CN108620569B - High aluminium water casting equipment of security - Google Patents
High aluminium water casting equipment of security Download PDFInfo
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- CN108620569B CN108620569B CN201810422676.8A CN201810422676A CN108620569B CN 108620569 B CN108620569 B CN 108620569B CN 201810422676 A CN201810422676 A CN 201810422676A CN 108620569 B CN108620569 B CN 108620569B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/06—Heating or cooling equipment
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- Devices That Are Associated With Refrigeration Equipment (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention provides molten aluminum casting equipment with high safety, and relates to the field of aluminothermic processing equipment. This high aluminium water casting equipment of security, including the workstation, the top fixedly connected with heating cabinet of workstation, the bottom fixedly connected with cooler bin of workstation, the bottom of workstation and the side fixedly connected with supporting leg that is located the cooler bin, the top of heating cabinet communicates with each other there is the sprue gate, and the top activity of sprue gate has cup jointed sealed lid, and the equal fixed mounting in front of heating cabinet and cooler bin has control panel. This high aluminium water casting equipment of security is provided with two work casees of heating cabinet and cooler bin, can drive the casting die through the motor and remove in two work casees, whole casting, cooling process all go on in two sealed work casees, can effectively avoid the volatile aluminium of high temperature aluminium water to be absorbed by the staff, cause the damage to staff's brain, aluminium water spatters the staff and causes the injury on one's body when can effectively preventing to cast moreover.
Description
Technical Field
The invention relates to the field of aluminothermic processing equipment, in particular to molten aluminum casting equipment with high safety.
Background
The aluminum is a silver white light metal, has ductility, is usually made into a rod shape, a sheet shape, a foil shape, a powder shape, a strip shape and a filiform shape, can form a layer of oxidation film for preventing metal corrosion in humid air, is easily soluble in dilute sulfuric acid, nitric acid, hydrochloric acid, sodium hydroxide and potassium hydroxide solution and is insoluble in water, the content of aluminum element in earth crust is only inferior to that of oxygen and silicon, the third place is the most abundant metal element in earth crust, and the development of three important industries of aviation, building and automobile requires the material characteristics to have the unique properties of aluminum and aluminum alloy, thereby being greatly beneficial to the production and application of the new metal aluminum.
Casting is one of the common modes of aluminum molding, and the molten aluminum melted at high temperature is poured into a casting mold for cooling and then molding, but most of the traditional molten aluminum casting devices have poor safety and are often exposed in the air for casting, the molten aluminum at high temperature can volatilize aluminum, the long-term absorption of the aluminum can affect the brain of people, even cause dementia in severe cases, and the molten aluminum at high temperature can burn human bodies easily to generate unpredictable results.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the molten aluminum casting equipment with high safety, and solves the problems that the traditional molten aluminum casting device is poor in safety, and aluminum volatilized by high-temperature molten aluminum is harmful to the brain and even burns the skin.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a high aluminium water casting equipment of security, includes the workstation, the top fixedly connected with heating cabinet of workstation, the bottom fixedly connected with cooler bin of workstation, the bottom of workstation and the side fixedly connected with supporting leg that is located the cooler bin, the top of heating cabinet communicates with each other there is the sprue gate, sealed lid has been cup jointed in the top activity of sprue gate, the equal fixed mounting in front of heating cabinet and cooler bin has control panel, all there is the sealing door through hinge swing joint in the front of heating cabinet and cooler bin and the right side that is located control panel. A casting funnel is arranged above the casting opening, the bottom of the casting funnel sequentially penetrates through the casting opening and the heating box and extends to the inside of the heating box, a through groove is formed at the joint of the heating box, the workbench and the cooling box, a main screw rod and three auxiliary screw rods are arranged in the cooling box, the tops of the main screw rod and the auxiliary screw rods sequentially penetrate through the through groove and the heating box and extend to the inside of the heating box, screw rod sliding sleeves are sleeved on the surface threads of the main screw rod and the auxiliary screw rods, a mounting seat is fixedly connected to the top of the screw rod sliding sleeves, a casting mold is movably mounted at the top of the mounting seat, two supporting plates are fixedly connected to the side surfaces of the supporting legs and are positioned below the cooling box, a motor is fixedly mounted at the top of the supporting plates and is positioned on the left side of the lower side of the cooling box, a main bevel gear is fixedly sleeved on the output end of the motor, and the bottom of, the utility model discloses a cooler, including cooling box, main screw rod, cooling box, heater, heat pipe, heater, main screw rod, follow bevel gear, intermeshing between bevel gear and the main bevel gear, the top of backup pad and the below right side fixed mounting that is located the cooling box have a refrigerator, the top of refrigerator communicates with each other there is the cold pipe, the one end that the refrigerator was kept away from to the cold pipe runs through the cooling box and extends to the inside of cooling box, the top of workstation and the left side fixed mounting that is located the heating box have a heater, the right side of heater communicates with each other there is the heat pipe, the one end that the heater was kept away from to the heat pipe runs through the heating box.
