CN219838958U

CN219838958U - Welding rod heat-preserving container

Info

Publication number: CN219838958U
Application number: CN202321109827.7U
Authority: CN
Inventors: 杨军胜; 田小明; 宋策
Original assignee: Shaanxi Qingshuichuan Energy Co ltd
Current assignee: Shaanxi Qingshuichuan Energy Co ltd
Priority date: 2023-05-10
Filing date: 2023-05-10
Publication date: 2023-10-17
Anticipated expiration: 2033-05-10

Abstract

The utility model discloses a welding rod heat-insulating barrel which comprises a barrel body, wherein a barrel cover is arranged at the upper part of the barrel body, a lamp belt is circumferentially arranged on the outer surface of the barrel body, a heat-insulating layer is arranged in the barrel body, a temperature sensor is arranged in the barrel body and is electrically connected with a microcontroller, and the lamp belt is electrically connected with the microcontroller; the temperature sensor converts the temperature value in the barrel into an electric signal to be transmitted to the controller, the controller controls the lamp belt to emit different lights according to different temperature ranges, the temperature value is converted into the lamp belt light change which is easier to sense, the lamp belt is wound on the barrel body, the observable range of the barrel body is enlarged, the staff is more convenient to judge whether to take the welding rod with normal temperature in the barrel body, the staff is also convenient to monitor and remind the standard operation mutually, the temperature-losing welding rod is avoided, the barrel cover is arranged on the upper part of the barrel body, external moisture is prevented from entering, the heat preservation layer is arranged in the barrel body, internal heat emission is avoided, and therefore welding defects caused by the welding rod in the using process are avoided.

Description

Welding rod heat-preserving container

Technical Field

The utility model relates to the technical field of welding equipment, in particular to a welding rod heat-preserving barrel.

Background

In the maintenance, installation and other processes of each workshop of a power plant, welding operation can be performed, the welding effect can be influenced by the environment of the workshop, for example, in a steam-supplied workshop, a humid environment with more water vapor can be met, an electric arc is unstable and splashes to increase when welding due to the change of the process performance of an electric welding rod caused by moisture absorption, and the generated welding seam is easy to generate defects such as air holes and cracks.

In actual work, the welding scene can produce smog dust often, and the staff all has goggles and protective clothing, causes the difficult condition of observing and perception in the heat preservation bucket of workman, can appear the heat preservation bucket often and use the nonstandard, the heat preservation bucket does not insert the electricity, the heat preservation bung is opened, heat preservation bucket inefficacy scheduling condition to in welding rod welding operation in-process, often produce welding defect.

Disclosure of Invention

In order to solve the problems in the background technology, the utility model provides an welding rod heat-preserving barrel which is used for dehumidifying, heat-preserving and storing welding rods and temperature detection reminding.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

the utility model provides an electrode heat preservation bucket, includes the staving, staving upper portion is provided with the bung, the staving external surface is encircleed and is installed the lamp area, staving internally mounted has the heat preservation, staving internally mounted has temperature sensor, temperature sensor and microcontroller electric connection, lamp area and microcontroller electric connection.

In one embodiment of the utility model, the light bands comprise a first light band, a second light band and a third light band, wherein the first light band is green to indicate that the temperature is normal, the second light band is yellow to indicate the temperature early warning, and the third light band is red to indicate the temperature warning.

In one embodiment of the utility model, the barrel cover is rotatably connected with the barrel body through a rotating shaft, the bottom surface of the barrel cover is covered with the heat insulation layer, and the side edge of the barrel cover is provided with a handle.

In an embodiment of the utility model, a placing rack is installed in the barrel body, the placing rack comprises a placing plate and a fixing plate, the fixing plate is fixedly connected with the barrel body, and a plurality of separation teeth are uniformly arranged on the placing plate at intervals.

In an embodiment of the utility model, two sides of the barrel body are communicated and provided with an air inlet pipe and an air outlet pipe, and caps are arranged on the air inlet pipe and the air outlet pipe.

In an embodiment of the utility model, an observation port is arranged on the barrel body, and insulating glass is arranged at the observation port.

In an embodiment of the utility model, supporting feet are arranged below the barrel body.

