CN108646668A - Four axis dual stage face processing space control systems and method - Google Patents
Four axis dual stage face processing space control systems and method Download PDFInfo
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- CN108646668A CN108646668A CN201810896828.8A CN201810896828A CN108646668A CN 108646668 A CN108646668 A CN 108646668A CN 201810896828 A CN201810896828 A CN 201810896828A CN 108646668 A CN108646668 A CN 108646668A
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- 230000009977 dual effect Effects 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000001360 synchronised effect Effects 0.000 claims abstract description 14
- 230000003245 working effect Effects 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 210000001367 artery Anatomy 0.000 description 4
- 210000003462 vein Anatomy 0.000 description 4
- 238000005259 measurement Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/19—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by positioning or contouring control systems, e.g. to control position from one programmed point to another or to control movement along a programmed continuous path
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/35—Nc in input of data, input till input file format
- G05B2219/35349—Display part, programmed locus and tool path, traject, dynamic locus
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- Manufacturing & Machinery (AREA)
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- Numerical Control (AREA)
Abstract
The invention discloses four axis dual stage face processing space control systems and method, system to include：Including motion control box and differential pulse expansion board, motion control box is provided with multichannel differential pulse output interface；Differential pulse expansion board includes that the Z axis pulse input interface of signal is controlled for inputting Z axis, and Z axis pulse input interface connects the enabled switch of two axis, and the enabled switch of axis is also connected respectively the table top Z axis pulse output interface for being useful for output table top control signal；The differential pulse output interface of motion control box connects Z axis pulse input interface.This programme is coordinated by motion control box and differential pulse expansion board, realize that the cutter of two table tops of control synchronizes processing, improve processing efficiency, before being processed, the initial position of cutter is first adjusted according to axle center deviation and zero deviation so that cutter is identical as the corresponding relative position in axle center, can realize the synchronous processing of two table tops, processing efficiency is improved, and ensures machining accuracy.
Description
Technical field
The present invention relates to four axis circular engravure control systems, especially relate to four axis dual stage face processing space control system of one kind
System and method.
Background technology
It is single Z axis single table surface that existing four axis, which interlocks circular engravure largely, and processing efficiency is limited, has part required precision not high
The more main shaft modes of single Z axis can be selected to improve yield, but existed to the larger problem of knife inconvenience trueness error.
The patent of patent No. TW096132575 disclose a kind of lathe, Lathe control with computer program and utilize vehicle
The machining process of bed, and specifically disclose：Departure calculates step, is based on the first diameter numerical value, the second diameter
Numerical value and this for the first time cutting step complete until this second cut step and complete when, the cutter the X-direction it
One range ability, come calculate one of the cutter cut one of ora terminalis height and the work package center line between along different from
One departure of one of X-direction Y direction；And a third time cutting step, it ties up to after the departure is corrected, applies
A third time is added to be cut to the work package.
But above-mentioned patent, departure are to be based on cutter in one of X-direction range ability, to calculate in the knife
Tool one of cutting one of ora terminalis height and the work package center line between along different from one of X-direction Y direction
One departure.
It is therefore desirable to propose four axis dual stage face processing space control systems of one kind and method, solve to knife inconvenience, and
The larger problem of trueness error.
Invention content
In order to solve the defect of the above-mentioned prior art, the object of the present invention is to provide a kind of four axis dual stage face processing space controls
System and method processed has double processing efficiency, and high to knife precision, of low cost to knife.
In order to achieve the above objectives, the technical scheme is that：A kind of four axis dual stage face processing space control systems, including
Motion control box for controlling X-axis, Y-axis, Z axis and the movement of A axis, and the difference for controlling the movement simultaneously of two table top Z axis
Sectors develops panel,
The motion control box is provided with multichannel differential pulse output interface；
The differential pulse expansion board includes that the Z axis pulse input interface of signal, the Z axis arteries and veins are controlled for inputting Z axis
It rushes input interface and connects the enabled switch of two axis, the enabled switch of the axis, which is also connected respectively, is useful for output table top control letter
Number table top Z axis pulse output interface；
The differential pulse output interface of the motion control box connects the Z axis pulse input interface, passes through the movement
Control box exports pulse signal all the way and exports two-way pulse to the differential pulse expansion board, then by the differential pulse expansion board
Signal gives two table tops, controls two table top synchronous workings.
Further, the motion control box is additionally provided with connects for exporting the main shaft analog output of control analog quantity
Mouthful.
