CN216550580U - High pressure special mold steel vacuum heat treatment device - Google Patents
High pressure special mold steel vacuum heat treatment device Download PDFInfo
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- CN216550580U CN216550580U CN202123056351.9U CN202123056351U CN216550580U CN 216550580 U CN216550580 U CN 216550580U CN 202123056351 U CN202123056351 U CN 202123056351U CN 216550580 U CN216550580 U CN 216550580U
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 89
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 27
- 239000010959 steel Substances 0.000 title claims abstract description 27
- 238000007789 sealing Methods 0.000 claims abstract description 44
- 238000009434 installation Methods 0.000 claims description 5
- 239000011159 matrix material Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 3
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- 238000000034 method Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
本实用新型公开了高承压特种模具钢真空热处理装置,具体涉及模具钢生产技术领域,真空热处理装置内的摆放板在完成热处理后拿取模具钢时,通过人工进行拿取时会造成危险性,真空热处理装置的密封门封闭效果不太良好,影响热加工处理,对于厚重的密封门,人工进行关闭和打开时,十分费力,包括热处理箱,热处理箱开口处一侧活动设有密封门,密封门可覆盖热处理箱的开口,固定块内转动设置的螺杆可通过蜗轮、蜗杆、第一转轴和第一电机带动进行转动,螺杆上螺纹插设的移动块可带动与之相连接的摆放板进行移动,将放置在摆放板内完成热处理后的模具钢移动到热处理箱外进行拿取,避免在热处理箱内拿取时发生不必要的意外。
The utility model discloses a vacuum heat treatment device for high-pressure special mold steel, and in particular relates to the technical field of mold steel production. The sealing effect of the sealing door of the vacuum heat treatment device is not very good, which affects the thermal processing. For the heavy sealing door, it is very laborious to close and open manually, including the heat treatment box, and there is a sealing door on one side of the opening of the heat treatment box. , the sealing door can cover the opening of the heat treatment box, the rotating screw arranged in the fixed block can be driven by the worm gear, the worm, the first rotating shaft and the first motor to rotate, and the moving block inserted in the thread on the screw can drive the pendulum connected to it. Place the plate to move, and move the die steel placed in the placement plate after heat treatment to the outside of the heat treatment box for picking, so as to avoid unnecessary accidents when taking it in the heat treatment box.
Description
技术领域technical field
本实用新型涉及模具钢生产技术领域,具体为高承压特种模具钢真空热处理装置。The utility model relates to the technical field of die steel production, in particular to a vacuum heat treatment device for high-pressure special die steel.
背景技术Background technique
随着社会的发展,工业生产也得到了飞速的发展,在工业生产制造过程中,常常需要用到模具钢,模具钢是用来制造冷冲模、热锻模、压铸模等模具的钢种;模具的质量直接影响着压力加工工艺的质量、产品的精度产量和生产成本,而模具的质量与使用寿命除了靠合理的结构设计和加工精度外,主要受模具材料和热处理的影响。With the development of society, industrial production has also developed rapidly. In the process of industrial production and manufacturing, die steel is often used. Die steel is used to manufacture cold stamping dies, hot forging dies, die casting dies and other steel types; The quality of the mold directly affects the quality of the pressure processing process, the precision output of the product and the production cost, and the quality and service life of the mold are mainly affected by the mold material and heat treatment in addition to reasonable structural design and machining accuracy.
现有技术中的真空真空热处理装置存在一下问题:The vacuum heat treatment device in the prior art has the following problems:
1、真空热处理装置内的摆放板在完成热处理后拿取模具钢时,通过人工进行拿取时会造成危险性;1. When the placing plate in the vacuum heat treatment device takes the mold steel after the heat treatment, it will cause danger when it is taken manually;
2、现有技术中的真空热处理装置的密封门封闭效果不太良好,影响热加工处理,同时对于厚重的密封门,人工进行关闭和打开时,十分费力。2. The sealing effect of the sealing door of the vacuum heat treatment device in the prior art is not very good, which affects the thermal processing. At the same time, it is very laborious to manually close and open the heavy sealing door.
