction base buffer device comprises a base, an upper cover body and a pressure spring; an air suction opening is also formed in the surface of the upper cover body; a cavity is arranged between the upper cover body and the base, and the pressure springs are arranged on the periphery between the upper cover body and the base; an air suction processing cavity is arranged in the base, the top of the cavity is communicated with the air suction opening, and the bottom of the cavity is communicated with the air suction processing cavity (air suction equipment is not required to be arranged in the air suction processing cavity, and the air suction processing cavity can be directly externally connected with an external air suction pipeline); an air suction device is arranged in the air suction treatment cavity; the position of the air suction opening on the surface of the upper cover body corresponds to the position of the bottom of the air suction groove on the operation table device;
the trigger driving assembly comprises a second driving motor, a motor mounting seat and a first connecting rod; the motor mounting seat is used for fixedly connecting the second driving motor to the upper supporting seat; the second driving motor is used for driving the first connecting rod to do reciprocating swing motion along the connecting position; a push-pull shaft is arranged on the side wall of the first connecting rod;
the trigger driving assembly further comprises a lower hinged seat, a second connecting rod, a third connecting rod, a rotating shaft, a zipper and a signal trigger; the lower hinge seat is fixedly connected to the surface of the lower support seat and is used for supporting the second connecting rod and is in hinge rotation fit with the second connecting rod; the third connecting rod is provided with a guide hole, one end of the third connecting rod is provided with the zipper and the signal trigger and is connected with one end of the operation platform device, which is far away from the side plate of the base, through the zipper, and the other end of the third connecting rod is rotatably hinged with one end of the second connecting rod, which is far away from the lower hinge base, through the rotating shaft; the push-pull shaft on the side wall of the first connecting rod is inserted and matched with the guide hole on the third connecting rod; the signal trigger is used for sending a position trigger signal;
a controller is also arranged at the bottom position of the upper supporting seat between the workbench device and the first connecting rod; the controller is used for controlling the upward retracting distance and the downward extending distance of the hydraulic telescopic system; the controller is also used for controlling the first driving motor to drive the rotating brush assembly to rotate for time and at a rotating speed; the controller is also used for controlling air suction equipment in the air suction base buffer device to realize air suction so as to suck and remove residues left on the operation table device after cleaning; the controller is also used for controlling a second driving motor in the trigger driving assembly to rotate after the sweeping action and the air suction action are finished, receiving a position trigger signal sent by the signal trigger in real time, obtaining the current position, and controlling to start the second driving motor in the trigger driving assembly to stop driving the first connecting rod to swing after judging that the current position is in a preset position range; and meanwhile, the controller is also used for controlling and starting a blower in the operation platform device to execute a blowing, discharging and separating action. It should be noted that (i.e. the workbench device is pushed to rotate, in the process, the workbench device will be inclined for the purpose of facilitating the discharging, and when the inclination angle is large enough (i.e. after the current position is in the preset position range), the controller controls and drives the second driving motor to stop and lock the inclined position, so as to prepare for the subsequent blowing discharging); then the controller controls and starts the blower in the operation platform device to execute blowing and unloading actions (namely, powerful blowing and unloading actions are executed instantly, because the operation platform device is inclined at a certain angle and because of the powerful air-out action in the operation platform device, capsules which can powerfully clean and absorb dust particles are separated from the capsule support frame on the operation platform device, the control mode is more continuous, and the automation degree is higher).
Preferably, as one possible embodiment; the number of the first connecting rods, the lower hinged seat, the second connecting rod and the third connecting rod on the trigger driving assembly is two;
the first connecting rod, the lower hinged seat, the second connecting rod and the third connecting rod are arranged on two separated sides, and each side is provided with one first connecting rod, one lower hinged seat, one second connecting rod and one third connecting rod; the two first connecting rods are arranged in parallel and connected with each other through the push-pull shaft; the two second connecting rods are arranged in parallel and connected with each other through the rotating shaft; the two third connecting rods are arranged in parallel and connected with each other through the rotating shaft.
Preferably, as one possible embodiment; the number of the zippers is two, one end of each of the two zippers is connected to one third connecting rod, and the other end of each of the two zippers is connected to two sides of the air suction concave surface; the number of the signal triggers is one; the signal trigger is arranged on any one of the third connecting rods.
Preferably, as one possible embodiment; the air suction concave body is in a hemispherical shape, and the capsule support frame is in a circular shape.
