CN117628907A

CN117628907A - Gunning equipment for kiln hot repair wet method

Info

Publication number: CN117628907A
Application number: CN202311723637.9A
Authority: CN
Inventors: 张立生; 宦官武
Original assignee: Shanghai Teng Wangxin Ceramic Technology Co ltd
Current assignee: Shanghai Teng Wangxin Ceramic Technology Co ltd
Priority date: 2023-12-15
Filing date: 2023-12-15
Publication date: 2024-03-01

Abstract

The invention provides spray repair equipment for a kiln hot repair wet method, and relates to the technical field of kiln application. The gunning equipment for the kiln hot repair wet method comprises a guniting machine, a control box, a top cover, a hopper and a conveying pipe, wherein a hydraulic rod is fixedly connected to the lower part of the center of the front end face of the guniting machine, a connecting block is fixedly connected to the end part of the hydraulic rod, a base is arranged at the front end of the connecting block, a connecting assembly is arranged at the lower part of the center of the rear end face of the base, hubs are arranged at the front end and the rear end of the center of two side walls of the base, and a frame is arranged at the front part of the center of the upper end face of the base. Through the telescopic angle of handle rotation, the sleeve pulls as the centre of a circle rotation with three connecting rope, carries out the gunning repair to the position of local damage, and quartz glass's high temperature resistance is strong, and heat conduction coefficient is low, can effectually accomplish thermal-insulated, and rethread high temperature resistant rubber seals conveyer pipe tip, does not worry high temperature scald staff, can more clear observation inside condition.

Description

Gunning equipment for kiln hot repair wet method

Technical Field

The invention relates to the technical field of kiln application, in particular to gunning equipment for a kiln hot repair wet method.

Background

The kiln is a device built by bricks and stones and used for firing products, and generally comprises a ceramic kiln, a glass kiln, a cement kiln and an enamel kiln, wherein the damage mechanisms of all parts of brick lining in the kiln use process are different, and in order to prevent the partial brick lining from being damaged firstly and shorten the service life of the blast furnace, the partial brick lining damaged firstly is repaired by refractory materials, and the refractory materials are sprayed on the damaged part by using a spraying machine.

In the existing furnace repairing process, the furnace needs to be stopped, the time is wasted by spraying after the temperature is reduced, and the angle is not accurately regulated when the furnace is observed through a camera and sprayed, so that a person skilled in the art provides a spraying device for a furnace hot repairing wet method to solve the problems in the background art.

Disclosure of Invention

(one) solving the technical problems

Aiming at the defects of the prior art, the invention provides a spraying repair device for a kiln hot repair wet method, which solves the problems that the kiln needs to be stopped in the existing kiln repair process, the spraying repair is more time-consuming after the temperature is reduced, and the angle adjustment is not accurate enough when the spraying repair is performed after the observation is performed through a camera.

(II) technical scheme

In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a wet process is repaired to kiln hot state spouts repair equipment, includes patching machine, control box, top cap, hopper and conveyer pipe, the control box sets up in patching machine a side wall center back department, the top cap sets up in patching machine upper end, the hopper sets up in patching machine front end, the conveyer pipe sets up in hopper front end center department of leaning on, the front end center of patching machine is located fixedly connected with hydraulic stem down, hydraulic stem tip fixedly connected with connecting block, the connecting block front end is equipped with the base, base rear end face center is equipped with coupling assembling near lower department, base both sides wall center is equipped with wheel hub near front and back both ends department, base up end center is equipped with the frame near front department, the frame lateral wall is equipped with lighting apparatus, frame front end is equipped with the base plate near edge, the base plate front end is equipped with protective components, the inside adjusting part that is equipped with of frame.

Preferably, the lighting apparatus includes battery structure, bottom plate, a plurality of high temperature resistant lamp pearl, shift knob and recess, terminal surface center department under the base is seted up to the recess, battery structure sets up inside the recess, the bottom plate sets up in recess inside department down, shift knob sets up in frame rear end face center department up, a plurality of the Gao Wendeng pearl sets up in frame front end face department of leaning on the edge, a plurality of high temperature resistant quartz glass is all equipped with to the high temperature resistant Gao Wendeng pearl front end, conveniently makes a plurality of high temperature resistant lamp pearls circular telegram illumination through shift knob intercommunication circuit, conveniently observes the inside condition of kiln, and rethread high temperature resistant quartz glass protects a plurality of high temperature resistant lamp pearls, increases the security of using.