为此我们提出高承压特种模具钢真空热处理装置用于解决上述问题。For this reason, we propose a vacuum heat treatment device for high-pressure special die steel to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供高承压特种模具钢真空热处理装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a high pressure special mold steel vacuum heat treatment device to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:高承压特种模具钢真空热处理装置,包括热处理箱,热处理箱开口处一侧活动设有密封门,所述密封门可覆盖热处理箱的开口,所述热处理箱内壁底部固定设有两个对称分布的底板,所述底板上固定设有立板;In order to achieve the above purpose, the utility model provides the following technical solutions: a high-pressure special mold steel vacuum heat treatment device, including a heat treatment box, and a sealing door is movably provided on one side of the opening of the heat treatment box, and the sealing door can cover the opening of the heat treatment box, Two symmetrically distributed bottom plates are fixed on the bottom of the inner wall of the heat treatment box, and vertical plates are fixed on the bottom plates;
两个所述立板相向一侧开设有三个等距离分布的第一滑槽,两个所述立板上开设第一滑槽间滑动插设有摆放板,所述摆放板内开摆放模具钢,其中一个所述远离摆放板一侧的固定设有固定块,所述固定块同一个第一滑槽平行,所述固定块内转动插设有螺杆,所述螺杆上螺纹插设有移动块,所述移动块远离螺杆一端固定连接在相接的摆放板上,所述螺杆贯穿固定块一端固定设有蜗轮,所述蜗轮上啮合设有蜗杆,所述蜗杆上端固定设有第一转轴,所述第一转轴远离蜗杆一端贯穿热处理箱,所述热处理箱上端靠近第一转轴一侧设有第一电机,所述第一电机的输出端固定连接在第一转轴上。There are three first chutes that are equally spaced on the opposite sides of the two vertical plates, and a placing plate is slidably inserted between the first chutes formed on the two vertical plates, and the placing plates swing inside. Putting die steel, one of the fixing blocks on the side away from the placing plate is fixed with a fixing block, the fixing block is parallel to the first chute, and a screw is rotated and inserted in the fixing block, and the screw thread is inserted into the screw. A moving block is provided, one end of the moving block away from the screw rod is fixedly connected to the connected placing plate, and one end of the screw rod penetrates the fixed block and is fixed with a worm wheel, the worm wheel is engaged with a worm, and the upper end of the worm is fixed with a worm wheel. There is a first rotating shaft, one end of the first rotating shaft away from the worm penetrates the heat treatment box, a first motor is arranged on the side of the upper end of the heat treatment box close to the first rotating shaft, and the output end of the first motor is fixedly connected to the first rotating shaft.
作为本实用新型的一种优选技术方案,三个所述摆放板远离热处理箱开口处一侧固定设有两个对称分布的连接块,三个所述连接块间通过连接板共同固定。As a preferred technical solution of the present invention, two symmetrically distributed connecting blocks are fixedly arranged on one side of the three placing plates away from the opening of the heat treatment box, and the three connecting blocks are fixed together by connecting plates.
作为本实用新型的一种优选技术方案,所述立板同摆放板上均开设有呈矩阵分布的通气孔。As a preferred technical solution of the present invention, both the vertical plate and the placing plate are provided with ventilation holes distributed in a matrix.
作为本实用新型的一种优选技术方案,所述热处理箱外壁一侧固定设有支撑板,所述支撑板上设有空气泵,所述空气泵上端贯穿设有三个对称分布的抽气管,所述抽气管远离空气泵一端贯穿插设在热处理箱内,所述热处理箱内壁远离底板一侧固定设有加热管。As a preferred technical solution of the present invention, a support plate is fixed on one side of the outer wall of the heat treatment box, an air pump is arranged on the support plate, and three symmetrically distributed air suction pipes are arranged through the upper end of the air pump. One end of the air extraction pipe away from the air pump is inserted through the heat treatment box, and a heating pipe is fixed on the side of the inner wall of the heat treatment box away from the bottom plate.
作为本实用新型的一种优选技术方案,所述热处理箱远离空气泵一侧固定设有两个对称分布的安装块,两个所述安装块间转动设有第一转轴,所述热处理箱靠近安装块一侧设有第二电机,所述第二电机的输出端固定连接在第二转轴上,所述第二转轴上固定设有L型的活动板,所述活动板远离第二转轴一侧固定连接在密封门上。As a preferred technical solution of the present invention, two symmetrically distributed mounting blocks are fixedly arranged on the side of the heat treatment box away from the air pump, and a first rotating shaft is rotated between the two mounting blocks, and the heat treatment box is close to the air pump. A second motor is arranged on one side of the mounting block, the output end of the second motor is fixedly connected to the second rotating shaft, and an L-shaped movable plate is fixed on the second rotating shaft, and the movable plate is away from the second rotating shaft. The side is fixedly attached to the sealing door.