Preferably, as one possible embodiment; many it follows to induced draft the recess the center department of the concave surface body that induced drafts is circumferencial direction evenly distributed, and every the recess that induced drafts is the polygon shape.
Preferably, as one possible embodiment; the hydraulic telescopic system comprises a hydraulic seat, a hydraulic cylinder, a hydraulic driving rod and a fastening bolt; the hydraulic seat is fixedly connected with the upper supporting seat, a hydraulic cylinder mounting hole is formed in the center of the hydraulic seat, and spring mounting holes are formed in the peripheral edges of the hydraulic seat; the fastening bolt is arranged in the spring mounting hole; the fastening bolt is used for fixedly connecting the hydraulic seat to the upper supporting seat; the hydraulic cylinder extends into a hydraulic cylinder mounting hole to be connected with the hydraulic seat, and the hydraulic cylinder is used for driving the hydraulic driving rod to realize reciprocating motion along the vertical direction; the hydraulic driving rod is connected with the rotary brush component through the support.
Preferably, as one possible embodiment; the rotary brush assembly comprises a cleaning brush mounting sleeve, a screw assembly and a plurality of cleaning fiber brushes; the cleaning fiber brushes are uniformly distributed at intervals along the outer wall of the cleaning brush mounting sleeve; the screw assembly sequentially penetrates through the cleaning brush mounting sleeve and the output shaft of the first driving motor to be connected;
the cleaning fiber brushes are sequentially distributed in a layered manner from top to bottom along the cleaning brush mounting sleeve, the cleaning fiber brushes in each layer are positioned on the same horizontal plane at the circumferential mounting position of the cleaning brush mounting sleeve and are distributed annularly, and the included angle between each layer of the cleaning fiber brushes and the axis of the cleaning brush mounting sleeve is equal and is an acute angle; and the lengths of the cleaning fiber brushes of the plurality of layers are gradually lengthened from the upper layer to the lower layer.
Preferably, as one possible embodiment; a capsule position detection device is also arranged at the cleaning device of the self-unloading equipment for blowing off the high-viscosity pharmaceutical capsules; the capsule position detection device is used for detecting the capsule position information of the cleaning device from the capsule support frame on the operation platform device in real time and sending the capsule position information to the controller; the controller is also used for receiving capsule position information sent by the capsule position detection device, and further adjusting and controlling the telescopic distance of the hydraulic telescopic system and adjusting the rotation time and the rotation speed of a rotary brush assembly of the cleaning device.
Preferably, as one possible embodiment; the workbench device further comprises a hinge structure, and the hinge structure is used for realizing the rotation hinge fit of the workbench device relative to the base side plate.
Compared with the prior art, the embodiment of the invention has the advantages that:
the invention provides a self-discharging device for blowing off high-viscosity pharmaceutical capsules, which has the following main structure by analysis: the invention provides a blowing-cleaning self-discharging device for high-viscosity pharmaceutical capsules, which is mainly formed by constructing an upper supporting seat, a lower supporting seat, an upright post, a cleaning device, a base side plate, an operation platform device, an air suction base buffering device and a trigger driving assembly.
The air suction function and the air blowing function of the operation table device are mutually independent, so that particle pollution confusion caused by air duct sharing is avoided; the air suction concave body, the air cavity of the concave body, the air suction groove and the capsule support frame are arranged on the air suction concave body; it is actually the main structural design that constitutes the function of air suction; meanwhile, the blower and the cylindrical blowing pipeline are main structural design schemes for forming the blowing function.
The base buffer that induced drafts is the device that contacts closely with above-mentioned operation platform device, and this base buffer that induced drafts can help the operation platform device to the helping hand operation of induced drafting through self structure, guarantees that its both realize the residue operation that the clearance induced drafts, and its accessible induced drafts base buffer even and discharges the residue mixture to external equipment, carries out subsequent purification treatment. The workbench device is actually communicated with the air suction base buffer device in a clearance mode, namely a clearance exists between the workbench device and the air suction base buffer device, but the clearance can be small to ensure mutual ventilation. It should be noted that, the above-mentioned operation table device and the air suction base buffer device are mutually ventilated, there is a gap between them, and when cleaning operation is carried out, it is required to simultaneously and synchronously execute air suction operation, so that its capsule supporting frame is practically horizontal, and its one end is formed with a base side plate through a hinge structure to support, at this moment, the air suction concave surface body of its operation table device is in a state of practically freely falling, at this moment, the concave surface body air cavity should be closely communicated with the air suction opening on the air suction base buffer device (namely, the gap is very small, namely, the operation table device is pressed on the surface of the air suction base buffer device). After cleaning and the operation that induced drafts, trigger drive assembly and can drive the operation platform device and rotate, induced draft this moment and also ended, the bottom of operation platform device has broken away from the base buffer that induced drafts (clearance grow this moment).