Further, the motion control box is additionally provided with control button.
The invention also provides a kind of four axis dual stage face processing space control methods, the four axis dual stages based on any of the above-described
Face processing space control system, includes the following steps：
The axle center relative position of tool setting gauge and table top axle center on two table tops is obtained respectively；
Axle center deviation is calculated according to the axle center relative position of varying mesa；
The zero relative position of tool setting gauge and table top zero on two table tops is obtained respectively；
Zero deviation is calculated according to the zero relative position of varying mesa；
The cutter initial position of two table tops is set according to axle center deviation and zero deviation, makes the cutter on two table top
Synchronous processing.
Further, the axle center relative position step for obtaining tool setting gauge and table top axle center on two table tops respectively, packet
It includes,
The Z axis of table top is opened, mobile cutter records cutter changing coordinates to the axle center of table top；
Mobile cutter, to knife, measures the axle center relative position of tool setting gauge and table top axle center to tool setting gauge position.
Further, axle center deviation step is calculated in the axle center relative position according to varying mesa, including,
The axle center relative position of two table tops is subtracted each other, the axle center deviation of two table tops is calculated.
Further, the zero relative position step for obtaining tool setting gauge and table top zero on two table tops respectively, packet
It includes,
Mobile cutter, to knife, measures the zero relative position of the mechanical zero of tool setting gauge and table top to tool setting gauge position.
Further, zero deviation step is calculated in the zero relative position according to varying mesa, including,
The zero relative position of two table tops is subtracted each other, the zero deviation of two table tops is calculated.
Further, the cutter initial position that two table tops are set according to axle center deviation and zero deviation, make its two
Cutter synchronous processing step on a table top, including,
The initial position that one of table cutlery is adjusted according to axle center deviation and zero deviation makes the cutter of two table tops
It is identical as the relative position in respective axle center.
The beneficial effects of the invention are as follows：Coordinated by motion control box and differential pulse expansion board, realizes two platforms of control
The cutter in face synchronizes processing, improves the processing efficiency of processing space, before two table tops are synchronized and are processed, first according to knife
The initial position that axle center deviation and zero deviation adjustment table top afterwards is fixed a cutting tool so that the cutter of two table tops and corresponding axle center
Relative position is identical, can realize the synchronous processing of two table tops, improves processing efficiency, and ensure machining accuracy.
Description of the drawings
Fig. 1 is a kind of structure diagram of four axis dual stage face of the invention processing space control system；
Fig. 2 is a kind of structural schematic diagram of motion control box of the present invention；
Fig. 3 is a kind of connection diagram of differential pulse expansion board of the present invention；
Fig. 4 is a kind of method flow diagram of four axis dual stage face of the invention processing space control method；
Fig. 5 is a kind of method flow diagram obtaining tool setting gauge and the axle center relative position in table top axle center on table top of the present invention.
Specific implementation mode
To illustrate the thought and purpose of the present invention, the present invention is done further below in conjunction with the drawings and specific embodiments
Explanation.
Referring to Fig.1-3, a proposition specific embodiment of the invention, a kind of four axis dual stage face processing space control systems, including
Motion control box 10 for controlling X-axis, Y-axis, Z axis and the movement of A axis, and moved simultaneously for controlling two table top Z axis
Differential pulse expansion board 20, motion control box 10 are provided with multichannel differential pulse output interface 11 and extension output interface；Difference
Pulse expansion plate 20 includes the Z axis pulse input interface 21 that signal is controlled for inputting Z axis, and Z axis pulse input interface 21 connects
Two axis enable switch 22, and axis enables switch 22 and is also connected respectively the table top Z axis arteries and veins for being useful for output table top control signal
Rush output interface 23.
In use, the differential pulse output interface 11 of motion control box 10 connects Z axis pulse input interface 21, when work,
Pulse signal all the way, which is exported, by motion control box 10 exports two to differential pulse expansion board 20, then by differential pulse expansion board 20
Road pulse signal gives two table tops, two table tops of control to work at the same time.
Motion control box 10 realizes four axis Continuous interpolation program motion controls of X-axis on table top, Y-axis, Z axis, A axis, can be to mark
Quasi- G code is parsed, and the track made according to client is processed workpiece, while being integrated with the point movement of 4 axis, fixed length fortune
It is dynamic, return the manual functions such as lathe zero, it is ensured that the range of motion controls such as four track shafts planning are completed in certain interpolation cycle
Operation processed ensures motion control reliability service.