作为本实用新型的一种优选技术方案,所述密封门上活动套设有密封套,所述密封套内侧面与密封门间设有密封套,所述活动板上表面固定设有安装板,所述安装板上端转动插设有调节螺栓,所述调节螺栓远离安装板一端通过轴承固定设置在固定套上。As a preferred technical solution of the present invention, a sealing sleeve is provided on the movable sleeve on the sealing door, a sealing sleeve is provided between the inner side of the sealing sleeve and the sealing door, and a mounting plate is fixed on the upper surface of the movable plate. An adjusting bolt is rotatably inserted at the upper end of the mounting plate, and one end of the adjusting bolt away from the mounting plate is fixedly arranged on the fixing sleeve through a bearing.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the present utility model are:
1.本实用新型设计的固定块内转动设置的螺杆可通过蜗轮、蜗杆、第一转轴和第一电机带动进行转动,当螺杆进行转动时,螺杆上螺纹插设的移动块可带动与之相连接的一个摆放板进行移动,可将放置在摆放板内完成热处理后的模具钢移动到热处理箱外,进行拿取,避免在热处理箱内拿取时发生不必要的意外;1. The screw that is rotatably arranged in the fixed block designed by the present invention can be driven to rotate by the worm wheel, the worm, the first rotating shaft and the first motor. One of the connected placing plates can be moved, and the die steel placed in the placing plate after heat treatment can be moved to the outside of the heat treatment box for taking, so as to avoid unnecessary accidents when taking it in the heat treatment box;
2.本实用设计的第二电机及第二转轴可带动活动板进行转动,活动板一端固定连接在密封门上,当需要进行关闭或打开密封门时,通过启动第二电机即可打开,降低工作人员劳动力,密封门上活动插设的固定套内设有密封套,通过转动调节螺栓可推动固定套移动到密封门和热处理箱的接口的缝隙处,通过密封套将该缝隙进行封闭,使其密封效率提高,增加热处理的效果。2. The second motor and the second rotating shaft of the practical design can drive the movable plate to rotate, and one end of the movable plate is fixedly connected to the sealing door. When the sealing door needs to be closed or opened, it can be opened by starting the second motor, and the lowering Staff labor, the fixed sleeve movably inserted on the sealing door is provided with a sealing sleeve. By rotating the adjusting bolt, the fixing sleeve can be pushed to move to the gap between the sealing door and the interface of the heat treatment box, and the gap is closed by the sealing sleeve, so that the Its sealing efficiency is improved and the effect of heat treatment is increased.
附图说明Description of drawings
图1为本实用新型整体密闭结构示意图,Fig. 1 is the overall closed structure schematic diagram of the utility model,
图2为本实用新型整体打开结构示意图,Fig. 2 is the overall open structure schematic diagram of the utility model,
图3为本实用新型底板结构示意图,3 is a schematic diagram of the structure of the base plate of the present utility model,
图4为本实用新型A处放大结构示意图。FIG. 4 is a schematic view of the enlarged structure of the A part of the present invention.
