CN108637543A - A kind of full-automatic row's welder device - Google Patents
A kind of full-automatic row's welder device Download PDFInfo
- Publication number
- CN108637543A CN108637543A CN201810566169.1A CN201810566169A CN108637543A CN 108637543 A CN108637543 A CN 108637543A CN 201810566169 A CN201810566169 A CN 201810566169A CN 108637543 A CN108637543 A CN 108637543A
- Authority
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- China
- Prior art keywords
- slide plate
- round belt
- row
- rack
- mounting base
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of full-automatic row's welder device, including conveyer mechanism and the feed mechanism, row's welding machine, the cutting agency that are sequentially arranged along transmission tape feeding direction, feed mechanism are identical as cutting agency structure;The present invention is by feed mechanism come automatic adsorption plate material, and plank is positioned on conveyer mechanism, plank is moved under row's soldering tip of row's welding machine by conveyer mechanism, is welded, after the completion of welding, plank is moved at cutting agency by conveyer mechanism again, cutting agency automatic absorbing plank removes plank from transmission mechanism, and whole process expects that blanking realizes complete automation mechanized operation from above, greatly improves work efficiency, human resources are saved, ensure that welding quality.
Description
Technical field
The invention belongs to arrange welding machine technical field more particularly to a kind of full-automatic row's welder device.
Background technology
Current row's welding machine is not full-automatic operation, and cannot be effectively used cooperatively with feeder equipment, existing
Welding machine is arranged in welding, often needs artificial loading and blanking, and needs more people's cooperations, the Welder of plank could be completed
Make, so process is caused to disperse, occupies a large amount of manual resource, electric power resource waste, resource largely wastes, and Product Precision is not marked
Standard, and it is not suitable for the mating application of metal plate side machining center production line.
Invention content
In order to solve the problems in the existing technology, the purpose of the present invention is to propose to a kind of automatic loading/unloadings to arrange welding machine,
By the way that the combination of welding machine and automatic charging, automatic blanking equipment will be arranged, the full-automatic operation of the row's of realization welding machine.
In order to achieve the above-mentioned object of the invention, the present invention uses technical solution as described below:
A kind of full-automatic row's welder device, including conveyer mechanism and the feeder that is sequentially arranged along transmission tape feeding direction
Structure, row's welding machine, cutting agency, feed mechanism are identical as cutting agency structure;
Feed mechanism or cutting agency be include two columns, crossbeam and walking dolly, two columns parallel arrangement, crossbeam, which is fixed, to be connected
It is connected on the upper end of two columns, walking dolly is slidably connected on crossbeam and can be slided along crossbeam;Walking dolly is watched including first
Motor, the second servo motor, the first rack, the second rack, the first slide plate and the second slide plate are taken, the second rack is arranged in crossbeam
On one side, the output shaft of the second servo motor is equipped with second gear, and second gear is meshed with the second rack, the second servo
Motor is installed on the second slide plate, and the second slide plate left and right on crossbeam is realized by the engaged transmission of second gear and the second rack
It is mobile;First rack is installed on the first slide plate, is equipped with first gear on the output shaft of first servo motor, first gear with
First rack is meshed, and is provided through the sliding slot of the second slide plate upper and lower end face from top to bottom in the second slide plate, and described first
Slide plate is threaded through in sliding slot, realizes that the first slide plate moves up and down by the engaged transmission of first gear and the first rack;
It is connected with vacuum cup mechanism in the lower end of the first slide plate, is inhaled if vacuum cup mechanism includes sucker stand and dry vacuum
One end of disk, sucker stand is fixedly connected on the lower face of the first slide plate, and sucker stand is in horizontally disposed, and described is several true
Suction disk is fixedly connected on by connecting plate on sucker stand;
One end of conveyer mechanism is located between two columns of feed mechanism, and the other end of conveyer mechanism is located at cutting agency
Two columns between, the conveyer mechanism includes that perpendicular support and U-shaped seat, perpendicular support are set as four, in square setting,
The top of the perpendicular support of two of both ends is respectively and fixedly provided with U-shaped seat, round belt group is equipped in the left and right ends of U-shaped seat, in left and right ends
Round belt group between be respectively connected with transmission shaft, on the outer end face of any one U-shaped seat be equipped with decelerating motor, decelerating motor it is defeated
Shaft is fixedly connected with the transmission shaft in U-shaped seat, and the round belt group of any one end includes side mounting base, round belt wheel and the other side
The both ends of mounting base, transmission shaft are separately positioned in the both ends plate face of U-shaped seat, side mounting base and other side mounting base interval pair
That answers is fixed on the upper surface of U-shaped seat, and round belt wheel, round belt wheel periphery are equipped between side mounting base and other side mounting base
Middle part is equipped with the concave ring of undergauge, round belt is equipped between the concave ring of two round belt wheels of homonymy, in the corresponding side in both sides
It is respectively and fixedly provided with deck between mounting base and other side mounting base, floating cylinder is equipped in deck;
Described row's welding machine is arranged close to the side of belt mechanism, and arrange welding machine be located at feed mechanism and cutting agency it
Between, the row's soldering tip for arranging welding machine is located at the top of the round belt, and the fuselage for arranging welding machine is located at the lower section of round belt.