With reference to Fig. 3, two axis of Z axis pulse input interface 21 while connection enabled switch 22EN1 and EN2, and EN1 and EN2
A Z axis pulse output interface 23 is also respectively connected, each Z axis output interface connection controls one work top, can
Cutter on control table top is processed according to specified travel track.
It is exported using the I/O expansion of differential pulse expansion board 20 and motion control box 10, it can be achieved that controlling differential pulse respectively
Being switched per output all the way in expansion board 20.Differential pulse expansion board 20 can be needed according to different configurations, different process process
Two table top Z axis of synchronous driving, or the Z axis of some table top is operated alone.Motion control box 10 controls output single channel Z always
Axis controls pulse, is realized eventually by differential pulse expansion board 20 while processing two identical workpiece；Differential pulse expansion board 20
Of low cost, the change that access separate unit lathe needs is small, improves the processing efficiency of lathe.
Referring to Fig.1 with 2, in the present embodiment, 1 road 24V power input interfaces, 8 tunnels are specifically provided in motion control box 10
Spacing alarm input interface, 11 tunnel specific function input interfaces, No. 1 main shaft alarm input interface and No. 1 main shaft analog quantity are defeated
Outgoing interface, 1 road 24V output interfaces, 1 road 5V output interfaces, 4 road differential pulse output interfaces, 8 tunnels extension output interface, 1
USB port, 1 tunnel, 485 communication interface, 1 road RGB display outputs.Band button hand-held box can be equipped with to do interface alternation and show.
Motion control box 10 is provided with the main shaft analog output interface circuit for exporting control analog quantity, and main shaft analog quantity is defeated
Outgoing interface can be used for.Motion control box 10 is additionally provided with control button, can be done by control button handheld motion control box 10
Interface alternation is shown.
The differential pulse expansion board of this programme can need according to different configurations, different process process while drive two platforms
Face Z axis, or the Z axis of some table top is operated alone；Motion control box controls output single channel Z axis control pulse always, finally
Two identical workpiece of synchronous processing are realized by differential pulse expansion board；Differential pulse expansion board is of low cost, accesses separate unit machine
The change that bed needs is small, improves the processing efficiency of lathe.
With reference to Figure 4 and 5, the invention also provides a kind of four axis dual stage face processing space control methods, based on above-mentioned four
Axis dual stage face processing space control system, includes the following steps：
S10, the axle center relative position for obtaining tool setting gauge and table top axle center on two table tops respectively.
S20, axle center deviation is calculated according to the axle center relative position of varying mesa.
S30, the zero relative position for obtaining tool setting gauge and table top zero on two table tops respectively.
S40, zero deviation is calculated according to the zero relative position of varying mesa.
S50, the cutter initial position that two table tops are arranged according to axle center deviation and zero deviation, make on two table top
Cutter synchronous processing.
Based on an embodiment in the present invention, the four axis dual stage face processing space control system of one kind of proposition passes through difference arteries and veins
It develops panel and motion control box is used cooperatively, can realize the synchronous processing of dual stage face.Because corresponding after the production of each equipment
Size all float in a certain range, substantially can not possibly be just the same, so before processing, need first to carry out cutter
Knife is calibrated, according to the cutter adjusted to knife result on two varying mesas so that the cutter on varying mesa and corresponding table top
Axle center relative position it is identical, then corresponding cutter is controlled according to finger by above-mentioned motion control box and differential pulse expansion board
Fixed track walking is processed.This programme is directed to Z axis output processing, and similarly this programme can be used for other axial directions
In the equipment of output, such as X-axis and Y-axis.
In the present embodiment, the same workpiece of two cutter synchronous processings on two table tops.It needs to calculate a platform
Axle center deviation and zero deviation of the face relative to another table top, after each table top Z axis has returned mechanical origin partially by the two
Difference is by individually adjusting table top Z axis, you can allows two cutters in identical work surface location.
For step S10, in this embodiment, processing space is circular engravure processing space, using the axle center of A axis as working surface,
The axle center of every equipment has fixed position after Installing machine tool is good, and the tool setting gauge position of lathe is also solid in the middle
It is fixed.
Current mechanical coordinate value is recorded when we are moved to axle center with the cutter of table top arrives tool setting gauge position again to knife,
It can be obtained the relative position of table top axle center and tool setting gauge.It records, passes through the cutter of identical another table top of method
It goes to measure axle center to the position of tool setting gauge, you can obtain tool setting gauge position opposite with the axle center in table top axle center on two varying mesas
It sets.