Preferably, the surfaces of the main screw rod and the auxiliary screw rod are fixedly sleeved with belt pulleys in the cooling box, and the belt pulleys are connected through belt transmission.
Preferably, the front surface of the sealing door is inlaid with a glass window, and the surface of the casting funnel is fixedly connected with an electric heating wire.
Preferably, the surface of the casting funnel is fixedly connected with a support, and one end, far away from the casting funnel, of the support is fixedly connected with the surface of the inner wall of the heating box.
Preferably, the bearing seats are fixedly installed at the top of the inner wall of the heating box and the bottom of the inner wall of the cooling box, and the top of the main screw rod and the two ends of the auxiliary screw rod penetrate through the bearing seats and extend to the inside of the bearing seats.
Preferably, the sensor is fixedly mounted at the top of the inner wall of the heating box and the top of the inner wall of the cooling box, and the limiting blocks are fixedly sleeved on the surfaces of the main screw rod and the auxiliary screw rod and positioned above and below the screw rod sliding sleeves.
(III) advantageous effects
The invention provides molten aluminum casting equipment with high safety. The method has the following beneficial effects:
1. this high aluminium water casting equipment of security, be provided with two workbins of heating cabinet and cooler bin, can drive the casting mould through the motor and remove in two workbins, whole casting, the cooling process is gone on in two sealed workbins, can effectively avoid the volatile aluminium of high temperature aluminium water to be absorbed by the staff, lead to the fact the damage to staff's brain, and the aluminium water spatters the staff and causes the injury on one's body when can effectively preventing the casting, it is poor to have solved traditional aluminium water casting device security, the volatile aluminium of high temperature aluminium water is harmful to the brain, the problem of skin burns even.
2. This high aluminium water casting equipment of security can effectively control the migration range of lead screw sliding sleeve through the stopper, avoids the lead screw sliding sleeve to remove the head, runs into belt pulley and casting funnel and causes the damage, can detect the temperature in two work casees through the sensor to the staff adjusts, can see two work incasement casting and cooling conditions through the glass window, so that the staff operates better.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a structural sectional view of the present invention.
In the figure: 1 workbench, 2 heating box, 3 cooling box, 4 supporting legs, 5 casting opening, 6 sealing cover, 7 control panel, 8 sealing door, 9 casting funnel, 10 through groove, 11 main screw rod, 12 auxiliary screw rods, 13 screw rod sliding sleeve, 14 mounting seat, 15 casting mold, 16 belt pulley, 17 belt, 18 supporting plate, 19 motor, 20 main bevel gear, 21 auxiliary bevel gear, 22 refrigerator, 23 cold guide pipe, 24 heater, 25 heat conduction pipe, 26 glass window, 27 electric heating wire, 28 support, 29 sensor, 30 bearing seat, 31 limiting block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention provides high-safety molten aluminum casting equipment, which comprises a workbench 1, wherein the top of the workbench 1 is fixedly connected with a heating box 2, the bottom of the workbench 1 is fixedly connected with a cooling box 3, the whole casting and cooling processes are carried out in the sealed heating box 2 and the sealed cooling box 3, the phenomenon that aluminum volatilized by high-temperature molten aluminum is absorbed by workers and damages the brains of the workers can be effectively avoided, the phenomenon that the molten aluminum splashes onto the workers to cause damage during casting can be effectively prevented, supporting legs 4 are fixedly connected to the bottom of the workbench 1 and the side surfaces of the cooling box 3, the top of the heating box 2 is communicated with a casting port 5, the top of the casting port 5 is movably sleeved with a sealing cover 6, the sealing cover 6 is opened during casting, the sealing cover 6 is covered when the molten aluminum is not used, control panels 7 are fixedly arranged on the front surfaces of the heating box 2 and the cooling box 3, casting and cooling process can be controlled on control panel 7, there are sealing door 8 in the front of heating cabinet 2 and cooler bin 3 and the right side that is located control panel 7 all through hinge swing joint, and glass window 26 is inlayed in sealing door 8's front, and the staff sees through glass window 26 and can sees the casting and the cooling condition in two workboxes to better operation. A casting funnel 9 is arranged above the casting opening 5, the bottom of the casting funnel 9 sequentially penetrates through the casting opening 5 and the heating box 2 and extends to the inside of the heating box 2, an electric heating wire 27 is fixedly connected to the surface of the casting funnel 9, the electric heating wire 27 heats the casting funnel 9, a support 28 is fixedly connected to the surface of the casting funnel 9, one end of the support 28, far away from the casting funnel 9, is fixedly connected with the inner wall surface of the heating box 2, the support 28 fixes the casting funnel 9, a through groove 10 is formed at