Further, the first servo motor is fixedly connected on the rear end face of the first slide plate, and the second servo motor is solid
Surely it is connected on the front end face of the first slide plate
Further, sliding block is provided on the rear end face of the first slide plate, sliding block sliding is fitted in the cunning that beam upper end opens up
In road.
Further, the first servo motor and the second servo motor are electrically connected in PLC controller.
Further, it has been respectively perpendicular support plate in the upper end of two columns, the both ends of the crossbeam are fixedly connected on
In the support plate of respective side.
Further, the deck is set as strip, and the convex groove to lower recess, circle are equipped in the upper surface of deck
Band is arranged in groove, and lower part between deck two sides is equipped with through-hole, on groove it is evenly spaced be equipped with it is multiple with it is logical
Hole is connected to the circular hole of setting up and down, and multiple floating cylinders are equipped in through-hole, and the floating axle of floating cylinder is arranged in circular hole,
The outer end face of deck is equipped with the trepanning that setting is connected to through-hole, and the air source connector of floating cylinder is arranged in trepanning.
Further, the opening width of groove is more than the width of round belt.
Due to the adoption of the above technical scheme, the present invention has following superiority:
The present invention, come automatic sucking plate material, and plank is positioned on conveyer mechanism by feed mechanism, passes through floating cylinder
Jacking up round belt makes plank not contacted with deck, and plank is moved under row's soldering tip of row's welding machine by round belt, then passes through floating cylinder
So that round belt is fallen in the groove of deck so that plank is supported on the upper surface of deck, is then carried out by arranging welding machine
Plank after welding, then is moved at cutting agency by floating cylinder and round belt, cutting agency automatic sucking by welding
Plank removes plank from transmission mechanism, and whole process expects that blanking realizes complete automation mechanized operation from above, carries significantly
High working efficiency, saves human resources, ensure that welding quality.
Description of the drawings
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the front view of conveyer mechanism;
Fig. 3 is the vertical view of conveyer mechanism;
Fig. 4 is the structural schematic diagram of the U-shaped seat and round belt group of the present invention;
Fig. 5 is the structural schematic diagram of deck of the present invention;
In figure:1, column;2, crossbeam;3, the first slide plate;4, the second slide plate;5, sucker stand;6, vacuum cup;7, conveyer belt machine
Structure;701, decelerating motor;702, support is erected;703, round belt group;704, floating cylinder;705, round belt;706, transmission shaft;707、U
Shape seat;708, through-hole;709, deck;710, side mounting base;711, round belt wheel;712, other side mounting base;713, circular hole;
714, groove;715, trepanning;716, air source connector;8, welding machine is arranged.
Specific implementation mode
By the following examples can the detailed explanation present invention, the open purpose of the present invention is intended to protect model of the present invention
Enclose all interior technological improvements.
As shown in Figure 1, a kind of full-automatic row's welder device, including conveyer mechanism and along transmission tape feeding direction successively
Feed mechanism, row's welding machine, the cutting agency of arrangement, feed mechanism are identical as cutting agency structure.