The utility model has the beneficial effects that: through temperature sensor and microcontroller electric connection that set up in the staving, temperature sensor converts the temperature numerical value in the staving into electric signal transmission for microcontroller, microcontroller and electrified connection of lamp, microcontroller control lamp area sends different brightnesses according to different temperature ranges, change temperature numerical value conversion into more easily perceived lamp area light, encircle the lamp area on the staving, the staving can be observed the scope has been increased, be convenient for the staff more and judge whether take the welding rod that the staving temperature is normal, also make things convenient for the mutual supervision of staff and remind standard operation, avoid using the lost temperature welding rod, staving upper portion is provided with the bung, prevent outside moisture from getting into, the staving inside is provided with the heat preservation, avoid inside heat to give off, thereby avoid the welding rod to produce welding defect in the use.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of a three-dimensional structure of a welding rod insulating barrel according to an embodiment of the present utility model;

FIG. 2 is a schematic cross-sectional view of a welding rod insulating bucket according to an embodiment of the present utility model;

FIG. 3 is a schematic diagram of a microprocessor control circuit according to an embodiment of the present utility model;

FIG. 4 is a schematic view of a rack according to an embodiment of the present utility model;

FIG. 5 is a schematic view of a heat-insulating barrel for welding rods according to an embodiment of the present utility model;

in the figure: the novel multifunctional drum comprises a drum body-1, a drum cover-2, a handle-21, a lamp strip-3, a first lamp strip-31, a second lamp strip-32, a third lamp strip-33, an insulating layer-4, a temperature sensor-5, a rotating shaft-6, a placing rack-7, a placing plate-71, a fixing plate-72, separation teeth-711, an air inlet pipe-81, an air outlet pipe-82, a cap-811, an observation port-9, a storage groove-10, a partition plate-101 and supporting feet-11.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions in the embodiments of the present utility model will be clearly and completely described below, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are also within the scope of the utility model.

It should be noted that in the description of the present utility model, the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

The terms "mounted," "connected," "coupled," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; may be a mechanical connection; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art in a specific case.

The terms used in the following description are explained:

the microcontroller (Microcontroller Unit; MCU), also called as single-chip microcomputer (Single ChipMicrocomputer) or single-chip microcomputer, properly reduces the frequency and specification of the CPU (Central Process Unit; CPU), integrates peripheral interfaces such as memory (Timer), USB, A/D conversion, UART, PLC, DMA and the like and a driving circuit on a single chip to form a chip-level computer, and can realize control of different electronic components for different application scenes.

The embodiment provides a welding rod heat-preserving container, as shown in fig. 1-5, including staving 1, staving 1 upper portion is provided with bung 2, staving 1 surface is encircled and is installed lamp area 3, staving 1 inside is provided with heat preservation 4, staving 1 internally mounted has temperature sensor 5, temperature sensor 5 and microcontroller electric connection, lamp area 3 and microcontroller electric connection.

The microcontroller type is microcontroller MCU, refer to as microcontroller for short, under the condition of inputting different temperatures in microcontroller's memory in advance, the lamp area 3 different luminous state, temperature sensor 5 gathers temperature data transmission to microcontroller, microcontroller sends corresponding instruction according to temperature data and controls the luminous state of lamp area 3, the different luminous state through lamp area 3 reacts the temperature condition in the staving in real time, change into the lamp area light change of more perception with the temperature numerical value, encircle lamp area 3 on the staving 1, the visual angle scope that staving 1 can be observed has been increased, it judges whether take the welding rod of the normal temperature in the staving 1 to be convenient for the staff more, also make things convenient for staff to supervise each other and remind the normative operation, avoid taking the welding rod that loses the temperature, staving 1 upper portion is provided with bung 2, prevent outside moisture from getting into, staving 1 inside is provided with heat preservation 4, avoid inside heat to give off, thereby avoid the welding rod to produce welding defect in the use.

In one embodiment of the present utility model, as shown in fig. 3, the light strip 3 includes a first light strip 31, a second light strip 32, and a third light strip 33, where the first light strip 31 is green to indicate that the temperature is normal, the second light strip 32 is yellow to indicate that the temperature is early-warning, and the third light strip 33 is red to indicate that the temperature is warning.

The temperature in the barrel needs to be kept at 100-150 ℃ in the use process, when the temperature is lower than 100 ℃, the microcontroller controls the third lamp strip 33 to light red, the fact that the temperature is too low indicates that the welding rod cannot be used, when the temperature in the barrel is 100-150 ℃, the first lamp strip 31 lights green to indicate that the temperature can be used normally, when the temperature is higher than 150 ℃, the second lamp strip 32 lights yellow to indicate that the temperature is too high for early warning, in the embodiment, the temperature in the barrel can be more clearly reminded, workers can more intuitively know the temperature condition in the heat-preserving barrel, and welding rods with proper temperatures are selected to be beneficial to improving welding quality.

