CN108621292A - Mixed mud prefabricated component releasing process - Google Patents
Mixed mud prefabricated component releasing process Download PDFInfo
- Publication number
- CN108621292A CN108621292A CN201710162543.7A CN201710162543A CN108621292A CN 108621292 A CN108621292 A CN 108621292A CN 201710162543 A CN201710162543 A CN 201710162543A CN 108621292 A CN108621292 A CN 108621292A
- Authority
- CN
- China
- Prior art keywords
- vibration
- diaphragm capsule
- prefabricated component
- mixed mud
- ingot stripper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000002775 capsule Substances 0.000 claims abstract description 71
- 230000005540 biological transmission Effects 0.000 claims abstract description 6
- 230000007423 decrease Effects 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000926 separation method Methods 0.000 abstract description 5
- 239000011178 precast concrete Substances 0.000 description 8
- 230000001771 impaired effect Effects 0.000 description 4
- 239000002245 particle Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000004567 concrete Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/067—Removing the shaped articles from moulds by applying blows or vibrations followed by, or during, the removal of a mould part
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Sludge (AREA)
Abstract
The invention discloses a kind of mixed mud prefabricated component releasing processes, include the following steps：It carries：By the diaphragm capsule with mixed mud prefabricated component by carrying fork truck to ingot stripper at；Overturning：Keep diaphragm capsule opening down by putting upside down with the overturning of the diaphragm capsule of mixed mud prefabricated component；Transmission：Diaphragm capsule after overturning is transmitted in the rotating roller of ingot stripper from the bottom up by conveyer belt, diaphragm capsule is transmitted to the suitable position of ingot stripper by rotating roller rotation；Vibration demoulding：Rotating roller decline makes diaphragm capsule set aside on the vibrating grid of ingot stripper, and Vibration on Start-up motor carries out vibration demoulding；Separation：After being vibrated by vibrating motor, mixed mud prefabricated component falls down out out of diaphragm capsule, falls on transmission belt, manually takes the diaphragm capsule on ingot stripper away.The mixed mud prefabricated component releasing process has used ingot stripper, greatly reduces labor intensity, while improving production efficiency.
Description
Technical field
The present invention relates to mixed mud prefabricated component manufacture fields, more specifically, it relates to which a kind of mixed mud prefabricated component demoulds
Technique.
Background technology
Precast concrete is processed in advance in precast plant or construction site by the requirement of design drawing with concrete material
The component of molding semifinished or finished goods, equal strength transport to the component that construction site is mounted directly after reaching certain.
After precast concrete molding, staff needs to detach on mold and precast concrete, we
The separation process of mold and precast concrete is known as demoulding work.Being manually demolded i.e. manually will be with precast concrete
Diaphragm capsule is carried to a brandreth or steelframe, keeps diaphragm capsule opening down, by diaphragm capsule edge impact several times brandreth or steelframe, to make to mix
Solidifying soil prefabricated component is detached from diaphragm capsule, falls to the ground.But it is big that not only labor intensity is manually demoulded to it, but also low production efficiency
Under.
Invention content
In view of the deficienciess of the prior art, the invention reside in a kind of mixed mud prefabricated component releasing process is provided, the mixed mud
Native prefabricated component releasing process has used ingot stripper, greatly reduces labor intensity, while improving production efficiency.
To achieve the above object, the present invention provides following technical solutions：A kind of mixed mud prefabricated component releasing process, it is special
Sign is：Include the following steps：
A, it carries：By the diaphragm capsule with mixed mud prefabricated component by carrying fork truck to ingot stripper at；
B, it overturns：Keep diaphragm capsule opening down by putting upside down with the overturning of the diaphragm capsule of mixed mud prefabricated component；
C, it transmits：Diaphragm capsule after overturning is transmitted in the rotating roller of ingot stripper from the bottom up by conveyer belt, rotating roller rotation
Diaphragm capsule is transmitted to the suitable position of ingot stripper；
D, vibration demoulding：Rotating roller decline makes diaphragm capsule set aside on the vibrating grid of ingot stripper, and it is de- that Vibration on Start-up motor carries out vibration
Mould；
E, it detaches：After being vibrated by vibrating motor, mixed mud prefabricated component falls down out out of diaphragm capsule, falls to conveyer belt
On, manually take the diaphragm capsule on ingot stripper away.
Using this production technology, entire production process, come work, compared with existing artificial manufacture, is reduced using mechanical equipment
Labor intensity, while substantially increasing production efficiency.