Feed mechanism or cutting agency be include two columns 1, crossbeam 2 and walking dolly, two columns 1 parallel arrangement is horizontal
Beam 2 is fixedly connected on the upper end of two columns 1, and walking dolly is slidably connected on crossbeam 2 and can be slided along crossbeam;Walking dolly
Including first servo motor, the second servo motor, the first rack, the second rack, the first slide plate 3 and the second slide plate 4, the second rack
It is arranged on the one side of crossbeam 2, the output shaft of the second servo motor is equipped with second gear, second gear and the second rack phase
Engagement, the second servo motor are installed on the second slide plate 4, realize that second slides by the engaged transmission of second gear and the second rack
Plate 4 moves left and right on crossbeam 2;First rack is installed on the first slide plate 3, and is equipped on the output shaft of first servo motor
One gear, first gear are meshed with the first rack, are provided through the second about 4 slide plate from top to bottom in the second slide plate 4
The sliding slot of end face, first slide plate 3 are threaded through in sliding slot, and first is realized by the engaged transmission of first gear and the first rack
Slide plate 3 moves up and down;It is connected with vacuum cup mechanism in the lower end of the first slide plate 3, vacuum cup mechanism includes sucker stand 5
It is fixedly connected on the lower face of the first slide plate 3 with one end of several vacuum cups 6, sucker stand 5, sucker stand 5 is in level
Arrangement, several vacuum cups 6 are fixedly connected on sucker stand 5 by connecting plate
As shown in Figure 2-5, one end of conveyer mechanism 7 be located between two columns of feed mechanism, conveyer mechanism 7 it is another
Between two columns of cutting agency, the conveyer mechanism includes perpendicular support 702 and U-shaped seat 707 at end, and perpendicular support 702 is set
Four are set to, is arranged in square, U-shaped seat 707 is respectively and fixedly provided on two tops for erecting support 702 at both ends, in U-shaped seat 707
Left and right ends be equipped with round belt group 703, transmission shaft 706 is respectively connected between the round belt group 703 of left and right ends, any one
The outer end face of a U-shaped seat 707 is equipped with decelerating motor 701, output shaft and the transmission shaft in U-shaped seat 707 of decelerating motor 701
706 are fixedly connected, and the round belt group 703 of any one end includes side mounting base 710, round belt wheel 711 and other side mounting base
712, the both ends of transmission shaft 706 are separately positioned in the both ends plate face of U-shaped seat 707, side mounting base 710 and other side mounting base
712 intervals are corresponding to be fixed on the upper surface of U-shaped seat 707, is equipped between side mounting base 710 and other side mounting base 712
Round belt wheel 711,711 periphery of round belt wheel middle part are equipped with the concave ring of undergauge, between the concave ring of two round belt wheels 711 of homonymy
Equipped with round belt 705, it is respectively and fixedly provided with deck 709 between the corresponding side mounting base 710 in both sides and other side mounting base 712,
Floating cylinder 704 is equipped in deck 709.
Row's welding machine 8 is arranged close to the side of belt mechanism 7, and arranges welding machine 8 and be located at feed mechanism and blanking
Between mechanism, row's soldering tip of row's welding machine 8 is located at the top of the round belt, and the fuselage of row's welding machine 8 is located at the lower section of round belt 705.
The first servo motor is fixedly connected on the rear end face of the first slide plate 3, and the second servo motor is fixedly connected on
On the front end face of first slide plate 3
Sliding block is provided on the rear end face of the first slide plate 3, sliding block sliding is fitted in the slideway that 2 upper surface of crossbeam opens up.
The first servo motor and the second servo motor are electrically connected in PLC controller.
It is vertically connected with support plate respectively in the upper end of two columns 1, the both ends of the crossbeam 2 are fixedly connected on correspondence
In the support plate of side.
The deck 709 is set as strip, and the convex groove 714 to lower recess, circle are equipped in the upper surface of deck 709
Band 705 is arranged in groove 714, and the lower part between 709 two sides of deck is equipped with through-hole 708, is spaced on groove 714 uniform
Be equipped with multiple circular holes 713 for be connected to setting with about 708 through-hole, it is interior equipped with multiple floating cylinders 704, floating in through-hole 708
The floating axle of cylinder 704 is arranged in circular hole 713, and the trepanning that setting is connected to through-hole 708 is equipped on the outer end face of deck 709
715, the air source connector 716 of floating cylinder 704 is arranged in trepanning 715.
The opening width of groove 714 is more than the width of round belt 705.