In one embodiment of the present utility model, as shown in fig. 2, the tub cover 2 is rotatably connected to the tub body 1 through a rotation shaft 6, the bottom surface of the tub cover 2 is covered with the insulation layer 4, and the side edge of the tub cover 2 is provided with a handle 21.

The barrel cover 2 can rotate around the side edge of the barrel body 1 at the rotating shaft 6, so that the barrel cover 2 is opened and closed, the heat insulation layer 4 is covered on the bottom surface of the barrel cover 2, the heat insulation effect of the barrel body 1 is improved, the side edge of the barrel cover 2 is provided with the handle 21, the opening and closing of the barrel cover 2 can be controlled by pulling the handle 21, the barrel cover 2 can be controlled to be firmly gripped, and the barrel cover 2 is prevented from slipping down and clamping to hands when welding rods are taken.

In one embodiment of the present utility model, as shown in fig. 2 and 4, the tub 1 is internally provided with a placement frame 7, the placement frame 7 includes a placement plate 71 and a fixing plate 72, the fixing plate 72 is fixedly connected with the tub 1, and a plurality of separation teeth 711 are uniformly arranged on the placement plate 71 at intervals.

The number of the separation teeth 711 on the placing frame 7 is fixed, and a welding rod can be placed in the gap of each separation tooth 711, so that the counting is convenient. Each welding rod is separated, fixed and stored, so that friction and collision between welding rods during taking are prevented, and the coating is prevented from falling off, so that later welding work is affected.

In one embodiment of the present utility model, as shown in fig. 5, an air inlet pipe 81 and an air outlet pipe 82 are installed on both sides of the tub 1 in a communicating manner, and caps 811 are installed on the air inlet pipe 81 and the air outlet pipe 82.

The air inlet pipe 81 is used for connecting the air heater, and realizes the heating and dehumidifying of the welding rod in the barrel through the air heater to the hot air in the barrel body 1, and compared with the resistance wire heating adopted in the prior art, the resistance wire heating temperature rise is faster, the coating of the welding rod easily produces phenomena such as fracture, drop under the condition of sudden heating or quenching, the gas heating makes the welding rod heated evenly, and compared with the resistance wire heating safety is higher, the air outlet pipe 82 is used for discharging moisture when heating, avoids the temperature to reduce and then dampens.

In one embodiment of the present utility model, as shown in fig. 1, a viewing port 9 is provided on the tub 1, and insulating glass is installed at the viewing port 9.

The observation port 9 is arranged to facilitate the observation of the condition of welding rods and the statistics of the use quantity, so that the frequent opening of the barrel cover 2 is avoided, the welding rods lose temperature and wet, the transparent heat-insulating glass is preferably used for heat-insulating glass, the condition in the observation barrel is not influenced, and the heat insulation of the barrel body is facilitated.

In one embodiment of the present utility model, as shown in fig. 5, a storage tank 10 is connected to a side wall of the tub 1, and a partition 101 is disposed in the storage tank 10.

After the welding work, slag and oxide are required to be cleaned, articles such as a steel brush, a small shovel and the like are used, and the residual welding rod heads in the welding process can be stored in the storage tank 10 for uniform recovery, so that the confusion of welding sites is avoided, cleaning tools are uniformly stored, the time waste caused by turning over tools is avoided, and the working efficiency is improved.

In one embodiment of the present utility model, as shown in fig. 1, a supporting leg 11 is provided under the tub.

The welding site can set up a plurality of heat preservation barrels, and the welding equipment wiring can be influenced to staving 1 direct placement ground, and staving 1 lower part is provided with supporting legs 11, provides the space for the ground wiring, makes things convenient for the line of crossing.