Preferably, the adjusting part comprises a sleeve, three connecting ropes, a limit knob and a connecting plate, wherein the three connecting ropes are respectively arranged at the front part of the center of the upper end of the sleeve and the front part of the center of the two sides, the three connecting ropes are respectively arranged at the front part of the center of the two inner side walls of the frame and the front part of the center of the upper inner wall, the limit knob is arranged at the front part of one side of the upper end surface of the sleeve, the sleeve is sleeved on the front part of the outer side of the conveying pipe, one end of the limit knob penetrates through the sleeve to the inside of the sleeve, the end part of the limit knob is attached to one side wall of the conveying pipe, the connecting plate is arranged at the front part of the rear end surface of the sleeve, the sleeve is convenient to rotate along the center of the end parts of the three connecting ropes, and the conveying pipe is clamped inside the sleeve through the limit knob to be connected.

Preferably, the lower part of the rear ends of the two side walls of the connecting plate is provided with brackets, the upper ends of the two brackets are provided with handles, and the angles of the sleeves are adjusted by the handles, so that spray repair is facilitated.

Preferably, the coupling assembling includes draw-in groove, through-hole, gag lever post and kicking block, the draw-in groove sets up in the base rear end face center and leans on lower department, connecting block sliding connection is inside the draw-in groove, the through-hole sets up in base up end center back department, the through-hole lower extreme runs through base up end, draw-in groove up end, connecting block up end and draw-in groove inner wall down and lets in to under the base on the terminal surface, the kicking block sets up in the gag lever post upper end, the gag lever post tip runs through base upper end through-hole in proper order, through-hole and draw-in groove inner wall through-hole down to under the base lower extreme, through with the connecting block stopper into inside the draw-in groove, pass the through-hole through the gag lever post and carry out spacingly to the connecting block, be connected between base and the guniting machine.

Preferably, a guide groove is formed in the upper portion of the through hole in the upper end face of the base, and the limit rod conveniently penetrates through the through hole.

Preferably, the protection component comprises a frame and a transparent film, wherein the frame is arranged at the edge of the rear end face of the transparent film, and the transparent film is conveniently fixed at the front end of the frame.

Preferably, the leak hole is formed in the center of the front end face of the transparent film, high-temperature resistant rubber is arranged on the inner side of the leak hole, the transparent film is made of quartz glass, the high-temperature resistance of the quartz glass is high, the heat conduction coefficient is low, and the transparent film can prevent hot air from scalding workers while the internal structure is convenient to observe.

Working principle: through inserting the connecting block 1201 into the draw-in groove 1202, pass through the through-hole 1203 through the gag lever post 1204 and carry out spacingly to the connecting block 1201, be connected between base 10 and the guniting machine 1, when using, remove the guniting machine 1 to the kiln front end, open the kiln door and start hydraulic stem 5 and promote base 10 to the kiln mouth, frame 7 blocks up the kiln mouth, through pressing shift knob 804, the electric energy that battery module 801 stored is carried and is switched on a plurality of high temperature resistant lamp pearls 803, illuminate the inner structure, conveniently throw light on, inside with conveyer pipe 6 tip plug sleeve 1101, rotate spacing knob 1103 and carry conveyer pipe 6 centre gripping inside sleeve 1101, rethread start the guniting machine 1, refractory is carried to the kiln inside through conveyer pipe 6, observe inside condition through quartz glass's transparent film 1303, through the angle that handle 1106 rotates sleeve 1101, sleeve 1101 is according to three connecting rope traction rotation, carry out the mending to the position of local damage, quartz glass's strong, and the heat transfer coefficient is low, can effectually accomplish heat-proof, the high temperature resistant is insulated, the conveyer pipe 6 is carried out high temperature resistant, the inside seal condition is not carried out with the high temperature resistant seal, the person is observed, the inside is not used to be more can be adjusted to the high temperature resistant seal condition.