The trigger driving component is a device closely connected with the operation platform device and a blower structure in the operation platform device, the trigger driving component has the operation of driving the operation platform device to rotate and incline, and simultaneously can drive the signal trigger to be reflected to the controller, and finally the controller implements the control stop of the rotation angle of the operation platform device and the subsequent trigger blowing action, so that the continuous action of adjusting the inclination angle to the right position and starting and outputting reasonable blowing is one of the important operation steps of implementing self-discharging after cleaning the high-viscosity capsule.
The above-mentioned main structure of analysis can know, above-mentioned cleaning device can detect the position and implement rotatory high moment and clean the action, implement to clean the capsule surface residue on the operation platform device, and make the residue granule fall into the concave surface body wind cavity of operation platform device, corresponding action of cleaning is being carried out, the base buffer that induced drafts of operation platform device and lower part simultaneously can also carry out corresponding linkage action of induced drafting in step, the realization is induced drafted and is handled the granule residue that cleans (fall into the concave surface body wind cavity of operation platform device after being about to clean, the rethread groove of induced drafting is derived to the base buffer that induced drafts, the base buffer that induced drafts carries out subsequent processing again). In addition, the trigger driving assembly and the workbench device have close mechanical control linkage relation. The driving assembly realizes driving the overturning of the operation platform device, then simultaneously triggers a signal to a preset position, finally finishes the air blowing separation operation by the operation platform device, helps the cleaned high-viscosity capsule to realize powerful air blowing and discharging in an inclined angle state after cleaning and air suction treatment, and the capsule particle separation execution discharging operation is rapid and efficient. The whole process has the advantages of compact control mode, strong associativity, reasonable control logic, realization of no manual operation in the whole process and better mechanical automation degree.
The invention provides a main core system structure of a blowing-cleaning self-discharging device for high-viscosity pharmaceutical capsules, which utilizes corresponding technical functions executed by each device of the blowing-cleaning self-discharging device for the high-viscosity pharmaceutical capsules, and finally completes the operation steps of automatically cleaning air suction residues, automatically pushing down and inclining, automatically blowing and discharging, automatically sensing various positions, comprehensively feeding back control and the like for the high-viscosity pharmaceutical capsules. The high-viscosity medicine capsule blowing-cleaning self-discharging device provided by the invention can be researched by integrating various technical means, and based on the technical problem scheme existing in the product in the production process, relevant technical problems (for example, how to realize pushing-down in the research and development process, how to quickly trigger blowing action and series mechanical linkage action control after pushing to a certain angle) are found, relevant defects are found, and meanwhile, the defects are developed and researched. The invention provides a blowing-cleaning self-discharging device for high-viscosity pharmaceutical capsules, which is a comprehensive processing device integrating pharmaceutical capsule cleaning and blowing process design, mechanical manufacturing technology and automatic sensing technology.