In the actual use process of the utility model: the barrel body 1 is provided with a barrel cover 2 at the upper part, the barrel cover 2 is connected with the barrel body 1 through a rotating shaft 6, a handle 21 is arranged on the barrel cover 2, a heat preservation layer 4 is arranged on the inner wall of the barrel body 1 and the lower part of the barrel cover 2, the heat preservation layer 4 is made of rock wool heat preservation materials, a temperature sensor 5 is arranged in the barrel body 1, the temperature sensor 5 is electrically connected with a microcontroller, a lamp band 3 surrounds the outer wall of the barrel body 1, the lamp band 3 is electrically connected with the microcontroller, the temperature sensor 5 transmits temperature data in the barrel to the microcontroller, when the temperature value is lower than 100 ℃, the microcontroller controls a third lamp band 33 to be lightened red, at the moment, the temperature is too low, a welding rod cannot be used, when the temperature in the barrel is 100-150 ℃, the first lamp band 31 is lightened green, the temperature is indicated to be normally used, when the temperature is higher than 150 ℃, the second lamp strip 32 is lightened to yellow, the surface of the barrel body 1 is provided with an observation port 9, two sides of the barrel body 1 are provided with an air inlet pipe 81 and an air outlet pipe 82, the ports of the air inlet pipe 81 and the air outlet pipe 82 are provided with caps 811, when the barrel body 1 needs to be heated, the caps 811 of the air inlet pipe 81 are opened to connect an air heater with the air heater, the caps 811 of the air outlet pipe 82 are opened when the temperature in the barrel body rises, heated moisture can be discharged from the air outlet pipe 82 at the moment, the temperature in the barrel body at the later stage is prevented from reducing and getting damp, the barrel body 1 is also internally provided with a placing frame 7, the placing frame 7 comprises a placing plate 71 and a fixing plate 72, the length of the fixing plate 72 is confirmed according to the length of an actual welding rod, and the width between the separation teeth 711 on the placing plate 71 is confirmed by the diameter of the welding rod, and the specific reference is as follows: the diameter is 1.6mm, and the length of the welding core is 200 mm-250 mm; the diameter is 2.0mm, and the length of the welding core is 250 mm-350 mm; the diameter is 2.5mm, and the length of the welding core is 250 mm-350 mm; the diameter is 3.2mm, and the length of the welding core is 350-450 mm; the diameter is 4.0mm, and the length of the welding core is 350-450 mm. The diameter is 5.0mm, and the length of the welding core is 350-450 mm; the diameter is 5.6mm, and the length of the welding core is 450 mm-700 mm; the diameter is 6.0mm, and the length of the welding core is 450 mm-700 mm; the diameter is 6.4mm, and the length of the welding core is 450 mm-700 mm; the diameter is 8.0mm, and the length of the welding core is 450 mm-700 mm. The storage tank 10 is connected with the lateral wall of the barrel body 1 and can be used for placing the welding head and the cleaning tool which are remained in the welding, and the baffle 101 is arranged in the storage tank 10, so that the remaining welding rod head and the tool are conveniently separated and stored for convenient taking. The lower part of the barrel body 1 is provided with supporting feet 11 which provide space for the ground wiring, thereby facilitating wiring.

Finally, it should be noted that the above embodiments are merely illustrative of the technical solution of the present utility model, and not limiting thereof; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art will appreciate that; the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.

Claims

1. The utility model provides a welding rod heat preservation bucket which characterized in that: including staving (1), staving (1) upper portion is provided with bung (2), staving (1) surface encircles and installs lamp area (3), staving (1) inside is provided with heat preservation (4), staving (1) internally mounted has temperature sensor (5), temperature sensor (5) and microcontroller electric connection, lamp area (3) and microcontroller electric connection.

2. The welding rod heat-preserving container according to claim 1, characterized in that the lamp strip (3) comprises a first lamp strip (31), a second lamp strip (32) and a third lamp strip (33), wherein the first lamp strip (31) is green to indicate that the temperature is normal, the second lamp strip (32) is yellow to indicate that the temperature is early-warning, and the third lamp strip (33) is red to indicate that the temperature is warning.

3. The welding rod heat-preserving container according to claim 1, wherein the container cover (2) is rotatably connected with the container body (1) through a rotating shaft (6), the bottom surface of the container cover (2) is covered with a heat-preserving layer (4), and a handle (21) is arranged on the side edge of the container cover (2).

4. The welding rod heat-preserving container according to claim 1, wherein the container body (1) is internally provided with a placing rack (7), the placing rack (7) comprises a placing plate (71) and a fixing plate (72), the fixing plate (72) is fixedly connected with the container body (1), and a plurality of separation teeth (711) are uniformly arranged on the placing plate (71) at intervals.

5. The welding rod heat-preserving container according to claim 1, wherein an air inlet pipe (81) and an air outlet pipe (82) are installed on two sides of the container body (1) in a communicating manner, and caps (811) are installed on the air inlet pipe (81) and the air outlet pipe (82).

6. The welding rod heat-preserving container according to claim 1, wherein an observation port (9) is arranged on the container body (1), and heat-preserving glass is arranged at the observation port (9).

7. The welding rod heat-preserving container according to claim 1, wherein a storage groove (10) is connected to the side wall of the container body (1), and a partition plate (101) is arranged in the storage groove (10).

8. The welding rod heat-preserving container according to any of claims 1-7, characterized in that a supporting foot (11) is arranged below the container body (1).