The present invention again concrete application when, first, feed mechanism action, action process is:The first servo electricity is controlled by PLC
Machine starts, and first servo motor drives the first rack to move up and down by first gear, so that rack drives first are slided
Plate and vacuum cup mechanism move up and down, and after being adjusted to suitable position, then control the second servo motor by PLC and start, pass through
The engaged transmission of second gear and the second rack so that the second servo motor and the second slide plate horizontally slip along crossbeam, adjustment
To after suitable position, so that it may by vacuum cup mechanism to adsorb plank, and plank is positioned on conveyer mechanism;
Then, conveyer mechanism acts, and action process is:Decelerating motor drives transmission shaft rotation, the round belt wheel of both ends of the drive shaft
Rotation drives the transmission shaft of the other side to rotate, floating cylinder is equipped in the through-hole of deck, is opened by floating cylinder by round belt
When dynamic, the jacking end of floating cylinder drives round belt floating to take up plank and conveyed, round belt will from the circular hole ejection on groove
When plank is moved to below row's soldering tip of row's welding machine, the body of rod of floating cylinder is withdrawn so that round belt falls, and makes plank and card
Then the upper surface contact of seat arranges welding machine and proceeds by welding, welded at this point, the upper surface of deck is used as work top
The body of rod of Cheng Hou, floating cylinder stretch out upwards, and jack up round belt, so that plank is detached with work top, then round belt will
Plank material direction off the net is conveyed;
When plank reaches at the position of cutting agency, cutting agency is acted, action of the action process with feed mechanism
Cheng Zhong, so it will not be repeated, after the vacuum cup on cutting agency adsorbs plank, you can moves up plank from conveyer mechanism
It walks;
Whole process expects that blanking realizes complete automation mechanized operation from above, greatly improves work efficiency, saves manpower
Resource ensure that welding quality.
Claims (7)
1. a kind of full-automatic row's welder device, including conveyer mechanism and the feeder that is sequentially arranged along transmission tape feeding direction
Structure, row's welding machine, cutting agency, feed mechanism are identical as cutting agency structure;
Feed mechanism or cutting agency be include two columns, crossbeam and walking dolly, two columns parallel arrangement, crossbeam, which is fixed, to be connected
It is connected on the upper end of two columns, walking dolly is slidably connected on crossbeam and can be slided along crossbeam;Walking dolly is watched including first
Motor, the second servo motor, the first rack, the second rack, the first slide plate and the second slide plate are taken, the second rack is arranged in crossbeam
On one side, the output shaft of the second servo motor is equipped with second gear, and second gear is meshed with the second rack, the second servo
Motor is installed on the second slide plate, and the second slide plate left and right on crossbeam is realized by the engaged transmission of second gear and the second rack
It is mobile;First rack is installed on the first slide plate, is equipped with first gear on the output shaft of first servo motor, first gear with
First rack is meshed, and is provided through the sliding slot of the second slide plate upper and lower end face from top to bottom in the second slide plate, and described first
Slide plate is threaded through in sliding slot, realizes that the first slide plate moves up and down by the engaged transmission of first gear and the first rack;
It is connected with vacuum cup mechanism in the lower end of the first slide plate, is inhaled if vacuum cup mechanism includes sucker stand and dry vacuum
One end of disk, sucker stand is fixedly connected on the lower face of the first slide plate, and sucker stand is in horizontally disposed, and described is several true
Suction disk is fixedly connected on by connecting plate on sucker stand;
One end of conveyer mechanism is located between two columns of feed mechanism, and the other end of conveyer mechanism is located at cutting agency
Two columns between, the conveyer mechanism includes that perpendicular support and U-shaped seat, perpendicular support are set as four, in square setting,
The top of the perpendicular support of two of both ends is respectively and fixedly provided with U-shaped seat, round belt group is equipped in the left and right ends of U-shaped seat, in left and right ends
Round belt group between be respectively connected with transmission shaft, on the outer end face of any one U-shaped seat be equipped with decelerating motor, decelerating motor it is defeated
Shaft is fixedly connected with the transmission shaft in U-shaped seat, and the round belt group of any one end includes side mounting base, round belt wheel and the other side
The both ends of mounting base, transmission shaft are separately positioned in the both ends plate face of U-shaped seat, side mounting base and other side mounting base interval pair
That answers is fixed on the upper surface of U-shaped seat, and round belt wheel, round belt wheel periphery are equipped between side mounting base and other side mounting base
Middle part is equipped with the concave ring of undergauge, round belt is equipped between the concave ring of two round belt wheels of homonymy, in the corresponding side in both sides
It is respectively and fixedly provided with deck between mounting base and other side mounting base, floating cylinder is equipped in deck;
Described row's welding machine is arranged close to the side of belt mechanism, and arrange welding machine be located at feed mechanism and cutting agency it
Between, the row's soldering tip for arranging welding machine is located at the top of the round belt, and the fuselage for arranging welding machine is located at the lower section of round belt.