图中:1、热处理箱;11、加热管;12、支撑板;13、空气泵;14、抽气管;2、底板;22、立板;23、第一滑槽;24、摆放板;25、螺杆;26、移动块;27、固定块;28、蜗轮;29、蜗杆;30、第一转轴;31、第一电机;32、连接块;33、连接板;34、通气孔;4、密封门;41、安装块;42、第二转轴;43、第二电机;44、活动板;45、固定套;46、密封套;47、安装板;48、调节螺栓。In the figure: 1, heat treatment box; 11, heating pipe; 12, support plate; 13, air pump; 14, air extraction pipe; 2, bottom plate; 22, vertical plate; 23, first chute; 25, screw; 26, moving block; 27, fixed block; 28, worm gear; 29, worm; 30, first shaft; 31, first motor; 32, connecting block; 33, connecting plate; 34, vent hole; 4 41, installation block; 42, second shaft; 43, second motor; 44, movable plate; 45, fixed sleeve; 46, sealing sleeve; 47, installation plate; 48, adjusting bolt.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例:如图1-4所示,本实用新型提供了高承压特种模具钢真空热处理装置,包括热处理箱1,热处理箱1外壁一侧固定设有支撑板12,支撑板12上设有空气泵13,空气泵13上端贯穿设有三个对称分布的抽气管14,抽气管14远离空气泵13一端贯穿插设在热处理箱1内,通过空气泵13可将密封后的热处理箱1变成低压真空装状态,热处理箱1内壁远离底板2一侧固定设有加热管11,方便进行热处理,热处理箱1开口处一侧活动设有密封门4,密封门4可覆盖热处理箱1的开口,热处理箱1内壁底部固定设有两个对称分布的底板2,底板2上固定设有立板22;Embodiment: As shown in Figures 1-4, the present utility model provides a vacuum heat treatment device for high-pressure special die steel, including a
两个立板22相向一侧开设有三个等距离分布的第一滑槽23,两个立板22上开设第一滑槽23间滑动插设有摆放板24,摆放板24内开摆放模具钢,其中一个立板22中远离摆放板24的一侧固定设有固定块27,固定块27同一个第一滑槽23平行,固定块27内转动插设有螺杆25,螺杆25上螺纹插设有移动块26,移动块26远离螺杆25一端固定连接在相接的摆放板24上,螺杆25贯穿固定块27一端固定设有蜗轮28,蜗轮28上啮合设有蜗杆29,蜗杆29上端固定设有第一转轴30,第一转轴30远离蜗杆29一端贯穿热处理箱1,热处理箱1上端靠近第一转轴30一侧设有第一电机31,第一电机31的输出端固定连接在第一转轴30上,通过第一电机31带动啮合设置的蜗轮28和蜗杆29进行转动,带动螺杆25转动,使得螺杆25上螺纹插设的移动块26与之相连接的一个摆放板24进行移动,使得三个摆放板24可移动到热处理箱1外,对模具钢进行拿取,避免在热处理箱1内拿取时发生不必要的意外。The opposite sides of the two
进一步的,三个摆放板24远离热处理箱1开口处一侧固定设有两个对称分布的连接块32,三个连接块32间通过连接板33共同固定,当一个摆放板24移动时,可带动另外两个移动,增加摆放板24的实用性。Further, two symmetrically distributed
进一步的,立板22同摆放板24上均开设有呈矩阵分布的通气孔34,使得摆放板24内的模具钢受热更加有效。Further, the
进一步的,热处理箱1远离空气泵13一侧固定设有两个对称分布的安装块41,两个安装块41间转动设有第一转轴30,热处理箱1靠近安装块41一侧设有第二电机43,第二电机43的输出端固定连接在第二转轴42上,第二转轴42上固定设有L型的活动板44,活动板44远离第二转轴42一侧固定连接在密封门4上,第二电机43带动第二转轴42和与第二转轴42固定设置的活动板44进行转动,活动板44带动密封门4朝着热处理箱1开口处移动,直至覆盖,降低工作人员劳动力,密封门4上活动套设有密封套46,密封套46内侧面与密封门4间设有密封套46,活动板44上表面固定设有安装板47,安装板47上端转动插设有调节螺栓48,调节螺栓48远离安装板47一端通过轴承固定设置在固定套45上,转动调节螺栓48可推动固定套45移动到密封门4和热处理箱1的接口的缝隙处,通过固定套45内侧的密封套46将该缝隙进行封闭,使其密封效率提高,增加热处理的效果。Further, the
工作原理:本实用新型在使用时,可先启动第一电机31,第一电机31带动第一转轴30转动,使得第一转轴30端部固定设置的蜗杆29与蜗杆29啮合设置的蜗轮28进行转动,使得固定块27内的螺杆25进行转动,当螺杆25进行转动时,螺杆25上螺纹插设的移动块26可带动与之相连接的一个摆放板24进行移动,三个摆放板24间通过连接板33和连接块32进行连接,使得三个摆放板24可移动到热处理箱1外,将所需热处理的模具钢放置在摆放板24内,随后反向启动第一电机31,将摆放板24移动到热处理箱1内,随后启动第二电机43,第二电机43带动第二转轴42和与第二转轴42固定设置的活动板44进行转动,活动板44带动密封门4朝着热处理箱1开口处移动,直至覆盖,降低工作人员劳动力,转动调节螺栓48可推动固定套45移动到密封门4和热处理箱1的接口的缝隙处,通过固定套45内侧的密封套46将该缝隙进行封闭,使其密封效率提高,增加热处理的效果,启动空气泵13通过抽气管14将热处理箱1内的空气抽出,使得热处理箱1内变成低压真空的状态,随后通过加热管11进行热处理,完成热处理后和降温后,将启动第二电机43将密封门4打开,再次通过第一电机31将摆放板24移动到热处理箱1外,对模具钢进行拿取,避免在热处理箱1内拿取时发生不必要的意外。Working principle: When the utility model is in use, the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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