CN108611105B - Down-adjusting coke oven adjusting brick adding and taking tool and application method thereof - Google Patents
Down-adjusting coke oven adjusting brick adding and taking tool and application method thereof Download PDFInfo
- Publication number
- CN108611105B CN108611105B CN201810331448.XA CN201810331448A CN108611105B CN 108611105 B CN108611105 B CN 108611105B CN 201810331448 A CN201810331448 A CN 201810331448A CN 108611105 B CN108611105 B CN 108611105B
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- Prior art keywords
- adjusting
- rod body
- brick
- lamp cap
- hook head
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- 239000011449 brick Substances 0.000 title claims abstract description 76
- 239000000571 coke Substances 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000001105 regulatory effect Effects 0.000 claims abstract description 16
- 230000002222 downregulating effect Effects 0.000 claims abstract description 8
- 239000011521 glass Substances 0.000 claims abstract description 6
- 238000005286 illumination Methods 0.000 claims description 12
- 238000009413 insulation Methods 0.000 claims description 9
- 230000003828 downregulation Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000003750 conditioning effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000000007 visual effect Effects 0.000 description 7
- 238000002485 combustion reaction Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B29/00—Other details of coke ovens
- C10B29/02—Brickwork, e.g. casings, linings, walls
Abstract
The invention relates to a down-regulating coke oven regulating brick adding and taking tool and a using method thereof, wherein the regulating brick adding and taking tool comprises a rod body, a hook head arranged at one end of the rod body and a hand-held handle arranged at the other end of the rod body; also comprises a lighting device; the lighting device is arranged on a rod body behind the hook head and consists of a lamp cap and a lamp cap protection box, the lamp cap is arranged in the lamp cap protection box, and a high-temperature-resistant spherical glass cover is arranged on the lamp cap protection box facing to one side of the hook head; the body of rod is hollow structure, and the wiring end of lamp holder is through wearing to establish the cable connection power in the body of rod, and the power is located in the body of rod that is close to handheld handle one end, is equipped with switch on the body of rod. The adjusting brick adding and taking tool has the advantages of simple structure, low manufacturing cost, light weight and convenient operation, and can be used for adding and taking the adjusting bricks at any time in the production process of the coke oven.
Description
Technical Field
The invention relates to the technical field of coke oven adjustment, in particular to a down-adjusting coke oven adjusting brick adding and taking tool and a using method thereof.
Background
In the coke oven production process, in order to ensure the coke cake to be evenly ripe along the long direction of the carbonization chamber, the combustion chamber is required to have better transverse temperature distribution, and in the actual production process, the temperature distribution of the combustion chamber from the machine side to the coke side is checked by measuring the transverse temperature of the combustion chamber. For the down-regulating coke oven, when the temperature distribution of the transverse row is abnormal, the corresponding down-regulating holes are opened to add regulating bricks for regulating. But the adjusting brick has a certain distance from the lower adjusting hole, the light inside the adjusting hole is dim, the surface temperature of the adjusting brick is high, and the adding and taking work of the adjusting brick is difficult to be completed without using a special tool. If the coke oven cannot be regulated effectively in time, normal production is seriously affected.
The Chinese patent with the application number of 201710390133.8 discloses a device and a method for placing a coke oven chute mouth adjusting brick, wherein the device comprises an electric expansion rod operating head and a visual operating end; the electric expansion rod operating head comprises a rod body, an expansion rod, an electric support and a camera, wherein the expansion rod is arranged at the end part of the rod body and hinged with the rod body, two ends of the electric support are respectively fixedly connected with the rod body and the expansion rod, the expansion rod rotates relative to the rod body under the action of the electric support, and the camera is arranged on the rod body; the visual operation end comprises a mounting rod, an operation handle and a monitor, wherein the operation handle and the monitor are fixed on the mounting rod, the operation handle is electrically connected with the electric support, and the monitor is electrically connected with the camera. After the adjusting brick is placed on the chute opening, the expansion rod on one side of the electric expansion rod operating head takes the nose bridge brick at the central part as a support, the adjusting brick is pushed to one side of the chute opening, the motor of the electric expansion rod operating head is controlled by the operating handle at the visual operating end, the placing work of the adjusting brick is automatically completed, the whole process adopts visual operation, and the working efficiency is high; however, the device is provided with a visual system, so that the cost is high, the whole weight is heavy, and the operation is inconvenient; and the visual operation system can be quickly damaged and fail due to high temperature if the visual operation system is used on line.