(III) beneficial effects

The invention provides a spray repair device for a kiln hot repair wet method. The beneficial effects are as follows:

1. according to the invention, the sleeve rotates by rotating the angle of the sleeve through the handle, and the sleeve rotates by taking the traction of the three connecting ropes as the circle center, so that the locally damaged part is gunned, and the gunning angle is convenient to adjust.

2. According to the invention, the quartz glass has strong high temperature resistance and low heat conduction coefficient, heat insulation can be effectively realized, and the end part of the conveying pipe is sealed by the high temperature resistant rubber, so that high temperature scalding workers are not worried, and the internal condition can be observed more clearly.

3. According to the invention, by pressing the switch button, the electric energy stored by the storage battery module is transmitted to the plurality of high-temperature-resistant lamp beads to be electrified, the internal structure is illuminated, the illumination is convenient, the high-temperature-resistant adaptive glass protects the plurality of high-temperature-resistant lamp beads, and the damage of the high-temperature-resistant lamp beads caused by the excessive temperature of the kiln is prevented.

4. According to the invention, the connecting block at the end part of the hydraulic rod is plugged into the clamping groove, and the limiting rod penetrates through the through hole to limit the connecting block in the clamping groove, so that the slurry spraying machine and the base are conveniently connected and disassembled, and the construction is convenient.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a perspective cross-sectional view of the frame of the present invention;

FIG. 3 is a perspective view of the connection assembly of the present invention;

FIG. 4 is an enlarged schematic view of FIG. 1 at A;

FIG. 5 is an enlarged schematic view at B in FIG. 2;

fig. 6 is an enlarged schematic view at C in fig. 2.

Wherein, 1, a guniting machine; 2. a control box; 3. a top cover; 4. a hopper; 5. a hydraulic rod; 6. a delivery tube; 7. a frame; 8. a lighting device; 801. a battery structure; 802. a bottom plate; 803. gao Wendeng bead resistance; 804. a switch button; 805. a groove; 9. a hub; 10. a base; 11. an adjustment assembly; 1101. a sleeve; 1102. a connecting rope; 1103. a limit knob; 1104. a connecting plate; 1105. a bracket; 1106. a handle; 12. a connection assembly; 1201. a connecting block; 1202. a clamping groove; 1203. a through hole; 1204. a limit rod; 1205. a top block; 1206. a guide groove; 13. a protective assembly; 1301. a substrate; 1302. a frame; 1303. a transparent film.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Embodiment one:

as shown in fig. 1-6, the embodiment of the invention provides a guniting device for a kiln hot repair wet method, which comprises a guniting machine 1, a control box 2, a top cover 3, a hopper 4 and a conveying pipe 6, wherein the control box 2 is arranged at the position, close to the center, of one side wall of the guniting machine 1, of the control box 1, the top cover 3 is arranged at the upper end of the guniting machine 1, the hopper 4 is arranged at the front end of the guniting machine 1, the conveying pipe 6 is arranged at the position, close to the center, of the front end surface of the guniting machine 1, of the hopper 4, a hydraulic rod 5 is fixedly connected with a connecting block 1201, the front end of the connecting block 1201 is provided with a base 10, the position, close to the center, of the rear end surface of the base 10 is provided with a connecting component 12, the base 10 is connected with the connecting component 12 through the connecting block 1201, the positions, close to the front end and rear end of the base 10 is provided with hubs 9, the base 10 is conveniently pushed to move, the upper end surface of the base 10 is provided with a frame 7, the outer side wall of the frame 7 is provided with a lighting device 8, the furnace interior is conveniently illuminated through the lighting device 8, the interior of the kiln is conveniently, the interior is conveniently observed, the front end of the kiln is arranged at the position, close to the front end of the base 7 is provided with a base 1301 is provided with a base plate 1301, the base plate 13, the front end is conveniently, and is conveniently adjusted by the inner personnel is conveniently by the protection component is conveniently and protected by the protection component is protected by the protection component 11.