the joint of the heating box 2, the workbench 1 and the cooling box 3, a main screw rod 11 and three auxiliary screw rods 12 are arranged inside the cooling box 3, the tops of the main screw rod 11 and the auxiliary screw rods 12 sequentially penetrate through the through groove 10 and the heating box 2 and extend to the inside of the heating box 2, bearing seats 30 are fixedly arranged at the top of the inner wall of the heating box 2 and the bottom of the inner wall of the cooling box 3, the tops of the main screw rod 11 and the two ends of the auxiliary, the bearing seat 30 supports the main screw rod 11 and the auxiliary screw rod 12, the screw rod sliding sleeve 13 is sleeved on the surface threads of the main screw rod 11 and the auxiliary screw rod 12, the main screw rod 11 and the auxiliary screw rod 12 can rotate to drive the screw rod sliding sleeve 13 to move up and down, the top of the screw rod sliding sleeve 13 is fixedly connected with the mounting seat 14, the top of the mounting seat 14 is movably provided with the casting die 15, the sealing door 8 is opened, the casting die 15 on the mounting seat 14 can be replaced, aluminum water is poured into the casting die 15 from the casting funnel 9 during casting, the screw rod sliding sleeve 13 can drive the casting die 15 to move up and down by moving up and down so as to move in the heating box 2 and the refrigerating box 3, the belt pulley 16 is fixedly sleeved on the surfaces of the main screw rod 11 and the auxiliary screw rod 12 and positioned inside the cooling box 3, the belt pulley 16 is in transmission connection through the belt 17, the main screw rod 11 rotates to drive the belt pulley 16, the surfaces of the main screw rod 11 and the auxiliary screw rod 12 are fixedly sleeved with limit blocks 31 above and below the screw rod sliding sleeve 13, the moving range of the screw rod sliding sleeve 13 can be effectively controlled through the limit blocks 31, the screw rod sliding sleeve 13 is prevented from moving over the head and being damaged by touching the belt pulley 16 and the casting funnel 9, the side surface of the supporting leg 4 is fixedly connected with two supporting plates 18 below the cooling box 3, the top of each supporting plate 18 is fixedly provided with a motor 19 below the cooling box 3, the output end of the motor 19 is fixedly sleeved with a main bevel gear 20, the motor 19 can drive the main bevel gear 20 to rotate, the bottom of the main screw rod 11 penetrates through the cooling box 3 and extends to the lower part of the cooling box 3, the surface of one end of the main screw rod 11 extending to the lower part of the cooling box 3 is fixedly sleeved with a secondary bevel gear 21, the secondary bevel gear 21 is meshed with the main bevel gear 20, the main bevel gear, thereby driving the main screw rod 11 to rotate, a refrigerator 22 is fixedly arranged at the top of the support plate 18 and at the right side below the cooling box 3, the top of the refrigerator 22 is communicated with a cold guide pipe 23, one end of the cold guide pipe 23 far away from the refrigerator 22 penetrates through the cooling box 3 and extends into the cooling box 3, the refrigerator 22 generates cold air, the cold air enters the cold guide pipe 23 to cool the whole cooling box 3, a heater 24 is fixedly arranged at the top of the workbench 1 and at the left side of the heating box 2, the right side of the heater 24 is communicated with a heat conduction pipe 25, one end of the heat conduction pipe 25 far away from the heater 24 penetrates through the heating box 2 and extends into the heating box 2, the heater 24 generates hot air, the hot air enters the heat conduction pipe 25 to heat the whole heating box 2, sensors 29 are fixedly arranged at the tops of the inner walls of the heating box 2 and the cooling box 3, and, so that the staff can adjust.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
The working principle is as follows: when the device is used, firstly, the sealing door 8 is opened, the position of the casting mold 15 is observed, when the device needs to be moved, the motor 19 is started, the motor 19 drives the main bevel gear 20 to rotate, the main bevel gear 20 rotates to drive the slave bevel gear 21 to rotate, so as to drive the main screw rod 11 to rotate, the main screw rod 11 rotates to drive the belt pulley 16 and the belt 17 to rotate, so as to drive the slave screw rod 12 to rotate, the main screw rod 11 and the slave screw rod 12 rotate to drive the screw rod sliding sleeve 13 to move upwards, so as to drive the casting mold 15 to move upwards, when the casting mold 15 moves to a position which is not far below the casting funnel 9, the sealing door 8 is closed, the heater 24 and the electric heating wire 27 are started, the heater 24 generates hot air, the hot air enters the heat pipe 25 to heat the whole heating box 2, the electric heating wire 27 heats the casting funnel 9, high-temperature aluminum water is poured into, stopping when the container is full, covering the sealing cover 6, closing the electric heating wire 27 and the heater 24, starting the refrigerator 22, generating cold air by the refrigerator 22, cooling the whole refrigerating box 3 by the cold air entering the cold guide pipe 23, starting the motor 19, driving the casting die 15 to move into the refrigerating box 3 for cooling and forming, and finally opening the sealing door 8 to take out a finished product after forming.