Disclosure of Invention
The invention provides a down-regulating coke oven regulating brick adding and taking tool and a using method thereof, wherein the regulating brick adding and taking tool has the advantages of simple structure, low manufacturing cost, light weight and convenient operation, and can be used for adding and taking regulating bricks at any time in the production process of a coke oven.
In order to achieve the above purpose, the invention is realized by adopting the following technical scheme:
a down-adjusting coke oven adjusting brick adding and taking tool comprises a rod body, a hook head arranged at one end of the rod body and a hand-held handle arranged at the other end of the rod body; also comprises a lighting device; the lighting device is arranged on a rod body behind the hook head and consists of a lamp cap and a lamp cap protection box, the lamp cap is arranged in the lamp cap protection box, and a high-temperature-resistant spherical glass cover is arranged on the lamp cap protection box facing to one side of the hook head; the body of rod is hollow structure, and the wiring end of lamp holder is through wearing to establish the cable connection power in the body of rod, and the power is located in the body of rod that is close to handheld handle one end, is equipped with switch on the body of rod.
The rod body is of a telescopic structure and is adjustable in length.
And a heat insulation layer is arranged in the lamp cap protection box.
And the outer side of the power supply is provided with a heat insulation protective cover.
The power supply is detachably connected with the heat insulation protection cover.
The power supply is a charging power supply, and a charging interface is arranged on the rod body at the corresponding position.
The outer side of the hand-held handle is sleeved with a rubber sleeve, and the outer surface of the rubber sleeve is provided with an anti-skid structure.
The application method of the down-regulation coke oven regulating brick adding and taking tool comprises the following steps:
1) When adding the adjusting brick, firstly hanging the adjusting brick on the hook head, starting the power switch, then holding one end of the hand-held handle with two hands, and extending the rod body and the adjusting brick into the lower adjusting hole; under the illumination effect of the illumination device, the placement position of the adjusting brick is determined, the adjusting brick is placed at the correct position through the extending length and the angle of the adjusting rod body, and then the hook head is slowly pulled out from the hole of the adjusting brick, so that the adding process of the adjusting brick is completed;
2) When the adjusting brick is taken, a power switch is firstly turned on to illuminate, then one end of a hand-held handle is held by two hands, and one side of a hook head of a rod body extends into a lower adjusting hole; under the illumination effect of the illumination device, observing the placement condition of the adjusting bricks; the hook head is aligned with the hole on the adjusting brick, the adjusting brick is slightly lifted after the hook head is inserted, and the rod body and the adjusting brick are taken out from the downward adjusting hole together.
Compared with the prior art, the invention has the beneficial effects that:
1) An operator can carry out the brick adding and taking operation only by standing on the ground 2-3 meters away from the lower adjusting hole, so that the safety is high;
2) The hook head on the brick adding and taking tool is matched with the hole on the brick and combined with the lighting device, so that the brick can be efficiently and conveniently added and taken under the condition that the placing position of the brick in the hole is clearly and downwards adjusted;
3) The adjusting brick adding and taking device has simple structure, light weight and convenient operation;
4) And a plurality of protective measures are adopted for the lighting device, so that the circuit system is prevented from being damaged due to high temperature in the down-regulating hole, and the on-line regulating operation is realized.
Drawings
Fig. 1 is a schematic structural view of a down-regulating coke oven regulating brick adding and taking tool according to the invention.
In the figure: 1. hook head 2, rod body 3, lamp cap protection box 4, high temperature resistant spherical glass cover 5, power switch 6 and hand-held handle
Detailed Description
The following is a further description of embodiments of the invention, taken in conjunction with the accompanying drawings:
as shown in fig. 1, the invention relates to a down-adjusting coke oven adjusting brick adding and taking tool, which comprises a rod body 2, a hook head 1 arranged at one end of the rod body 2 and a hand-held handle 6 arranged at the other end of the rod body 2; also comprises a lighting device; the lighting device is arranged on a rod body 2 behind the hook head 1 and consists of a lamp cap and a lamp cap protection box 3, the lamp cap is arranged in the lamp cap protection box 3, and a high-temperature-resistant spherical glass cover 4 is arranged on the lamp cap protection box 3 facing one side of the hook head 1; the rod body 2 is of a hollow structure, the wiring end of the lamp cap is connected with a power supply through a cable penetrating through the rod body 2, the power supply is arranged in the rod body 2 close to one end of the handheld handle 6, and the rod body 2 is provided with a power switch 5.
