CN108642463A - 一种用于太阳能电池前电极复合薄膜的制备方法 - Google Patents

一种用于太阳能电池前电极复合薄膜的制备方法 Download PDF

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CN108642463A
CN108642463A CN201810560590.1A CN201810560590A CN108642463A CN 108642463 A CN108642463 A CN 108642463A CN 201810560590 A CN201810560590 A CN 201810560590A CN 108642463 A CN108642463 A CN 108642463A
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彭寿
沈洪雪
姚婷婷
杨勇
李刚
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CNBM Bengbu Design and Research Institute for Glass Industry Co Ltd
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Abstract

本发明公开一种用于太阳能电池前电极复合薄膜的制备方法,包括以下步骤:清洗衬底,去除衬底表面油污和杂质;采用磁控溅射设备,以Al2O3靶、ZnO靶与Ag靶为溅射靶材,衬底置于磁控溅射设备的真空腔室内;通入工作气体氩气,开启Al2O3靶与ZnO靶,在衬底上溅镀第一AZO薄膜层;开启Ag靶,在第一AZO薄膜层上溅镀Ag层;开启Al2O3靶与ZnO靶,在Ag层上溅镀第二AZO薄膜层,得到三层结构的复合薄膜;加热放置衬底的样品台至400℃,对步骤S5得到的复合薄膜退火处理;利用样品台能够进行加热的特性,对所制备的三层薄膜进行升温退火,达到对Ag层直接进行加热并向非球形Ag纳米颗粒转变的效果,避免了样品取出来再进行加热造成的二次污染。

Description

一种用于太阳能电池前电极复合薄膜的制备方法
技术领域
本发明涉及一种用于太阳能电池前电极复合薄膜的制备方法。
背景技术
近几年薄膜太阳能电池快速发展,由于清洁、安全、无污染,其已经占据整个光伏市场份额的15%以上,目前作为太阳能电池前电极的透明导电氧化物薄膜已成为薄膜组件的必要构成部分,而且目前其需求呈增长态势。
非球形Ag纳米颗粒由于其自身的属性使其在光电等领域表现较为优异,特别是其表面等离子共振行为,尤为得到重视。传统的薄膜太阳能电池电极在近红外波段的吸收系数较低,这进一步限制了薄膜的转化效率,而非球形Ag纳米颗粒其特有的等离子共振作用,可增强薄膜对光的吸收和利用,比较适合目前太阳能电池的发展需要。目前,结合非球形Ag纳米颗粒的复合薄膜大多工艺复杂,成本高,难以推广应用。
发明内容
本发明的目的在于提供一种用于太阳能电池前电极复合薄膜的制备方法,该方法能够得到符合太阳能电池前电极要求的AZO/ Ag/AZO复合薄膜,工艺简单,过程可控。
本发明解决其技术问题所采用的技术方案是:
一种用于太阳能电池前电极复合薄膜的制备方法,包括以下步骤:
S1、清洗衬底,去除衬底表面油污和杂质;
S2、采用磁控溅射设备,以Al2O3靶、ZnO靶与Ag靶为溅射靶材,衬底置于磁控溅射设备的真空腔室内;
S3、通入工作气体氩气,开启Al2O3靶与ZnO靶,在衬底上溅镀第一AZO薄膜层;
S4、开启Ag靶,在第一AZO薄膜层上溅镀Ag层;
S5、开启Al2O3靶与ZnO靶,在Ag层上溅镀第二AZO薄膜层,得到三层结构的复合薄膜;
S6、加热放置衬底的样品台至400℃,对步骤S5得到的复合薄膜退火处理。
进一步的,步骤S3与步骤S5溅镀时,Al2O3靶的溅镀功率60W,ZnO靶的溅镀功率130W,工作气压1.0Pa,Ar总流量30sccm,溅射时间20min。
进一步的,所述S4溅镀时,Ag靶的溅镀功率30W,工作气压0.3Pa,Ar总流量10sccm,溅射时间10s。
本发明的有益效果是,三个靶材相互独立,溅射时的工艺参数可根据需要进行独立设定,可以制备任意掺杂量并符合薄膜使用要求的Al掺杂ZnO薄膜;制备工艺简单,重复性好,并且可节约大量靶材的购买成本,提高靶材的利用率;
利用磁控溅射设备的样品台能够进行加热的特性,对所制备的三层薄膜进行升温退火,达到对Ag层直接进行加热并向非球形Ag纳米颗粒转变的效果,避免了样品取出来再进行加热造成的二次污染。
具体实施方式
本发明提供一种用于太阳能电池前电极复合薄膜的制备方法,包括以下步。骤:
S1、清洗衬底,去除衬底表面油污和杂质;
S2、采用磁控溅射设备,以Al2O3靶、ZnO靶与Ag靶为溅射靶材,衬底置于磁控溅射设备的真空腔室内;
S3、通入工作气体氩气,开启Al2O3靶与ZnO靶,Al2O3靶的溅镀功率60W,ZnO靶的溅镀功率130W,工作气压1.0Pa,Ar总流量30sccm,溅射时间20min,在衬底上溅镀35mm厚度的第一AZO薄膜层;
S4、开启Ag靶,Ag靶的溅镀功率30W,工作气压0.3Pa,Ar总流量10sccm,溅射时间10s,在第一AZO薄膜层上溅镀8nm厚度的Ag层;
S5、开启Al2O3靶与ZnO靶,Al2O3靶的溅镀功率60W,ZnO靶的溅镀功率130W,工作气压1.0Pa,Ar总流量30sccm,溅射时间20min,在Ag层上溅镀35mm厚度的第二AZO薄膜层,得到三层结构的复合薄膜;
S6、加热放置衬底的样品台至400℃,对步骤S5得到的复合薄膜退火处理,最终得到AZO/ Ag/AZO结构的复合薄膜。
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制;任何熟悉本领域的技术人员,在不脱离本发明技术方案范围情况下,都可利用上述揭示的方法和技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同替换、等效变化及修饰,均仍属于本发明技术方案保护的范围内。