2. full-automatic row's welder device according to claim 1, it is characterised in that:The first servo motor, which is fixed, to be connected
It is connected on the rear end face of the first slide plate, the second servo motor is fixedly connected on the front end face of the first slide plate.
3. full-automatic row's welder device according to claim 1, it is characterised in that:It is set on the rear end face of the first slide plate
It is equipped with sliding block, sliding block sliding is fitted in the slideway that beam upper end opens up.
4. full-automatic row's welder device according to claim 1, it is characterised in that:The first servo motor and second
Servo motor is electrically connected in PLC controller.
5. full-automatic row's welder device according to claim 1, it is characterised in that:It hangs down respectively in the upper end of two columns
Direct-connected to be connected to support plate, the both ends of the crossbeam are fixedly connected in the support plate of respective side.
6. full-automatic row's welder device according to claim 1, it is characterised in that:The deck is set as strip,
It is equipped with the convex groove to lower recess in the upper surface of deck, round belt is arranged in groove, the lower part between deck two sides
Equipped with through-hole, on groove it is evenly spaced be equipped with it is multiple with the circular hole for being connected to setting above and below through-hole, equipped with multiple in through-hole
The floating axle of floating cylinder, floating cylinder is arranged in circular hole, is equipped on the outer end face of deck and is connected to opening for setting with through-hole
The air source connector in hole, floating cylinder is arranged in trepanning.
7. full-automatic row's welder device according to claim 6, it is characterised in that:The opening width of groove is more than round belt
Width.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810566169.1A CN108637543B (en) | 2018-06-05 | 2018-06-05 | Full-automatic row welding machine device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810566169.1A CN108637543B (en) | 2018-06-05 | 2018-06-05 | Full-automatic row welding machine device |
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CN108637543A true CN108637543A (en) | 2018-10-12 |
CN108637543B CN108637543B (en) | 2023-07-04 |
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ID=63759403
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CN201810566169.1A Active CN108637543B (en) | 2018-06-05 | 2018-06-05 | Full-automatic row welding machine device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109807514A (en) * | 2019-03-08 | 2019-05-28 | 常州新展智能装备有限公司 | A kind of automatic welding equipment of reciprocal lifting material |
CN110125507A (en) * | 2019-06-20 | 2019-08-16 | 深圳市晶封存储科技有限公司 | A kind of method of full-automatic PCBA board bonding wire |
CN112678532A (en) * | 2019-10-18 | 2021-04-20 | 淄博众成机器人科技有限公司 | Truss type brick loading and unloading robot |
CN113828903A (en) * | 2021-10-11 | 2021-12-24 | 广东达洋宠物用品实业有限公司 | Semi-automatic cage net welding equipment |
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CN107649771A (en) * | 2017-09-20 | 2018-02-02 | 江门市新会区国正机电设备有限公司 | A kind of automatic gang welding machine |
CN207087144U (en) * | 2017-05-27 | 2018-03-13 | 扬州恒佳自动化设备有限公司 | A kind of handling equipment of laser cutting machine band sorting function |
CN107934544A (en) * | 2017-12-19 | 2018-04-20 | 安徽省华夏机床制造有限公司 | A kind of plate automatic feeding equipment and its application method |
CN208289275U (en) * | 2018-06-05 | 2018-12-28 | 洛阳市优能自动化设备有限公司 | A kind of full-automatic row's welder device |
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CN101628362A (en) * | 2009-08-13 | 2010-01-20 | 江苏金方圆数控机床有限公司 | Laser-cutting automatic loading and unloading manipulator |
WO2011133050A1 (en) * | 2010-04-20 | 2011-10-27 | Promotech Sp. Z.O.O. | Method and device for cutting openings in flat, concave or convex surfaces |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109807514A (en) * | 2019-03-08 | 2019-05-28 | 常州新展智能装备有限公司 | A kind of automatic welding equipment of reciprocal lifting material |
CN110125507A (en) * | 2019-06-20 | 2019-08-16 | 深圳市晶封存储科技有限公司 | A kind of method of full-automatic PCBA board bonding wire |
CN112678532A (en) * | 2019-10-18 | 2021-04-20 | 淄博众成机器人科技有限公司 | Truss type brick loading and unloading robot |
CN113828903A (en) * | 2021-10-11 | 2021-12-24 | 广东达洋宠物用品实业有限公司 | Semi-automatic cage net welding equipment |
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