The rod body 2 is of a telescopic structure and is adjustable in length.
And a heat insulation layer is arranged in the lamp cap protection box 3.
And the outer side of the power supply is provided with a heat insulation protective cover.
The power supply is detachably connected with the heat insulation protection cover.
The power supply is a charging power supply, and a charging interface is arranged on the rod body 2 at the corresponding position.
The outer side of the hand-held handle 6 is sleeved with a rubber sleeve, and the outer surface of the rubber sleeve is provided with an anti-skid structure.
The application method of the down-regulation coke oven regulating brick adding and taking tool comprises the following steps:
1) When adding the adjusting brick, firstly hanging the adjusting brick on the hook head 1, starting the power switch 5, then holding one end of the hand-held handle 6 with two hands, and extending the rod body 2 and the adjusting brick into the downward adjusting hole; under the illumination effect of the illumination device, the placement position of the adjusting brick is determined, the adjusting brick is placed at the correct position through the extending length and the angle of the adjusting rod body 2, and then the hook head 1 is slowly pulled out from the hole of the adjusting brick, so that the adding process of the adjusting brick is completed;
2) When the adjusting brick is taken, the power switch 5 is firstly turned on to illuminate, then one end of the hand-held handle 6 is held by two hands, and one side of the hook head 1 of the rod body 2 extends into the downward adjusting hole; under the illumination effect of the illumination device, observing the placement condition of the adjusting bricks; the hook head 1 is aligned with the hole on the adjusting brick, the adjusting brick is slightly lifted after being inserted, and the rod body 2 and the adjusting brick are taken out from the lower adjusting hole together.
The following examples are given by way of illustration of detailed embodiments and specific procedures based on the technical scheme of the present invention, but the scope of the present invention is not limited to the following examples. The methods used in the examples described below are conventional methods unless otherwise specified.
[ example ]
In this embodiment, as shown in fig. 1, the hook head 1 is vertically arranged with the rod body 2, and the end of the hook head 1 is cylindrical and matched with the hole on the adjusting brick, and the diameter of the hook head is smaller than the inner diameter of the hole on the adjusting brick; the rod body 2 and the hook head 1 are made of stainless steel, wherein the rod body 2 is made of stainless steel thin-wall tubes, strength and weight can be guaranteed, and the cable penetrating and power supply installation are facilitated.
The lamp cap protection box 3 is arranged on the rod body 2 behind the hook head 1 and is positioned at the middle lower part of the rod body 2. The body of the lamp cap protection box 3 is made of stainless steel plates, and the inner wall of the lamp cap protection box is lined with a heat insulation layer. The lamp cap is fixed in the lamp cap protection box 3, and the light-emitting end faces one side of the high-temperature-resistant spherical glass cover 4.
In the embodiment, the adjusting brick adding and taking tool is used for adding and taking the adjusting bricks of the down-adjusting coke oven, the efficiency is improved by more than 20%, related safety accidents are avoided, smooth production of the coke oven is ensured, and meanwhile, the labor intensity of workers is reduced.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (6)
1. The use method of the down-regulation type coke oven regulating brick adding and taking tool comprises a rod body, a hook head arranged at one end of the rod body, a hand-held handle arranged at the other end of the rod body and a lighting device; the lighting device is arranged on a rod body behind the hook head and consists of a lamp cap and a lamp cap protection box, the lamp cap is arranged in the lamp cap protection box, and a high-temperature-resistant spherical glass cover is arranged on the lamp cap protection box facing to one side of the hook head; the rod body is of a hollow structure, the wiring end of the lamp cap is connected with a power supply through a cable penetrating through the rod body, the power supply is arranged in the rod body near one end of the hand-held handle, and a power switch is arranged on the rod body; the rod body is of a telescopic structure and is adjustable in length; the application method is characterized by comprising the following steps of:
1) When adding the adjusting brick, firstly hanging the adjusting brick on the hook head, starting the power switch, then holding one end of the hand-held handle with two hands, and extending the rod body and the adjusting brick into the lower adjusting hole; under the illumination effect of the illumination device, the placement position of the adjusting brick is determined, the adjusting brick is placed at the correct position through the extending length and the angle of the adjusting rod body, and then the hook head is slowly pulled out from the hole of the adjusting brick, so that the adding process of the adjusting brick is completed;
2) When the adjusting brick is taken, a power switch is firstly turned on to illuminate, then one end of a hand-held handle is held by two hands, and one side of a hook head of a rod body extends into a lower adjusting hole; under the illumination effect of the illumination device, observing the placement condition of the adjusting bricks; the hook head is aligned with the hole on the adjusting brick, the adjusting brick is slightly lifted after the hook head is inserted, and the rod body and the adjusting brick are taken out from the downward adjusting hole together.