To sum up, this high aluminium water casting equipment of security, be provided with two workbins of heating cabinet 2 and cooler bin 3, can drive casting die 15 through motor 19 and remove in two workbins, whole casting, the cooling process all goes on in two sealed workbins, can effectively avoid the volatile aluminium of high temperature aluminium water to be absorbed by the staff, cause the damage to staff's brain, and the aluminium water spatters the staff and causes the injury on one's body when can effectively preventing the casting, it is poor to have solved traditional aluminium water casting device security, the volatile aluminium of high temperature aluminium water is harmful to the brain, the problem of skin burns even.
This high aluminium water casting equipment of security can effectively control lead screw sliding sleeve 13's home range through stopper 31, avoids lead screw sliding sleeve 13 to remove the end, runs into belt pulley 16 and casting funnel 9 and causes the damage, can detect the temperature in two work casees through sensor 29 to the staff adjusts, can see two work incasement casting and cooling conditions through glass window 26, so that the staff better operates.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (1)
1. The utility model provides a high aluminium water casting equipment of security, includes workstation (1), its characterized in that: the heating box (2) is fixedly connected to the top of the workbench (1), the cooling box (3) is fixedly connected to the bottom of the workbench (1), supporting legs (4) are fixedly connected to the bottom of the workbench (1) and located on the side face of the cooling box (3), the top of the heating box (2) is communicated with a pouring gate (5), a sealing cover (6) is movably sleeved on the top of the pouring gate (5), control panels (7) are fixedly mounted on the front faces of the heating box (2) and the cooling box (3), and sealing doors (8) are movably connected to the front faces of the heating box (2) and the cooling box (3) and located on the right side of the control panel (7) through hinges; a casting funnel (9) is arranged above the casting opening (5), the bottom of the casting funnel (9) sequentially penetrates through the casting opening (5) and the heating box (2) and extends to the inside of the heating box (2), a through groove (10) is formed in the joint of the heating box (2), the workbench (1) and the cooling box (3), a main screw rod (11) and three auxiliary screw rods (12) are arranged inside the cooling box (3), the tops of the main screw rod (11) and the auxiliary screw rods (12) sequentially penetrate through the through groove (10) and the heating box (2) and extend to the inside of the heating box (2), screw rod sliding sleeves (13) are sleeved on the surface threads of the main screw rod (11) and the auxiliary screw rods (12), a mounting seat (14) is fixedly connected to the top of the screw rod sliding sleeves (13), and a casting mold (15) is movably mounted at the top of the mounting seat (14), the side of the supporting leg (4) is fixedly connected with two supporting plates (18) below the cooling box (3), the top of each supporting plate (18) is fixedly provided with a motor (19) on the left side below the cooling box (3), the output end of each motor (19) is fixedly sleeved with a main bevel gear (20), the bottom of each main screw rod (11) penetrates through the cooling box (3) and extends to the lower side of the cooling box (3), one end of each main screw rod (11) extending to the lower side of the cooling box (3) is fixedly sleeved with a secondary bevel gear (21), the secondary bevel gears (21) and the main bevel gears (20) are mutually meshed, a refrigerator (22) is fixedly arranged on the right side below the cooling box (3) on the top of each supporting plate (18), the top of each refrigerator (22) is communicated with a cold guide pipe (23), one end of each cold guide pipe (23), far away from the refrigerator (22), penetrates through the cooling box (3) and extends to the inner part of the cooling box (3) A heater (24) is fixedly mounted at the top of the