Drawings
FIG. 1 is a front view of a prior art apparatus for cleaning powder from capsules;
FIG. 2 is a front view of a capsule tailing order cleaning device in the prior art;
fig. 3 is a schematic structural diagram of a cleaning device for blowing off the high-viscosity pharmaceutical capsule from the discharging device provided by the embodiment of the invention in a cleaning state after moving downwards;
fig. 4 is a schematic structural diagram of a cleaning device for blowing off the high-viscosity pharmaceutical capsule from the discharging device provided by the embodiment of the invention in a cleaning completion state after moving upwards;
FIG. 5 is a partially enlarged schematic view of FIG. 4;
FIG. 6 is a further enlarged partial schematic view of FIG. 5;
fig. 7 is a schematic structural diagram of a high-viscosity pharmaceutical capsule blowing-off self-discharging device provided by an embodiment of the present invention, when a trigger driving assembly drives a workbench device to implement a pouring state;
fig. 8 is a schematic diagram showing a comparison of partial structures before and after the operation table device is driven by the trigger driving assembly in the self-dumping device for blowing off the high-viscosity pharmaceutical capsules according to the embodiment of the present invention;
FIG. 9 is an enlarged partial schematic view of FIG. 8;
fig. 10 is a schematic perspective assembly structure diagram of the workbench device, the partial air suction base buffer device and the partial trigger driving assembly in the self-discharging device for blowing and cleaning the high viscosity pharmaceutical capsules according to the embodiment of the present invention;
FIG. 11 is an enlarged perspective view of a portion of the trigger actuator assembly of the self-discharging device for blowing off the high viscosity pharmaceutical capsule in accordance with the embodiment of the present invention shown in FIG. 10;
fig. 12 is a schematic perspective assembly structure diagram of the upper support seat and a part of the cleaning device and a part of the trigger driving assembly in the self-discharging device for blowing off the high viscosity pharmaceutical capsule according to the embodiment of the present invention;
fig. 13 is a schematic perspective structural view of a base side plate and an air suction base buffer device in a self-dumping apparatus for blowing off a high-viscosity pharmaceutical capsule according to an embodiment of the present invention;
fig. 14 is a schematic perspective structural view of an exploded assembly of a suction base buffer device for blowing and cleaning a high viscosity pharmaceutical capsule from a discharging device according to an embodiment of the present invention;
fig. 15 is a schematic perspective view of a workbench device in a self-dumping apparatus for blowing off high-viscosity pharmaceutical capsules according to an embodiment of the present invention;
fig. 16 is a schematic perspective view of another perspective view of a workbench device in a self-dumping apparatus for blowing off high-viscosity pharmaceutical capsules according to an embodiment of the present invention;
fig. 17 is a schematic front perspective view of a suction concave body in a discharging apparatus for blowing off a high viscosity pharmaceutical capsule according to an embodiment of the present invention;
FIG. 18 is a schematic top view of a suction concave for blowing off a high viscosity pharmaceutical capsule from a discharge apparatus according to an embodiment of the present invention;
FIG. 19 is a schematic perspective view of a cleaning device for cleaning a high viscosity pharmaceutical capsule from a discharging device according to an embodiment of the present invention;
fig. 20 is a schematic perspective view of a hydraulic telescoping system in a self-dumping device for blowing off high-viscosity pharmaceutical capsules according to an embodiment of the present invention;
fig. 21 is a front view of a rotating brush assembly for blowing off a high viscosity pharmaceutical capsule from a discharge apparatus according to an embodiment of the present invention.
Reference numbers:
a lower support base 10;
an upper support base 20;
a column 30;
a cleaning device 40; a hydraulic telescopic system 41; a bracket 42; a first drive motor 43; a rotating brush assembly 44; capsule position detection means 45; a hydraulic seat 411; a hydraulic cylinder 412; a hydraulic drive rod 413; a fastening bolt 414; a cleaning brush mounting sleeve 441; a screw assembly 442; a cleaning fiber brush 443;
a base side plate 50; a hinge structure 51;
a work table device 60; a suction concave body 61; an air suction groove 62; a capsule support frame 63; a concave air cavity 64; a blower 65; a cylindrical air blowing duct 66; a capsule support plate body 631; capsule placement holes 632; a vent hole 633;
an air suction base buffering device 70; a base 71; an upper cover body 72; a pressure spring 73; a cavity 74; an air suction processing chamber 711; an air suction opening 721;
triggering the drive assembly 80; a second drive motor 81; a motor mount 82; a first link 83; a lower hinge mount 84; a second link 85; a third link 86; a rotating shaft 87; a zipper 88; a signal flip-flop 89; a push-pull shaft 831; a guide hole 861;
a controller 90;
and (4) capsule A.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The present invention will be described in further detail below with reference to specific embodiments and with reference to the attached drawings.