The lighting equipment 8 comprises a storage battery structure 801, a bottom plate 802, a plurality of high temperature resistant lamp beads 803, a switch button 804 and a groove 805, wherein the groove 805 is formed in the center of the lower end face of the base 10, the storage battery structure 801 is arranged inside the groove 805, the bottom plate 802 is arranged at the position, close to the lower end face, of the groove 805, the switch button 804 is arranged at the position, close to the edge, of the rear end face center of the frame 7, of the plurality of high temperature resistant lamp beads 803, the front ends of the plurality of high temperature resistant lamp beads 803 are all provided with high temperature resistant quartz glass, the switch button 804 is communicated with a circuit to enable the plurality of high temperature resistant lamp beads 803 to be electrified and illuminated, the internal condition of the kiln is conveniently observed, the plurality of high temperature resistant lamp beads 803 are protected through the high temperature resistant quartz glass, and the safety of use is improved.

The adjusting component 11 comprises a sleeve 1101, three connecting ropes 1102, a limiting knob 1103 and a connecting plate 1104, wherein the three connecting ropes 1102 are respectively arranged at the front center of the upper end of the sleeve 1101 and the front center of two sides, the three connecting ropes 1102 are respectively arranged at the front center of two inner side walls of the frame 7 and the front center of the upper inner wall, the limiting knob 1103 is arranged at the front side of the upper end face of the sleeve 1101, the sleeve 1101 is sleeved on the front outside of the conveying pipe 6, one end of the limiting knob 1103 penetrates through the sleeve 1101 to the inside of the sleeve 1101, the end part of the limiting knob 1103 is attached to one side wall of the conveying pipe 6, the connecting plate 1104 is arranged at the upper center of the rear end face of the sleeve 1101, the conveying pipe 6 is conveniently clamped inside the sleeve 1101 through the limiting knob 1103, the lower parts of the rear ends of the two side walls of the connecting plate 1104 are respectively provided with brackets 1105, and the upper ends of the two brackets are provided with handles which are used for adjusting the angle of the sleeve 1101 through the handles 1106, so that gunning is convenient.

The connecting assembly 12 comprises a clamping groove 1202, a through hole 1203, a limiting rod 1204 and a top block 1205, wherein the clamping groove 1202 is arranged at the position, close to the center of the rear end face of the base 10, of the connecting block 1201, the connecting block 1201 is slidably connected inside the clamping groove 1202, the through hole 1203 is arranged at the position, close to the center of the upper end face of the base 10, of the connecting block 1203, the lower end of the through hole 1203 penetrates through the upper end of the limiting rod 1204, the end part of the limiting rod 1204 penetrates through the through hole 1203 of the base 10, the upper through hole 1203 of the connecting block 1201 and the lower inner wall through hole 1203 of the clamping groove 1202, the connecting block 1201 is limited by plugging the connecting block 1201 into the clamping groove 1202 through the limiting rod 1204, the base 10 is connected with the slurry spraying machine 1, a guide groove 1206 is arranged at the position, close to the inner side of the upper end surface through hole 1203 of the base 10, and the limiting rod 1204 penetrates through the through hole 1203 conveniently.

The protective component 13 comprises a frame 1302 and a transparent film 1303, wherein the frame 1302 is arranged at the edge of the rear end face of the transparent film 1303, and is convenient for fixing the transparent film 1303 at the front end of the frame 7.

The leak is offered to terminal surface center department before the transparent film 1303, and the leak inboard is equipped with high temperature resistant rubber, and transparent film 1303's material is quartz glass, and quartz glass's high temperature resistance is strong, and heat conduction coefficient is low, when conveniently observing inner structure, can prevent that steam from scalding the staff.

Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a wet process is repaired to kiln hot state, includes guniting machine (1), control box (2), top cap (3), hopper (4) and conveyer pipe (6), control box (2) set up in the back department of guniting machine (1) a side wall center, top cap (3) set up in guniting machine (1) upper end, hopper (4) set up in guniting machine (1) front end, conveyer pipe (6) set up in hopper (4) front end center department of leaning on down, its characterized in that: the utility model discloses a guniting machine, including base (10), frame (7), base (10), base (7) up end center, frame (7) lateral wall, base (7) are equipped with lighting apparatus (8), frame (7) front end is equipped with base (1301) by edge, base (1301) front end is equipped with protective component (13), frame (7) inside is equipped with adjusting component (11).