The present invention is further arranged to：In step d, vibration demoulding is divided into three periods；First stage：The frequency of vibration
Rate is 1000-1200rpm, and exciting force 0.7-1KN, time of vibration is 1-3 minutes；Second stage：600-800rpm, exciting force
For 1.8-2KN, time of vibration is 30-60 seconds；Phase III：The frequency of vibration is 800-1000rpm, exciting force 0.5-
0.7KN, time of vibration are 10-20 seconds.
The present invention is further arranged to：First stage：The frequency of vibration is 1000rpm, exciting force 0.7KN, when vibration
Between be 1 minute；Second stage：600rpm, exciting force 1.8KN, time of vibration are 30 seconds；Phase III：The frequency of vibration is
800rpm, exciting force 0.5KN, time of vibration are 10 seconds.
By using above-mentioned technical proposal, be so arranged, the first stage using the light vibration force of high frequency mode pair
A loosening is first carried out between diaphragm capsule and mixed mud prefabricated component, mixed mud prefabricated component is easier to demould, and is just starting demoulding
When by the way of the light vibration force of high frequency mixed mud prefabricated component will not there is a phenomenon where pull by force by force take off, make mixed mud prefabricated component not
Easily there is a phenomenon where impaired；Second stage is after diaphragm capsule and mixed mud prefabricated component loosen using low frequency high vibration power
Mode vibrates diaphragm capsule and mixed mud prefabricated component, and such mode can make the mixed mud prefabricated component after loosening in diaphragm capsule
It fast moves, improves stripping rate；Three phases, when mixed mud prefabricated component is soon detached from diaphragm capsule, if mixed mud
Native prefabricated component be detached from it is too fast if, the finally separated one end of mixed mud prefabricated component is susceptible to impaired phenomenon, and adopts again
With the mode of the light vibration force of high frequency diaphragm capsule and mixed mud prefabricated component are vibrated, mixed mud prefabricated component is made to be detached from diaphragm capsule
When be not susceptible to impaired phenomenon.
The present invention is further arranged to：The height of conveyer belt most significant end is higher than the height of ingot stripper, starts it in ingot stripper
It is preceding that a vibration is carried out to diaphragm capsule in advance.
By using above-mentioned technical proposal, carry out early period if a vibration can will diaphragm capsule on mixed mud prefabricated component
Sandstone particle makes sandstone particle be not easy to fall on conveyer belt to first shaking off, and reduction mixed mud prefabricated component occurs and falling
During collide with sandstone particle and impaired possibility occur.
In conclusion the invention has the advantages that：
1. labor intensity is low, production efficiency is high；
2. the mixed mud prefabricated component integrality after demoulding is good.
Specific implementation mode
This specific embodiment is only explanation of the invention, is not limitation of the present invention, people in the art
Member can as needed make the present embodiment the modification of not creative contribution after reading this specification, but as long as at this
It is all protected by Patent Law in the right of invention.
Embodiment 1：
The releasing process of precast concrete, includes the following steps：
The first step is carried：
By the diaphragm capsule with mixed mud prefabricated component by carrying fork truck to ingot stripper at；
Second step, overturning：
Keep diaphragm capsule opening down by putting upside down with the overturning of the diaphragm capsule of mixed mud prefabricated component；
Third walks, transmission：
Diaphragm capsule after overturning is transmitted in the rotating roller of ingot stripper from the bottom up by conveyer belt, rotating roller rotation passes diaphragm capsule
Transport to the suitable position of ingot stripper；
4th step, vibration demoulding：
Rotating roller decline makes diaphragm capsule set aside on the vibrating grid of ingot stripper, and Vibration on Start-up motor carries out vibration demoulding, vibration demoulding
It is divided into three periods, the first stage carries out a loosening in advance between diaphragm capsule and mixed mud prefabricated component：The frequency of vibration is
1000rpm, exciting force 0.7KN, time of vibration is 1 minute, right；Second stage makes mixed mud prefabricated component quickly be moved in diaphragm capsule
It is dynamic：600rpm, exciting force 1.8KN, time of vibration are 30 seconds；Phase III is slowly detached from：The frequency of vibration is 800rpm, is swashed
Power of shaking is 0.5KN, and time of vibration is 10 seconds；
5th step, separation：
After being vibrated by vibrating motor, mixed mud prefabricated component falls down out out of diaphragm capsule, falls on conveyer belt that its is defeated
It is sent on next process, manually takes the diaphragm capsule on ingot stripper away, so cycle is again to next diaphragm capsule and mixed mud prefabricated component
Between demoulded.