Claims (3)

1.一种用于太阳能电池前电极复合薄膜的制备方法,其特征在于,包括以下步骤:
S1、清洗衬底,去除衬底表面油污和杂质;
S2、采用磁控溅射设备,以Al2O3靶、ZnO靶与Ag靶为溅射靶材,衬底置于磁控溅射设备的真空腔室内;
S3、通入工作气体氩气,开启Al2O3靶与ZnO靶,在衬底上溅镀第一AZO薄膜层;
S4、开启Ag靶,在第一AZO薄膜层上溅镀Ag层;
S5、开启Al2O3靶与ZnO靶,在Ag层上溅镀第二AZO薄膜层,得到三层结构的复合薄膜;
S6、加热放置衬底的样品台至400℃,对步骤S5得到的复合薄膜退火处理。
2.根据权利要求1所述的一种用于太阳能电池前电极复合薄膜的制备方法,其特征在于,步骤S3与步骤S5溅镀时,Al2O3靶的溅镀功率60W,ZnO靶的溅镀功率130W,工作气压1.0Pa,Ar总流量30sccm,溅射时间20min。
3.根据权利要求1所述的一种用于太阳能电池前电极复合薄膜的制备方法,其特征在于,所述S4溅镀时,Ag靶的溅镀功率30W,工作气压0.3Pa,Ar总流量10sccm,溅射时间10s。
CN201810560590.1A 2018-06-04 2018-06-04 一种用于太阳能电池前电极复合薄膜的制备方法 Withdrawn CN108642463A (zh)

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CN114899250A (zh) * 2022-04-14 2022-08-12 中建材玻璃新材料研究院集团有限公司 一种用于太阳能电池的ZnS/Ag/WO3薄膜的制备方法

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112599614A (zh) * 2020-12-25 2021-04-02 中建材蚌埠玻璃工业设计研究院有限公司 一种反射光谱可调的CdTe薄膜太阳能电池
CN114899250A (zh) * 2022-04-14 2022-08-12 中建材玻璃新材料研究院集团有限公司 一种用于太阳能电池的ZnS/Ag/WO3薄膜的制备方法

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