Referring to fig. 3, 4, 5, 6 and 7, the high viscosity pharmaceutical capsule blowing and cleaning self-discharging device provided by the embodiment of the invention comprises a lower support 10, an upper support 20, a column 30 located between the upper support and the lower support, a cleaning device 40, a base side plate 50, a workbench device 60, a suction base buffer device 70 and a trigger driving assembly 80;
wherein, the cleaning device 40, the working platform device 60 and the air suction base buffer device 70 are sequentially arranged from top to bottom (the corresponding three-dimensional structure can be seen in fig. 10, fig. 11, fig. 12, fig. 13 and fig. 14);
as shown in fig. 3 and 4, and fig. 19 and 20, the cleaning device 40 is connected (i.e., suspended) to the upper support base 20; the cleaning device 40 includes a hydraulic telescopic system 41 (i.e. mainly composed of a hydraulic base, a hydraulic cylinder, a hydraulic driving rod, a fastening bolt, etc.), a bracket 42, a first driving motor 43, a rotating brush assembly 44; the top of the hydraulic telescopic system 41 is connected with the upper support base 20, the bottom of the hydraulic telescopic system 41 is connected with the support 42, and the hydraulic telescopic system 41 is used for driving the support 42 to reciprocate along the vertical direction; the bracket 42 is further provided with a first driving motor 43, the bracket 42 is used for supporting and connecting the first driving motor 43 (namely the bracket is equivalent to a mounting seat of the first driving motor), and the first driving motor 43 is in running fit with the rotating brush assembly 44; the rotating brush assembly 44 is used for directly performing a rotating cleaning operation on the capsule on the worktable device 60;
as shown in fig. 3, 4, 15, 16, 17 and 18, the work table device 60 includes a suction concave body 61, a suction groove 62 and a capsule support frame 63 on the surface; a concave air cavity 64 is arranged in the air suction concave body 61 (namely, the air suction concave body 61 is of a hollow cavity structure), the air suction groove 62 penetrates through the upper surface and the lower surface of the air suction concave body 61 and is communicated with the concave air cavity 64, and the capsule support frame 63 is connected to the top of the edge of the air suction concave body 61; a capsule support frame 63 including a capsule support plate body 631, and a capsule placing hole 632 (for placing the capsule a) and a vent hole 633 provided along a surface of the capsule support plate body 631;
the workbench device 60 further comprises a blower 65 and a cylindrical blowing duct 66, wherein the blower 65 is arranged inside the concave air cavity 64; the bottom of the cylindrical air blowing pipeline 66 is communicated with an air outlet of the blower 65, and the top of the cylindrical air blowing pipeline 66 protrudes out of the upper surface of the air suction concave body 61 and is positioned at the bottom of the capsule support frame 63; the base side plate 50 is vertically arranged on the lower support base 10 and positioned at the side of the operation table device 60; the base side plate 50 is in free rotation hinged fit with the operation table device 60;
as shown in fig. 13 and 14, the suction base buffer unit 70 is fixedly connected to the surface of the lower support base 10; the air suction base buffer device 70 comprises a base 71, an upper cover body 72 and a pressure spring 73; an air suction opening 721 is also arranged on the surface of the upper cover body 72; a cavity 74 is arranged between the upper cover body 72 and the base 71, and pressure springs 73 are arranged at the periphery between the upper cover body 72 and the base 71; an air suction processing cavity 711 is arranged in the base 71, the top of the cavity 74 is communicated with the air suction opening 721, and the bottom of the cavity 74 is communicated with the air suction processing cavity 711 (an air suction device is not required to be arranged in the air suction processing cavity, and the air suction processing cavity can be directly externally connected with an external air suction pipeline); an air suction device (not shown in the figure) is arranged in the air suction treatment cavity 711; the position of the air suction opening 721 on the surface of the upper cover body corresponds to the position of the bottom of the air suction groove 62 on the workbench device (namely, the position corresponds to ensure that the air suction opening and the concave air cavity can form an air suction channel when the workbench device is in a horizontal stable position);
as shown in fig. 3, 4 and 11, the trigger driving assembly 80 includes a second driving motor 81, a motor mounting seat 82, and a first link 83; the motor mounting seat 82 is used for fixedly connecting the second driving motor 81 to the upper supporting seat 20; the second driving motor 81 is used for driving the first connecting rod 83 to do reciprocating swing motion along the connecting position; a push-pull shaft 831 (i.e., a structural shaft of which the push-pull shaft slides along the guide hole) is arranged on the side wall of the first connecting rod 83;
the trigger driving assembly 80 further comprises a lower hinge seat 84, a second connecting rod 85, a third connecting rod 86, a rotating shaft 87, a zipper 88 and a signal trigger 89; the lower hinge seat 84 is fixedly connected to the surface of the lower support seat 10, and the lower hinge seat 84 is used for supporting the second connecting rod 85 and is in hinge rotation fit with the second connecting rod 85; a guide hole 861 is formed in the third connecting rod 86, a zipper 88 and a signal trigger 89 are arranged at one end of the third connecting rod 86 and are connected with one end, far away from the base side plate 50, of the workbench device through the zipper 88, and the other end of the third connecting rod 86 is rotatably hinged with one end, far away from the lower hinge base, of the second connecting rod 85 through a rotating shaft 87; the push-pull shaft 831 on the side wall of the first connecting rod 83 is inserted into and matched with the guide hole 861 on the third connecting rod 86 (namely, the shape of the guide hole is designed according to actual requirements); the signal trigger 89 is used for sending a position trigger signal in real time;