Embodiment 2：
The releasing process of precast concrete, includes the following steps：
The first step is carried：
By the diaphragm capsule with mixed mud prefabricated component by carrying fork truck to ingot stripper at；
Second step, overturning：
Keep diaphragm capsule opening down by putting upside down with the overturning of the diaphragm capsule of mixed mud prefabricated component；
Third walks, transmission：
Diaphragm capsule after overturning is transmitted in the rotating roller of ingot stripper from the bottom up by conveyer belt, rotating roller rotation passes diaphragm capsule
Transport to the suitable position of ingot stripper；
4th step, vibration demoulding：
Rotating roller decline makes diaphragm capsule set aside on the vibrating grid of ingot stripper, and Vibration on Start-up motor carries out vibration demoulding, vibration demoulding
It is divided into three periods, the first stage carries out a loosening in advance between diaphragm capsule and mixed mud prefabricated component：The frequency of vibration is
1100rpm, exciting force 0.8KN, time of vibration is 2 minutes, right；Second stage makes mixed mud prefabricated component quickly be moved in diaphragm capsule
It is dynamic：700rpm, exciting force 1.9KN, time of vibration are 40 seconds；Phase III is slowly detached from：The frequency of vibration is 900rpm, is swashed
Power of shaking is 0.6KN, and time of vibration is 15 seconds；
5th step, separation：
After being vibrated by vibrating motor, mixed mud prefabricated component falls down out out of diaphragm capsule, falls on conveyer belt that its is defeated
It is sent on next process, manually takes the diaphragm capsule on ingot stripper away, so cycle is again to next diaphragm capsule and mixed mud prefabricated component
Between demoulded.
Embodiment 3：
The releasing process of precast concrete, includes the following steps：
The first step is carried：
By the diaphragm capsule with mixed mud prefabricated component by carrying fork truck to ingot stripper at；
Second step, overturning：
Keep diaphragm capsule opening down by putting upside down with the overturning of the diaphragm capsule of mixed mud prefabricated component；
Third walks, transmission：
Diaphragm capsule after overturning is transmitted in the rotating roller of ingot stripper from the bottom up by conveyer belt, rotating roller rotation passes diaphragm capsule
Transport to the suitable position of ingot stripper；
4th step, vibration demoulding：
Rotating roller decline makes diaphragm capsule set aside on the vibrating grid of ingot stripper, and Vibration on Start-up motor carries out vibration demoulding, vibration demoulding
It is divided into three periods, the first stage carries out a loosening in advance between diaphragm capsule and mixed mud prefabricated component：The frequency of vibration is
1200rpm, exciting force 1KN, time of vibration is 3 minutes, right；Second stage makes mixed mud prefabricated component quickly be moved in diaphragm capsule
It is dynamic：800rpm, exciting force 2KN, time of vibration are 60 seconds；Phase III is slowly detached from：The frequency of vibration is 1000rpm, is swashed
Power of shaking is 0.7KN, and time of vibration is 20 seconds；
5th step, separation：
After being vibrated by vibrating motor, mixed mud prefabricated component falls down out out of diaphragm capsule, falls on conveyer belt that its is defeated
It is sent on next process, manually takes the diaphragm capsule on ingot stripper away, so cycle is again to next diaphragm capsule and mixed mud prefabricated component
Between demoulded.
Claims (4)
1. a kind of mixed mud prefabricated component releasing process, it is characterized in that：Include the following steps：
A, it carries：By the diaphragm capsule with mixed mud prefabricated component by carrying fork truck to ingot stripper at；
B, it overturns：Keep diaphragm capsule opening down by putting upside down with the overturning of the diaphragm capsule of mixed mud prefabricated component；
C, it transmits：Diaphragm capsule after overturning is transmitted in the rotating roller of ingot stripper from the bottom up by conveyer belt, rotating roller rotation
Diaphragm capsule is transmitted to the suitable position of ingot stripper；
D, vibration demoulding：Rotating roller decline makes diaphragm capsule set aside on the vibrating grid of ingot stripper, and it is de- that Vibration on Start-up motor carries out vibration
Mould；
E, it detaches：After being vibrated by vibrating motor, mixed mud prefabricated component falls down out out of diaphragm capsule, falls to transmission belt
On, manually take the diaphragm capsule on ingot stripper away.
2. mixed mud prefabricated component releasing process according to claim 1, it is characterized in that：In step d, vibration demoulding is divided into
Three periods；First stage：The frequency of vibration is 1000-1200rpm, and exciting force 0.7-1KN, time of vibration is 1-3 points
Clock；Second stage：600-800rpm, exciting force 1.8-2KN, time of vibration are 30-60 seconds；Phase III：The frequency of vibration
For 800-1000rpm, exciting force 0.5-0.7KN, time of vibration is 10-20 seconds.