With reference to figure 5, step S10 includes：
S11, the Z axis for opening table top, mobile cutter record cutter changing coordinates to the axle center of table top.
S12, mobile cutter, to knife, measure the axle center relative position of tool setting gauge and table top axle center to tool setting gauge position.
For step S11, before axle center of the mobile cutter to table top, first controls whole axis and be moved to mechanical origin, machine
Tool origin just has determined, can not change after equipment is generated, is opened in the Z axis of control table top, and mobile cutter
To solid mechanical coordinate home, cutter is moved to shaft core position again later, and records cutter changing coordinates, in case subsequently
It is compared with the coordinate of tool setting gauge and obtains axle center relative position.Specifically, when obtaining axle center relative position, one is first detected
The axle center relative position in face, then the axle center relative position of another table top is measured, it carries out successively.
For step S12, control cutter is carried out with fixed tool setting gauge to knife, you can the coordinate at tool setting gauge is got,
The subsequently coordinate at the coordinate and tool setting gauge according to cutter at axle center, you can the axle center relative position of the table top is calculated.
For step S20, after the axle center relative position for obtaining two table tops, two relative positions is subtracted each other and can be obtained
Go out the shaft core position deviation of two table tops, axle center deviation can obtain in measurement when lathe dispatches from the factory, and directly write in parameter, axis
Heart deviation immobilizes, and will not change because cutter and workpiece is replaced, not need client and frequently change.
Step S20 includes：
S21, the axle center relative position of two table tops is subtracted each other, the axle center deviation of two table tops is calculated.
For step S21, the axle center station-keeping data of two table tops is subtracted each other, obtains the axle center deviation of two table tops,
Axle center deviation can be written to by producer's measurement in parameter when lathe dispatches from the factory, which will not change because cutter and workpiece is replaced
Become, does not need client and frequently change.
For step S30 and step S40, table top zero refers to the finished surface of two table tops, and two table tops are in lathe zero
The deviation of point refers to position when after two table top Z axis return to mechanical origin respectively relative to the same surface on lathe
Deviation is set, is indicated below with zero deviation.
Cutter is often replaced in use, so zero deviation can be caused constantly to change, so the value is in more tool changing
It needs just use after measuring again through tool setting gauge after tool.Zero deviation can be surveyed by the tool setting gauge on lathe
Amount, Z axis is individually opened and the relative position for measuring table top zero and tool setting gauge to knife is fixed after having returned mechanical origin,
Go to measure the relative position of another table top zero and tool setting gauge with same flow again, two relative positions subtract each other to obtain
The zero deviation of two table tops.
Specifically, step S30 includes：
S31, mobile cutter, to knife, measure tool setting gauge position opposite with the zero of the mechanical zero of table top to tool setting gauge position
It sets.
Specifically, step S40 includes：
S41 subtracts each other the zero relative position of two table tops, and the zero deviation of two table tops is calculated.
For step S31 and S41, the cutter on table top is moved at tool setting gauge carries out to knife respectively, you can measured
The zero relative position of the mechanical zero of tool setting gauge and table top, subtracts each other that can be obtained zero inclined further according to two zero relative positions
Difference, zero deviation and axle center deviation can be used for adjusting the cutter initial position of wherein a machine tool, ensure the knife on two table tops
Tool is identical as the corresponding relative position in axle center.
For step S50, then after calculating zero deviation and axle center deviation, zero deviation and axle center deviation can be used for adjusting
The cutter initial position of whole wherein a machine tool ensures that the cutter on two table tops is identical as the corresponding relative position in axle center.Axis
Heart deviation can be written to by producer's measurement in parameter when lathe dispatches from the factory, which will not change because cutter and workpiece is replaced,
Client is not needed frequently to change.And zero deviation then needs every time initially to being remeasured when knife, such as replace cutter or
When person replaces object to be processed, it is required for.
Specifically, step S50 includes：
S51, the initial position that one of table cutlery is adjusted according to axle center deviation and zero deviation make two table tops
Cutter is identical relative to the position in respective axle center.
For step S51, after obtaining axle center deviation and zero deviation, it is only necessary to a table top in two table tops
Cutter carry out position adjustment, make it have the relative position in its axle center identical with the cutter of another table top, without simultaneously it is right
Cutter on two table tops is adjusted, and is lowered cutter to knife difficulty, is improved working efficiency.