a controller 90 (i.e., a controller is a core electronic control device) is further disposed at the bottom position of the upper support base 20 between the work table device 60 and the first link 83; the controller 90 is used for controlling the upward retracting distance and the downward extending distance of the hydraulic telescoping system 41; the controller 90 is also used to control the time and rate of rotation of the first drive motor 43 to drive the rotating brush assembly 44; the controller 90 is also used for controlling the air suction equipment in the air suction base buffer device 70 to realize air suction so as to suck and remove residues left on the operation table device after cleaning; the controller 90 is further configured to control the second driving motor 81 in the trigger driving assembly 80 to rotate after the cleaning action and the air suction action are finished, receive the position trigger signal sent by the signal trigger in real time and learn the current position, and control and start the second driving motor 81 in the structure of the trigger driving assembly 80 to stop driving the first connecting rod 83 to swing after determining that the current position is within a predetermined position range (the current position and the predetermined position range may have a plurality of conditions, for example, one of the conditions is that, for example, the current position, the distance between the current spatial position of the trigger detected by the current trigger and the controller is the current distance, and a distance value of the corresponding predetermined position range is a certain distance value); and the controller 90 is also used for controlling the blower 65 in the structure of the work bench device 60 to perform the blowing-discharging disengaging action. It should be noted that (i.e. the workbench device is pushed to rotate, in the process, the workbench device will be inclined for the purpose of facilitating the discharging, and when the inclination angle is large enough (i.e. after the current position is in the preset position range), the controller controls and drives the second driving motor to stop and lock the inclined position, so as to prepare for the subsequent blowing discharging); then the controller controls the blower in the operation platform device to perform blowing and discharging actions (namely, strong blowing and discharging actions are performed instantly, because the operation platform device is inclined by a certain angle and because of the strong air outlet action in the operation platform device, capsules which can strongly clean and absorb dust particles (namely, strongly clean and absorb the dust particles) are separated from the capsule support frame on the operation platform device (namely, inclined and blown to separate and discharge, a receiving hopper can be arranged at the hinged side of the operation platform device for receiving materials, and the receiving structure does not belong to the product structure of the embodiment of the invention and is not detailed in detail), and obviously, the control mode of the high-viscosity medicine capsule blowing, cleaning and discharging equipment is more continuous, and the automation degree is higher).
Regarding the workbench device 60, it should be noted that the air suction function and the air blowing function of the workbench device are independent from each other, so as to avoid particle contamination confusion caused by air duct sharing; the air suction concave body, the air cavity of the concave body, the air suction groove and the capsule support frame are arranged on the air suction concave body; it is actually the main structural design that constitutes the function of air suction; meanwhile, the blower and the cylindrical blowing pipeline are main structural design schemes for forming the blowing function.
Regarding the base buffer 70 induced drafts, the base buffer that induced drafts is the device that contacts closely with above-mentioned operation platform device, and this base buffer that induced drafts can help the operation platform device to the helping hand operation of induced drafting through self structure, guarantees that its both realize the residue operation that the clearance induced drafts, and its accessible induced drafts base buffer even and discharges the residue mixture to external equipment, carries out subsequent purification treatment. The workbench device is actually in clearance communication with the air suction base buffer device, namely a clearance exists between the workbench device and the air suction base buffer device, but the clearance can be very small to ensure mutual ventilation. It should be noted that, the above-mentioned operation table device and the air suction base buffer device are mutually ventilated, there is a gap between them, and when cleaning operation is carried out, it is required to simultaneously and synchronously execute air suction operation, so that its capsule supporting frame is practically horizontal, and its one end is formed with a base side plate through a hinge structure to support, at this moment, the air suction concave surface body of its operation table device is in a state of practically freely falling, at this moment, the concave surface body air cavity should be closely communicated with the air suction opening on the air suction base buffer device (namely, the gap is very small, namely, the operation table device is pressed on the surface of the air suction base buffer device). After cleaning and the operation that induced drafts, trigger drive assembly and can drive the operation platform device and rotate, induced draft this moment and also ended, the bottom of operation platform device has broken away from the base buffer that induced drafts (clearance grow this moment). It should be noted that, in the above embodiment, the concave air cavity 64 of the workbench device and the indirectly connected air suction processing cavity 711 of the air suction base buffering device form an air suction processing channel; meanwhile, the blower 65 and the cylindrical blowing pipe 66 in the workbench device form a blowing processing channel, the two channels are not communicated (in addition, the execution process is in sequence), and the residue in the suction processing channel is not blown out when the blowing operation is performed, so the scheme of the embodiment has strong practicability.