3. mixed mud prefabricated component releasing process according to claim 2, it is characterized in that：First stage：The frequency of vibration is
1000rpm, exciting force 0.7KN, time of vibration are 1 minute；Second stage：600rpm, exciting force 1.8KN, time of vibration
It is 30 seconds；Phase III：The frequency of vibration is 800rpm, and exciting force 0.5KN, time of vibration is 10 seconds.
4. mixed mud prefabricated component releasing process according to claim 1, it is characterized in that：The height of conveyer belt most significant end is higher than
The height of ingot stripper carries out a vibration to diaphragm capsule in advance before ingot stripper startup.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710162543.7A CN108621292B (en) | 2017-03-18 | 2017-03-18 | Mixed mud prefabricated component releasing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710162543.7A CN108621292B (en) | 2017-03-18 | 2017-03-18 | Mixed mud prefabricated component releasing process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108621292A true CN108621292A (en) | 2018-10-09 |
| CN108621292B CN108621292B (en) | 2019-11-19 |
Family
ID=63686450
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710162543.7A Active CN108621292B (en) | 2017-03-18 | 2017-03-18 | Mixed mud prefabricated component releasing process |
Country Status (1)
| Country | Link |
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| CN (1) | CN108621292B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114102835A (en) * | 2021-11-26 | 2022-03-01 | 安徽马钢矿业资源集团南山矿业有限公司 | Automatic demolding device for autoclaved aerated concrete blocks and using method |
| CN114230269A (en) * | 2021-12-06 | 2022-03-25 | 中交二公局第三工程有限公司 | Manufacturing method capable of improving forming speed of iron tailing concrete prefabricated part |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2717649Y (en) * | 2004-08-16 | 2005-08-17 | 高忠良 | Vibrating demoulding machine for concrete colour bricks |
| CN103448131A (en) * | 2013-08-19 | 2013-12-18 | 中铁二局股份有限公司 | Pre-casting construction method for tunnel groove cover plate |
| CN205466698U (en) * | 2015-12-31 | 2016-08-17 | 临沧市中泰轻型建材有限责任公司 | Evaporate and press aerated concrete block shedder |
| CN106476130A (en) * | 2016-11-29 | 2017-03-08 | 山东阳光众泰机械工程有限公司 | Tipper |
-
2017
- 2017-03-18 CN CN201710162543.7A patent/CN108621292B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2717649Y (en) * | 2004-08-16 | 2005-08-17 | 高忠良 | Vibrating demoulding machine for concrete colour bricks |
| CN103448131A (en) * | 2013-08-19 | 2013-12-18 | 中铁二局股份有限公司 | Pre-casting construction method for tunnel groove cover plate |
| CN205466698U (en) * | 2015-12-31 | 2016-08-17 | 临沧市中泰轻型建材有限责任公司 | Evaporate and press aerated concrete block shedder |
| CN106476130A (en) * | 2016-11-29 | 2017-03-08 | 山东阳光众泰机械工程有限公司 | Tipper |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114102835A (en) * | 2021-11-26 | 2022-03-01 | 安徽马钢矿业资源集团南山矿业有限公司 | Automatic demolding device for autoclaved aerated concrete blocks and using method |
| CN114102835B (en) * | 2021-11-26 | 2023-03-07 | 安徽马钢矿业资源集团南山矿业有限公司 | Automatic demolding device for autoclaved aerated concrete blocks and using method |
| CN114230269A (en) * | 2021-12-06 | 2022-03-25 | 中交二公局第三工程有限公司 | Manufacturing method capable of improving forming speed of iron tailing concrete prefabricated part |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108621292B (en) | 2019-11-19 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 314007 west side of Qun Yi Road, Fung Qiao Town, Nanhu District, Jiaxing, Zhejiang Applicant after: JIAXING MEICHANG ENGINEERING TECHNOLOGY Co.,Ltd. Address before: 314007, Jiaxing, Zhejiang province Nanhu District Phoenix Town Salt Road West Applicant before: JIAXING MEICHANG PLASTIC INDUSTRY CO.,LTD. |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240502 Address after: Room 801, Unit 2, Building 1, Jinlong Garden, Wanda Community, Xingsheng Street, Xinglongtai District, Panjin City, Liaoning Province, 124000 Patentee after: Shi Xiaohuan Country or region after: China Address before: 314007 west side of Qun Yi Road, Fung Qiao Town, Nanhu District, Jiaxing, Zhejiang Patentee before: JIAXING MEICHANG ENGINEERING TECHNOLOGY Co.,Ltd. Country or region before: China |