2. The gunning equipment for a kiln hot repair wet method according to claim 1, wherein: the lighting equipment (8) comprises a storage battery structure (801), a bottom plate (802), a plurality of high-temperature-resistant lamp beads (803), a switch button (804) and a groove (805), wherein the groove (805) is formed in the center of the lower end face of the base (10), the storage battery structure (801) is arranged inside the groove (805), the bottom plate (802) is arranged at the position, close to the lower part, of the inner part of the groove (805), the switch button (804) is arranged at the position, close to the upper part, of the center of the rear end face of the frame (7), a plurality of Gao Wendeng-resistant beads (803) are arranged at the position, close to the edge, of the front end face of the frame (7), and a plurality of Gao Wendeng-resistant beads (803) are all provided with high-temperature-resistant quartz glass.

3. The gunning equipment for a kiln hot repair wet method according to claim 1, wherein: the adjusting component (11) comprises a sleeve (1101), three connecting ropes (1102), a limiting knob (1103) and a connecting plate (1104), wherein the three connecting ropes (1102) are respectively arranged at the front part of the center of the upper end of the sleeve (1101) and the front parts of the centers of the two sides, the three connecting ropes (1102) are respectively arranged at the front parts of the centers of the two inner side walls of the frame (7) and the front parts of the centers of the upper inner wall, the limiting knob (1103) is arranged at the front part of one side of the upper end face of the sleeve (1101), the sleeve (1101) is sleeved at the front part of the outer side of the conveying pipe (6), one end of the limiting knob (1103) penetrates through the sleeve (1101) and is communicated into the sleeve (1101), the end part of the limiting knob is attached to one side wall of the conveying pipe (6), and the connecting plate (1104) is arranged at the upper part of the center of the rear end face of the sleeve (1101).

4. A kiln hot repair wet process gunning equipment according to claim 3, wherein: the rear ends of the two side walls of the connecting plate (1104) are respectively provided with a bracket (1105), and handles (1106) are arranged at the upper ends of the two brackets (1105).

5. The gunning equipment for a kiln hot repair wet method according to claim 1, wherein: the connecting assembly (12) comprises a clamping groove (1202), a through hole (1203), a limiting rod (1204) and a top block (1205), wherein the clamping groove (1202) is arranged at the position, close to the lower part, of the center of the rear end face of the base (10), the connecting block (1201) is slidably connected inside the clamping groove (1202), the through hole (1203) is arranged at the position, close to the rear part, of the center of the upper end face of the base (10), the lower end of the through hole (1203) sequentially penetrates through the upper end face of the base (10), the upper end face of the clamping groove (1202), the upper end face of the connecting block (1201) and the lower inner wall of the clamping groove (1202) to be communicated with the lower end of the base (10), the top block (1205) is arranged at the upper end of the limiting rod (1204), and the end of the limiting rod (1204) sequentially penetrates through hole (1203) at the upper end of the base (10), the upper through hole (1203) of the connecting block (1201) and the lower inner wall through hole (1203) of the clamping groove (1202) to be communicated with the lower end of the base (10).

6. The gunning equipment for a kiln hot repair wet method according to claim 5, wherein: a guide groove (1206) is arranged at the upper part inside the through hole (1203) on the upper end surface of the base (10).

7. The gunning equipment for a kiln hot repair wet method according to claim 1, wherein: the protective component (13) comprises a frame (1302) and a transparent film (1303), wherein the frame (1302) is arranged at the edge of the rear end face of the transparent film (1303).

8. The gunning equipment for a kiln hot repair wet method according to claim 7, wherein: the center of the front end face of the transparent film (1303) is provided with a leak hole, the inner side of the leak hole is provided with high-temperature resistant rubber, and the transparent film (1303) is made of quartz glass.