The trigger driving assembly 80 is a device closely connected to the worktable device and the blower structure therein, and has a function of driving the worktable device to rotate and tilt, and simultaneously, it drives the signal trigger to reflect to the controller, and finally the controller performs a control stop of the rotation angle of the worktable device and a subsequent trigger blowing action, so that a continuous action of adjusting the tilt angle to a proper position and starting and outputting reasonable blowing is one of important operation steps for cleaning the high-viscosity capsule and then discharging the capsule. The signal trigger may be selected from a distance sensor, an infrared signal sensor, and the like, and the controller has a capability of receiving and processing the signal. Referring to fig. 8 and 9, front and rear comparative effect diagrams of the trigger driving assembly 80 driving the work table device 60;
regarding the hinge structure 51, a hinge structure 51 is further provided between the work table device 60 and the base side plate 50, and the hinge structure 51 is used for realizing free rotation and hinge fitting of the work table device 60 relative to the base side plate 50.
As shown in fig. 3, 4 and 11, the first link 83, the lower hinge seat 84, the second link 85 and the third link 86 on the trigger driving assembly 80 are two (two sets of designs have important structural stability); the first connecting rod, the lower hinged seat, the second connecting rod and the third connecting rod are arranged on two separated sides, and each side is respectively provided with the first connecting rod, the lower hinged seat, the second connecting rod and the third connecting rod; the two first connecting rods are arranged in parallel and connected with each other through a push-pull shaft; the two second connecting rods are arranged in parallel and connected with each other through a rotating shaft; the two third connecting rods are arranged in parallel and connected with each other through a rotating shaft.
As shown in fig. 3, 4 and 11, two zippers 88 are provided, one end of each of the two zippers 88 is connected to a third connecting rod, and the other end of each of the two zippers 88 is connected to both sides of the suction concave; one signal flip-flop 89; a signal trigger 89 is provided on any one of the third links 86.
It should be noted that, by analyzing the action relationship of the trigger driving assembly, it can be known that: the first connecting rod swings back and forth along the connecting part; the second connecting rod swings back and forth along the hinged position of the lower hinged seat, and when the second connecting rod is hinged with the third connecting rod, the push-pull shaft passes through the guide holes (or called guide grooves) on the two vertical edges of the third connecting rod to do complex mechanical linkage action under the driving action of the first connecting rod; on this basis, the third connecting rod also can drive the operation platform device through the zip fastener and realize rotating along the articulated department of base curb plate, finally makes the operation platform device take place to rotate the slope, and then guarantees that the slope of the capsule support frame on the operation platform device is for follow-up blowing to break away from the capsule of unloading and prepare. In addition, it should be noted that the first connecting rod, the lower hinged seat, the second connecting rod and the third connecting rod on the trigger driving assembly are all two (and are arranged in parallel); this ensures that the trigger drive assembly forms a more stable and reliable structure and produces a relatively smooth drive pulling action, and because the capsule has a relatively small structural volume, it requires a stable tilt-turn drive action, and the structural wobble error of the trigger drive assembly is relatively small. The number of the zippers is two, one end of each zipper is connected to one third connecting rod, and the other end of each zipper is connected to two sides of the air suction concave surface body (or called the outer edge of the air cavity of the concave surface body); the two zippers are respectively connected with the two sides of the air suction concave surface body, so that the pulling and rotating actions are further ensured to be more stable, and the shaking error is further reduced; the number of the signal triggers is one; the signal trigger is arranged on any one third connecting rod, so that the signal trigger precision can be ensured to be higher and more reliable, and the problem of recognition error caused by signal processing due to the fact that two signal triggers are adopted is avoided.
As shown in fig. 15 and 16, the suction concave body 61 has a hemispherical shape, and the capsule support frame 63 has a circular shape. The plurality of air suction grooves 62 are uniformly distributed along the center of the air suction concave body in the circumferential direction, and each air suction groove 62 is in a polygonal shape. It should be noted that, the shape characteristics of the air suction groove and the air suction concave surface body are both specially designed, and the shape can ensure even air suction and larger air suction treatment amount.