2. The method for using the down-regulating coke oven regulating brick adding tool according to claim 1, wherein a heat insulation layer is arranged in the lamp cap protection box.
3. The method of using a down-regulation coke oven brick adding tool according to claim 1, wherein a heat insulation protective cover is arranged outside the power supply.
4. The method of using a down-regulation coke oven conditioning brick adding tool as recited in claim 3, wherein the power source is detachably connected to the heat shield.
5. The method for using a down-regulation type coke oven regulating brick adding and taking tool according to claim 3, wherein the power supply is a charging power supply, and a charging interface is arranged on a rod body at a corresponding position.
6. The method for using the down-regulating coke oven regulating brick adding and taking tool according to claim 1, wherein the outer side of the hand-held handle is sleeved with a rubber sleeve, and the outer surface of the rubber sleeve is provided with an anti-skid structure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810331448.XA CN108611105B (en) | 2018-04-13 | 2018-04-13 | Down-adjusting coke oven adjusting brick adding and taking tool and application method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810331448.XA CN108611105B (en) | 2018-04-13 | 2018-04-13 | Down-adjusting coke oven adjusting brick adding and taking tool and application method thereof |
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Publication Number | Publication Date |
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CN108611105A CN108611105A (en) | 2018-10-02 |
CN108611105B true CN108611105B (en) | 2024-01-30 |
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CN201810331448.XA Active CN108611105B (en) | 2018-04-13 | 2018-04-13 | Down-adjusting coke oven adjusting brick adding and taking tool and application method thereof |
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CN114562884A (en) * | 2022-03-04 | 2022-05-31 | 中冶焦耐(大连)工程技术有限公司 | Coke oven plug brick construction tool and use method thereof |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN202099237U (en) * | 2011-05-27 | 2012-01-04 | 中国三冶集团有限公司工业炉工程公司 | Special tool for airing and cleaning and descending regulation brick for cool-state masonry of coke oven |
CN202865168U (en) * | 2012-08-31 | 2013-04-10 | 中国一冶集团有限公司 | Placement device for coke oven adjustment brick |
CN103173230A (en) * | 2013-03-29 | 2013-06-26 | 中国一冶集团有限公司 | Transporting and constructing method and device for coke-oven checker bricks |
CN105419821A (en) * | 2015-12-02 | 2016-03-23 | 中冶焦耐工程技术有限公司 | Thermal-state non-stop production replacement method of lattice bricks in regenerative chamber of coke oven |
CN107163954A (en) * | 2017-05-27 | 2017-09-15 | 中国冶集团有限公司 | Coke oven chute mouthful adjusting brick apparatus for placing and method |
-
2018
- 2018-04-13 CN CN201810331448.XA patent/CN108611105B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202099237U (en) * | 2011-05-27 | 2012-01-04 | 中国三冶集团有限公司工业炉工程公司 | Special tool for airing and cleaning and descending regulation brick for cool-state masonry of coke oven |
CN202865168U (en) * | 2012-08-31 | 2013-04-10 | 中国一冶集团有限公司 | Placement device for coke oven adjustment brick |
CN103173230A (en) * | 2013-03-29 | 2013-06-26 | 中国一冶集团有限公司 | Transporting and constructing method and device for coke-oven checker bricks |
CN105419821A (en) * | 2015-12-02 | 2016-03-23 | 中冶焦耐工程技术有限公司 | Thermal-state non-stop production replacement method of lattice bricks in regenerative chamber of coke oven |
CN107163954A (en) * | 2017-05-27 | 2017-09-15 | 中国冶集团有限公司 | Coke oven chute mouthful adjusting brick apparatus for placing and method |
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