workbench (1) and on the left side of the heating box (2), a heat conduction pipe (25) is communicated with the right side of the heater (24), and one end, far away from the heater (24), of the heat conduction pipe (25) penetrates through the heating box (2) and extends into the heating box (2); the surfaces of the main screw rod (11) and the auxiliary screw rod (12) and the inner part of the cooling box (3) are fixedly sleeved with belt pulleys (16), and the belt pulleys (16) are in transmission connection through a belt (17); a glass window (26) is embedded in the front surface of the sealing door (8), and an electric heating wire (27) is fixedly connected to the surface of the casting funnel (9); the surface of the casting funnel (9) is fixedly connected with a support (28), and one end, far away from the casting funnel (9), of the support (28) is fixedly connected with the surface of the inner wall of the heating box (2); bearing seats (30) are fixedly arranged at the top of the inner wall of the heating box (2) and the bottom of the inner wall of the cooling box (3), and the top of the main screw rod (11) and the two ends of the auxiliary screw rod (12) penetrate through the bearing seats (30) and extend into the bearing seats (30); the equal fixed mounting in inner wall top of heating cabinet (2) and cooler bin (3) has sensor (29), stopper (31) have all been fixed to the top and the below that the surface of main lead screw (11) and vice lead screw (12) just is located lead screw sliding sleeve (13) and have been cup jointed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810422676.8A CN108620569B (en) | 2018-05-05 | 2018-05-05 | High aluminium water casting equipment of security |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810422676.8A CN108620569B (en) | 2018-05-05 | 2018-05-05 | High aluminium water casting equipment of security |
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| Publication Number | Publication Date |
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| CN108620569A CN108620569A (en) | 2018-10-09 |
| CN108620569B true CN108620569B (en) | 2020-11-24 |
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| CN201810422676.8A Active CN108620569B (en) | 2018-05-05 | 2018-05-05 | High aluminium water casting equipment of security |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110548861A (en) * | 2019-10-12 | 2019-12-10 | 邳州市政隆建设有限公司 | Novel casting machine |
| CN112296322A (en) * | 2020-11-02 | 2021-02-02 | 黄碧芳 | Magnesium-aluminum alloy casting equipment |
| CN115213384B (en) * | 2022-07-25 | 2023-10-03 | 江苏满锐精密工具有限公司 | Casting equipment for manufacturing metal tool |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0788623A (en) * | 1993-09-24 | 1995-04-04 | Olympus Optical Co Ltd | Simple precision casting method for injection formation |
| CN203018706U (en) * | 2012-12-14 | 2013-06-26 | 宁波香豪莱宝金属工业有限公司 | Casting device of zinc alloy ingot |
| CN104308134B (en) * | 2014-10-27 | 2017-04-12 | 东莞台一盈拓科技股份有限公司 | High-frequency vacuum induction melting device and amorphous alloy melting method employing same |
| CN204196180U (en) * | 2014-11-07 | 2015-03-11 | 安徽池州瑞强塑业有限公司 | A kind of tag line die lifting device |
| CN105817608B (en) * | 2016-04-29 | 2019-01-18 | 南京宝泰特种材料股份有限公司 | A kind of titanium alloy smelting casting method |
| CN206717018U (en) * | 2017-04-28 | 2017-12-08 | 广元市安驭铝合金车轮有限公司 | A kind of aluminium alloy casting device |
| CN206997720U (en) * | 2017-07-08 | 2018-02-13 | 定南县嘉旺环保锡制品科技有限公司 | A kind of tin slab is molded cooling device |
| CN107838411A (en) * | 2017-11-02 | 2018-03-27 | 广西宏兴机械有限公司 | A kind of auto parts and components pouring device |
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Effective date of registration: 20221010 Address after: 751600 Ningxia Qingtongxia Industrial Park, Wuzhong, Ningxia Hui Autonomous Region (Lvchang West 1st Road) Patentee after: SDIC Ningxia Qingtongxia New Material Co.,Ltd. Address before: 221000 Shenchang, Gulou District, Xuzhou City, Jiangsu Province Patentee before: Jiangsu shengdoushi Network Technology Co.,Ltd. |
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