As shown in fig. 19 and 20, the hydraulic telescoping system 41 includes a hydraulic base 411, a hydraulic cylinder 412, a hydraulic driving rod 413 (the hydraulic driving rod adopts a four-group structure design for ensuring the telescoping driving stability), and a fastening bolt 414; the hydraulic seat 411 is fixedly connected with the upper support 20, a hydraulic cylinder mounting hole is formed in the center of the hydraulic seat 411, and spring mounting holes (not shown in the figure) are formed in the peripheral edges of the hydraulic seat 411; the fastening bolt 414 is installed in a spring installation hole (not shown in the figure); the fastening bolt 414 fixedly connects the hydraulic seat 411 to the upper support seat 20; the hydraulic cylinder 412 extends into the hydraulic cylinder mounting hole to be connected with the hydraulic base 411, and the hydraulic cylinder 412 is used for driving the hydraulic driving rod 413 to realize reciprocating motion along the vertical direction; the hydraulic drive rod 413 is connected to the rotating brush assembly 44 through the bracket 42.
As shown in fig. 19 and 21, the rotating brush assembly 44 includes a cleaning brush mounting sleeve 441, a screw assembly 442, and a plurality of cleaning fiber brushes 443; a plurality of cleaning fiber brushes 443 are uniformly distributed at intervals along the outer wall of the cleaning brush mounting sleeve 441; the screw assembly 442 sequentially passes through the cleaning brush mounting sleeve 441 and the output shaft of the first driving motor 43 for connection (meanwhile, a bearing device can be additionally arranged between the rotating brush assembly 44 and the bracket 42 for facilitating relative rotation); the cleaning fiber brushes 443 are sequentially distributed in a layered manner from top to bottom along the cleaning brush mounting sleeve 441, each layer of cleaning fiber brushes 443 are positioned on the same horizontal plane at the circumferential mounting position of the cleaning brush mounting sleeve 441 and are distributed annularly, and the included angle between each layer of cleaning fiber brushes 443 and the axial line of the cleaning brush mounting sleeve 441 is equal and is an acute angle; and the length of the multi-layered cleaning fiber brush 443 is gradually increased from the upper layer to the lower layer cleaning fiber brush 443. It should be noted that the rotating brush assembly has a specific structural design; for example: the cleaning fiber brushes are sequentially distributed in a layered manner from top to bottom along the cleaning brush mounting sleeve, and the included angle between each layer of cleaning fiber brushes and the axis of the cleaning brush mounting sleeve is equal and is an acute angle; and the length of the multi-layer cleaning fiber brush is gradually increased from the upper layer to the lower layer, so that the design can ensure that the rotary brush assembly presents a structural design similar to an umbrella shape, so that each capsule distributed on the capsule support frame can be cleaned, the cleaning action is more stable, and the cleaning range is larger (as shown in fig. 21, a plurality of cleaning fiber brushes 443 are uniformly distributed along the outer wall of the cleaning brush mounting sleeve 441, and the length is gradually increased from top to bottom, for example, the length of one cleaning fiber brush 443 in each layer is the same, for example, the length of the lowest cleaning fiber brush 443 in fig. 21 is actually equal, just because the angle problem causes the lowest cleaning fiber brush 443 to look different from the main viewing angle).
A capsule position detection device 45 is also arranged at the cleaning device 40 of the self-unloading equipment for blowing off the high-viscosity pharmaceutical capsules; the capsule position detection device 45 is used for detecting the capsule position information of the cleaning device from the capsule support frame on the operation platform device in real time and sending the capsule position information to the controller 90; the controller 90 is further configured to receive capsule position information sent by the capsule position detecting device, and further adjust and control the telescopic distance of the hydraulic telescopic system and adjust the rotation time and rotation rate of the rotating brush assembly of the cleaning device. In summary, the blowing-cleaning self-discharging device for high-viscosity pharmaceutical capsules provided by the invention utilizes the corresponding technical functions executed by each device of the blowing-cleaning self-discharging device for high-viscosity pharmaceutical capsules, and finally completes the operation steps of automatically cleaning air-suction residues, automatically pushing down and inclining, automatically blowing and discharging, automatically sensing various positions, performing comprehensive feedback control and the like of the high-viscosity pharmaceutical capsules. The integrated processing equipment integrates the pharmaceutical capsule cleaning and blowing process design, the mechanical manufacturing technology and the automatic sensing technology. Therefore, the high-viscosity medicine capsule blowing-off and self-discharging device provided by the embodiment of the invention certainly brings good market prospect and economic benefit.