This programme passing through motion control box and difference arteries and veins based on above-mentioned four axis dual stage face processing space control system of one kind
Panel cooperation is developed, realizes that the cutter of two table tops of control synchronizes processing, improves the processing efficiency of processing space, two platforms
Face synchronizes be processed before, first according to the axle center deviation and the initial position fixed a cutting tool of zero deviation adjustment table top after knife, make
The cutter for obtaining two table tops is identical as the corresponding relative position in axle center, can realize the synchronous processing of two table tops, improve and add
Work efficiency rate, and ensure machining accuracy.
The foregoing is merely the preferred embodiment of the present invention, are not intended to limit the scope of the invention, every utilization
Equivalent structure or equivalent flow shift made by description of the invention and accompanying drawing content is applied directly or indirectly in other correlations
Technical field, be included within the scope of the present invention.
Claims (9)
1. a kind of four axis dual stage face processing space control systems, which is characterized in that including being used to control X-axis, Y-axis, Z axis and A axis
The motion control box of movement, and the differential pulse expansion board for controlling the movement simultaneously of two table top Z axis,
The motion control box is provided with multichannel differential pulse output interface；
The differential pulse expansion board includes that the Z axis pulse input interface of signal is controlled for inputting Z axis, and the Z axis pulse is defeated
Incoming interface connects the enabled switch of two axis, and the enabled switch of the axis, which is also connected respectively, is useful for output table top control signal
Table top Z axis pulse output interface；
The differential pulse output interface of the motion control box connects the Z axis pulse input interface, passes through the motion control
Box exports pulse signal all the way and exports two pulse signals to the differential pulse expansion board, then by the differential pulse expansion board
To two table tops, two table top synchronous workings are controlled.
2. four axis dual stage face as described in claim 1 processing space control system, which is characterized in that the motion control box is also
It is provided with the main shaft analog output interface circuit for exporting control analog quantity.
3. four axis dual stage face as described in claim 1 processing space control system, which is characterized in that the motion control box is also
It is provided with control button.
4. a kind of four axis dual stage face processing space control methods, which is characterized in that based on as described in any one of claims 1-3
Four axis dual stage face processing space control systems, include the following steps：
The axle center relative position of tool setting gauge and table top axle center on two table tops is obtained respectively；
Axle center deviation is calculated according to the axle center relative position of varying mesa；
The zero relative position of tool setting gauge and table top zero on two table tops is obtained respectively；
Zero deviation is calculated according to the zero relative position of varying mesa；
The cutter initial position of two table tops is set according to axle center deviation and zero deviation, the cutter on two table top is made to synchronize
Processing.
5. four axis dual stage face as claimed in claim 4 processing space control method, which is characterized in that described to obtain two respectively
The axle center relative position step of tool setting gauge and table top axle center on table top, including,
The Z axis of table top is opened, mobile cutter records cutter changing coordinates to the axle center of table top；
Mobile cutter, to knife, measures the axle center relative position of tool setting gauge and table top axle center to tool setting gauge position.
6. four axis dual stage face as claimed in claim 5 processing space control method, which is characterized in that described according to varying mesa
Axle center deviation step is calculated in axle center relative position, including,
The axle center relative position of two table tops is subtracted each other, the axle center deviation of two table tops is calculated.
7. four axis dual stage face as claimed in claim 4 processing space control method, which is characterized in that described to obtain two respectively
The zero relative position step of tool setting gauge and table top zero on table top, including,
Mobile cutter, to knife, measures the zero relative position of the mechanical zero of tool setting gauge and table top to tool setting gauge position.
8. four axis dual stage face as claimed in claim 7 processing space control method, which is characterized in that described according to varying mesa
Zero relative position zero deviation step is calculated, including,
The zero relative position of two table tops is subtracted each other, the zero deviation of two table tops is calculated.
9. four axis dual stage face as claimed in claim 4 processing space control method, which is characterized in that described according to axle center deviation
The cutter initial position of two table tops is set with zero deviation, makes the cutter synchronous processing step on two table top, including,
The initial position that one of table cutlery is adjusted according to axle center deviation and zero deviation, make the cutters of two table tops with it is each
Relative position from axle center is identical.
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| CN110977611A (en) * | 2019-12-06 | 2020-04-10 | 深圳市山龙智控有限公司 | Aluminum material processing method and device based on rotating table top of numerical control system |
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